Textile efficient cleaning plum blossom liquid permeable roller

By designing flow guiding components and opening and closing components during the textile cleaning process, and utilizing the rotation of rollers to dynamically flow the cleaning fluid and adjust the water flow impact force, the problems of low efficiency and easy damage to textiles in existing cleaning methods are solved, achieving a highly efficient and non-destructive cleaning effect.

CN115595756BActive Publication Date: 2026-05-22ZHEJIANG KEDEBAO MASCH TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHEJIANG KEDEBAO MASCH TECH CO LTD
Filing Date
2022-10-14
Publication Date
2026-05-22

AI Technical Summary

Technical Problem

Existing textile cleaning methods are inefficient, making it difficult to effectively remove sizing agents, impurities, fiber pigments, and waxes. High-pressure rinsing is also prone to clogging, affecting subsequent production, and textiles are easily damaged.

Method used

A high-efficiency cleaning roller for textiles is designed. By setting a flow guiding component and an opening and closing component, the cleaning liquid is dynamically flowed by the rotation of the roller. The water flow impact force can be adjusted by adjusting the size of the flow guiding hole, thereby improving the cleaning efficiency and effect and avoiding damage to the textile fabric.

Benefits of technology

It improves the cleaning efficiency and quality of textiles, effectively removes stains such as sizing agents and impurities, avoids wrinkles and damage to textiles, and achieves efficient cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of textile high-efficiency cleaning plum blossom liquid-permeable roller, including two supports, rotationally arranged between two supports roll shaft, roll shaft is fixedly arranged with roll cylinder, the circumferential direction of roll cylinder is arrayed with several flow guide components, flow guide component includes several flow guide holes a and several flow guide holes b, opening and closing component a and opening and closing component b are slidably arranged in flow guide component, the both sides of roll cylinder are provided with adjusting assembly, flow guide component is used to guide cleaning fluid to textile cloth, opening and closing component a and opening and closing component b are used to adjust the size of flow guide hole a and flow guide hole b under the action of adjusting assembly in the process of roll cylinder rotation, by this way, the cleaning effect is good, improve the efficiency of textile cloth cleaning, avoid the dirt and dust on textile cloth to cause influence to subsequent production.
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Description

Technical Field

[0001] This invention relates to the field of textile cleaning technology, and more specifically to a high-efficiency textile cleaning roller with a permeable pattern. Background Technology

[0002] In the production process of textiles, the fabric undergoes processes such as scouring, oxygen bleaching, dyeing, printing, and washing. The cleaning power of the washing process directly affects the amount of water used, the amount of steam used, and the machine speed. Higher cleaning power allows for a higher machine speed, reduces water consumption, and consequently reduces steam usage, thus achieving energy savings.

[0003] However, the existing cleaning methods are mainly high-pressure rinsing and immersion cleaning. In immersion cleaning, the cleaning solution is in a static state, which makes it difficult to clean the sizing, impurities, fiber pigments, oils and waxes, printing pastes and other substances on the treated textile fabric. In addition, the cleaning efficiency is low. Furthermore, high-pressure rinsing is prone to clogging, has poor continuous working ability, low cleaning efficiency, and is very likely to cause defects such as streaks. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing a high-efficiency textile cleaning roller with a permeable pattern. By incorporating a flow guiding component, the cleaning liquid is transformed from a static state to a dynamic flow. The cleaning liquid flows out through guide holes a and b to rinse the textile fabric, improving the cleaning effect and preventing sizing agents, impurities, fiber pigments, pastes, waxes, etc., on the textile fabric from affecting subsequent production. By incorporating opening and closing components a and b, as well as an adjustment component, and by adjusting the size of guide holes a and b through baffles a and b, the rotation of the roller changes the impact force of the water flow on the textile fabric, improving cleaning efficiency and preventing the textile fabric from being damaged by continuous high-intensity water flow impact.

[0005] The technical solution of the present invention is as follows:

[0006] A high-efficiency cleaning roller for textile fabrics includes two supports, with a roller shaft rotatably mounted between the two supports. A roller is fixedly mounted on the roller shaft, and a plurality of flow guiding components are arrayed along the circumference of the roller. Each flow guiding component includes a plurality of flow guiding holes a and a plurality of flow guiding holes b. Opening and closing components a and b are slidably mounted within each flow guiding component. Adjustment components are provided on both sides of the roller. The flow guiding components are used to guide the cleaning liquid onto the textile fabric, and the opening and closing components a and b are used to adjust the size of the flow guiding holes a and b under the action of the adjustment components during the rotation of the roller.

