A method for preparing a corrosion-resistant high-yield strength air spring buckle ring
By using 304 stainless steel and fine-rolled seamless steel pipes to prepare the crimp ring, and comprehensively polished with the embedded clamping mechanism and the drive deflection mechanism, the existing crimp ring production process is solved, and the existing crimp ring production process is achieved, achieving efficient and corrosion-resistant crimp ring preparation.
Patent Information
- Application Number
- CN202211102128.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-09
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2042-09-09
AI Technical Summary
The production process of existing crimp rings is complex, has high cost, low efficiency in grinding process, and is prone to splashing debris, affecting the cleaning and use effect.
The buckle ring is prepared by 304 stainless steel and fine-rolled seamless steel pipes. The buckle ring is inserted on the grinding roller by inserting the buckle mechanism and driving deflection mechanism to achieve comprehensive grinding, and heat and adsorption debris are discharged using the air extraction fan and the adhesive layer.
It shortens the grinding time, improves the grinding efficiency, reduces the impact of high temperature on the crimping ring, and effectively adsorbs splashed debris, simplifies the cleaning process, and improves the corrosion resistance and yield strength of the product.
Smart Images

Figure CN115476234B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of buckling rings, and more specifically to a method for preparing a corrosion-resistant high-yield strength air spring buckling ring. Background Art
[0002] The air spring is filled with compressed air in a sealed container, and uses the compressibility of gas to achieve its elastic effect. The air spring has ideal nonlinear elastic characteristics. After the height adjustment device is installed, the vehicle height does not change with the increase or decrease of the load. The spring stiffness can be designed to be lower, and the ride comfort is good. The air spring oil is composed of multiple parts, and the buckle ring is one of them.
[0003] Most of the buckling rings in the prior art are made of 20 steel, and then are made through a series of processes such as grinding, heat treatment, electroplating and salt spray testing. The production process is relatively complicated and the cost is high. In addition, during the grinding process, the grinding is not sufficient and comprehensive, which takes a long time, and debris is easy to splash. The subsequent cleaning is troublesome, which increases the burden on the staff and has a poor grinding effect. Summary of the invention
[0004] 1. Technical issues to be solved
[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide a method for preparing a corrosion-resistant and high-yield strength air spring clamping ring. This scheme realizes that the clamping ring is put on the grinding roller, and the two grinding rollers are clamped and fixed by embedding the clamping mechanism, so that the two grinding rollers are in full contact with the clamping ring. At the same time, with the help of the driving deflection mechanism and the fixed adsorption mechanism, the multiple supporting rods support and fix the clamping ring. During the grinding process, the two grinding rollers comprehensively grind the inner wall, upper and lower ends and edges of the clamping ring, reducing the operation of grinding one by one, shortening the grinding time, and improving the grinding efficiency. The exhaust fan's exhaust and the adhesion of the adhesion layer discharge the heat generated during the grinding process to the outside, reducing the influence of high temperature on the clamping ring, and adsorbing the splashing debris to move in its direction, so that it is adhered to the adhesion layer, so that the debris is not easy to splash around, which is convenient for subsequent cleaning and enhances the use effect.
[0006] 2. Technical solution
[0007] To solve the above problems, the present invention adopts the following technical solutions.
[0008] A method for preparing a corrosion-resistant high-yield strength air spring buckle ring includes the following raw materials: 304 stainless steel and a precision-rolled seamless steel pipe, and includes the following steps:
[0009] S1. First, take 304 stainless steel and place it on a mold for making a buckling ring for cutting to obtain a blank buckling ring;
[0010] S2, welding the finished rolled seamless steel pipe and the blank buckling ring, and then grinding them by a grinding device;
[0011] S3. After polishing, the buckle ring in S2 is subjected to a yield strength test. After the test is qualified, the surface is engraved. After cleaning, a finished buckle ring is obtained.
[0012] Furthermore, the yield strength test requirement in S3 is greater than or equal to 300 MPa, and the surface engraving format in S3 is required to be year, month, and day.
