A forming equipment for automatic delamination and reciprocating bending of instrument panel fabric hinge
By designing an automatic layering and reciprocating bending forming equipment for instrument panel fabric hinges, the problem of low automation in traditional fabric hinge layering and bending was solved. This equipment enables efficient multi-angle bending and high-precision requirements of fabric hinges, improving production stability and product quality.
Patent Information
- Application Number
- CN202211602850.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-13
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2042-12-13
AI Technical Summary
Traditional instrument panel fabric hinges have a low degree of automation in layering and bending, which cannot meet the requirements of new inlay injection molding production methods for layering and bending fabric hinges, especially for multi-angle bending and high precision requirements.
Design an automatic layering and reciprocating bending forming equipment for instrument panel fabric hinges, including an airbag fabric hinge layering part and a bending part, employing a fabric hinge positioning component, a clamping and bending component, a gripping and bending component, a heating component and a linear module component to achieve continuous multi-angle bending of the fabric hinge.
It improves the reliability and production efficiency of automatic layering, ensures the consistency of fabric hinge bending angle and size, meets the requirements of new inlay injection molding process, reduces injection cycle time, and improves product qualification rate.
Smart Images

Figure CN115923031B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of automotive interior inlay injection molding technology, specifically relating to a molding equipment for automatic layering and reciprocating bending of dashboard fabric hinges. Background Technology
[0002] Currently, many vehicle manufacturers use high-strength, highly flexible mesh fabrics to make airbag box hinges. To achieve fully automated injection molding of mesh airbag box fabric hinges, the primary task is to solve the problem of automatic layering of the fabric hinges. However, mesh fabric hinges have a multi-mesh structure, and traditional suction cups, air needles, and non-contact suction cups cannot meet the requirements for automatic layering.
[0003] With the increase in passenger-side airbag capacity, some vehicle dashboard airbags now utilize fabric hinges with woven or double-layered sewn functional areas as the airbag deployment hinges. However, due to the complexity of these two fabric hinge molding processes, some projects are gradually adopting a new fabric hinge molding process to replace this production method. This new process uses fabric hinges without functional areas as raw materials, which are then cut or punched, heated and bent, and finally injection molded in segments to form the airbag deployment buffer area. This process significantly improves the consistency and reliability of airbag deployment. However, this new inlay injection molding production method places high demands on the bending of the fabric hinges and the structure of the injection mold.
[0004] Traditional airbag box fabric hinge bending mechanisms are relatively simple, mostly consisting of a single bend, and the requirements for the bending angle are not high. However, the new inlay injection molding process places higher demands on the bending position, bending angle, and number of bends of the fabric hinge, and traditional fabric hinge bending devices can no longer meet the requirements of the new process.
[0005] In summary, the automation level of traditional instrument panel fabric hinge layering and bending is low, and the current inlay injection molding production method cannot meet the needs of existing hinge layering and bending. Summary of the Invention
[0006] To overcome the above problems, the present invention provides a forming equipment for automatic layering and reciprocating bending of fabric hinges for instrument panels. It can effectively separate the top layer of fabric hinges from a stack of fabric hinges, and then perform continuous multi-angle bending on the airbag fabric hinges, which greatly improves production stability and product qualification rate and meets the requirements of new processes.
[0007] A forming device for automatic layering and reciprocating bending of instrument panel fabric hinges includes a bottom support frame 1, an airbag fabric hinge layering section and an airbag fabric hinge bending section; wherein the airbag fabric hinge layering section and the airbag fabric hinge bending section are fixed to the bottom support frame 1 from left to right.
[0008] The airbag fabric hinge bending part includes a fabric hinge positioning component 2, a fabric hinge clamping and bending component 3, a fabric hinge gripping and bending component 4, a fabric hinge heating component 5, and a linear module component 6; wherein the fabric hinge positioning component 2 is fixed on the right side of the bottom support frame 1, the fabric hinge heating component 5, the fabric hinge clamping and bending component 3, and the linear module component 6 are arranged sequentially from back to front on the left side of the bottom support frame 1, and the fabric hinge gripping and bending component 4 is installed on the linear module component 6 and located above the fabric hinge clamping and bending component 3;
[0009] The fabric hinge positioning assembly 2 includes a fabric hinge positioning plate 21, an X-axis positioning cylinder assembly 22, a Y-axis positioning cylinder assembly 23, a cylinder connecting plate 24, a quick-change upper plate 25, a pneumatic quick-change assembly 27, and a positioning support 28. The positioning support 28 is fixed to the bottom support frame 1. The bottom of the quick-change upper plate 25 is connected to the positioning support 28 through the pneumatic quick-change assembly 27. The top of the quick-change upper plate 25 is connected to the bottom of the cylinder connecting plate 24 through a cylindrical pad. An X-axis positioning cylinder assembly 22 is provided on the quick-change upper plate 25 between the cylinder connecting plate 24 and the quick-change upper plate 25. The fabric hinge positioning plate 21 is fixed to the cylinder connecting plate 24 through a cylindrical pad. A Y-axis positioning cylinder assembly 23 is provided on the cylinder connecting plate 24 between the fabric hinge positioning plate 21 and the cylinder connecting plate 24.
[0010] The fabric hinge clamping and bending assembly 3 includes a base, a pneumatic quick-change 31, a photoelectric switch 32, a pneumatic finger 33, a lower insert 34, a lower insert cylinder 35, a fabric hinge bending support frame 36, a fabric hinge tray 37, and a tray cylinder 38. The lower insert cylinder 35 is fixed inside the fabric hinge bending support frame 36, and the lower insert 34 is connected to the telescopic flange plate of the lower insert cylinder 35. Pneumatic fingers 33 are fixed to the outer sides of both ends of the fabric hinge bending support frame 36 in the length direction. A tray cylinder 38 is fixed to the outer side of one end of the fabric hinge bending support frame 36 in the width direction. The fabric hinge tray 37 is fixed to the telescopic end of the tray cylinder 38 and can be driven to move up and down. The fabric hinge bending support frame 36 is connected to the base through the pneumatic quick-change 31, and the base is fixed to the bottom support frame 1.