[0007] As a preferred embodiment, the flow guiding assembly includes a flow guiding plate a fixedly disposed on the roller, a flow guiding plate b fixedly disposed on the roller, a connecting plate fixedly connected between the top of the flow guiding plate a and the top of the flow guiding plate b, a groove a formed on the flow guiding plate a, and a groove b formed on the flow guiding plate b, wherein the flow guiding hole a is formed on the flow guiding plate a, and the flow guiding hole b is formed on the flow guiding plate b.

[0008] As a preferred embodiment, the opening and closing component a includes a slide plate a slidably disposed in a slide groove a, a plurality of baffles a fixedly disposed on the slide plate a, a slide rod a fixedly disposed on the slide plate a, a ball a fixedly disposed on the slide rod a, a fixed plate a fixedly disposed on a guide plate a, and a spring a fixedly connected between the fixed plate a and the slide plate a. The spring a is sleeved on the slide rod a, the slide rod a passes through the fixed plate a, the baffles a are adapted to the guide holes a, and a connecting rod a is fixedly connected between two adjacent baffles a.

[0009] As a preferred embodiment, the opening and closing assembly b includes a slide plate b slidably disposed within a slide groove b, a plurality of baffles b fixedly disposed on the slide plate b, a slide rod b fixedly disposed on the slide plate b, a ball b fixedly disposed on the slide rod b, a fixed plate b fixedly disposed on a guide plate b, and a spring b fixedly connected between the fixed plate b and the slide plate b. The spring b is sleeved on the slide rod b, the slide rod b passes through the fixed plate b, the baffles b are adapted to the guide holes b, and a connecting rod b is fixedly connected between two adjacent baffles b.

[0010] As a preferred embodiment, the adjustment assembly includes a support rod fixedly mounted on a bracket and an annular guide rail fixedly mounted on the support rod. The annular guide rail includes a raised section and a recessed section, and the cross-section of the annular guide rail has a wavy structure.

[0011] As a preferred embodiment, the guide hole a and the guide hole b are the same size.

[0012] As a preferred embodiment, the two sets of adjustment components are respectively matched with opening / closing component a and opening / closing component b.

[0013] As a preferred embodiment, the flow guiding component is provided with at least eleven groups.

[0014] As another preferred embodiment, the guide hole a has at least five openings, and the guide hole b has at least four openings.

[0015] The beneficial effects of this invention are as follows:

[0016] 1. This invention is equipped with a flow guiding component. By setting the flow guiding component, the cleaning liquid in the cleaning tank can flow dynamically during the rotation of the roller, which increases the flow rate of the cleaning liquid. When the cleaning liquid hits the inner wall of the cleaning tank, under the action of the reaction force, the cleaning liquid flows into the flow guiding component and flows out from the flow guiding hole a and flow guiding hole b to rinse the textile fabric, resulting in a better cleaning effect. By setting the flow guiding component, impurities on the textile fabric can be scraped off during the rotation, improving the cleaning efficiency. In addition, by setting the flow guiding component, wrinkles can be avoided in the textile fabric during the cleaning process, and the textile fabric can be smoothed out.

[0017] 2. The present invention also includes an opening and closing component a, an opening and closing component b, and an adjusting component. By setting baffles a and baffles b, they cooperate with the annular guide rail during the rotation of the roller. When the ball a cooperates with the concave section, baffle a reduces the flow range of the guide hole a. When the ball b cooperates with the convex section, baffle b reduces the flow range of the guide hole b, thereby increasing the impact force of the water flow. This results in better cleaning effect as the water flow impacts the textile fabric. By switching the size of the guide holes a and b, the textile fabric is rinsed with different intensities, improving the cleaning efficiency and preventing the textile fabric from being damaged due to continuous high-intensity rinsing.

[0018] In summary, this invention has the advantages of efficient cleaning and high-quality cleaning, and is suitable for the field of textile cleaning technology. Attached Figure Description

[0019] The invention will be further described below with reference to the accompanying drawings:

[0020] Figure 1 For efficient cleaning of textile products using plum blossom-shaped liquid-permeable rollers;

[0021] Figure 2 This is a schematic diagram of the structure of the roller shaft and roller cylinder;

[0022] Figure 3 for Figure 2 Enlarged view of point A;

[0023] Figure 4 A schematic diagram of the opening / closing component b;

[0024] Figure 5 A schematic diagram showing the state when guide hole a and guide hole b are smaller;

[0025] Figure 6 This is a schematic diagram showing the cleaning fluid flowing out of guide holes a and b when the roller rotates.