[0013] Furthermore, the grinding device in S2 includes a fixed base, a driving device is installed on the upper end of the fixed base, and an output end is provided at the upper end of the driving device, two contacting grinding rollers are provided at the upper end of the driving device, and the grinding roller located at the lower side is sleeved on the output end, an embedded clamping mechanism is provided between the two grinding rollers, and a driving deflection mechanism and a fixed adsorption mechanism are provided at the upper end of the fixed base respectively. This scheme realizes the sleeve of the buckling ring on the grinding roller, and completes the clamping and fixing of the two grinding rollers by the embedded clamping mechanism, so that the two grinding rollers are in full contact with the buckling ring, and at the same time With the help of a driving deflection mechanism and a fixed adsorption mechanism, multiple supporting rods are used to support and fix the buckling ring, and during the grinding process, two grinding rollers comprehensively grind the inner wall, upper and lower ends and edges of the buckling ring, reducing the operation of grinding one by one, shortening the grinding time, and improving the grinding efficiency. The exhaust fan's exhaust air cooperates with the adhesion of the adhesive layer to discharge the heat generated during the grinding process to the outside, reducing the impact of high temperature on the buckling ring, and adsorbing the flying debris to move in its direction, so that it is adhered to the adhesive layer, making it difficult for the debris to splash around, facilitating subsequent cleaning, and enhancing the use effect.
[0014] Furthermore, the embedded clamping mechanism includes a limiting rod fixedly connected to the lower end of the grinding roller located on the upper side, the upper end of the output end is chiseled with a limiting groove, and the limiting rod is located in the limiting groove, the outer end of the limiting rod is fixedly connected with a plurality of evenly distributed elastic clamping blocks, the inner wall of the limiting groove is chiseled with a plurality of evenly distributed clamping grooves, the elastic clamping block is located in the clamping groove and matches with the clamping groove, the embedded clamping mechanism facilitates the installation of the buckling ring through the phase separation of the two grinding rollers, and extends into the limiting groove through the limiting rod, cooperates with the clamping fixation of the elastic clamping block and the clamping groove, and realizes the connection and fixation of the two grinding rollers, so that the buckling ring is set between the two grinding rollers, so that the two grinding rollers are fully in contact with the buckling ring, which is convenient for the grinding process on the rear side.
[0015] Furthermore, the ends of the two grinding rollers that are close to each other are fixedly connected with an annular magnet block, and the ends of the two annular magnet blocks that are close to each other attract each other. The outer ends of the two annular magnet blocks are provided with a high-temperature resistant layer. The connection and fixation of the two grinding rollers are made more secure through the attraction and fixation of the two annular magnet blocks. The setting of the high-temperature resistant layer enhances the high-temperature resistance of the annular magnet block, making it less susceptible to high temperature and extending its service life.
[0016] Furthermore, the driving deflection mechanism includes two pairs of connecting plates fixedly connected to the upper end of the fixed base, a pair of connecting plates are rotatably connected with a movable rod through bearings and a rotating shaft, a driving turntable is installed at the outer end of the connecting plate located on the front side, and the output shaft of the driving turntable is fixedly connected to the rotating shaft. The driving deflection mechanism drives the movable rod to deflect by driving the turntable to drive the semi-ring frame to deflect, thereby realizing the adjustment of its position, which is convenient for the fixing of the buckling ring before grinding and the unloading after grinding.
[0017] Furthermore, the fixed adsorption mechanism includes a semi-ring frame connected to two movable rods respectively, the ends of the two semi-ring frames close to each other are open, the ends of the two semi-ring frames close to each other are bonded with a breathable baffle, and the ends of the two breathable baffles close to each other are provided with an adhesion layer, the breathable baffle is made of a polymer breathable material, and the adhesion layer is made of a super-aligned carbon nanotube film material, the inner walls of the two semi-ring frames are fixedly connected with a plurality of evenly distributed support rods, and the ends of the two breathable baffles away from each other are open. There are multiple evenly distributed through holes, and the supporting rod passes through the through holes and extends to the outside thereof to be fixedly connected with a fixed suction cup. The fixed adsorption mechanism makes the two semi-ring frames contact each other through the deflection adjustment of the movable rod, and surrounds the outside of the grinding roller, so that the multiple supporting rods cooperate with the fixed suction cup to adsorb and fix the buckling ring from multiple angles to keep it stable. At the same time, it is in contact with the grinding roller to facilitate its comprehensive grinding. During the grinding process, the flying debris splashes onto the adhesion layer and is adhered to it, which makes it difficult to produce secondary splashing and cause environmental pollution.
