An assembly tool capable of assembling various large horsepower off-road aftertreatment bracket
By designing connecting blocks and positioning components, the problem of rapid positioning and position adjustment of the assembly tooling for high-horsepower off-road reprocessor brackets was solved, enabling rapid installation and precise positioning of products of various specifications and improving the practicality of the assembly tooling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- DONGFENG CUMMINS EMISSION PROCESSING SYST CO LTD
- Filing Date
- 2022-09-28
- Publication Date
- 2026-07-07
AI Technical Summary
Existing high-horsepower off-road aftertreatment bracket assembly fixtures are difficult to quickly position and install on different mounting holes, and are not convenient for adjusting the height and angle according to the position of the product's exhaust side or positioning side.
An assembly tooling was designed that can be fitted with various high-horsepower off-road refrigerant brackets. It adopts connecting blocks, air outlet positioning components and air inlet positioning components. Through the cooperation of slots and threaded rods, it can achieve rapid positioning and adjustment of height and angle.
It enables the bracket positioning plate to be quickly positioned and installed on mounting holes of different specifications, and can be adjusted in height and angle according to the position of the product's air outlet side or positioning side, thus improving the practicality of the assembly tooling.
Smart Images

Figure CN115383659B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automotive after-processor assembly tooling technology, and in particular to an assembly tooling that can assemble various high-horsepower off-road after-processor brackets. Background Technology
[0002] The components of high-horsepower off-road reprocessors have different angles and structures, and require different bracket assembly tools for assembly.
[0003] The existing assembly fixtures for high-horsepower off-road refrigerant brackets are not convenient for quickly installing the bottom positioning blocks onto different mounting holes according to different product specifications, nor are they convenient for adjusting the height and angle according to the position of the product's exhaust side or positioning side. As a result, the practicality of the device is poor. Summary of the Invention
[0004] In view of this, the present invention provides an assembly tooling that can assemble various high-horsepower off-road reprocessor brackets, which has a connecting block, so that the bracket positioning plate of the device can be easily installed on different mounting holes according to different product specifications, so as to quickly position and install the product.
[0005] This invention provides an assembly fixture for mounting various high-horsepower off-road refrigerant brackets, specifically including a base; four sets of mounting holes are provided at each of the left and right ends of the base, and a set of slots are provided at each end of the inner side of the mounting holes; a set of handles is provided at each end of the base, and four sets of mounting blocks are fixed at each end of the top of the base; a rear bracket is installed at the rear end of the base, and an arc-shaped groove is provided at the top of the rear bracket; a set of brackets is installed at each of the left and right ends of the base, and an adjustment plate is installed at the top of the bracket; a set of side mounting plates is installed at the top of the bracket via the adjustment plate, and a set of exhaust manifolds is installed on the right side mounting plate. The air positioning assembly has an intake positioning assembly mounted on the left side mounting plate. The exhaust positioning assembly has the same structure as the intake positioning assembly. The exhaust positioning assembly includes a fixed base, a connecting base, positioning claws, and an adjusting rod assembly. The fixed base and the connecting base are mounted on the side mounting plate via the adjusting rod assembly. Four sets of bracket positioning plates are mounted on the top of the base. A set of first positioning blocks is fixedly mounted on each side of the top of the bracket positioning plate. A set of second positioning blocks is fixedly mounted on the bottom of the bracket positioning plate. A set of connecting blocks is slidably mounted on the outer end of the bracket positioning plate, and the bottom ends of the connecting blocks are respectively engaged with the slots inside the mounting holes.
[0006] Furthermore, the adjusting rod assembly includes a second threaded rod and a second positioning rod, with the connecting seat snapped onto the outer end of the fixed seat and fixedly connected by bolts.
[0007] Furthermore, the side mounting plate has five sets of angle adjustment holes arranged in a circular array. Each set of angle adjustment holes includes three sets of positioning holes and one set of threaded holes. The second positioning rod is inserted into the positioning hole of the angle adjustment hole set, and the second threaded rod is threaded into the threaded hole of the angle adjustment hole set on the side mounting plate.
[0008] Furthermore, a set of mounting base blocks are fixedly provided at the bottom end of the mounting block, and two sets of docking grooves are provided on the left side of the bottom end of the frame. The two sets of docking grooves on the left side of the bottom end of the frame are respectively snapped onto the mounting base blocks at the bottom end of the mounting block and fixedly connected by bolts.
[0009] Furthermore, a set of air outlet fixing screws are threaded on both sides of the outer end of the positioning claw, and a set of air inlet claws are installed on the top of the air inlet positioning assembly. A set of air inlet fixing screws are threaded on both ends of the top surface of the air inlet claws.