[0026] Reference numerals: 1-Support; 2-Roller; 3-Roller; 4-Guide assembly; 5-Opening and closing assembly a; 6-Opening and closing assembly b; 7-Adjusting assembly; 41-Guide hole a; 42-Guide hole b; 43-Guide plate a; 44-Guide plate b; 45-Connecting plate; 46-Slide groove a; 47-Slide groove b; 51-Slide plate a; 52-Baffle a; 53-Slide rod a; 54-Ball a; 55-Fixing plate a; 56-Spring a; 57-Connecting rod a; 61-Slide plate b; 62-Baffle b; 63-Slide rod b; 64-Ball b; 65-Fixing plate b; 66-Spring b; 67-Connecting rod b; 71-Support rod; 72-Annular guide rail; 73-Protruding section; 74-Recessed section. Detailed Implementation

[0027] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0028] Example 1

[0029] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0030] like Figures 1 to 6 As shown, a high-efficiency cleaning roller for textiles includes two supports 1, with a roller shaft 2 rotatably mounted between the two supports 1. A roller 3 is fixedly mounted on the roller shaft 2. Several flow guiding components 4 are arrayed along the circumference of the roller 3. Each flow guiding component 4 includes several flow guiding holes a41 and several flow guiding holes b42. Opening and closing components a5 and b6 are slidably mounted inside the flow guiding components 4. Adjustment components 7 are provided on both sides of the roller 3. The flow guiding components 4 are used to guide the cleaning liquid onto the textile fabric. The opening and closing components a5 and b6 are used to adjust the size of the flow guiding holes a41 and b42 under the action of the adjustment components 7 during the rotation of the roller 3. The roller shaft 2 is fixedly connected to the output end of a motor, and the roller shaft 2 rotates under the drive of the motor.

[0031] like Figure 2 , Figure 3 as well as Figure 6As shown, the flow guiding assembly 4 includes a flow guiding plate a43 fixedly mounted on the roller 3, a flow guiding plate b44 fixedly mounted on the roller 3, a connecting plate 45 fixedly connected between the top of the flow guiding plate a43 and the top of the flow guiding plate b44, a groove a46 opened on the flow guiding plate a43, and a groove b47 opened on the flow guiding plate b44. A flow guiding hole a41 is opened on the flow guiding plate a43, and a flow guiding hole b42 is opened on the flow guiding plate b44. In use, the flow guiding assembly 4 is located in the cleaning liquid. The motor drives the roller shaft 2 and the roller 3 to rotate. During the rotation, the cleaning liquid flows dynamically and at a relatively fast speed. When it hits the inner wall of the cleaning tank, under the reaction force, the cleaning liquid enters between the flow guiding plate a43 and the flow guiding plate b44, and then flows out from the flow guiding hole a41 and the flow guiding hole b to rinse the textile fabric, so as to improve the cleaning effect and avoid the residual stains and dust on the textile fabric from affecting subsequent production.

[0032] like Figure 3 As shown, the opening and closing assembly a5 includes a sliding plate a51 slidably disposed within a slide groove a46, several baffles a52 fixedly disposed on the sliding plate a51, a slide rod a53 fixedly disposed on the sliding plate a51, a ball a54 fixedly disposed on the slide rod a53, a fixed plate a55 fixedly disposed on a guide plate a43, and a spring a56 fixedly connected between the fixed plate a55 and the sliding plate a51. The spring a56 is sleeved on the slide rod a53, and the slide rod a53 passes through the fixed plate a55. The baffles a52 are adapted to the guide holes a41, and two adjacent baffles a52 are fixedly connected. With connecting rod a57, during use, the roller 3 rotates, driving the opening and closing assembly a5 to rotate. During the rotation, the ball a54 cooperates with the recessed section 74 to gradually reduce the size of the guide hole a41. After the guide hole a41 becomes smaller, the impact force of the water flow increases, resulting in a better cleaning effect on the textile. When the ball a54 cooperates with the raised section 73, the guide hole a41 gradually becomes larger. After the guide hole a41 becomes larger, the impact force of the water flow decreases. By switching the size of the guide hole a41, the impact force of the water flow on the textile is changed, improving the cleaning efficiency and preventing the textile from being damaged by continuous high-intensity rinsing.

