A feeding hopper for thermoplastic panel injection molding with a clogging prevention function
The material drop rate and temperature are controlled by material agitation and air-cooling cooling mechanisms, combined with oscillation and detection mechanisms, the problem of blockage in the lead hopper for injection molding of thermoplastic panels is solved, and the anti-blocking function of the equipment is realized.
Patent Information
- Application Number
- CN202210977627.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-15
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2042-08-15
AI Technical Summary
During the transportation process of the existing lead hopper for injection molding of thermoplastic panels, the material melts due to the increase in the inner wall temperature of the discharge pipe, causing blockage problems, and it is impossible to effectively control the material drop rate and the inner wall temperature of the pipe.
The material agitation mechanism and an air-cooled cooling mechanism are used to control the material drop rate through the baffle, and the cold air of the air-cooled cooling mechanism is used to control the inner wall temperature of the discharge pipe. Combined with the oscillation generation mechanism, the material drop efficiency is improved, and a material detection mechanism is set up to remind the operator to add materials in a timely manner.
Effectively prevent material from melting and covering the inner wall of the pipe, reduce the probability of blockage, ensure the constant temperature of the inner wall of the feeding pipe, and improve production efficiency and equipment stability.
Smart Images

Figure CN115339053B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of thermoplastic panel manufacturing equipment, and particularly to a feeding hopper for thermoplastic panel injection molding with an anti-blocking function. Background Technique
[0002] Thermoplastics have high molecular weight, and polymer chains are bound by intermolecular forces, which weaken rapidly with increasing temperature, producing a viscous liquid. In this state, thermoplastics can be reshaped. Thermoplastic sheets are used as raw materials to manufacture plastic products through thermoforming. During forming, a sheet cut into a certain size and fixed shape is clamped on a set frame and heated to the thermoelastic state, and then, by applying pressure, it is made to conform to the mold surface, thus obtaining a shape similar to the mold surface. After cooling and solidifying, it is taken out of the mold and, after appropriate trimming, becomes a thermoformed product. The characteristics of thermoformed products are thin walls because the thickness of the sheet used as the raw material is generally only 1 - 2 mm, and the thickness of the final product is always smaller than this value. The production process of thermoformed products is simple, the equipment cost is low (especially the mold), the production efficiency is high, and the economic benefit is good. For the production of plastic products with less strict requirements for geometric dimensions and shapes, it is a forming method worthy of priority consideration.
[0003] There are many types of raw materials for manufacturing thermoplastic panels, such as polyethylene, polypropylene, polyvinyl chloride, polystyrene, and polyoxymethylene, etc. To ensure the melting rate of raw materials during the panel manufacturing process, the raw materials are usually in the form of granules. The process of manufacturing the panel includes steps such as raw material transportation, material melting, liquid material extrusion, and cooling and forming. When transporting the raw materials, a feeding hopper is usually used to achieve this.
[0004] However, the existing feeding hoppers have the following deficiencies:
[0005] The hopper is divided into two parts, namely a material receiving bin and a feeding pipe. To ensure that materials do not scatter during the feeding process, the feeding pipe is usually directly inserted into the heating component. As a result, the high temperature released inside the heating component will affect some positions of the feeding pipe, causing the temperature of some inner walls of the pipe to continue to increase. Due to the relatively simple internal structure of the existing equipment, it is impossible to control the falling rate of materials inside the equipment, resulting in too many materials coming into contact with the inside of the pipe. Under the action of high temperature, the materials in contact with it will melt, and finally cover the inner wall of the pipe, gradually reducing the inner diameter of the feeding pipe, and ultimately causing the problem of material blockage inside the equipment.
[0006] Therefore, we propose a feeding hopper for thermoplastic panel injection molding with an anti-blocking function to facilitate solving the problems mentioned above. Summary of the Invention
[0007] The object of the present invention is to provide a feeding hopper for thermoplastic panel injection molding with anti-blocking function. Due to the restriction of the baffle on the material, the falling rate of the material is controlled. At this time, the driving device in the material stirring mechanism is started to drive the pushing plate to continuously stir the material in the storage sleeve. At this time, the material in contact with the moving track of the pushing plate will be pressed by the side of the pushing plate and squeezed into part of the discharge holes and fall into the inner part of the blanking pipe. At the same time, because the quantity of the material falling in each stage is small, the probability of the material contacting the inner wall of the blanking pipe is smaller. At the same time, the driving component in the air-cooling cooling mechanism is started. The cold air generated by the operation of the fan blades inside it will be discharged from the air outlet pipe and continuously blow on the surface of the blanking pipe. At the same time, the low temperature will continuously penetrate into the inner part of the blanking pipe, so that the inner wall of the blanking pipe always maintains a relatively constant temperature range.
