A type of basket flipping machine

By optimizing the structural design of the crate-turning machine, adopting a turning method that combines a circular track and rollers, and combining motor drive and cylinder alignment, the problems of high noise and frequent maintenance of existing crate-turning machines have been solved, achieving low noise, stable operation and low cost crate-turning effect.

CN115530012BActive Publication Date: 2026-03-10HEILONGJIANG ZHONGWANG EDIBLE FUNGUS TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-15
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing mushroom bag turning machines suffer from problems such as high noise, frequent maintenance, high cost, and susceptibility to temperature changes.

Method used

A crate-turning machine was designed, including a frame, conveyor rollers, and crate-turning device. The crate-turning device consists of a crate-turning frame, a crate-turning drive device, a crate-supporting frame, and a lifting drive device. It achieves 180-degree rotation through the cooperation of a circular track and rollers. It uses a motor drive and a cylinder or linear motor for precise positioning, which reduces the number and complexity of mechanical parts.

Benefits of technology

It achieves a reasonable structure, low noise, stable operation, easy maintenance, reduced production and maintenance costs, extended equipment service life, and improved working environment.

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Abstract

A basket-turning machine relates to edible fungi processing machinery. A basket support frame (4) is located on the upper and lower sides of a basket-turning frame (3). The basket-turning frame (3) is rotatably mounted inside a frame (1) via a turning shaft (5). The turning shaft (5) is connected to a basket-turning drive device. A circular track (6) is fixed on the frame (1) around the turning shaft (5). The bottom of the circular track (6) is open. A vertically arranged basket-supporting slide (7) is fixed on the basket-turning frame (3). The basket support frame (4) is connected to the basket-supporting slide (7) via a slider (8). Rollers (9) that cooperate with the circular track (6) are also provided at both ends of the basket support frame (4). A vertical slide (10) and a support arm (11) are provided on the frame (1). The support arm (11) abuts against the rollers (9) on the lower basket support frame (4). The support arm (11) is connected to a lifting drive device. It has the advantages of reasonable structural design, low cost, stable operation, low noise, easy maintenance, and long service life.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of edible mushroom processing machinery, in particular to a kind of edible mushroom bag turning basket machine. BACKGROUND

[0002] In the production process of edible mushroom, the basket needs to be turned over before steam sterilization to prevent steam from entering and condensing in the bag. Manual turning basket work has high labor intensity and low production efficiency. Therefore, patent number CN201822213711.3, entitled "Edible mushroom bag automatic turning basket machine", provides a technical solution using a cylinder as the main driving component, which realizes the automatic production of edible mushroom bag turning basket. The technical solution found that the cylinder wears out quickly due to the large number of cylinders used and the need for frequent action. After a period of use, the cylinder will gradually develop a serious air leakage problem, the noise will gradually increase, the power will become uncoordinated, and the problem will be more obvious when the temperature is low. Timely maintenance is required to ensure normal operation. Frequent maintenance increases maintenance costs and burdens. The large number of cylinders used will result in high costs and increased noise, which is not conducive to the work environment. SUMMARY

[0003] The technical problem to be solved by the present application is to provide a turning basket machine with reasonable structure, low noise and good use effect.

[0004] The technical solution of the present application is: a turning basket machine, comprising a rack, a conveying roller and a turning basket device, the turning basket device comprising a turning basket frame, a turning basket driving device, a basket holder frame and a lifting driving device, the basket holder frame being arranged on the upper and lower sides of the turning basket frame, characterized in that the turning basket frame is rotatably arranged in the rack through a turning shaft arranged on both sides, the turning shaft is connected with the turning basket driving device, an annular track is fixed on the rack around the turning shaft, the bottom of the annular track is open, a vertical basket holder slide is fixed on the turning basket frame, the two ends of the basket holder frame are slidably connected with the basket holder slide through a sliding block, the basket holder frame is provided with a roller cooperating with the annular track at both ends, a vertical slide and a supporting arm slidably moving along the vertical slide are arranged on the rack, the supporting arm abuts against the bottom of the roller on the lower basket holder frame through a lifting part arranged at the end of the supporting arm, the supporting arm is connected with the lifting driving device, the lifting driving device drives the supporting arm to lift the basket entering the lower basket holder frame upward and clamp it on the turning basket frame, the roller of the lower basket holder frame enters the working position cooperating with the annular track, and the turning basket driving device drives the turning basket frame to drive the basket holder frame to turn 180 degrees through the turning shaft.