[0033] like Figure 4As shown, the opening / closing assembly b6 includes a sliding plate b61 slidably disposed within a slide groove b47, several baffles b62 fixedly disposed on the sliding plate b61, a sliding rod b63 fixedly disposed on the sliding plate b61, a ball b64 fixedly disposed on the sliding rod b63, a fixed plate b65 fixedly disposed on the guide plate b44, and a spring b66 fixedly connected between the fixed plate b65 and the sliding plate b61. The spring b66 is sleeved on the sliding rod b63, and the sliding rod b63 passes through the fixed plate b65. The baffles b62 are adapted to the guide holes b42, and adjacent baffles b62 are fixedly connected. With connecting rod b67, during use, the roller 3 rotates, driving the opening and closing assembly b6 to rotate. During the rotation, the ball b74 cooperates with the raised section 73 to gradually reduce the size of the guide hole b42. After the guide hole b42 becomes smaller, the impact force of the water flow increases, resulting in a better cleaning effect on the textile. When the ball b64 cooperates with the recessed section 74, the guide hole b42 gradually becomes larger. After the guide hole b42 becomes larger, the impact force of the water flow decreases. By switching the size of the guide hole b42, the impact force of the water flow on the textile is changed, improving the cleaning efficiency and preventing the textile from being damaged by continuous high-intensity rinsing.

[0034] like Figure 1 As shown, the adjustment component 7 includes a support rod 71 fixedly mounted on the bracket 1 and an annular guide rail 72 fixedly mounted on the support rod 71. The annular guide rail 72 includes a raised section 73 and a recessed section 74. The cross-section of the annular guide rail 72 is a wave-shaped structure. In use, the ball bearings a54 and b64 cooperate with the raised section 73 and the recessed section 74 respectively to adjust the impact force of the cleaning fluid flowing out of the guide hole a41 and the guide hole b42, thereby improving the cleaning efficiency.

[0035] like Figure 5 As shown, the guide hole a41 and the guide hole b42 are the same size.

[0036] like Figure 5 As shown, the two sets of adjustment components 7 are respectively matched with the opening and closing components a5 and b6.

[0037] like Figure 6 As shown, the flow guiding component 4 is provided with at least eleven sets, which makes the cleaning fluid flow faster and improves the cleaning efficiency.

[0038] like Figure 5 As shown, at least five flow guide holes a41 and at least four flow guide holes b42 are provided.

[0039] Example 2

[0040] like Figure 2As shown, the components that are the same as or corresponding to those in Embodiment 1 are marked with the same reference numerals as those in Embodiment 1. For the sake of simplicity, only the differences from Embodiment 1 will be described below. The difference between Embodiment 2 and Embodiment 1 is that a rubber pad is also fixedly provided on the top of the connecting plate 45.

[0041] In this embodiment, a rubber pad is fixedly installed on the top of the connecting plate 45 to prevent the connecting plate 45 from damaging the textile fabric when it comes into contact with the textile fabric, thus affecting the quality of the product.

[0042] Work process

[0043] First, the motor is turned on. Driven by the motor, roller 2 drives roller 3 to rotate. During the rotation, the cleaning fluid flows dynamically at a relatively high speed. When it impacts the inner wall of the cleaning tank, under the reaction force, the cleaning fluid enters between guide plate a43 and guide plate b44, and then flows out from guide hole a41 and guide hole b to rinse the textile fabric. At the same time, the ball a54 cooperates with the recessed section 74 to gradually reduce the size of guide hole a41. After guide hole a41 becomes smaller, the impact force of the water flow increases. The ball b74 cooperates with the raised section 73 to gradually reduce the size of guide hole b42, guiding the flow... When the size of orifice b42 decreases, the impact force of the water flow increases, resulting in a better cleaning effect on the textile fabric. During rotation, when the ball a54 engages with the raised section 73, the guide orifice a41 gradually increases in size. As the guide orifice a41 increases in size, the impact force of the water flow decreases. When the ball b64 engages with the recessed section 74, the guide orifice b42 gradually increases in size. As the guide orifice b42 increases in size, the impact force of the water flow on the textile fabric decreases. By switching the size of the guide orifice a41 and the guide orifice b42, the impact force of the water flow on the textile fabric is changed, improving the cleaning efficiency and preventing the textile fabric from being damaged by continuous high-intensity rinsing.