[0018] Furthermore, the outer ends of the supporting and supporting rods located in the middle are fixedly connected with symmetrical connecting oblique tubes, and movable plates are provided inside the two connecting oblique tubes, and a deformation memory spring is fixedly connected between the movable plate and the supporting and supporting rods, and a pressing rod is fixedly connected to the outer end of the movable plate, and two pressing switches are installed on the inner wall of the semi-ring frame, and the pressing rod corresponds to the semi-ring frame, and two mounting openings are opened at the outer end of the semi-ring frame, and a dustproof net is fixedly connected to the inner wall of the mounting opening, and an exhaust fan is installed between the dustproof net and the mounting opening, and the exhaust fan is electrically connected to the press switch. With continuous grinding and splashing and adhesion of debris carrying heat, the temperature inside the semi-ring frame increases, and the deformation memory spring extends due to the heat, pushing the pressing rod to squeeze the press switch, thereby driving the exhaust fan to work, drawing air to flow outward, accelerating the dissipation of heat, and reducing the influence of high temperature on the buckling ring. At the same time, the debris is adsorbed to the adhesion layer as the air flows, further making the debris less likely to splash, thereby enhancing the cleaning effect.
[0019] Furthermore, two symmetrical spherical grooves are bored out at the outer end of the movable plate, and a ball is rotatably connected inside the spherical groove, and the outer end of the ball contacts the inner wall of the connecting inclined tube. The deformation memory spring is made of shape memory alloy material, and its initial state is a contracted state. By using the deformation memory spring made of shape memory alloy material with a memory function, after the temperature rises, the deformation extension pushes the movable plate and the pressing rod to move smoothly and conveniently with the assistance of the ball, and after the temperature drops, it returns to the contracted state, pulling the pressing rod to reset.
[0020] 3. Beneficial effects
[0021] Compared with the prior art, the advantages of the present invention are:
[0022] (1) This solution implements the process of putting the buckling ring on the grinding roller and fixing the two grinding rollers by embedding the clamping mechanism, so that the two grinding rollers are in full contact with the buckling ring. At the same time, with the help of the driving deflection mechanism and the fixed adsorption mechanism, multiple supporting rods are used to support and fix the buckling ring. During the grinding process, the two grinding rollers fully grind the inner wall, upper and lower ends and edges of the buckling ring, reducing the operation of grinding one by one, shortening the grinding time and improving the grinding efficiency. The exhaust fan's exhaust and the adhesion of the adhesive layer discharge the heat generated during the grinding process to the outside, reducing the impact of high temperature on the buckling ring, and adsorbing the splashing debris to move in its direction, so that it is adhered to the adhesive layer, making it difficult for the debris to splash around, facilitating subsequent cleaning and enhancing the use effect.
[0023] (2) The embedded clamping mechanism includes a limit rod fixedly connected to the lower end of the grinding roller located on the upper side, a limit groove is bored at the upper end of the output end, and the limit rod is located in the limit groove, and the outer end of the limit rod is fixedly connected to a plurality of evenly distributed elastic clamps, and the inner wall of the limit groove is bored with a plurality of evenly distributed clamping grooves, and the elastic clamp blocks are located in the clamping grooves and matched with the clamping grooves. The embedded clamping mechanism facilitates the insertion and installation of the buckling ring by separating the two grinding rollers, and extends into the limit groove through the limit rod, and cooperates with the clamping fixation of the elastic clamp block and the clamping groove to realize the connection and fixation of the two grinding rollers, so that the buckling ring is set between the two grinding rollers, so that the two grinding rollers are fully in contact with the buckling ring, which is convenient for the grinding process on the rear side.
[0024] (3) The ends of the two grinding rollers that are close to each other are fixedly connected with an annular magnet block, and the ends of the two annular magnet blocks that are close to each other attract each other. The outer ends of the two annular magnet blocks are provided with a high-temperature resistant layer. The attraction and fixation of the two annular magnet blocks make the connection and fixation of the two grinding rollers more firmly. The provision of the high-temperature resistant layer enhances the high-temperature resistance of the annular magnet block, making it less susceptible to high temperature and extending its service life.