[0011] The fabric hinge gripping and bending assembly 4 includes a lifting bracket 41, a main pressing cylinder mounting plate 42, a main pressing cylinder 44, a finger mounting plate 45, fabric hinge gripping fingers 47, an auxiliary clamping cylinder 48, an upper insert plate 49, and an upper insert plate cylinder 410. The lifting bracket 41 is fixed to the main pressing cylinder mounting plate 42 by cylindrical pads. The auxiliary clamping cylinder 48 and the main pressing cylinder 44 are both fixed to the bottom of the main pressing cylinder mounting plate 42. The finger mounting plate 45 is connected to the telescopic end of the main pressing cylinder 44 and positioned... Below the telescopic end of the auxiliary pressing cylinder 48, and on both sides of the finger mounting plate 45 along its length, there are multiple fabric hinges for gripping fingers 47. The upper insert cylinder 410 is fixed on the finger mounting plate 45, and the telescopic end of the bottom of the upper insert cylinder 410 is fixed with an upper insert 49. The bottom side of the main pressing cylinder mounting plate 42 is connected to the drive slider of the linear module assembly 6, and can slide on the linear module assembly 6. At the same time, the upper insert 49 is located above the fabric hinge bending support frame 36 and the fabric hinge support plate 37.
[0012] The fabric hinge heating assembly 5 includes a support frame 51, a heating plate 52 with a thermocouple 56 inside, a guide rod 53, a heating plate pressing cylinder 54, a heating plate extending cylinder 55, a guide sleeve mounting plate 57, and a heating plate extending cylinder mounting plate 58. The guide rod 53 is movably connected to the guide sleeve mounting plate 57 through a guide sleeve 511. The guide sleeve mounting plate 57 is fixed on the support frame 51. The heating plate extending cylinder 55 is connected to the guide rod 53 through the heating plate extending cylinder mounting plate 58, and the extension end of the heating plate extending cylinder 55 is connected to the heating plate 52. The heating plate pressing cylinder 54 is fixed to the side of the support frame 51 through a pressing cylinder support 512, and its extension end is connected to the bottom of the heating plate 52 through a heating plate connecting bracket 59.
[0013] The airbag fabric hinge layered part is fixed on the bottom support frame 1 on the right side of the fabric hinge positioning assembly 2, including: a fixing plate 7, a servo lifting mechanism 8, a fabric hinge positioning mechanism 9, a cylinder layering mechanism 10, a longitudinal slide rail mechanism 11 and a transverse slide rail mechanism 12, wherein the longitudinal slide rail mechanism 11 and the transverse slide rail mechanism 12 are both fixed on the fixing plate 7, and the transverse slide rail mechanism 12 is located to the left of the longitudinal slide rail mechanism 11. The fixing plate 7 is fixed on the bottom support frame 1.
[0014] The servo lifting mechanism 8 includes a screw lifting platform 82 and a lifting plate 81. The lifting plate 81 is placed above the fixed plate 7, and the front end of the lifting plate 81 is fixed on the slider of the longitudinal slide rail mechanism 11. The screw lifting platform 82 is set below the top plate of the bottom support frame 1, and the moving end of the screw lifting platform 82 passes through the top plate of the bottom support frame 1 and the fixed plate 7 and is connected to the lifting plate 81.
[0015] The fabric hinge positioning mechanism 9 includes a first fabric hinge positioning component 91, a second fabric hinge positioning component 92, a third fabric hinge positioning component 93, and a fourth fabric hinge positioning component 94. The first fabric hinge positioning component 91 is fixed on the slider of the transverse slide rail mechanism 12 and is located on the left side of the lifting plate 81. The second fabric hinge positioning component 92, the third fabric hinge positioning component 93, and the fourth fabric hinge positioning component 94 are respectively fixed on the rear, right, and front fixing plates 7 of the lifting plate 81.
[0016] The cylinder layering mechanism 10 includes a rotary cylinder 101, a transverse guide rod cylinder 102, a longitudinal guide rod cylinder 103, a push plate 104, a guide shaft 108, a push rod mounting plate 109, and a push rod 1010. The rotary cylinder 101 is fixed to the top of the longitudinal slide rail mechanism 11. The transverse guide rod cylinder 102 is connected to the flange plate of the rotary cylinder 101. The longitudinal guide rod cylinder 103 is connected to the flange plate of the transverse guide rod cylinder 102. The push plate 104 is installed at the bottom of the flange plate of the longitudinal guide rod cylinder 103. The top end of the guide shaft 108 is movably connected inside the push plate 104, and the bottom end is installed on the push rod mounting plate 109, which has an inclined push rod 1010 at the bottom.
[0017] The longitudinal slide rail mechanism 11 includes a longitudinal slide rail 111 and a longitudinal slider 112. The longitudinal slide rail 111 is fixed on the fixing plate 7, and the longitudinal slider 112 is connected to the longitudinal slide rail 111 and can slide up and down along the longitudinal slide rail 111. The rotary cylinder 101 is fixed to the top of the longitudinal slide rail 111 by the rotary cylinder mounting plate 105.
[0018] The transverse slide rail mechanism 12 includes a transverse slide rail 121 and a transverse slider 122. The transverse slide rail 121 is fixed on the fixed plate 7, and the transverse slider 122 is connected to the transverse slide rail 121 and can slide back and forth along the transverse slide rail 121.