[0044] In the description of this invention, it should be understood that the terms "front and back", "left and right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention.

[0045] Of course, those skilled in the art should understand that the term "a" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple. The term "a" should not be understood as a limitation on the quantity.

[0046] The above description, in conjunction with the accompanying drawings, represents only preferred embodiments of the present invention. However, the present invention is not limited to the above embodiments. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of the present invention. These modifications and improvements should also be considered within the scope of protection of the present invention and will not affect the effectiveness and practicality of the present invention.

Claims

1. A high-efficiency cleaning roller for textiles, characterized in that: The device includes two supports (1), a roller shaft (2) is rotatably arranged between the two supports (1), a roller (3) is fixedly arranged on the roller shaft (2), and a plurality of flow guiding components (4) are arranged in an array on the circumferential direction of the roller (3). The flow guiding components (4) include a plurality of flow guiding holes a (41) and a plurality of flow guiding holes b (42). An opening and closing component a (5) and an opening and closing component b (6) are slidably arranged inside the flow guiding components (4). An adjustment component (7) is arranged on both sides of the roller (3). The flow guiding components (4) are used to guide the cleaning liquid onto the textile fabric. The opening and closing components a (5) and the opening and closing components b (6) are used to adjust the size of the flow guiding holes a (41) and the flow guiding holes b (42) under the action of the adjustment components (7) during the rotation of the roller (3). The flow guiding assembly (4) includes a flow guiding plate a (43) fixedly mounted on the roller (3), a flow guiding plate b (44) fixedly mounted on the roller (3), a connecting plate (45) fixedly connected between the top of the flow guiding plate a (43) and the top of the flow guiding plate b (44), a groove a (46) opened on the flow guiding plate a (43) and a groove b (47) opened on the flow guiding plate b (44), the flow guiding hole a (41) is opened on the flow guiding plate a (43) and the flow guiding hole b (42) is opened on the flow guiding plate b (44); The opening and closing component a (5) includes a sliding plate a (51) slidably disposed in a sliding groove a (46), a plurality of baffles a (52) fixedly disposed on the sliding plate a (51), a sliding rod a (53) fixedly disposed on the sliding plate a (51), a ball a (54) fixedly disposed on the sliding rod a (53), a fixed plate a (55) fixedly disposed on the guide plate a (43), and a spring a (56) fixedly connected between the fixed plate a (55) and the sliding plate a (51). The spring a (56) is sleeved on the sliding rod a (53), the sliding rod a (53) passes through the fixed plate a (55), the baffles a (52) are adapted to the guide hole a (41), and a connecting rod a (57) is fixedly connected between two adjacent baffles a (52). The opening and closing component b (6) includes a sliding plate b (61) slidably disposed in a sliding groove b (47), a plurality of baffles b (62) fixedly disposed on the sliding plate b (61), a sliding rod b (63) fixedly disposed on the sliding plate b (61), a ball b (64) fixedly disposed on the sliding rod b (63), a fixed plate b (65) fixedly disposed on the guide plate b (44), and a spring b (66) fixedly connected between the fixed plate b (65) and the sliding plate b (61). The spring b (66) is sleeved on the sliding rod b (63), the sliding rod b (63) passes through the fixed plate b (65), the baffles b (62) are adapted to the guide hole b (42), and a connecting rod b (67) is fixedly connected between two adjacent baffles b (62). The adjustment component (7) includes a support rod (71) fixedly mounted on the bracket (1) and an annular guide rail (72) fixedly mounted on the support rod (71). The annular guide rail (72) includes a protruding section (73) and a recessed section (74). The cross-section of the annular guide rail (72) is a wave-shaped structure. The two sets of adjustment components (7) are respectively matched with opening and closing component a (5) and opening and closing component b (6); The ball a (54) and ball b (64) cooperate with the protruding section (73) and the recessed section (74) respectively to adjust the impact force of the cleaning fluid flowing out of the guide hole a (41) and the guide hole b (42).

2. The textile high-efficiency cleaning plum blossom liquid-permeable roller according to claim 1, characterized in that: The guide hole a (41) and guide hole b (42) are the same size.

3. The textile high-efficiency cleaning plum blossom liquid-permeable roller according to claim 1, characterized in that: The flow guiding component (4) is provided with at least eleven groups.

4. The textile high-efficiency cleaning plum blossom liquid-permeable roller according to claim 1, characterized in that: The flow guide hole a (41) has at least five openings, and the flow guide hole b (42) has at least four openings.