[0025] (4) The driving deflection mechanism includes two pairs of connecting plates fixedly connected to the upper end of the fixed base, and a movable rod is rotatably connected between the pair of connecting plates through bearings and a rotating shaft. A driving turntable is installed at the outer end of the connecting plate located on the front side, and the output shaft of the driving turntable is fixedly connected to the rotating shaft. The driving deflection mechanism drives the movable rod to deflect by driving the turntable to drive the semi-ring frame to deflect, thereby realizing the adjustment of its position, which is convenient for the fixing of the buckling ring before grinding and the unloading after grinding.
[0026] (5) The fixed adsorption mechanism includes a half ring frame connected to two movable rods respectively, the ends of the two half ring frames close to each other are open, the ends of the two half ring frames close to each other are bonded with a breathable baffle, and the ends of the two breathable baffles close to each other are provided with an adhesive layer, the breathable baffle is made of a polymer breathable material, and the adhesive layer is made of a super-aligned carbon nanotube film material, the inner walls of the two half ring frames are fixedly connected with a plurality of evenly distributed supporting rods, the ends of the two breathable baffles away from each other are drilled with a plurality of evenly distributed through holes, the supporting rods pass through the through holes and extend to the outside thereof and are fixedly connected with a fixed suction cup, the fixed adsorption mechanism adjusts the deflection of the movable rod so that the two half ring frames are in contact with each other and surround the outside of the grinding roller, so that the plurality of supporting rods cooperate with the fixed suction cup to adsorb and fix the buckling ring from multiple angles to keep it stable, and at the same time, it is in contact with the grinding roller to facilitate its comprehensive grinding, and during the grinding process, the splashing debris splashes onto the adhesive layer and is adhered to it, so that it is not easy to generate secondary splashing and cause environmental pollution.
[0027] (6) The outer end of the supporting push rod located in the middle is fixedly connected with a symmetrical connecting oblique tube. A movable plate is provided inside the two connecting oblique tubes, and a deformation memory spring is fixedly connected between the movable plate and the supporting push rod. A pressing rod is fixedly connected to the outer end of the movable plate. Two pressing switches are installed on the inner wall of the semi-ring frame, and the pressing rod corresponds to the semi-ring frame. Two installation openings are opened on the outer end of the semi-ring frame, and a dust net is fixedly connected to the inner wall of the installation opening. An exhaust fan is installed between the dust net and the installation opening, and the exhaust fan is electrically connected to the pressing switch. With continuous grinding and the splashing and adhesion of debris carrying heat, the temperature inside the semi-ring frame rises, the deformation memory spring is heated and extends, pushing the pressing rod to squeeze the pressing switch, driving the exhaust fan to work, drawing air to flow outward, accelerating the heat dissipation, and reducing the influence of high temperature on the buckling ring. At the same time, the debris is adsorbed to the adhesion layer with the flow of air, which further makes the debris less likely to splash, thereby enhancing the cleaning effect.
[0028] (7) Two symmetrical spherical grooves are bored at the outer end of the movable plate, and a ball is rotatably connected inside the spherical groove. The outer end of the ball contacts the inner wall of the connecting inclined tube. The deformation memory spring is made of shape memory alloy material, and its initial state is a contracted state. The deformation memory spring made of shape memory alloy material has a memory function. When the temperature rises, the deformation extension pushes the movable plate and the pressing rod to move smoothly and conveniently with the assistance of the ball. When the temperature drops, it returns to the contracted state and pulls the pressing rod to reset. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a schematic diagram of a partial three-dimensional structure of the present invention;
[0031] Figure 3 It is a schematic diagram of a partial cross-sectional structure of the present invention;
[0032] Figure 4 It is a schematic cross-sectional structure diagram of the embedded clamping mechanism in the present invention;
[0033] Figure 5 It is a schematic diagram of the cross-sectional structure of the fixed adsorption mechanism in the present invention;
[0034] Figure 6 for Figure 5 The enlarged structural diagram at A in the middle;
[0035] Figure 7 for Figure 5 Schematic diagram of the enlarged structure at point B.