[0019] The screw lifting platform 82 includes a servo motor 821, a housing, a worm gear, a worm wheel, a screw, and a flange. The servo motor 821 is connected to the worm gear via a coupling. The worm gear meshes externally with the worm wheel. The screw is sleeved inside the worm wheel and meshes internally with it. The flange is fixed to the top of the screw, and its top passes through the top plate of the bottom support frame 1 and the fixing plate 7 in sequence before connecting to the bottom of the lifting platform 81.
[0020] The transverse guide cylinder 102 is fixed to the flange plate of the rotary cylinder 101 by the transverse guide cylinder mounting plate 106, and the longitudinal guide cylinder 103 is fixed to the flange plate of the transverse guide cylinder 102 by the longitudinal guide cylinder mounting plate 107.
[0021] The first fabric hinge positioning assembly 91, the second fabric hinge positioning assembly 92, the third fabric hinge positioning assembly 93, and the fourth fabric hinge positioning assembly 94 have the same structure, each including a base plate and columns fixed at both ends of the base plate. The base plates of the second fabric hinge positioning assembly 92, the third fabric hinge positioning assembly 93, and the fourth fabric hinge positioning assembly 94 are fixed on the fixing plate 7, and the base plate of the first fabric hinge positioning assembly 91 is fixed on the transverse slider 122 of the transverse slide rail mechanism 12.
[0022] The fabric hinge heating assembly 5 also includes a heat protection frame 510, which includes a horizontal plate 5101 and a column 5102. The column 5102 is fixed at both ends of the bottom of the horizontal plate 5101, and the support frame 51 is located between the columns 5102. The horizontal plate 5101 covers the heating plate 52.
[0023] The X-axis positioning cylinder assembly 22 of the fabric hinge positioning assembly 2 includes an X-axis cylinder, an X-axis cylinder positioning bracket, and an X-axis cylinder connecting plate. The X-axis cylinder is fixed on the quick-change upper plate 25, and the X-axis cylinder connecting plate is installed on its telescopic flange plate. Multiple X-axis cylinder positioning brackets are fixed on the top of the X-axis cylinder connecting plate. The Y-axis positioning cylinder assembly 23 of the fabric hinge positioning assembly 2 includes a Y-axis cylinder, a Y-axis cylinder positioning bracket, and a Y-axis cylinder connecting plate for pushing the fabric hinge. The Y-axis cylinder is fixed on the cylinder connecting plate 24, and the Y-axis cylinder connecting plate is installed on its telescopic flange plate. Multiple Y-axis cylinder positioning brackets are fixed on the top of the Y-axis cylinder connecting plate.
[0024] The fabric hinge gripping finger 47 is fixed to the side of the finger mounting plate 45 by a connecting rod, and a fabric hinge clamping limit block 46 is sleeved on its outer wall to limit the fabric hinge; and both the fabric hinge clamping limit block 46 and the fabric hinge gripping finger 47 are located below the upper insert 49.
[0025] The beneficial effects of this invention are:
[0026] 1. The automatic layering of this fabric hinge greatly improves the reliability of automatic layering, ensuring stable quality while increasing efficiency.
[0027] 2. It greatly reduces the number of times materials need to be added, thus improving the efficiency of equipment use.
[0028] 3. The present invention can meet the requirements of existing processes for the bending position, bending angle and number of bends of the fabric hinge, and can ensure the consistency of the bending angle and bending size of the fabric hinge. At the same time, the unfolding direction of the fabric hinge is straight, which meets the product requirements for the fabric hinge.
[0029] 4. It provides manufacturing feasibility for the subsequent independent development and application of fabric hinges.
[0030] 5. By using robotic jigs, a solid foundation is laid for achieving fully automated instrument panel insertion and injection molding, and reducing injection cycle time. Attached Figure Description
[0031] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of the present invention and these drawings without creative effort.
[0032] Figure 1 This is a schematic diagram of the structure of the present invention.
[0033] Figure 2 This is a schematic diagram of the other side of the structure of the present invention.
[0034] Figure 3 This is a schematic diagram of the bending section of the airbag fabric hinge in this invention.
[0035] Figure 4 This is a schematic diagram of one side of the structure of the airbag fabric hinge bending part of the present invention.
[0036] Figure 5 This is a schematic diagram of the other side of the airbag fabric hinge bending portion of the present invention.
[0037] Figure 6 This is a schematic diagram of the fabric hinge positioning component of the present invention.
[0038] Figure 7 This is a schematic diagram of one side of the fabric hinge clamping and bending assembly of the present invention.
[0039] Figure 8 This is a schematic diagram of the other side of the fabric hinge clamping and bending assembly of the present invention.
[0040] Figure 9 This is a schematic diagram of one side of the fabric hinge gripping and bending assembly of the present invention.
[0041] Figure 10 This is a schematic diagram of the other side of the fabric hinge gripping and bending assembly of the present invention.
[0042] Figure 11 This is a schematic diagram of one side of the fabric hinge heating assembly of the present invention.
[0043] Figure 12 This is a schematic diagram of the other side of the fabric hinge heating assembly of the present invention.
[0044] Figure 13 This is a schematic diagram of the layered structure of the airbag fabric hinge of the present invention.
[0045] Figure 14 This is an isometric view of the layered portion of the airbag fabric hinge of the present invention from one angle.
[0046] Figure 15 This is an isometric view of the layered portion of the airbag fabric hinge of the present invention from another angle. Detailed Implementation
[0047] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, and not all of the structures.
[0048] In the description of this invention, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0049] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0050] In the description of this embodiment, the terms "upper," "lower," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, the terms "first" and "second" are used only for distinction in description and have no special meaning.
[0051] like Figure 1-2As shown, a molding apparatus for automatic layering and reciprocating bending of instrument panel fabric hinges includes a bottom support frame 1, an airbag fabric hinge layering section and an airbag fabric hinge bending section; wherein the airbag fabric hinge layering section and the airbag fabric hinge bending section are fixed to the bottom support frame 1 from left to right.