[0010] Furthermore, the frame is provided with three sets of height adjustment holes, and the side mounting plate is provided with connecting holes. The adjustment plate is installed on the height adjustment hole set, and a set of first positioning rods is fixed on the right end of the adjustment plate. The first positioning rods pass through the right end hole of the height adjustment hole set and are inserted into the side mounting plate.
[0011] Furthermore, a set of first threaded rods is threaded onto the left end of the adjustment plate, and the first threaded rods are threaded onto the side mounting plate through the left end hole of the height adjustment hole group.
[0012] Furthermore, two sets of elastic elements are installed inside the bracket positioning plate. The elastic elements are sleeved on the slide rod, and the outer end of the elastic element is in contact with the inner end of the connecting block.
[0013] Furthermore, each end of the connecting block is fixedly provided with a set of fixing ear plates, and a set of sliding holes are opened on the fixing ear plates. A set of sliding rods is fixedly provided at the front and rear ends of the bracket positioning plate, and the fixing ear plates at both ends of the connecting block are slidably installed on the sliding rods at the front and rear ends of the bracket positioning plate.
[0014] Beneficial effects
[0015] The post-processor bracket assembly fixture of the present invention is equipped with connecting blocks, which makes it easy to install the bracket positioning plate of the device onto different mounting holes according to different product specifications, so as to quickly position and install the product. Furthermore, by providing an air outlet positioning component and an air inlet positioning component, it is easy to adjust the height and angle of the installation according to the position of the air outlet side or the positioning side of the product. Moreover, the air outlet fixing screw at the outer end of the positioning claw and the air inlet fixing screw on the top surface of the air inlet claw facilitate the fixation of the product, making the device more practical.
[0016] In addition, the fixed ear plates at both ends of the connecting block are slidably installed on the sliding rods at the front and rear ends inside the bracket positioning plate. Pressing the connecting block inserts the bottom end of the bracket positioning plate into the mounting hole. Releasing the connecting block allows the bottom end of the connecting block to engage with the slots inside the mounting hole. This makes it easy for the bracket positioning plate of this device to be installed on different mounting holes according to different product specifications, so as to quickly position and install the product.
[0017] Furthermore, the first positioning rod is inserted into the side mounting plate through the right end hole of the height adjustment hole group, and the first threaded rod is threaded onto the side mounting plate through the left end hole of the height adjustment hole group. This allows the air outlet positioning component or air inlet positioning component of this device to be easily installed with corresponding height adjustments according to the position of the product's air outlet side or positioning side. The side mounting plate has five sets of angle adjustment hole groups arranged in a circular array, and the second positioning rod is inserted into the positioning hole of the angle adjustment hole group. The second threaded rod is threaded into the threaded hole of the angle adjustment hole group on the side mounting plate. This allows the claws on the air outlet positioning component or air inlet positioning component of this device to be easily installed with corresponding angle adjustments according to the position of the product's air outlet side or positioning side. Moreover, the air outlet fixing screw at the outer end of the positioning claw and the air inlet fixing screw on the top surface of the air inlet claw facilitate the fixing of the product, making this device more practical. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.
[0019] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.
[0020] In the attached diagram:
[0021] Figure 1 This is a front axial view of the post-processor bracket assembly tooling according to an embodiment of the present invention.
[0022] Figure 2 This is a disassembled schematic diagram of the post-processor bracket assembly fixture according to an embodiment of the present invention.
[0023] Figure 3 This is a split schematic diagram of the bracket of the post-processor bracket assembly tooling according to an embodiment of the present invention.
[0024] Figure 4 This is a post-processor bracket assembly fixture according to an embodiment of the present invention. Figure 4 A magnified view of part A in the diagram.
[0025] Figure 5 This is a schematic diagram of the installation of the air outlet positioning component of the post-processor bracket assembly tooling according to an embodiment of the present invention.
[0026] Figure 6 This is a post-processor bracket assembly fixture according to an embodiment of the present invention. Figure 5 A magnified view of part B in the diagram.
[0027] Figure 7 This is a cross-sectional schematic diagram of the base of the post-processor bracket assembly fixture according to an embodiment of the present invention.
[0028] Figure 8 This is a post-processor bracket assembly fixture according to an embodiment of the present invention. Figure 7 A magnified view of part C in the diagram.