[0008] To achieve the above object, the present invention provides the following technical solutions: A feeding hopper for thermoplastic panel injection molding with anti-blocking function, including a storage sleeve, the bottom of the storage sleeve is fixedly communicated with a blanking pipe, the top of the storage sleeve is provided with a top cover, a material stirring mechanism is arranged inside the storage sleeve, and an oscillation generating mechanism, an air-cooling cooling mechanism and a material detection mechanism are respectively arranged on the outer surface of the storage sleeve;
[0009] The material stirring mechanism includes an inner connecting ring A, a group of support rods are fixedly inserted on the inner surface of the inner connecting ring A, a connecting sleeve is fixedly sleeved between the outer surfaces of the group of support rods, a servo motor A is fixedly inserted on the inner surface of the connecting sleeve, a limiting sleeve A is fixedly installed at the bottom of the servo motor A, a transmission rod is fixedly installed at the output end of the servo motor A, an engaging collar is fixedly sleeved on the outer surface of the transmission rod, a pushing plate is fixedly inserted into the engaging collar, an inner connecting ring B is fixedly installed on the inner surface of the storage sleeve, a baffle is fixedly installed on the inner surface of the inner connecting ring B, and a plurality of discharge holes are preset in the baffle;
[0010] The air-cooling cooling mechanism includes a grafting plate, a fresh air unit is fixedly inserted into the grafting plate, a group of connecting rods are fixedly inserted on the outer surface of the blanking pipe, a metal support ring is welded between the outer surfaces of the group of connecting rods, a converging ring box is fixedly installed on the top of the metal support ring through a group of screws, a group of air outlet pipes are fixedly communicated with the inner surface of the converging ring box, and the output ends of the group of air supply pipes all penetrate through the outer surface of the converging ring box and are communicated with the inside of the converging ring box preferably.
[0011] Preferably, the oscillation generating mechanism includes an installation hole, which is opened on the outer wall of the material storage sleeve. A hollow shell is fixedly installed on the inner wall of the installation hole, and a group of stoppers are fixedly installed on the inner wall of the hollow shell. Through the connection relationship between the hollow shell and the material storage sleeve, the vibration force generated by the mechanism can be directly applied to the inside of the material storage sleeve.
[0012] Preferably, a U-shaped frame is welded on the outer wall of the material storage sleeve. A group of metal frames are fixedly inserted on the outer wall of the U-shaped frame, and an external sleeve ring is fixedly sleeved between the outer walls of the group of metal frames. A servo motor B is fixedly inserted into the inner wall of the external sleeve ring. The setting of the servo motor B can provide power support for the contact between the metal elastic sheet and the stopper.
[0013] Preferably, a limiting sleeve B is fixedly installed on the outer wall of the servo motor B, and a transmission rod B is fixedly installed at the output end of the servo motor B. The outer wall of the transmission rod B is movably arranged inside the limiting sleeve B. The setting of the limiting sleeve B effectively limits the left and right swing amplitude generated by the transmission rod B during rotation, and improves the stability of the servo motor B during operation.
[0014] Preferably, the outer wall of the transmission rod B is fixedly sleeved with a joint, and the outer wall of the joint is movably arranged inside the hollow shell. A group of metal elastic sheets are fixedly inserted on the outer wall of the hollow shell. The setting of the metal elastic sheets can utilize the oscillation effect generated by continuously impacting the surface of the hollow shell driven by the driving component to provide conditions for improving the falling of the material.
[0015] Preferably, the material detection mechanism includes an installation hole, which is opened on the inner wall of the material storage sleeve. A sensor is arranged inside the material storage sleeve, and the wiring terminal of the sensor is connected to the internal wiring in the material storage sleeve. The setting of the sensor can detect the volume of the material through the signal generated by the contact between the object and the surface of the sensor.
