A photovoltaic solar module laminating machine

Abstract

The present invention provides a photovoltaic solar module laminating machine, which relates to the field of solar module protection. The photovoltaic solar module laminating machine includes a base plate, a moving mechanism, a storage frame, a laminating mechanism, and a cutting mechanism. A conveyor belt is provided on the right side of the base plate, and an inclined plate is fixedly connected to the right side of the support column of the conveyor belt. A collection box is provided on the right side of the inclined plate. The turntable is driven by a second motor to rotate, and under the connection of a connecting rod, the slide plate and the guide rod are driven to move up and down, thereby driving the cutting knife to move up and down. Due to the action of the moving mechanism, the push block pushes the module body to move right intermittently. During the pause interval of the module body, the cutting knife is controlled to move downward, thereby cutting the film between the two module bodies. There is no need to pause other transmission mechanisms during cutting. The degree of automation is high, efficiency is improved, and when laminating the module body, there is no need for manual loading, which is highly efficient.

Description

Technical Field

[0001] The present invention relates to the technical field of solar module protection, in particular to a photovoltaic solar module laminating machine. Background Art

[0002] Individual solar cells cannot be used directly as power sources. To do so, they must be connected in series or parallel and tightly packaged into modules. Solar modules (also called solar panels) are the core and most important component of a solar power generation system. Their function is to convert solar energy into electricity, either for storage in batteries or to power a load.

[0003] In order to prevent the crystals on the surface of photovoltaic solar modules from being worn during storage and transportation, they are generally coated with one or more layers of protective film. Therefore, a laminating machine is needed. During use, the existing laminating machine still requires manual assistance for loading and unloading. After laminating one module, the module is removed and the next module is placed and laminated, resulting in low efficiency, time-consuming and labor-intensive. In addition, when cutting the film, other transmission mechanisms need to be suspended, resulting in low automation and low efficiency. Summary of the Invention

[0004] (1) Technical problems solved

[0005] In view of the shortcomings of the existing technology, the present invention provides a photovoltaic solar module laminating machine, which solves the problem of low automation and low efficiency caused by the need for manual auxiliary loading and unloading.

[0006] (2) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: A photovoltaic solar module laminating machine includes a base plate, a moving mechanism, a storage frame, a laminating mechanism and a cutting mechanism;

[0008] The movable mechanism comprises a fixed column, the fixed column is fixedly connected to the left side of the upper surface of the base plate, the left inner wall of the fixed column is provided with a first motor, the output end of the first motor is fixedly connected to a threaded rod, the outer wall of the threaded rod is threadedly connected to a threaded block, the right side of the threaded block and the outside of the threaded rod are fixedly connected to a sleeve rod, the right end of the sleeve rod slides through the outside of the fixed column and is fixedly connected to a push block, a sliding groove is provided on the upper inner wall of the fixed column, a slider is fixedly connected to the upper side of the threaded block, the slider is slidably connected to the sliding groove, a first contact is provided on the left side of the sliding groove, and a second contact is provided on the right side of the sliding groove;

[0009] The laminating mechanism includes a vertical plate, which is fixedly connected to the upper surface of the bottom plate, a connecting shaft is rotatably connected to the front surface of the vertical plate, a laminating roller is sleeved on the outer wall of the connecting shaft, a fixing plate is fixedly connected to the right side of the vertical plate, an electric telescopic rod is fixedly connected to the lower surface of the fixing plate, and a smoothing plate is fixedly connected to the bottom end of the electric telescopic rod;

[0010] The cutting mechanism includes a fixed frame, a second motor is fixedly connected to the inner wall of the rear side of the fixed frame, an output end of the second motor is fixedly connected to a turntable, a front surface of the turntable is rotatably connected to a connecting rod, the bottom end of the connecting rod is rotatably connected to a slide, the bottom of the slide is fixedly connected to a guide rod, the bottom end of the guide rod slides through the outside of the fixed frame and is fixedly connected to a connecting plate, and the bottom of the connecting plate is fixedly connected to a cutting knife.

[0011] Preferably, both sides of the bottom of the storage frame are provided with openings, and the components are stacked inside the storage frame.

[0012] Preferably, a clamping block is fixedly connected to the periphery of the outer wall of the connecting shaft, and a clamping groove adapted to the clamping block is provided in the middle of the laminating roller.

[0013] Preferably, a rolling wheel is provided at the bottom of the smoothing plate.

[0014] Preferably, a fixing rack is fixedly connected to the upper surface of the bottom plate and located on the right side of the laminating mechanism, and the fixing frame is fixedly connected to the upper front surface of the fixing rack.

[0015] Preferably, a conveyor belt is provided on the right side of the bottom plate, and the upper surface of the conveyor belt is flush with the bottom plate.