[0052] like Figure 3-5 As shown, the airbag fabric hinge bending part includes a fabric hinge positioning component 2, a fabric hinge clamping and bending component 3, a fabric hinge gripping and bending component 4, a fabric hinge heating component 5, and a linear module component 6; wherein the fabric hinge positioning component 2 is fixed on the right side of the bottom support frame 1, the fabric hinge heating component 5, the fabric hinge clamping and bending component 3, and the linear module component 6 are arranged sequentially from back to front on the left side of the bottom support frame 1, and the fabric hinge gripping and bending component 4 is installed on the linear module component 6 and located above the fabric hinge clamping and bending component 3;
[0053] like Figure 6 As shown, the fabric hinge positioning assembly 2 includes a fabric hinge positioning plate 21, an X-axis positioning cylinder assembly 22, a Y-axis positioning cylinder assembly 23, a cylinder connecting plate 24, a quick-change upper plate 25, a junction box 26, a pneumatic quick-change assembly 27, and a positioning support 28. The positioning support 28 is fixed to the bottom support frame 1. The bottom of the quick-change upper plate 25 is connected to the positioning support 28 via the pneumatic quick-change assembly 27. The top of the quick-change upper plate 25 is connected to the bottom of the cylinder connecting plate 24 via a cylindrical pad. An X-axis positioning cylinder is provided on the quick-change upper plate 25 between the cylinder connecting plate 24 and the quick-change upper plate 25. The positioning cylinder assembly 22 and the fabric hinge positioning plate 21 are fixed to the cylinder connecting plate 24 by cylindrical pads. A Y-axis positioning cylinder assembly 23 is provided on the cylinder connecting plate 24 between the fabric hinge positioning plate 21 and the cylinder connecting plate 24. A junction box 26 is fixed below the quick-change upper plate 25 and is used to interface the input signals from the cylinder magnetic switch or other sensors with the multi-needle signals on the pneumatic quick-change assembly 27. The pneumatic quick-change assembly 27 allows for quick replacement of fabric hinge positioning assemblies for different products, as set on the positioning support 28, enabling rapid switching between different fabric hinges. Once the male and female heads of the pneumatic quick-change assembly 27 are aligned, the pneumatic, electrical, and mechanical structures are connected.
[0054] like Figure 7-8As shown, the fabric hinge clamping and bending assembly 3 includes a base, a pneumatic quick-change 31, a photoelectric switch 32, a pneumatic finger 33, a lower insert 34, a lower insert cylinder 35, a fabric hinge bending support frame 36, a fabric hinge support plate 37, and a support plate cylinder 38. The lower insert cylinder 35 and the photoelectric switch 32 (which is connected to a junction box fixed on the fabric hinge bending support frame 36) are both fixed inside the fabric hinge bending support frame 36. The lower insert 34 is connected to the telescopic flange plate of the lower insert cylinder 35. (The top plate of the fabric hinge bending support frame 36 is narrower than the bottom plate; therefore, when the lower insert cylinder 35 is fixed to the bottom plate, the lower insert 34 installed on its top telescopic flange plate...) Located above the bottom plate on the right side of the top plate, allowing the lower insert 34 to move under the drive of the lower insert cylinder 35, the fabric hinge bending support frame 36 has pneumatic fingers 33 (MGS: PUF20-90) fixed to the outer sides of both ends in the length direction. A tray cylinder 38 is fixed to the outer side of one end in the width direction of the fabric hinge bending support frame 36. The fabric hinge tray 37 is fixed to the telescopic end of the tray cylinder 38 and can move up and down under its drive. The fabric hinge bending support frame 36 is connected to the base via a pneumatic quick-connect 31, and the base is fixed to the bottom support frame 1. The male end of the pneumatic quick-connect 31 is fixed to the base, and the female end is fixed to the bottom of the fabric hinge bending support frame 36. The pneumatic quick-connect 31 is also a standard part, brand: eins, model: male OX-LB, female OX-LBI, pneumatic expansion module OX-LBA3 (body side), pneumatic expansion module OX-LBIA3 (clamp side).
[0055] like Figure 9-10As shown, the fabric hinge gripping and bending assembly 4 includes a lifting bracket 41, a main pressing cylinder mounting plate 42, a quick-change female connector 43, a main pressing cylinder 44, a finger mounting plate 45, fabric hinge gripping fingers 47, an auxiliary clamping cylinder 48, an upper insert plate 49, and an upper insert plate cylinder 410. The lifting bracket 41 is fixed to the main pressing cylinder mounting plate 42 by cylindrical pads. The quick-change female connector 43, the auxiliary clamping cylinder 48, and the main pressing cylinder 44 are all fixed to the bottom of the main pressing cylinder mounting plate 42. The finger mounting plate 45 is connected to the telescopic end of the main pressing cylinder 44, allowing the finger mounting plate 45 to move up and down under the action of the main pressing cylinder 44. During the fabric hinge bending process, since bending requires significant pressure, relying solely on the pressure of the main pressing cylinder 44 will lead to over-bending. During the process, the main pressing cylinder 44 rebounds, affecting the bending effect. Therefore, multiple auxiliary pressing cylinders 48 need to be designed to cooperate with the pressing. On both sides of the finger mounting plate 45 along its length, multiple fabric hinges are provided to grip the fingers 47. The upper insert cylinder 410 is fixed to the finger mounting plate 45 through a connecting plate. The telescopic end of the bottom of the upper insert cylinder 410 is fixed with an upper insert 49, which can control the upper insert 49 to move up and down. A junction box 2 411 is installed on one side of the main pressing cylinder mounting plate 42. The bottom side of the main pressing cylinder mounting plate 42 is connected to the drive slider of the linear module assembly 6 through a quick-change female connector 43. Driven by the linear module assembly 6, it can slide on the linear module assembly 6. At the same time, the upper insert 49 is located above the fabric hinge bending support frame 36 and the fabric hinge support plate 37.