[0016] Preferably, an active spring is welded on the inner wall of the installation hole. A movable buckle is fixedly installed on the outer wall of the active spring, and a connecting rod is fixedly inserted into the movable buckle. A contact head is fixedly sleeved on the outer wall of the connecting rod. The setting of the active spring can utilize its own characteristics to enable the movable buckle to have the ability to move flexibly, and is used to control the contact between the contact head and the sensor.
[0017] Preferably, a receiver is fixedly installed on the outer wall of the storage sleeve. The wiring terminal of the receiver is connected to the internal wiring in the storage sleeve. A set of warning lights is arranged on the outer wall of the storage sleeve. A rectangular groove is formed on the outer wall of the receiver. A speaker is arranged inside the rectangular groove, and a slotted baffle is fixedly installed on the inner wall of the rectangular groove. By providing the rectangular groove and the speaker, the nearby operators can be stimulated visually and auditorily through the propagation of light and sound to timely remind them of the filling of materials in the storage sleeve.
[0018] Preferably, a feed inlet is formed at the top of the top cover. A set of material guiding channels is fixedly communicated with the bottom of the top cover. A set of handrails is welded on the outer wall of the top cover. By providing the material guiding channels, when the materials are poured from the feed inlet, the materials can be guided by the material guiding channels to prevent the smaller-sized materials from directly falling into the driving components.
[0019] Preferably, the outer wall of the inner connecting ring A is fixedly installed on the inner wall of the storage sleeve, and the outer wall of the installation hole is fixedly inserted into the interior of the storage sleeve to determine the connection relationship between the inner connecting ring A and the installation hole and the overall device.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0021] 1. Through the material stirring mechanism and the air-cooling temperature reduction mechanism of the present invention, after the materials are poured into the interior of the storage sleeve, due to the restriction of the baffle on the materials, the falling rate of the materials is controlled. At this time, the driving device in the material stirring mechanism is started to drive the pushing plate to continuously stir the materials in the storage sleeve. At this time, the materials in contact with the moving track of the pushing plate will be pressed on the side of the pushing plate and squeezed into some of the discharge holes and fall into the interior of the blanking pipeline. At the same time, because the quantity of materials falling in each stage is small, the probability of contact between the materials and the inner wall of the blanking pipeline is smaller. Meanwhile, the driving component in the air-cooling temperature reduction mechanism is started, and the cold air generated by the rotation of the fan blades inside it will be discharged from the air outlet pipeline and continuously blow on the surface of the blanking pipeline. At the same time, the low temperature will continuously penetrate into the interior of the blanking pipeline, so that the inner wall of the blanking pipeline always maintains a relatively constant temperature range. The device controls the falling rate of the materials and the temperature of the inner wall of the blanking pipeline to avoid the phenomenon that the materials melt after contacting the heated inner wall of the pipe, effectively solving the deficiencies existing in the prior art, preventing the melted materials from covering the inner wall of the pipe and causing the reduction of the inner diameter of the pipe, and reducing the probability of material blockage in the device.
[0022] 2. The present invention is provided with an oscillation generating mechanism, which utilizes the mutual contact between the driving components and the structure of the mechanism to generate a strong vibration effect. Since the hollow shell is located inside the storage sleeve, the external force generated can directly act on the inside of the storage sleeve. When the material is squeezed into the discharge hole under the push of the push plate, the vibration effect inside the storage sleeve can accelerate the material to quickly detach from the inner wall of the discharge hole.
[0023] 3. The present invention is provided with a material detection mechanism. When the material in the storage sleeve is completely released, the movable buckle without material support will move toward the inside of the storage sleeve under the action of the active spring, and make the contact head separate from the surface of the sensor. At the same time, the information obtained in the sensor will be quickly input into the interior of the receiver, and the alarm light and the speaker will be controlled to turn on. Finally, the eyes and ears of the operator will be stimulated by the transmission of light and sound, reminding the operator that the required materials need to be added to the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a main structural stereogram of a material introduction hopper for thermoplastic panel injection molding with anti-clogging function according to the present invention;
[0025] Figure 2 This is a side view of the structure of a feed hopper for thermoplastic panel injection molding with anti-clogging function according to the present invention;
[0026] Figure 3 This is a three-dimensional diagram of the bottom structure of a material introduction hopper for thermoplastic panel injection molding with an anti-clogging function according to the present invention;
[0027] Figure 4 This is an enlarged stereoscopic view of the material stirring mechanism structure in a feed hopper for thermoplastic panel injection molding with an anti-clogging function according to the present invention;
[0028] Figure 5 This is an enlarged stereoscopic view of the structure of the vibration generating mechanism in the feed hopper for thermoplastic panel injection molding with anti-clogging function according to the present invention;
[0029] Figure 6 It is an enlarged stereoscopic view of a part of the structure of a material introduction hopper for thermoplastic panel injection molding with anti-clogging function of the present invention;
[0030] Figure 7 The invention discloses an enlarged stereoscopic view of a top cover structure in a feed hopper for thermoplastic panel injection molding with an anti-clogging function.