[0029] List of reference numerals
[0030] 1. Base; 101. Mounting hole; 1011. Slot; 102. Handle; 103. Mounting block; 1031. Mounting base block; 104. Rear bracket; 1041. Arc groove; 2. Frame base; 201. Connecting bottom groove; 202. Height adjustment hole assembly; 203. Adjustment plate; 2031. First positioning rod; 2032. First threaded rod; 3. Side mounting plate; 301. Angle adjustment hole assembly; 4. Air outlet positioning assembly; 401 402. Fixed base; 403. Connecting base; 404. Positioning claw; 405. Air outlet fixing screw; 406. Adjusting rod assembly; 407. Second threaded rod; 408. Second positioning rod; 509. Air inlet positioning assembly; 500. Air inlet claw; 501. Air inlet fixing screw; 600. Bracket positioning plate; 601. First positioning block; 602. Second positioning block; 603. Connecting block; 604. Slide rod; 6041. Elastic element. Detailed Implementation
[0031] To make the objectives, solutions, and advantages of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Unless otherwise stated, the terms used herein have their ordinary meanings in the art. The same reference numerals in the drawings represent the same parts.
[0032] Example: Please refer to Figures 1 to 8 As shown:
[0033] This invention provides an assembly fixture for mounting various high-horsepower off-road refrigerant brackets, including a base 1; four sets of mounting holes 101 are provided at each of the left and right ends of the base 1, and a set of slots 1011 are provided at each of the inner ends of the mounting holes 101; a set of handles 102 are provided at each end of the base 1; and four sets of mounting blocks 103 are fixed at each end of the top of the base 1; a rear bracket 104 is installed at the rear end of the base 1, and an arc-shaped groove 1041 is provided at the top of the rear bracket 104; a set of brackets 2 are installed at each of the left and right ends of the base 1, and an adjustment plate 203 is installed at the top of the bracket 2. A set of side mounting plates 3 are installed at the top of the bracket 2 through the adjustment plate 203. A set of air outlet positioning components 4 are installed on the right side mounting plate 3, and a set of side mounting plates 3 are installed on the left side mounting plate 3. An intake positioning assembly 5 is installed on the plate 3. The exhaust positioning assembly 4 has the same structure as the intake positioning assembly 5. The exhaust positioning assembly 4 includes a fixed base 401, a connecting base 402, a positioning claw 403, and an adjusting rod assembly 404. The fixed base 401 and the connecting base 402 are installed on the side mounting plate 3 through the adjusting rod assembly 404. Four sets of bracket positioning plates 6 are installed on the top of the base 1. A set of first positioning blocks 601 are fixedly installed on each side of the top of the bracket positioning plate 6. A set of second positioning blocks 602 are fixedly installed on the bottom of the bracket positioning plate 6. A set of connecting blocks 603 are slidably installed on the outer end of the bracket positioning plate 6, and the bottom ends of the connecting blocks 603 are respectively engaged in the slots 1011 inside the mounting holes 101.
[0034] Among them, such as Figure 7 and Figure 8 As shown, each end of the connecting block 603 is fixedly provided with a set of fixing ear plates, and each fixing ear plate has a set of sliding holes. A set of sliding rods 604 is fixedly provided at both the front and rear ends inside the bracket positioning plate 6. The fixing ear plates at both ends of the connecting block 603 are slidably mounted on the sliding rods 604 at the front and rear ends inside the bracket positioning plate 6. Two sets of elastic elements 6041 are installed inside the bracket positioning plate 6. The elastic elements 6041 are sleeved on the sliding rods 604, and the outer end of the elastic element 6041 is in contact with the inner end of the connecting block 603. Specifically... The function is to allow the fixing ears at both ends of the connecting block 603 to slide on the sliding rods 604 at the front and rear ends inside the bracket positioning plate 6. Pressing the connecting block 603 inserts the bottom end of the bracket positioning plate 6 into the mounting hole 101. Releasing the connecting block 603 allows the bottom end of the connecting block 603 to engage with the slots 1011 inside the mounting hole 101. This makes it easy for the bracket positioning plate 6 of this device to be installed in different mounting holes 101 according to different product specifications, so as to quickly position and install the product.