[0005] The technical effect of the present application is that the structure is reasonable, the cost is low, the operation is stable, the noise is low, the maintenance is easy, the service life is long, the maintenance period can be effectively prolonged, the working environment can be improved, the production and maintenance costs can be reduced, and the influence of temperature change can be avoided. BRIEF DESCRIPTION OF DRAWINGS

[0006] Figure 1 is a structural schematic diagram of the present application;

[0007] Figure 2 is a structural schematic diagram of the basket turning device part of the present application;

[0008] Figure 3 is a structural schematic diagram of another embodiment of the ring track of the present application. DETAILED DESCRIPTION

[0009] As shown in FIGS. Figure 1 , 2 and 3, a basket turning machine comprises a frame 1, a conveying roller 2 and a basket turning device, the basket turning device comprises a basket turning frame 3, a basket turning driving device, a basket supporting frame 4 and a lifting driving device, the basket supporting frame 4 is arranged on the upper and lower sides of the basket turning frame 3, the basket turning frame 3 is rotatably arranged in the frame 1 through a turning shaft 5 arranged on both sides, the turning shaft 5 is connected with the basket turning driving device, the frame 1 is fixed with a ring track 6 arranged around the turning shaft 5 of the basket turning frame 3, the bottom of the ring track 6 is open, the basket turning frame 3 is fixed with a vertical basket supporting slide 7 rotating therewith, both ends of the basket supporting frame 4 are slidably connected with the basket supporting slide 7 through a sliding block 8, both ends of the basket supporting frame 4 are further provided with a roller 9 matched with the ring track 6, the frame 1 is provided with a vertical slide 10 and a supporting arm 11 slidably arranged on the vertical slide 10, the supporting arm 11 is in abutment with the bottom of the roller 9 on the lower basket supporting frame 4 through a lifting part arranged at the end of the supporting arm 11, the supporting arm 11 is connected with the lifting driving device, the lifting driving device drives the supporting arm 11 to lift the basket entering the lower basket supporting frame 4 upward and clamp it on the basket supporting frame 4, the roller 9 of the lower basket supporting frame 4 enters a working position matched with the ring track 6, the basket turning driving device drives the basket turning frame 3 to drive the basket supporting frame 4 to turn 180 degrees through the turning shaft 5, so that the basket in the basket supporting frame 4 is upside down.

[0010] The number of the roller 9 at one end of the basket supporting frame 4 is one, the roller 9 enters the ring track 6 through the opening and rolls with the inner side surface of the ring track 6. In this scheme, a limiting part can be arranged at the slide and the like to prevent the basket supporting frame from moving downward greatly after turning to the upper side.

[0011] The number of the roller 9 at one end of the basket supporting frame 4 is two, one roller 9 enters the ring track 6 through the opening and rolls with the inner side surface of the ring track 6, and the other roller 9 rolls with the outer side surface of the ring track 6 externally.

[0012] The annular track 6 is provided with an annular track groove 12, and the roller 9 rolls along the annular track groove 12 after entering the annular track 6. See Figure 3 .

[0013] The basket driving device adopts a motor, and drives the turnover shaft 5 through a chain wheel 13 and a chain to drive the rotation of the basket frame 3.

[0014] The lifting driving device is connected with the supporting arm 11 through a rotating shaft 14, a crank 15 and a connecting rod 16, and drives the supporting arm 11 to move along the vertical slide 10.

[0015] The basket frame 3 is provided with an obliquely arranged alignment plate 17 for guiding the alignment position of the upper and lower baskets. The alignment plate 17 is arranged on four sides, and guides the four sides of the basket respectively.

[0016] At least a pair of opposite alignment plates 17 are provided with a linear motion driving device 18 for pushing the alignment plate 17 to move in opposite directions. The left and right alignment plates 17 can be fixed, and the front and rear alignment plates 17 can be movable. When the basket is aligned, the basket is first aligned left and right during the rising process, and then further aligned front and rear through the front and rear alignment plates 17.