[0031] Figure 8 It is an enlarged stereoscopic view of the structure of a material detection mechanism in a feed hopper for thermoplastic panel injection molding with an anti-clogging function according to the present invention.
[0032] Figure 9For the present invention, a material guiding hopper for injection molding of a thermoplastic panel with a clogging prevention function is Figure 5 The enlarged three-dimensional view of the structure at position A in
[0033] In the figure: 1. Material storage sleeve; 2. Feeding pipe; 3. Material stirring mechanism; 301. Inner connecting ring A; 302. Support rod; 303. Connecting sleeve; 304. Servo motor A; 305. Limiting sleeve A; 306. Transmission rod; 307. Connecting sleeve ring; 308. Pushing plate; 309. Inner connecting ring B; 310. Baffle; 311. Discharge hole; 4. Vibration generating mechanism; 401. Installation hole; 402. Hollow shell; 403. Stopper; 404. U-shaped frame; 405. Metal frame; 406. Outer connecting sleeve ring; 407. Servo motor B; 408. Limiting sleeve B; 409. Transmission rod B; 410. Connector; 411. Metal elastic sheet; 5. Air-cooling and temperature-lowering mechanism; 501. Grafting plate; 502. Fresh air unit; 503. Connecting rod; 504. Metal support ring; 505. Converging ring box; 506. Air outlet pipe; 507. Air transportation pipe; 6. Material detection mechanism; 601. Installation hole; 602. Sensor; 603. Active spring; 604. Movable buckle; 605. Connecting rod; 606. Contact head; 607. Receiver; 608. Alarm lamp; 609. Rectangular groove; 7. Top cover; 8. Feed inlet; 9. Material guiding channel; 10. Handrail. Specific embodiments
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0035] Please refer to Figures 1-9 As shown, the present invention provides a technical solution: a material guiding hopper for injection molding of a thermoplastic panel with a clogging prevention function, including a material storage sleeve 1, the bottom of the material storage sleeve 1 is fixedly communicated with a feeding pipe 2, the top of the material storage sleeve 1 is provided with a top cover 7, a material stirring mechanism 3 is arranged inside the material storage sleeve 1, and a vibration generating mechanism 4, an air-cooling and temperature-lowering mechanism 5 and a material detection mechanism 6 are respectively arranged on the outer wall of the material storage sleeve 1.
[0036] According to Figures 1-5As shown, the material stirring mechanism 3 includes an inner connecting ring A301, a group of support rods 302 are fixedly inserted into the inner surface wall of the inner connecting ring A301, a connecting sleeve 303 is fixedly sleeved between the outer surfaces of the group of support rods 302, a servo motor A304 is fixedly inserted into the inner surface wall of the connecting sleeve 303, a limiting sleeve A305 is fixedly installed at the bottom of the servo motor A304, a transmission rod 306 is fixedly installed at the output end of the servo motor A304, a connecting ring 307 is fixedly sleeved on the outer surface wall of the transmission rod 306, a pushing plate 308 is fixedly inserted inside the connecting ring 307, an inner connecting ring B309 is fixedly installed on the inner surface wall of the material storage sleeve 1, and a baffle 31 is fixedly installed on the inner surface wall of the inner connecting ring B309 0, a plurality of discharge holes 311 are preset inside the baffle 310, the air cooling mechanism 5 includes a grafting plate 501, a fresh air unit 502 is fixedly inserted inside the grafting plate 501, a group of connecting rods 503 are fixedly inserted on the outer wall of the discharge pipe 2, a group of metal support rings 504 are welded between the outer walls of the group of connecting rods 503, a junction ring box 505 is fixedly installed on the top of the metal support ring 504 by a group of screws, the inner wall of the junction ring box 505 is fixedly connected with a group of air outlet ducts 506, the output end of the fresh air unit 502 is fixedly connected with a group of air transport ducts 507, the air outlet ends of the group of air transport ducts 507 all pass through the outer wall of the junction ring box 505, and are connected with the interior of the junction ring box 505.