[0016] Preferably, an inclined plate is fixedly connected to the right side of the support column of the conveyor belt, and a collection box is provided on the right side of the inclined plate.

[0017] Preferably, a supporting leg is fixedly connected to the bottom of the base plate, and an anti-slip pad is provided at the bottom of the supporting leg.

[0018] (3) Beneficial effects

[0019] The present invention provides a photovoltaic solar module laminating machine. It has the following beneficial effects:

[0020] 1. A moving mechanism is provided, which drives the threaded rod to rotate through the driving action of the first motor, and then drives the threaded block and the sleeve rod to move, thereby pushing the push block. Among them, since a slider is provided on the upper side of the threaded block, when the slider moves to the left and touches the first contact, the first motor is controlled to rotate forward, driving the push block to move right. When the slider moves to the right and touches the second contact, the first motor is controlled to reverse, driving the push block to move left, thereby realizing the reciprocating pushing action of the push block, and the component bodies in the storage frame can be pushed out one by one for lamination, without manual loading, and with high efficiency.

[0021] 2. A cutting mechanism is provided. The turntable is driven by the second motor to rotate. Under the connection of the connecting rod, the slide and the guide rod are driven to move up and down, thereby driving the cutting knife to move up and down. Due to the action of the moving mechanism, the push block pushes the component body to move right intermittently. During the pause of the component body, the cutting knife is controlled to move downward, thereby cutting the film between the two component bodies. There is no need to pause other transmission mechanisms during cutting, with a high degree of automation and improved efficiency.

[0022] 3. It is equipped with an electric telescopic rod, a smoothing plate and a rolling wheel, which can fit the film to the upper surface of the component body to improve the fit. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 It is a cross-sectional schematic diagram of the moving mechanism of the present invention;

[0025] Figure 3 For the present invention Figure 2 A schematic diagram of the structure at point A in the middle;

[0026] Figure 4 It is a three-dimensional schematic diagram of the storage frame of the present invention;

[0027] Figure 5 It is a side view schematic diagram of the turntable of the present invention;

[0028] Figure 6 It is a three-dimensional schematic diagram of the cutting mechanism of the present invention;

[0029] Figure 7 Schematic diagram of the contact between two components of the present invention.

[0030] Among them, 1. bottom plate; 2. moving mechanism; 3. storage frame; 31. opening; 32. assembly body; 4. laminating mechanism; 5. cutting mechanism; 6. connecting plate; 7. cutting knife; 8. fixing frame; 9. conveyor belt; 10. inclined plate; 11. collection box; 12. supporting legs;

[0031] 21. Fixed column; 22. First motor; 23. Threaded rod; 24. Threaded block; 25. Sleeve rod; 26. Push block; 27. Slide groove; 28. Slider; 291. First contact; 292. Second contact;

[0032] 41. Vertical plate; 42. Connecting shaft; 43. Laminating roller; 44. Fixed plate; 45. Electric telescopic rod; 46. Smoothing plate;

[0033] 51. Fixed frame; 52. Second motor; 53. Turntable; 54. Connecting rod; 55. Slide plate; 56. Guide rod. DETAILED DESCRIPTION

[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes and should not be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] Example:

[0037] like Figure 1-7 As shown, an embodiment of the present invention provides a photovoltaic solar module laminating machine, which includes a base plate 1, a moving mechanism 2, a storage frame 3, a laminating mechanism 4 and a cutting mechanism 5.

[0038] The moving mechanism 2 includes a fixed column 21, which is fixedly connected to the left side of the upper surface of the base plate 1. A first motor 22 is provided on the left inner wall of the fixed column 21. The output end of the first motor 22 is fixedly connected to a threaded rod 23. The outer wall of the threaded rod 23 is threadedly connected to a threaded block 24. A sleeve rod 25 is fixedly connected to the right side of the threaded block 24 and located on the outside of the threaded rod 23. The right end of the sleeve rod 25 slides through the outside of the fixed column 21 and is fixedly connected to a push block 26. A sliding groove 27 is provided on the upper inner wall of the fixed column 21. A slider 28 is fixedly connected to the upper side of the threaded block 24. The slider 28 is slidably connected to the sliding groove 27 to play a role in limiting the sliding of the threaded block 24. A first contact 291 is provided on the left side of the sliding groove 27, and a second contact 292 is provided on the right side of the sliding groove 27. The first contact 291 and the second contact 292 are used to control the forward and reverse rotation of the first motor 22.

[0039] Through openings 31 are formed on both sides of the bottom of the storage frame 3 . Component bodies 32 are stacked inside the storage frame 3 , and the component bodies 32 can flow through the through openings 31 .