[0056] The guide rod on the main downward cylinder 44 is specially machined and has a strong magnet fixed on it. The magnetic attraction pulls all components connected to the main downward cylinder 44 onto the lifting bracket 41, facilitating the handling of the entire assembly. Later, during automated production, when air enters through the bottom inlet of the main downward cylinder 44, the cylinder will overcome the magnetic attraction and move downwards.
[0057] like Figure 11-12As shown, the fabric hinge heating assembly 5 includes a support frame 51, a heating plate 52 with a thermocouple 56 inside, a guide rod 53, a heating plate pressing cylinder 54, a heating plate extending cylinder 55, a guide sleeve mounting plate 57, and a heating plate extending cylinder mounting plate 58. The guide rod 53 is movably connected to the guide sleeve mounting plate 57 via a guide sleeve 511. The guide sleeve mounting plate 57 is fixed to the support frame 51 (the guide rod 53 is fitted into the inner hole of the guide sleeve 511 and can move up and down; the guide sleeve 511 is fixedly connected to the mounting hole of the guide sleeve mounting plate 57). The heating plate extends... The cylinder 55 is connected to the guide rod 53 via the cylinder mounting plate 58 extending from the heating plate, and the extension end of the heating plate extending from the cylinder 55 is connected to the heating plate 52 (the heating plate 52 is connected to the extension end of the heating plate extending from the cylinder 55 via the heating plate mounting bracket 513), which can control the heating plate 52 to move back and forth. The heating plate pressing cylinder 54 is fixed to the side of the support frame 51 via the pressing cylinder support 512, and the cylinder floating joint at its extension end is connected to the bottom of the heating plate 52 via the heating plate connecting bracket 59, which can drive the heating plate 52 to move up and down via the heating plate connecting bracket 59.
[0058] The fabric hinge heating assembly 5 also includes a heat protection frame 510, which includes a horizontal plate 5101 and a column 5102. The column 5102 is fixed at both ends of the bottom of the horizontal plate 5101, and the support frame 51 is located between the columns 5102. The horizontal plate 5101 covers the heating plate 52.
[0059] The linear module assembly 6 is selected from the brand Dongyouda, model GTH-L10-700-BR-S20-D6, and includes a motor base, front bearing base, sliding base, linear guide rail, base, ball screw, rear bearing base, and rear cover plate. The rotational motion of the servo motor drives the slider base to reciprocate linearly back and forth. The linear module assembly 6 is mounted on the bottom support frame 1, and a vertical plate is mounted above its drive slider. A quick-change mounting plate for mounting quick-change male connectors is mounted above the vertical plate. The quick-change male connectors are fixed on the quick-change mounting plate. The bottom of the main pressure cylinder mounting plate 42 is connected to the quick-change male connectors via a pneumatic quick-change female connector 43. The drive slider of the linear module assembly 6 can drive the fabric hinge gripping and bending assembly 4 to move left and right.
[0060] The X-direction positioning cylinder assembly 22 of the fabric hinge positioning assembly 2 includes an X-direction cylinder, an X-direction cylinder positioning bracket, and an X-direction cylinder connecting plate. The X-direction cylinder is fixed on the quick-change upper plate 25, and the X-direction cylinder connecting plate is installed on its telescopic flange plate. Multiple X-direction cylinder positioning brackets are fixed on the top of the X-direction cylinder connecting plate. The X-direction cylinder positioning brackets extend upward until they pass through the fabric hinge positioning plate 21 and are located above the fabric hinge positioning plate 21, for pushing the fabric hinge.
[0061] The Y-axis positioning cylinder assembly 23 of the fabric hinge positioning assembly 2 includes a Y-axis cylinder, a Y-axis cylinder positioning bracket, and a Y-axis cylinder connecting plate for pushing the fabric hinge. The Y-axis cylinder is fixed on the cylinder connecting plate 24, and the Y-axis cylinder connecting plate is mounted on its telescopic flange plate. Multiple Y-axis cylinder positioning brackets are fixed on the top of the Y-axis cylinder connecting plate. The Y-axis cylinder positioning brackets extend upward until they pass through the fabric hinge positioning plate 21 and are located above the fabric hinge positioning plate 21.
[0062] The quick-change pneumatic assembly 27 includes a male connector and a female connector, which are connected together. (The quick-change pneumatic assembly 27 integrates multiple sets of pneumatic and electrical interfaces. One set of control pneumatic interfaces allows for quick separation and connection of the male and female connectors. When the male and female connectors are connected, the pneumatic and electrical connections are automatically established.) The male connector is fixed to the positioning support 28, and the bottom of the quick-change upper plate 25 is connected to the female connector of the quick-change pneumatic assembly 27.
[0063] The fabric hinge gripping finger 47 is fixed to the side of the finger mounting plate 45 by a connecting rod, and a fabric hinge clamping limit block 46 is sleeved on its outer wall to limit the fabric hinge; and both the fabric hinge clamping limit block 46 and the fabric hinge gripping finger 47 are located below the upper insert 49.
[0064] like Figure 13-15 As shown, the airbag fabric hinge layered part is fixed on the bottom support frame 1 on the right side of the fabric hinge positioning assembly 2, including: a fixing plate 7, a servo lifting mechanism 8, a fabric hinge positioning mechanism 9, a cylinder layering mechanism 10, a longitudinal slide rail mechanism 11 and a transverse slide rail mechanism 12, wherein the longitudinal slide rail mechanism 11 and the transverse slide rail mechanism 12 are both fixed on the fixing plate 7, and the transverse slide rail mechanism 12 is located to the left of the longitudinal slide rail mechanism 11. The fixing plate 7 is fixed on the bottom support frame 1.