[0017] The linear motion driving device 18 is a pneumatic cylinder or a linear motor.

[0018] The rack 1 is provided with a limiting block 19 beside the turnover shaft 5, and the basket frame 3 is provided with a stop block 20 matched with the limiting block 19 to limit the turnover position of the basket frame 3.

Claims

1. A basket tipping machine comprising a frame (1), a conveying roller (2) and a basket tipping device, the basket tipping device comprising a basket tipping frame (3), a basket tipping drive, a basket supporting frame (4) and a lifting drive, the basket supporting frame (4) being arranged on both sides of the basket tipping frame (3), characterized in that The said turnover basket frame (3) is rotatably arranged in the frame (1) through the turnover shaft (5) arranged at both sides, the turnover shaft (5) is connected with the said turnover basket driving device, the annular track (6) is arranged around the turnover shaft (5) and fixed on the frame (1), the bottom of the annular track (6) is open, the vertical basket slide (7) is fixed on the turnover basket frame (3) and rotates with it, the both ends of the said basket frame (4) are slidably connected with the basket slide (7) through the sliding block (8), the both ends of the basket frame (4) are further provided with the roller (9) matched with the annular track (6), the vertical slide (10) and the supporting arm (11) which can slide along the vertical slide (10) are arranged on the frame (1), the supporting arm (11) is abutted with the bottom of the roller (9) on the lower basket frame (4) through the lifting part arranged at the end of the supporting arm (11), the supporting arm (11) is connected with the said lifting driving device, the lifting driving device drives the supporting arm (11) to lift the basket entering the lower basket frame (4) upward and clamp it on the turnover basket frame (3), the roller (9) of the lower basket frame (4) enters the working position matched with the annular track (6), the turnover basket driving device drives the turnover basket frame (3) to make 180-degree turnover with the basket frame (4) through the turnover shaft (5).

2. The crate tipper of claim 1 wherein, The number of the roller (9) at one end of the said basket frame (4) is one, the roller (9) enters the annular track (6) through the opening and rolls with the inner side of the annular track (6).

3. The carton tipping machine of claim 1 wherein, The number of the roller (9) at one end of the said basket frame (4) is two, one roller (9) enters the annular track (6) through the opening and rolls with the inner side of the annular track (6), and the other roller (9) rolls with the outer side of the annular track (6) outside.

4. The basket tipping machine according to claim 1 or 2, characterized in that The annular track (6) is provided with the annular track slot (12), the roller (9) rolls along the annular track slot (12) after entering the annular track (6).

5. The carton unstacker of claim 1 wherein, The said turnover basket driving device adopts the motor, drives the turnover shaft (5) through the chain wheel (13) and the chain to drive the turnover of the turnover basket frame (3).

6. The carton tipping machine of claim 1 wherein, The said lifting driving device is connected with the supporting arm (11) through the rotating shaft (14), the crank (15) and the connecting rod (16) to drive it to move along the vertical slide (10).

7. The carton tipping machine of claim 1 wherein, The said turnover basket frame (3) is provided with the alignment plate (17) arranged obliquely to guide the alignment position of the upper and lower baskets.

8. The carton tipping machine of claim 7 wherein, At least one pair of the said alignment plates (17) is provided with the linear motion driving device (18) to push the alignment plate (17) to move oppositely.

9. The carton tipping machine of claim 8 wherein, The said linear motion driving device (18) is the air cylinder or the linear motor.

10. The carton unstacker of claim 1 wherein, The said frame (1) is provided with the limiting block (19) beside the turnover shaft (5), the said turnover basket frame (3) is provided with the stop block (20) matched with the limiting block (19) to limit the turnover position of the turnover basket frame (3).

Citation Information

Patent Citations

  • Automatic basket turning machine for edible fungus bags

    CN209546478U

  • Turnover device for civil defense and chemical defense product box body

    CN113060518A

  • Longitudinal overturning and pressing mechanism

    CN214289889U

  • Basket overturning machine

    CN218527042U