[0037] according to Figures 5-6 As shown, the vibration generating mechanism 4 includes a mounting hole 401, and the mounting hole 401 is opened on the outer wall of the material storage sleeve 1. A hollow shell 402 is fixedly installed on the inner wall of the mounting hole 401, and a group of blocks 403 are fixedly installed on the inner wall of the hollow shell 402. Through the connection relationship between the hollow shell 402 and the material storage sleeve 1, the vibration force generated by the mechanism can be directly applied to the interior of the material storage sleeve 1.
[0038] according to Figure 6 As shown, a U-shaped frame 404 is welded to the outer wall of the storage sleeve 1, a group of metal frames 405 are fixedly inserted into the outer wall of the U-shaped frame 404, an external sleeve ring 406 is fixedly sleeved between the outer walls of the group of metal frames 405, and a servo motor B407 is fixedly inserted into the inner wall of the external sleeve ring 406. By setting the servo motor B407, power support can be provided for the contact between the metal spring piece 411 and the stopper 403.
[0039] according to Figure 6 As shown, a limiting sleeve B408 is fixedly installed on the outer wall of the servo motor B407, and a transmission rod B409 is fixedly installed on the output end of the servo motor B407. The outer wall of the transmission rod B409 is movably arranged inside the limiting sleeve B408. By setting the limiting sleeve B408, the left and right swing amplitude of the transmission rod B409 during rotation is effectively limited, thereby improving the stability of the servo motor B407 during operation.
[0040] As shown in Figure 6 Figure, the outer wall of the transmission rod B409 is fixedly sleeved on the joint 410, the outer wall of the joint 410 is movably arranged inside the hollow shell 402, and a group of metal elastic pieces 411 are fixedly inserted on the outer wall of the hollow shell 402. By arranging the metal elastic pieces 411, the shock effect generated by continuously impacting the surface of the hollow shell 402 driven by the driving component is utilized to provide conditions for improving the falling of the material.
[0041] As shown in Figure 8 Figure, the material detection mechanism 6 includes an installation hole 601, the installation hole 601 is opened on the inner wall of the storage sleeve 1, a sensor 602 is arranged inside the storage sleeve 1, and the wiring terminal of the sensor 602 is connected to the internal wiring in the storage sleeve 1. By arranging the sensor 602, the volume of the material is detected through the signal generated by the contact between the object and the surface of the sensor 602.
[0042] As shown in Figures 8-9 Figure, an active spring 603 is welded on the inner wall of the installation hole 601, a movable buckle 604 is fixedly installed on the outer wall of the active spring 603, a connecting rod 605 is fixedly inserted inside the movable buckle 604, and a contact head 606 is fixedly sleeved on the outer wall of the connecting rod 605. By arranging the active spring 603, the movable buckle 604 can be made to have the ability to move flexibly by using its own characteristics, so as to control the contact between the contact head 606 and the sensor 602.
[0043] As shown in Figure 2 Figure, a receiver 607 is fixedly installed on the outer wall of the storage sleeve 1, the wiring terminal of the receiver 607 is connected to the internal wiring in the storage sleeve 1, a group of alarm lights 608 are arranged on the outer wall of the storage sleeve 1, a rectangular groove 609 is opened on the outer wall of the receiver 607, a loudspeaker is arranged inside the rectangular groove 609, and a slotted baffle is fixedly installed on the inner wall of the rectangular groove 609. By arranging the rectangular groove 609 and the loudspeaker, the filling of the material in the storage sleeve 1 can be timely reminded to nearby operators by the transmission of light and sound, stimulating their vision and hearing.
[0044] As shown in Figures 1-3 and Figure 7 Figure, a feeding port 8 is opened on the top of the top cover 7, a group of material guiding channels 9 are fixedly communicated with the bottom of the top cover 7, and a group of handrails 10 are welded on the outer wall of the top cover 7. By arranging the material guiding channels 9, when the material is poured from the feeding port 8, the material guiding channels 9 can be used to guide the material, preventing the smaller materials from directly falling into the driving component.
[0045] As shown in Figures 1-3As shown, the outer surface wall of the inner connecting ring A301 is fixedly installed on the inner surface wall of the material storage sleeve 1, and the outer surface wall of the installation hole 401 is fixedly inserted into the inside of the material storage sleeve 1 to determine the connection relationship between the inner connecting ring A301 and the installation hole 401 and the overall device.