[0065] The servo lifting mechanism 8 includes a screw lifting platform 82 and a lifting plate 81. The lifting plate 81 is placed above the fixed plate 7, and the front end of the lifting plate 81 is fixed on the slider of the longitudinal slide rail mechanism 11. The screw lifting platform 82 is set below the top plate of the bottom support frame 1, and the moving end of the screw lifting platform 82 passes through the top plate of the bottom support frame 1 and the fixed plate 7 and is connected to the lifting plate 81.
[0066] The fabric hinge positioning mechanism 9 includes a first fabric hinge positioning component 91, a second fabric hinge positioning component 92, a third fabric hinge positioning component 93, and a fourth fabric hinge positioning component 94. The first fabric hinge positioning component 91 is fixed on the slider of the transverse slide rail mechanism 12 and is located on the left side of the lifting plate 81. The second fabric hinge positioning component 92, the third fabric hinge positioning component 93, and the fourth fabric hinge positioning component 94 are respectively fixed on the rear, right, and front fixing plates 7 of the lifting plate 81.
[0067] The cylinder layering mechanism 10 includes a rotary cylinder 101, a transverse guide rod cylinder 102, a longitudinal guide rod cylinder 103, a push plate 104, a guide shaft 108, a push rod mounting plate 109, and a push rod 1010. The rotary cylinder 101 is fixed to the top of the longitudinal slide rail mechanism 11. The transverse guide rod cylinder 102 is connected to the flange plate of the rotary cylinder 101. The longitudinal guide rod cylinder 103 is connected to the flange plate of the transverse guide rod cylinder 102. The push plate 104 is installed at the bottom of the flange plate of the longitudinal guide rod cylinder 103. The top end of the guide shaft 108 is movably connected inside the push plate 104, and the bottom end is installed on the push rod mounting plate 109, which has an inclined push rod 1010 at the bottom.
[0068] The longitudinal slide rail mechanism 11 includes a longitudinal slide rail 111 and a longitudinal slider 112. The longitudinal slide rail 111 is fixed on the fixing plate 7, and the longitudinal slider 112 is connected to the longitudinal slide rail 111 and can slide up and down along the longitudinal slide rail 111. The rotary cylinder 101 is fixed to the top of the longitudinal slide rail 111 by the rotary cylinder mounting plate 105.
[0069] The transverse slide rail mechanism 12 includes a transverse slide rail 121 and a transverse slider 122. The transverse slide rail 121 is fixed on the fixed plate 7, and the transverse slider 122 is connected to the transverse slide rail 121 and can slide back and forth along the transverse slide rail 121.
[0070] The first stop 123 and the second stop 124 for limiting the movement are respectively fixed on the fixing plates 7 at the front and rear ends of the transverse slide rail 121.
[0071] The top end of the guide shaft 108 is connected to the lower push plate 104 through an oil-free bushing 1011; the oil-free bushing 1011 is fixed in the through hole on the lower push plate 104, the top end of the guide shaft 108 is fitted and connected in the oil-free bushing 411, and its bottom end is mounted on the top rod mounting plate 109.
[0072] The screw lifting platform 82 includes a servo motor 821, a housing, a worm gear, a worm wheel, a screw, and a flange. The servo motor 821 is connected to the worm gear via a coupling. The worm gear meshes externally with the worm wheel. The screw is sleeved inside the worm wheel and meshes internally with it. The flange is fixed to the top of the screw, and its top passes through the top plate of the bottom support frame 1 and the fixing plate 7 in sequence before connecting to the bottom of the lifting platform 81.
[0073] The servo motor 821 is connected to the worm gear via a coupling. The rotation of the drive shaft of the servo motor 821 drives the worm gear to rotate. The worm gear meshes with the worm wheel externally, which drives the worm wheel to rotate. The lead screw is sleeved inside the worm wheel, and the worm wheel meshes with the lead screw internally. Subsequently, the worm wheel drives the lead screw and the flange to move up and down.
[0074] The transverse guide cylinder 102 is fixed to the flange plate of the rotary cylinder 101 by the transverse guide cylinder mounting plate 106, and the longitudinal guide cylinder 103 is fixed to the flange plate of the transverse guide cylinder 102 by the longitudinal guide cylinder mounting plate 107.
[0075] The first fabric hinge positioning assembly 91, the second fabric hinge positioning assembly 92, the third fabric hinge positioning assembly 93, and the fourth fabric hinge positioning assembly 94 have the same structure, each including a base plate and columns fixed at both ends of the base plate. The base plates of the second fabric hinge positioning assembly 92, the third fabric hinge positioning assembly 93, and the fourth fabric hinge positioning assembly 94 are fixed on the fixing plate 7, and the base plate of the first fabric hinge positioning assembly 91 is fixed on the transverse slider 122 of the transverse slide rail mechanism 12.
[0076] It also includes a zero-point switch 13, a fabric hinge upper limit detection switch 14, a fabric hinge detection position switch 15, a fabric hinge photoelectric detection switch 16, a proximity switch 17, a lifting pallet upper limit detection switch 18, and a lifting pallet lower limit detection switch 19. The fabric hinge upper limit detection switch 14 and the fabric hinge detection position switch 15 are fixed to the column of the third fabric hinge positioning assembly 93 from top to bottom. The fabric hinge photoelectric detection switch 16 is fixed to the bottom of the fixing plate 7 through the photoelectric switch bracket 120. The zero-point switch 13 is fixed to the left side of the longitudinal slide rail 111. The lifting pallet upper limit detection switch 18 and the lifting pallet lower limit detection switch 19 are respectively fixed to the upper and lower ends of the right side of the longitudinal slide rail 111. The proximity switch 17 is fixed to the second stop block 124.