[0040] The above structure drives the threaded rod 23 to rotate through the driving action of the first motor 22, and then drives the threaded block 24 and the sleeve rod 25 to move, thereby pushing the push block 26. Among them, since a slider 28 is provided on the upper side of the threaded block 24, when the slider 28 moves to the left and touches the first contact 291, the first motor 22 is controlled to rotate forward, driving the push block 26 to move right. When the slider 28 moves to the right and touches the second contact 292, the first motor 22 is controlled to reverse, driving the push block 26 to move to the left, thereby realizing the reciprocating pushing action of the push block 26, and the component bodies 32 in the storage frame 3 can be pushed out one by one for coating, without the need for manual loading, and with high efficiency.

[0041] The laminating mechanism 4 includes a vertical plate 41, which is fixedly connected to the upper surface of the base plate 1, and the front surface of the vertical plate 41 is rotatably connected to a connecting shaft 42, and a laminating roller 43 is sleeved on the outer wall of the connecting shaft 42, and a card block is fixedly connected to the outer wall of the connecting shaft 42. A card slot adapted to the card block is provided in the middle of the laminating roller 43, and the laminating roller 43 can be sleeved on the outer wall of the connecting shaft 42 to prevent the laminating roller 43 from moving and falling when rotating, thereby affecting the laminating effect. The right side of the vertical plate 41 is fixedly connected to a fixed plate 44, and the lower surface of the fixed plate 44 is fixedly connected to an electric telescopic rod 45, and the bottom end of the electric telescopic rod 45 is fixedly connected to a smoothing plate 46. A rolling wheel is provided at the bottom of the smoothing plate 46, which can fit the film to the upper surface of the component body 32 to improve the fit.

[0042] In the above structure, the coating roller 43 is sleeved on the outer wall of the connecting shaft 42, one end of the film is manually pulled out, and it is adhered to the upper surface of the first component body 32 pushed out. As the component body 32 moves, the coating roller 43 rotates accordingly, and the film will automatically adhere to the upper surface of all component bodies 32, and cooperate with the electric telescopic rod 45 to drive the smoothing plate 46 to move downward, so that the rolling wheel just acts on the upper surface of the component body 32, thereby improving the fit of the film.

[0043] The upper surface of the base plate 1 and the right side of the laminating mechanism 4 are fixedly connected with a fixing frame 8, and the cutting mechanism 5 includes a fixing frame 51, the fixing frame 51 is fixedly connected to the upper front surface of the fixing frame 8, and the rear inner wall of the fixing frame 51 is fixedly connected with a second motor 52, and the output end of the second motor 52 is fixedly connected with a turntable 53, and the front surface of the turntable 53 is rotatably connected with a connecting rod 54, and the bottom end of the connecting rod 54 is rotatably connected with a slide 55, and the slide 55 is slidably connected to the inner wall of the fixing frame 51, and the bottom of the slide 55 is fixedly connected with a guide rod 56, and the bottom end of the guide rod 56 slides through the outside of the fixing frame 51 and is fixedly connected with a connecting plate 6, and the bottom of the connecting plate 6 is fixedly connected with a cutting knife 7.

[0044] The above structure drives the turntable 53 to rotate through the driving action of the second motor 52, and under the connecting action of the connecting rod 54, drives the slide plate 55 and the guide rod 56 to move back and forth up and down, thereby driving the cutting knife 7 to move back and forth up and down. Because under the action of the moving mechanism 2, the push block 26 pushes the component body 32 to move right intermittently, during the pause interval of the component body 32, the cutting knife 7 just moves down, thereby cutting the film between the two component bodies 32. There is no need to pause other transmission mechanisms during cutting, the degree of automation is high, and efficiency is improved.

[0045] A conveyor belt 9 is provided on the right side of the base plate 1. The upper surface of the conveyor belt 9 is flush with the base plate 1 and is used to convey the component body 32 after the lamination and film cutting. An inclined plate 10 is fixedly connected to the right side of the support column of the conveyor belt 9 to play a guiding role. A collection box 11 is provided on the right side of the inclined plate 10 to collect the component body 32 after lamination.

[0046] The bottom of the base plate 1 is fixedly connected to a supporting leg 12, and the bottom of the supporting leg 12 is provided with an anti-slip pad for overall support.

[0047] Working Principle: When using the photovoltaic solar module laminating machine, several stacked solar panel modules 32 are placed inside the storage frame 3. The switch of the first motor 22 is turned on. The driving action of the first motor 22 can realize the reciprocating pushing action of the push block 26, and the modules 32 in the storage frame 3 can be pushed out one by one. When the end to end of each module 32 contacts each other, the latter pushes the former to move right, and the intermittent right movement is performed.