[0046] The effect achieved by the entire mechanism is as follows: When the device is connected to the injection molding device, first insert the top cover 7 equipped with the material guiding channel 9 into the space formed by every two support rods 302 in sequence. Finally, the bottom of the top cover 7 fully contacts the top of the material storage sleeve 1, and then pour the material to be processed from the feed port 8. At this time, the material will continuously pour into the inside of the material storage sleeve 1 from the material guiding channel 9.
[0047] When the device discharges materials, start the servo motor A304 in the connecting sleeve 303 and act on the transmission rod 306 to drive the pushing plate 308 on the connecting collar 307 to rotate evenly, thereby pushing the materials in contact with it. During this process, when some materials contact the discharge hole 311 and are pressed under the bottom of the pushing plate 308, the materials are extruded into the inner wall of the discharge hole 311 and finally fall into the inside of the discharge pipe 2.
[0048] When the compression molding device works, start the fresh air unit 502 in the grafting plate 501. The fan blades inside rotate and generate strong cold air, which is continuously transported through the air transportation pipe 507 and flows into the inside of the intersection ring box 505. Due to the continuous injection of cold air, the air pressure inside the intersection ring box 505 gradually increases. Finally, the cold air retained in the intersection ring box 505 will be evenly discharged from the air outlet pipe 506 and blow on the surface of the discharge pipe 2. When the cold air in the air flow penetrates into the inside of the discharge pipe 2, the temperature control of the inner wall of the discharge pipe 2 is realized.
[0049] When the device is discharging materials, start the servo motor B407 in the external collar 406 and act on the transmission rod B409 to drive the joint 410 equipped with the metal elastic sheet 411 to rotate inside the hollow shell 402. At this time, multiple metal elastic sheets 411 will continuously impact on the surface of the block 403 and produce a strong shock effect. The vibration force will continuously act on the inside of the material storage sleeve 1 to increase the rate of the material falling from the metal elastic sheet 411. When the metal elastic sheet 411 contacts the surface of the block 403, the metal elastic sheet 411 will deform under the extrusion effect. When the metal elastic sheet 411 detaches from the block 403, it will rebound to its original state again and provide conditions for the subsequent impact on the block 403.
[0050] As the material in the storage sleeve 1 is gradually released, when the material is fully pressed on the surface of the movable buckle 604, the active spring 603 is in a compressed state. At this time, the movable buckle 604 is in contact with the material, and the reaction force generated by the active spring 603 will push the movable buckle 604 to move toward the inside of the storage sleeve 1, and drive the contact head 606 on the connecting rod 605 to separate from the surface of the sensor 602. The signal obtained in the sensor 602 is quickly transmitted to the inside of the receiver 607 through the internal wiring of the equipment, and the receiver 607 controls the opening of the alarm light 608 and the speaker, emitting light and sound respectively, to remind the operator to fill the material inside the storage sleeve 1 in time.
[0051] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A feeding hopper for injection molding of a thermoplastic panel with a clogging prevention function, characterized in that: It comprises a material storage sleeve (1), the bottom of the material storage sleeve (1) is fixedly connected to a material discharge pipe (2), the top of the material storage sleeve (1) is provided with a top cover (7), the interior of the material storage sleeve (1) is provided with a material stirring mechanism (3), and the outer wall of the material storage sleeve (1) is respectively provided with an oscillation generating mechanism (4), an air cooling mechanism (5) and a material detection mechanism (6); The material stirring mechanism (3) comprises an inner connecting ring A (301), a group of support rods (302) are fixedly inserted into the inner surface wall of the inner connecting ring A (301), a connecting sleeve (303) is fixedly sleeved between the outer surfaces of the group of support rods (302), a servo motor A (304) is fixedly inserted into the inner surface wall of the connecting sleeve (303), a limiting sleeve A (305) is fixedly installed at the bottom of the servo motor A (304), and an output end of the servo motor A (304) is fixedly installed. A transmission rod (306), the outer surface wall of the transmission rod (306) is fixedly sleeved with a connecting ring (307), the interior of the connecting ring (307) is fixedly inserted with a push plate (308), the inner surface wall of the storage sleeve (1) is fixedly installed with an inner ring B (309), the inner surface wall of the inner ring B (309) is fixedly installed with a baffle (310), and the interior of the baffle (310) is preset with a plurality of discharge holes (311); the push plate (308) is pressed onto the baffle (310); The air cooling mechanism (5) comprises a grafting plate (501), a fresh air unit (502) is fixedly inserted inside the grafting plate (501), a group of connecting rods A (503) is fixedly inserted on the outer wall of the discharge pipe (2), a group of metal support rings (504) are welded between the outer walls of the connecting rods A (503), a junction ring box (505) is fixedly installed on the top of the metal support ring (504) by a group of screws, the inner wall of the junction ring box (505) is fixedly connected to a group of air outlet ducts (506), the output end of the fresh air unit (502) is fixedly connected to a group of air transport ducts (507), and the air outlet ends of the group of air transport ducts (507) all pass through the outer wall of the junction ring box (505) and are connected to the inside of the junction ring box (505).