[0036] Description of the numbers in the figure:
[0037] 100, fixed base; 200, driving device; 201, output end; 300, grinding roller; 400, embedded card connection mechanism; 401, limit rod; 402, limit groove; 403, elastic card block; 404, card groove; 405, annular magnet block; 500, driving deflection mechanism; 501, connecting plate; 502, movable rod; 503, driving turntable; 600, fixed adsorption mechanism; 601, semi-ring frame; 602, supporting rod; 603, fixed suction cup; 604, breathable partition; 605, adhesion layer; 606, connecting oblique tube; 607, moving plate; 6071, ball bearing; 608, pressing rod; 609, deformation memory spring; 6010, installation port; 6011, dustproof net; 6012, exhaust fan; 6013, press switch. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.
[0039] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] Example:
[0042] A method for preparing a corrosion-resistant high-yield strength air spring buckle ring includes the following raw materials: 304 stainless steel and a precision-rolled seamless steel pipe, and includes the following steps:
[0043] S1. First, take 304 stainless steel and place it on a mold for making a buckling ring for cutting to obtain a blank buckling ring;
[0044] S2, welding the finished rolled seamless steel pipe and the blank buckling ring, and then grinding them by a grinding device;
[0045] S3. After grinding, the buckle ring in S2 is subjected to a yield strength test. After the test is qualified, characters are engraved on its surface. After cleaning, the finished buckle ring is obtained. In this scheme, 304 stainless steel has better corrosion resistance than 20 steel. At the same time, heat treatment, electroplating, salt spray test and other processes are reduced to achieve the effect of optimizing the process and improve product performance. The yield strength can be increased by precision rolling of seamless steel pipes.
[0046] The yield strength test requirement in S3 is greater than or equal to 300 MPa. The surface engraving requirement in S3 is in the form of year, month, and day. The surface engraving requirement is Song font, with a character height of 3.5 mm and a depth of less than or equal to 0.3 mm. The character writing must be clear and without ghosting or damage.
[0047] See also Figure 1-7 The grinding device in S2 includes a fixed base 100, a driving device 200 is installed on the upper end of the fixed base 100, and an output end 201 is provided on the upper end of the driving device 200, two contacting grinding rollers 300 are provided on the upper end of the driving device 200, and the grinding roller 300 located at the lower side is sleeved on the output end 201, an embedded clamping mechanism 400 is provided between the two grinding rollers 300, and a driving deflection mechanism 500 and a fixed adsorption mechanism 600 are respectively provided on the upper end of the fixed base 100. This scheme realizes that the buckling ring is sleeved on the grinding roller 300, and the two grinding rollers 300 are clamped and fixed by the embedded clamping mechanism 400, so that the two grinding rollers 300 and the buckling The pressure ring is in full contact, and with the help of the driving deflection mechanism 500 and the fixed adsorption mechanism 600, multiple support rods 602 support and fix the buckling ring, and during the grinding process, two grinding rollers 300 fully grind the inner wall, upper and lower ends and edges of the buckling ring, reducing the operation of grinding one by one, shortening the grinding time, and improving the grinding efficiency. The exhaust fan 6012's exhaust and the adhesion of the adhesion layer 605 discharge the heat generated during the grinding process to the outside, reducing the impact of high temperature on the buckling ring, and adsorbing the flying debris to move in its direction, so that it is adhered to the adhesion layer 605, so that the debris is not easy to splash around, which is convenient for subsequent cleaning and enhances the use effect.
[0048] See also Figure 2-4The embedded clamping mechanism 400 includes a limiting rod 401 fixedly connected to the lower end of the grinding roller 300 located on the upper side, a limiting groove 402 is chiseled at the upper end of the output end 201, and the limiting rod 401 is located in the limiting groove 402, and the outer end of the limiting rod 401 is fixedly connected with a plurality of evenly distributed elastic clamping blocks 403, and the inner wall of the limiting groove 402 is chiseled with a plurality of evenly distributed clamping grooves 404, and the elastic clamping block 403 is located in the clamping groove 404 and matches it, and the embedded clamping mechanism 400 facilitates the insertion and installation of the buckling ring through the phase separation of the two grinding rollers 300, and extends into the limiting groove 402 through the limiting rod 401, and cooperates with the clamping fixation of the elastic clamping block 403 and the clamping groove 404 to realize the connection and fixation of the two grinding rollers 300, so that the buckling ring is set between the two grinding rollers 300, so that the two grinding rollers 300 are fully in contact with the buckling ring, which is convenient for the grinding process on the rear side.