[0077] The process of using this invention:
[0078] In use, the position of the first fabric hinge positioning component 91 relative to the lifting tray 81 is first adjusted by moving the first fabric hinge positioning component 91 back and forth on the transverse slide rail 121. Then, the left and right positions of the second fabric hinge positioning component 92 on the fixed plate 7 are adjusted to accommodate changes in the size of the fabric hinge placed on the lifting tray 81. The first stop 123 and the second stop 124 limit the movement of the first fabric hinge positioning component 91. The proximity switch 17 located on the second stop 124 is used to monitor the position of the first fabric hinge positioning component 91.
[0079] Rotating cylinder 101 rotates, which in turn drives transverse guide rod cylinder 102 and longitudinal guide rod cylinder 103 to rotate to the left or right, fully exposing the fabric hinge positioning mechanism 9 above, making it convenient to place the fabric hinge on the lifting tray 81. After the fabric hinge is placed, rotating cylinder 101 rotates in the opposite direction, which in turn drives transverse guide rod cylinder 102 and longitudinal guide rod cylinder 103 to rotate in the opposite direction, so that the inclined top rod 1010 below the top rod mounting plate 109 is located above the fabric hinge.
[0080] The servo motor 821 of the screw jack platform 82 operates, driving the worm gear to rotate via its output shaft. This causes the screw to move upward within the worm gear, which in turn causes the flange to move the lifting pallet 81 upward until it reaches below the tilting rod 1010. The upper limit detection switch 18 and the lower limit detection switch 19 of the lifting pallet are used to monitor the upper and lower limit positions of the lifting pallet 81. The position of the fabric hinge on the lifting pallet 81 is monitored by the fabric hinge detection switch 15. The tilting rod 1010 can only touch the fabric hinge when it reaches this position. The upper limit detection switch 14 of the fabric hinge monitors the upper limit position of the fabric hinge; the top of the fabric hinge cannot exceed this position.
[0081] The longitudinal guide rod cylinder 103 extends, driving the lower push plate 104 to move downward, so that the end of the inclined push rod 1010 contacts the fabric hinge. The transverse guide rod cylinder 102 extends, driving the longitudinal guide rod cylinder 103 to move backward, so that the end of the inclined push rod 1010 pushes the fabric hinge backward, causing the uppermost fabric hinge to form an arch. Then, the uppermost fabric hinge is grasped by the pneumatic fingers or other gripping mechanisms distributed on both sides of the arched fabric hinge, thereby realizing the layering of the fabric hinge.
[0082] When the fabric hinge photoelectric detection switch 16 detects that there is no fabric hinge on the lifting pallet 81, it means that all fabric hinges have been completed in layers. The servo motor 821 of the screw lifting platform 82 then operates, driving the worm gear to rotate through the output shaft of the servo motor 821. This causes the screw to move downward within the worm gear, and the zero-point switch 13 monitors the downward position of the flange on the screw until the lifting pallet 81 falls into the required designated position, preparing for the next loading.
[0083] Next, place the captured airbag fabric hinge on the fabric hinge positioning plate 21 between the X-axis cylinder positioning bracket and the Y-axis cylinder positioning bracket. Then, activate the X-axis cylinder of the X-axis positioning cylinder assembly 22 and the Y-axis cylinder of the Y-axis positioning cylinder assembly 23, so that they drive the X-axis cylinder positioning bracket and the Y-axis cylinder positioning bracket to push the airbag fabric hinge on the fabric hinge positioning plate 21 through the X-axis cylinder connecting plate and the Y-axis cylinder connecting plate, so that it is positioned at the required position on the fabric hinge positioning plate 21. The X-axis cylinder positioning bracket and the Y-axis cylinder positioning bracket limit the airbag fabric hinge in the X and Y directions.
[0084] The linear module 6 drives the fabric hinge gripping and bending component 4 to move back and forth between the fabric hinge positioning component 2 and the fabric hinge clamping and bending component 3 to realize the transport of the fabric hinge. First, the linear module 6 drives the fabric hinge gripping and bending component 4 to move, so that the fabric hinge gripping and bending component 4 is located above the airbag fabric hinge on the fabric hinge positioning plate 21 of the fabric hinge positioning component 2.
[0085] Driven by the main pressing cylinder 44, the finger mounting plate 45 moves downward, so that the fabric hinge gripping finger 47 is positioned above the airbag fabric hinge, opening the fabric hinge gripping finger 47 to grip the airbag fabric hinge, and limiting the airbag fabric hinge through the fabric hinge clamping limit block 46. Driven in the opposite direction by the main pressing cylinder 44, the finger mounting plate 45 moves upward, so that the airbag fabric hinge gripped by the fabric hinge gripping finger 47 leaves the fabric hinge positioning plate 21.
[0086] The linear module assembly 6 drives the fabric hinge gripping and bending assembly 4 to above the fabric hinge clamping and bending assembly 3. Under the drive of the main pressing cylinder 44, the finger mounting plate 45 moves downward. When the finger mounting plate 45 is lowered to the position, the pneumatic finger 33 clamps the airbag fabric hinge. Then, the fabric hinge gripping finger 47 is released, and the airbag fabric hinge is placed at the required position on the top surface of the fabric hinge bending support frame 36. Then, the extension end of the support plate cylinder 38 drives the fabric hinge support plate 37 to move upward, so that the fabric hinge support plate 37 supports the airbag fabric hinge.