2. The material guiding hopper for thermoplastic panel injection molding with anti-blocking function according to claim 1, characterized in that: The oscillation generating mechanism (4) comprises a mounting hole A (401), wherein the mounting hole A (401) is formed on the outer wall of the material storage sleeve (1), a hollow shell (402) is fixedly mounted on the inner wall of the mounting hole A (401), and a group of stoppers (403) are fixedly mounted on the inner wall of the hollow shell (402).
3. The material guiding hopper for thermoplastic panel injection molding with anti-blocking function according to claim 2, characterized in that: A U-shaped frame (404) is welded to the outer wall of the material storage sleeve (1), a group of metal frames (405) are fixedly inserted into the outer wall of the U-shaped frame (404), an external sleeve ring (406) is fixedly sleeved between the outer walls of the group of metal frames (405), and a servo motor B (407) is fixedly inserted into the inner wall of the external sleeve ring (406).
4. The material guiding hopper for thermoplastic panel injection molding with anti-blocking function according to claim 3, characterized in that: A limiting sleeve B (408) is fixedly installed on the outer wall of the servo motor B (407). A transmission rod B (409) is fixedly installed at the output end of the servo motor B (407). The outer wall of the transmission rod B (409) is movably arranged inside the limiting sleeve B (408).
5. The feeding hopper for thermoplastic panel injection molding with anti-blocking function according to claim 4, characterized in that: The outer wall of the transmission rod B (409) is fixedly sleeved on the joint (410). The outer wall of the joint (410) is movably arranged inside the hollow shell (402). A group of metal elastic pieces (411) are fixedly inserted on the outer wall of the hollow shell (402).
6. The feeding hopper for thermoplastic panel injection molding with anti-blocking function according to claim 1, characterized in that: The material detection mechanism (6) includes an installation hole B (601). The installation hole B (601) is opened on the inner wall of the storage sleeve (1). A sensor (602) is arranged inside the storage sleeve (1). The wiring terminal of the sensor (602) is connected to the internal wiring in the storage sleeve (1).
7. The feeding hopper for thermoplastic panel injection molding with anti-blocking function according to claim 6, characterized in that: An active spring (603) is welded on the inner wall of the installation hole B (601). A movable buckle (604) is fixedly installed on the outer wall of the active spring (603). A connecting rod B (605) is fixedly inserted inside the movable buckle (604). A contact head (606) is fixedly sleeved on the outer wall of the connecting rod B (605).
8. The feeding hopper for thermoplastic panel injection molding with anti-blocking function according to claim 1, characterized in that: A receiver (607) is fixedly installed on the outer wall of the storage sleeve (1). The wiring terminal of the receiver (607) is connected to the internal wiring in the storage sleeve (1). A group of alarm lights (608) are arranged on the outer wall of the storage sleeve (1). A rectangular groove (609) is opened on the outer wall of the receiver (607). A loudspeaker is arranged inside the rectangular groove (609), and a grooved baffle is fixedly installed on the inner wall of the rectangular groove (609).
9. The material guiding hopper for thermoplastic panel injection molding with anti-blocking function according to claim 2, characterized in that: The outer wall of the inner connecting ring A (301) is fixedly installed on the inner wall of the storage sleeve (1). The outer wall of the installation hole A (401) is fixedly inserted inside the storage sleeve (1).
Citation Information
Patent Citations
Feeding device for molding bag shell
CN105666727A
Plastic particle mixing tank
CN112847869A