[0035] Among them, such as Figures 2 to 6As shown, a set of mounting base blocks 1031 are fixedly provided at the bottom end of the mounting block 103. Two sets of mating grooves 201 are provided on the left side of the bottom end of the bracket 2. The two sets of mating grooves 201 on the left side of the bottom end of the bracket 2 are respectively snapped onto the mounting base blocks 1031 at the bottom end of the mounting block 103 and fixedly connected by bolts. Three sets of height adjustment hole groups 202 are provided on the bracket 2. Connecting holes are provided on the side mounting plate 3. The adjusting plate 203 is installed on the height adjustment hole group 202. A set of first positioning rods 2031 is fixedly provided on the right end of the adjusting plate 203. The first positioning rods 2031 pass through the right end hole of the height adjustment hole group 202 and are inserted into the side mounting plate 3. The adjusting plate 203... A set of first threaded rods 2032 is threaded onto the left end of the side mounting plate 3. The first threaded rods 2032 pass through the left end hole of the height adjustment hole group 202 and are threaded onto the side mounting plate 3. The adjustment rod group 404 includes a second threaded rod 4041 and a second positioning rod 4042. The connecting seat 402 is snapped onto the outer end of the fixed seat 401 and fixedly connected by bolts. Five sets of angle adjustment hole groups 301 are arranged in a circular array on the side mounting plate 3. The angle adjustment hole group 301 includes three sets of positioning holes and one set of threaded holes. The second positioning rod 4042 is inserted into the positioning hole of the angle adjustment hole group 301, and the second threaded rod 4041 is threaded onto the side mounting plate 3. In the threaded holes of the angle adjustment hole group 301, a set of air outlet fixing screws 4031 are threaded on both sides of the outer end of the positioning claw 403. A set of air inlet claws 501 is installed on the top of the air inlet positioning assembly 5, and a set of air inlet fixing screws 5011 are threaded on both ends of the top surface of the air inlet claws 501. Specifically, the first positioning rod 2031 passes through the right end hole of the height adjustment hole group 202 and is inserted into the side mounting plate 3, and the first threaded rod 2032 passes through the left end hole of the height adjustment hole group 202 and is threaded onto the side mounting plate 3, so that the air outlet positioning assembly 4 or the air inlet positioning assembly 5 of this device can be easily adjusted according to the position of the air outlet side or the positioning side of the product. The side mounting plate 3 has five sets of angle adjustment holes 301 arranged in a circular array. The second positioning rod 4042 is inserted into the positioning hole of the angle adjustment hole 301, and the second threaded rod 4041 is threaded into the threaded hole of the angle adjustment hole 301 on the side mounting plate 3. This makes it easy for the claws on the air outlet positioning component 4 or the air inlet positioning component 5 of this device to be installed with the corresponding angle adjustment according to the position of the air outlet side or the positioning side of the product. The air outlet fixing screw 4031 at the outer end of the positioning claw 403 and the air inlet fixing screw 5011 on the top surface of the air inlet claw 501 can easily fix the product, making this device more practical.
[0036] The specific usage and function of this embodiment: In this invention, the fixing ear plates at both ends of the connecting block 603 are slidably installed on the sliding rods 604 at the front and rear ends inside the bracket positioning plate 6. Pressing the connecting block 603 inserts the bottom end of the bracket positioning plate 6 into the mounting hole 101. Releasing the connecting block 603 causes the bottom end of the connecting block 603 to engage with the slots 1011 inside the mounting hole 101, thereby making the bracket positioning plate 6 of this device easy to install on different mounting holes 101 according to different product specifications, so as to quickly position and install the product; the first positioning rod 2031 passes through the right end hole of the height adjustment hole group 202 and is inserted into the side mounting plate 3, and the first threaded rod 2032 passes through the left end hole of the height adjustment hole group 202 and is threaded onto the side mounting plate 3, so that this device can quickly position and install the product. The air outlet positioning component 4 or air inlet positioning component 5 of the device can be installed with a height adjustment according to the position of the air outlet side or positioning side of the product. The side mounting plate 3 has five sets of angle adjustment holes 301 arranged in a circular array. The second positioning rod 4042 is inserted into the positioning hole of the angle adjustment hole 301, and the second threaded rod 4041 is threaded into the threaded hole of the angle adjustment hole 301 on the side mounting plate 3. This makes it easy for the claws on the air outlet positioning component 4 or air inlet positioning component 5 of the device to be installed with an angle adjustment according to the position of the air outlet side or positioning side of the product. The air outlet fixing screw 4031 at the outer end of the positioning claw 403 and the air inlet fixing screw 5011 on the top surface of the air inlet claw 501 can easily fix the product, making the device more practical.
[0037] Finally, it should be noted that when describing the position of each component and the mating relationship between them, the present invention usually uses one or a pair of components as examples. However, those skilled in the art should understand that such positions, mating relationships, etc., are also applicable to other components or other pairs of components.
[0038] The above description is merely an exemplary embodiment of the present invention and is not intended to limit the scope of protection of the present invention, which is determined by the appended claims.