[0049] See also Figure 4 The ends of the two grinding rollers 300 that are close to each other are fixedly connected with an annular magnet block 405, and the ends of the two annular magnet blocks 405 that are close to each other attract each other. The outer ends of the two annular magnet blocks 405 are provided with a high-temperature resistant layer. The attraction and fixation of the two annular magnet blocks 405 make the connection and fixation of the two grinding rollers 300 more firmly, and the setting of the high-temperature resistant layer enhances the high-temperature resistance of the annular magnet block 405, making it less susceptible to high temperature and extending its service life.
[0050] See also Figure 1-2 The driving deflection mechanism 500 includes two pairs of connecting plates 501 fixedly connected to the upper end of the fixed base 100, and a movable rod 502 is rotatably connected between the pair of connecting plates 501 through bearings and a rotating shaft. A driving turntable 503 is installed on the outer end of the connecting plate 501 located on the front side, and the output shaft of the driving turntable 503 is fixedly connected to the rotating shaft. The driving deflection mechanism 500 drives the movable rod 502 to deflect by driving the turntable 503 to drive the semi-ring frame 601 to deflect, thereby adjusting its position, which is convenient for fixing the buckling ring before grinding and unloading after grinding.
[0051] See also Figure 1 and Figure 5-7The fixed adsorption mechanism 600 includes a semi-ring frame 601 connected to two movable rods 502 respectively, and the ends of the two semi-ring frames 601 close to each other are opened, and the ends of the two semi-ring frames 601 close to each other are bonded with a breathable baffle 604, and the ends of the two breathable baffles 604 close to each other are provided with an adhesion layer 605, the breathable baffle 604 is made of a polymer breathable material, and the adhesion layer 605 is made of a super-aligned carbon nanotube film material, the inner walls of the two semi-ring frames 601 are fixedly connected with a plurality of evenly distributed supporting rods 602, and the ends of the two breathable baffles 604 away from each other are drilled with a plurality of evenly distributed through holes, the supporting rod 602 passes through the through holes, and extends to the outside thereof and is fixedly connected with a fixed suction cup 603, the fixed adsorption mechanism 600 adjusts the deflection of the movable rod 502 to make the two semi-ring frames 601 contact each other and surround the outside of the grinding roller 300, so that multiple support rods 602 cooperate with the fixed suction cup 603 to adsorb and fix the buckling ring from multiple angles to keep it stable. At the same time, it is in contact with the grinding roller 300 to facilitate its comprehensive grinding. During the grinding process, the flying debris splashes onto the adhesion layer 605 and is adhered to it, which is not easy to produce secondary splashing and cause environmental pollution. The breathable baffle 604 made of polymer breathable material in this solution has good breathability and at the same time blocks debris from entering the semi-ring frame 601. The adhesion layer 605 made of super-arranged carbon nanotube film material has excellent performance and can maintain good adhesion effect in high and low temperature environments.
[0052] See also Figure 5-7 The outer end of the supporting rod 602 located in the middle is fixedly connected with a symmetrical connecting oblique tube 606, and the interior of the two connecting oblique tubes 606 is provided with a moving plate 607, and a deformation memory spring 609 is fixedly connected between the moving plate 607 and the supporting rod 602, and a pressing rod 608 is fixedly connected to the outer end of the moving plate 607. Two pressing switches 6013 are installed on the inner wall of the semi-ring frame 601, and the pressing rod 608 corresponds to it. Two installation openings 6010 are cut out at the outer end of the semi-ring frame 601, and the inner wall of the installation opening 6010 is fixedly connected with a dustproof net 6011, and the dustproof net 60 An exhaust fan 6012 is installed between 11 and the installation port 6010, and the exhaust fan 6012 is electrically connected to the push switch 6013. With continuous grinding and the splashing and adhesion of debris carrying heat, the internal temperature of the semi-ring frame 601 increases, and the deformation memory spring 609 extends due to the heat, pushing the pressing rod 608 to squeeze the pressing switch 6013, driving the exhaust fan 6012 to work, drawing air to flow outward, accelerating the dissipation of heat, and reducing the impact of high temperature on the buckling ring. At the same time, the debris is adsorbed to the adhesion layer 605 with the flow of air, further preventing the debris from splashing, thereby enhancing the cleaning effect.