[0048] The laminating roller 43 is sleeved on the outer wall of the connecting shaft 42, and one end of the film is manually pulled out and attached to the upper surface of the first component body 32. As the component body 32 moves, the laminating roller 43 rotates accordingly, and the film automatically adheres to the upper surface of all the component bodies 32. In conjunction with the downward movement of the electric telescopic rod 45 to drive the smoothing plate 46, the rolling wheel acts exactly on the upper surface of the component body 32, thereby improving the adhesion of the film.

[0049] As the component body 32 moves to the right, the switch of the second motor 52 is turned on, and the cutting blade 7 is driven by the driving action of the second motor 52 to move up and down. Since the push block 26 pushes the component body 32 to move to the right intermittently, when the component body 32 stops, the cutting blade 7 moves down just in time, and then the film between the two component bodies 32 can be cut. There is no need to pause other transmission mechanisms during cutting, and the degree of automation is high.

[0050] The cut component bodies 32 are conveyed to the right on the conveyor belt 9 in sequence and stacked in the collection box 11 in sequence, completing the lamination of one side of the component body 32; when it is necessary to laminate the other side of the component body 32, the component body 32 can be turned over and stacked again in the storage frame 3, and the above steps are repeated to carry out the lamination work on the other side.

[0051] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic solar module laminating machine, characterized by: It comprises a base plate (1), a moving mechanism (2), a storage frame (3), a laminating mechanism (4) and a cutting mechanism (5); The moving mechanism (2) comprises a fixed column (21), the fixed column (21) being fixedly connected to the left side of the upper surface of the base plate (1), a first motor (22) being provided on the left inner wall of the fixed column (21), an output end of the first motor (22) being fixedly connected to a threaded rod (23), an outer wall of the threaded rod (23) being threadedly connected to a threaded block (24), a right side of the threaded block (24) being fixedly connected to the outside of the threaded rod (23), 5), the right end of the sleeve rod (25) slides through the outside of the fixed column (21) and is fixedly connected with a push block (26), the upper inner wall of the fixed column (21) is provided with a slide groove (27), the upper side of the threaded block (24) is fixedly connected with a slider (28), the slider (28) is slidably connected to the slide groove (27), the left side of the slide groove (27) is provided with a first contact (291), and the right side of the slide groove (27) is provided with a second contact (292); The coating mechanism (4) includes a vertical plate (41), the vertical plate (41) is fixedly connected to the upper surface of the bottom plate (1), the front surface of the vertical plate (41) is rotatably connected to a connecting shaft (42), the outer wall of the connecting shaft (42) is sleeved with a coating roller (43), the outer wall of the connecting shaft (42) is fixedly connected with a clamping block around, and a clamping groove adapted to the clamping block is provided in the middle of the coating roller (43), the right side of the vertical plate (41) is fixedly connected to a fixed plate (44), the lower surface of the fixed plate (44) is fixedly connected to an electric telescopic rod (45), the bottom end of the electric telescopic rod (45) is fixedly connected to a smoothing plate (46), and a rolling wheel is provided at the bottom of the smoothing plate (46); The cutting mechanism (5) comprises a fixed frame (51), a second motor (52) is fixedly connected to the inner wall of the rear side of the fixed frame (51), an output end of the second motor (52) is fixedly connected to a turntable (53), a front surface of the turntable (53) is rotatably connected to a connecting rod (54), a bottom end of the connecting rod (54) is rotatably connected to a slide plate (55), a bottom end of the slide plate (55) is fixedly connected to a guide rod (56), a bottom end of the guide rod (56) slides through the outside of the fixed frame (51) and is fixedly connected to a connecting plate (6), and a cutting knife (7) is fixedly connected to the bottom of the connecting plate (6).

2. A photovoltaic solar module laminating machine according to claim 1, characterized in that: Both sides of the bottom of the storage frame (3) are provided with openings (31), and component bodies (32) are stacked inside the storage frame (3).

3. The photovoltaic solar module laminating machine according to claim 1, characterized in that: A fixing frame (8) is fixedly connected to the upper surface of the bottom plate (1) and located on the right side of the laminating mechanism (4), and the fixing frame (51) is fixedly connected to the upper front surface of the fixing frame (8).

4. The photovoltaic solar module laminating machine according to claim 1, characterized in that: A conveyor belt (9) is provided on the right side of the bottom plate (1), and the upper surface of the conveyor belt (9) is flush with the bottom plate (1).

5. The photovoltaic solar module laminating machine according to claim 4, characterized in that: An inclined plate (10) is fixedly connected to the right side of the support column of the conveyor belt (9), and a collecting box (11) is provided on the right side of the inclined plate (10).

6. The photovoltaic solar module laminating machine according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to a support leg (12), and the bottom of the support leg (12) is provided with an anti-slip pad.

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