Claims
1. An assembly tooling capable of mounting various high-horsepower off-road refrigerant brackets, characterized in that, The base (1) includes a base; four sets of mounting holes (101) are provided at the left and right ends of the base (1), and a set of slots (1011) are provided at the inner ends of the mounting holes (101). A set of handles (102) is provided at each end of the base (1), and four sets of mounting blocks (103) are fixed at each end of the top of the base (1). A rear bracket (104) is installed at the rear end of the base (1), and an arc groove (1041) is provided at the top of the rear bracket (104). A set of brackets (2) is installed at the left and right ends of the base (1). An adjustment plate (203) is installed at the top of the bracket (2), and a set of side mounting plates (3) is installed at the top of the bracket (2) through the adjustment plate (203). A set of air outlet positioning components (4) is installed on the right side mounting plate (3), and a set of air inlet positioning components is installed on the left side mounting plate (3). (5) The structure of the exhaust positioning component (4) and the intake positioning component (5) is the same. The exhaust positioning component (4) includes a fixed seat (401), a connecting seat (402), a positioning claw (403) and an adjusting rod group (404). The fixed seat (401) and the connecting seat (402) are installed on the side mounting plate (3) through the adjusting rod group (404). Four sets of bracket positioning plates (6) are installed at the top of the base (1). A set of first positioning blocks (601) are fixedly installed on each side of the top of the bracket positioning plate (6). A set of second positioning blocks (602) is fixedly installed at the bottom of the bracket positioning plate (6). A set of connecting blocks (603) is slidably installed on the outer end of the bracket positioning plate (6), and the bottom end of the connecting blocks (603) is respectively engaged in the slot (1011) inside the mounting hole (101). The adjusting rod assembly (404) includes a second threaded rod (4041) and a second positioning rod (4042). The connecting seat (402) is snapped onto the outer end of the fixed seat (401) and fixedly connected by bolts. The side mounting plate (3) has five sets of angle adjustment hole groups (301) arranged in a circular array. The angle adjustment hole group (301) includes three sets of positioning holes and one set of threaded holes. The second positioning rod (4042) is inserted into the positioning hole of the angle adjustment hole group (301), and the second threaded rod (4041) is threaded into the threaded hole of the angle adjustment hole group (301) on the side mounting plate (3). The positioning claw (403) has a set of air outlet fixing screws (4031) threaded on both sides of its outer end. The air inlet positioning component (5) has a set of air inlet claws (501) threaded on its top end. The air inlet claws (501) have a set of air inlet fixing screws (5011) threaded on both ends of their top surfaces.
2. The assembly fixture for mounting various high-horsepower off-road refrigerant brackets as described in claim 1, characterized in that: Each end of the connecting block (603) is fixed with a set of fixed ear plates, and a set of sliding holes are provided on the fixed ear plates. Each end of the bracket positioning plate (6) is fixed with a set of sliding rods (604), and the fixed ear plates at both ends of the connecting block (603) are slidably installed on the sliding rods (604) at the end of the bracket positioning plate (6).
3. The assembly fixture for mounting various high-horsepower off-road refrigerant brackets as described in claim 1, characterized in that: Two sets of elastic elements (6041) are installed inside the bracket positioning plate (6). The elastic elements (6041) are sleeved on the slide rod (604), and the outer end of the elastic element (6041) is in contact with the inner end of the connecting block (603).
4. The assembly fixture for mounting various high-horsepower off-road refrigerant brackets as described in claim 1, characterized in that: The bottom end of the mounting block (103) is fixedly provided with a set of mounting base blocks (1031), and the bottom left side of the bracket (2) is provided with two sets of docking grooves (201). The two sets of docking grooves (201) on the bottom left side of the bracket (2) are respectively snapped onto the mounting base blocks (1031) at the bottom end of the mounting block (103) and fixedly connected by bolts.
5. The assembly fixture for mounting various high-horsepower off-road refrigerant brackets as described in claim 1, characterized in that: The bracket (2) has three sets of height adjustment holes (202), and the side mounting plate (3) has a connecting hole. The adjustment plate (203) is installed on the height adjustment hole group (202). A set of first positioning rods (2031) is fixed on the right end of the adjustment plate (203), and the first positioning rods (2031) pass through the right end hole of the height adjustment hole group (202) and are inserted into the side mounting plate (3).
6. The assembly fixture for mounting various high-horsepower off-road refrigerant brackets as described in claim 1, characterized in that: The left end of the adjustment plate (203) is threaded with a set of first threaded rods (2032), which are threaded through the left end hole of the height adjustment hole group (202) and mounted on the side mounting plate (3).