[0053] See also Figure 6Two symmetrical spherical grooves are drilled at the outer end of the movable plate 607, and the inner part of the spherical groove is rotatably connected with a ball 6071, and the outer end of the ball 6071 contacts the inner wall of the connecting inclined tube 606, and the deformation memory spring 609 is made of shape memory alloy material, and its initial state is a contracted state. The deformation memory spring 609 made of shape memory alloy material has a memory function. After the temperature rises, the deformation extension pushes the movable plate 607 and the pressing rod 608 to move smoothly and conveniently with the assistance of the ball 6071, and after the temperature drops, it returns to the contracted state, pulling the pressing rod 608 to reset.
[0054] In the present invention, the buckling ring is firstly put on the outer end of the grinding roller 300 located at the lower side, and then the grinding roller 300 located at the upper side is moved to contact and align with the grinding roller 300 at the lower side, so that the two annular magnet blocks 405 are attracted and fixed, and at the same time, the limiting rod 401 extends into the limiting groove 402, and during the extension process, a plurality of elastic card blocks 403 are sequentially inserted into the card groove 404 for limiting and fixing, so that the buckling ring is fully in contact with the two grinding rollers 300, and then the turntable 5 is driven. 03 drives the movable rod 502 to deflect, so as to drive the half ring frame 601 to deflect, so that the two half ring frames 601 are in contact with each other and surround the outer side of the grinding roller 300, so that the multiple supporting rods 602 cooperate with the fixed suction cup 603 to adsorb and fix the buckling ring from multiple angles to keep it stable. Then the driving device 200 drives the two grinding rollers 300 to rotate through the output end 201, so that the two grinding rollers 300 respectively grind the inner wall, upper and lower ends and edges of the buckling ring. The grinding is performed comprehensively, so that the grinding is more thorough and complete, the operation of grinding one by one is reduced, the grinding time is shortened, and the grinding efficiency is improved. The debris splashed during the grinding process is splashed on the adhesion layer 605 and adhered to it. Since the debris carries heat and adheres to the adhesion layer 605, its heat is also conducted to the breathable baffle 604. At the same time, part of the heat generated during the grinding process is dissipated to the outside, and flows into the semi-ring frame 601 through the ventilation effect of the breathable baffle 604, driving the internal temperature thereof to rise, so that the deformation memory spring 609 is heated and extended, and the moving plate 607 and the pressing rod 608 are pushed to squeeze the pressing switch 6013, driving the exhaust fan 6012 to work, and drawing air to flow outward, so that the hot air on the buckling ring and the semi-ring frame 601 is quickly dissipated outward, thereby enhancing the heat dissipation effect. At the same time, the debris is driven by the air flow to move toward the breathable baffle 604, so that it is fully adhered to the adhesion layer 605, not easy to splash around, and convenient for subsequent cleaning.
[0055] The above is only a preferred specific implementation of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and its improved conception within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A method for preparing a corrosion-resistant high-yield strength air spring buckle ring, comprising the following raw materials: 304 stainless steel and precision-rolled seamless steel pipe, characterized in that: The following steps are involved: S1. First, take 304 stainless steel and place it on a mold for making a buckling ring for cutting to obtain a blank buckling ring; S2, welding the finished rolled seamless steel pipe and the blank buckling ring, and then grinding them by a grinding device; S3. After polishing, the buckle ring in S2 is subjected to a yield strength test. If the test is qualified, the surface of the buckle ring is engraved. After cleaning, the finished buckle ring is obtained; The grinding device in S2 comprises a fixed base (100), a driving device (200) is installed at the upper end of the fixed base (100), and an output end (201) is provided at the upper end of the driving device (200), two contacting grinding rollers (300) are provided at the upper end of the driving device (200), and the grinding roller (300) located at the lower side is sleeved on the output end (201), an embedded clamping mechanism (400) is provided between the two grinding rollers (300), and a driving deflection mechanism (500) and a fixed adsorption mechanism (600) are respectively provided at the upper end of the fixed base (100); The driving deflection mechanism (500) comprises two pairs of connecting plates (501) fixedly connected to the upper end of the fixed base (100), a movable rod (502) being rotatably connected between the pair of connecting plates (501) via a bearing and a rotating shaft, a driving rotating disk (503) being mounted on the outer end of the connecting plate (501) located at the front side, and an output shaft of the driving rotating disk (503) being fixedly connected to the rotating shaft; The fixed adsorption mechanism (600) comprises a semi-annular frame (601) connected to two movable rods (502) respectively, the ends of the two semi-annular frames (601) close to each other are open, the ends of the two semi-annular frames (601) close to each other are bonded with a breathable baffle (604), and the ends of the two breathable baffles (604) close to each other are provided with an adhesion layer (605), the breathable baffle (604) is made of a polymer breathable material, and the adhesion layer (605) is made of a super-aligned carbon nanotube film material, the inner walls of the two semi-annular frames (601) are fixedly connected with a plurality of evenly distributed supporting rods (602), the ends of the two breathable baffles (604) away from each other are drilled with a plurality of evenly distributed through holes, the supporting rod (602) passes through the through holes and extends to the outside thereof to be fixedly connected with a fixed suction cup (603).
2. The method for preparing a corrosion-resistant high-yield strength air spring buckling ring according to claim 1, characterized in that: The yield strength test requirement in S3 is greater than or equal to 300 MPa, and the surface engraving format in S3 is required to be year, month, and day.
3. The method for preparing a corrosion-resistant high-yield strength air spring buckling ring according to claim 1, characterized in that: The embedded clamping mechanism (400) comprises a limit rod (401) fixedly connected to the lower end of the grinding roller (300) located on the upper side; a limit groove (402) is cut at the upper end of the output end (201), and the limit rod (401) is located in the limit groove (402); a plurality of evenly distributed elastic clamping blocks (403) are fixedly connected to the outer end of the limit rod (401); a plurality of evenly distributed clamping grooves (404) are cut at the inner wall of the limit groove (402); and the elastic clamping blocks (403) are located in the clamping grooves (404) and match the clamping grooves (404).
4. The method for preparing a corrosion-resistant high-yield strength air spring buckling ring according to claim 3, characterized in that: The ends of the two grinding rollers (300) that are close to each other are fixedly connected to an annular magnet block (405), and the ends of the two annular magnet blocks (405) that are close to each other attract each other. The outer ends of the two annular magnet blocks (405) are provided with a high temperature resistant layer.
5. The method for preparing a corrosion-resistant high-yield strength air spring buckling ring according to claim 1, characterized in that: The outer end of the supporting rod (602) located in the middle is fixedly connected to a symmetrical connecting oblique tube (606), and a movable plate (607) is provided inside the two connecting oblique tubes (606), and a deformation memory spring (609) is fixedly connected between the movable plate (607) and the supporting rod (602), and the outer end of the movable plate (607) is fixedly connected to a pressing rod (608), and the inner wall of the semi-ring frame (601) is installed with two pressing switches (6013), and the pressing rod (608) corresponds to it, and the outer end of the semi-ring frame (601) is opened with two installation openings (6010), and the inner wall of the installation opening (6010) is fixedly connected with a dustproof net (6011), and an exhaust fan (6012) is installed between the dustproof net (6011) and the installation opening (6010), and the exhaust fan (6012) is electrically connected to the pressing switch (6013).
6. The method for preparing a corrosion-resistant high-yield strength air spring buckling ring according to claim 5, characterized in that: The outer end of the movable plate (607) is provided with two symmetrical spherical grooves, and a ball (6071) is rotatably connected inside the spherical groove. The outer end of the ball (6071) contacts the inner wall of the connecting inclined tube (606). The deformation memory spring (609) is made of a shape memory alloy material, and its initial state is a contracted state.
Citation Information
Patent Citations
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