[0087] At this time, the heating plate extension cylinder 55 drives the heating plate 52 forward until it is positioned above the fabric hinge on the fabric hinge bending support frame 36 and fabric hinge support plate 37. Then, the heating plate pressing cylinder 54 drives the heating plate 52 downward along the guide rod 53, causing the lower end face of the heating plate 52 to fully contact the fabric hinge. Thermocouple 56 inside the heating plate 52 is used to monitor the heating plate temperature. Only when the current temperature of the heating plate 52 meets the preset temperature can the heating plate extension cylinder 55 drive the heating plate 52 forward. After heating is completed, the control... The heating plate pressing cylinder 54 reverses direction, causing the heating plate 52 to move upward along the guide rod 53 without contacting the fabric hinge. Then, the heating plate extending cylinder 55 controls the heating plate 52 to move backward, removing it from above the fabric hinge. Next, the extension end of the support plate cylinder 38 causes the fabric hinge support plate 37 to move downward. The main pressing cylinder 44 causes the finger mounting plate 45, upper insert cylinder 410, and upper insert 49 below it to move downward. When the main pressing cylinder 44 extends to its position, the auxiliary pressing cylinder 48 extends to provide auxiliary pressing to the finger mounting plate 45. Subsequently, the upper insert cylinder 410 and lower insert cylinder 35 cause the upper insert 49 and lower insert 34 to extend sequentially, bending the fabric hinge. After bending, the insert cylinder causes the insert to move in the opposite direction, returning to its initial state.
[0088] Finally, the main pressing cylinder 44 and the auxiliary pressing cylinder 48 retract in the opposite direction, the pneumatic finger 33 is released, and the linear module assembly 6 drives the fabric hinge gripping and bending assembly 4 to move away from above the fabric hinge clamping and bending assembly 3, in preparation for the next cycle.
[0089] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the scope of protection of the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, any person skilled in the art can make equivalent substitutions or changes based on the technical solution and inventive concept of the present invention within the scope of the technology disclosed in the present invention. These simple modifications are all within the scope of protection of the present invention.
[0090] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not describe the various possible combinations separately.
[0091] Furthermore, various different embodiments of the present invention can be combined in any way, as long as they do not violate the spirit of the present invention, they should also be regarded as the content disclosed by the present invention.
Claims
1. A forming apparatus for automatic layering and reciprocating bending of instrument panel fabric hinges, characterized in that... Includes a bottom support frame (1), a layered airbag fabric hinge section, and a bent airbag fabric hinge section; The airbag fabric hinge layer and the airbag fabric hinge bending part are fixed to the bottom support frame (1) from left to right; The airbag fabric hinge bending part includes a fabric hinge positioning component (2), a fabric hinge clamping and bending component (3), a fabric hinge gripping and bending component (4), a fabric hinge heating component (5), and a linear module component (6); wherein the fabric hinge positioning component (2) is fixed on the right side of the bottom support frame (1), the fabric hinge heating component (5), the fabric hinge clamping and bending component (3), and the linear module component (6) are arranged sequentially from back to front on the left side of the bottom support frame (1), and the fabric hinge gripping and bending component (4) is installed on the linear module component (6) and located above the fabric hinge clamping and bending component (3); The fabric hinge positioning assembly (2) includes a fabric hinge positioning plate (21), an X-axis positioning cylinder assembly (22), a Y-axis positioning cylinder assembly (23), a cylinder connecting plate (24), a quick-change upper plate (25), a pneumatic quick-change assembly (27), and a positioning support (28). The positioning support (28) is fixed on the bottom support frame (1), and the bottom of the quick-change upper plate (25) is connected to the positioning support (28) through the pneumatic quick-change assembly (27). (25) The top is connected to the bottom of the cylinder connecting plate (24) by a cylindrical pad, and an X-direction positioning cylinder assembly (22) is provided on the quick-change upper plate (25) between the cylinder connecting plate (24) and the quick-change upper plate (25). The fabric hinge positioning plate (21) is fixed to the cylinder connecting plate (24) by a cylindrical pad, and a Y-direction positioning cylinder assembly (23) is provided on the cylinder connecting plate (24) between the fabric hinge positioning plate (21) and the cylinder connecting plate (24). The fabric hinge clamping and bending assembly (3) includes a base, a pneumatic quick-change valve (31), a photoelectric switch (32), a pneumatic finger (33), a lower insert (34), a lower insert cylinder (35), a fabric hinge bending support frame (36), a fabric hinge support plate (37), and a support plate cylinder (38). The lower insert cylinder (35) is fixed inside the fabric hinge bending support frame (36), and the lower insert (34) is connected to the telescopic flange plate of the lower insert cylinder (35). 4) Pneumatic fingers (33) are fixed to the outer sides of both ends of the fabric hinge bending support frame (36) in the length direction. A pallet cylinder (38) is fixed to the outer side of one end of the fabric hinge bending support frame (36) in the width direction. The fabric hinge pallet (37) is fixed to the telescopic end of the pallet cylinder (38) and can be driven to move up and down. The fabric hinge bending support frame (36) is connected to the base through the air quick-change (31). The base is fixed to the bottom support frame (1). The fabric hinge gripping and bending assembly (4) includes a lifting bracket (41), a main pressing cylinder mounting plate (42), a main pressing cylinder (44), a finger mounting plate (45), a fabric hinge gripping finger (47), an auxiliary clamping cylinder (48), an upper insert plate (49), and an upper insert plate cylinder (410). The lifting bracket (41) is fixed to the main pressing cylinder mounting plate (42) by a cylindrical pad. The auxiliary clamping cylinder (48) and the main pressing cylinder (44) are both fixed to the bottom of the main pressing cylinder mounting plate (42). The finger mounting plate (45) is connected to the telescopic end of the main pressing cylinder (44). The upper insert cylinder (410) is fixed on the finger mounting plate (45), and the upper insert (49) is fixed on the telescopic end of the finger mounting plate (45) in the length direction. The upper insert (49) is located below the telescopic end of the finger mounting plate (45) in the length direction of the finger mounting plate (45) in the length direction of the finger mounting plate (45) in the length direction of the finger mounting plate (45). The lower insert (49) is located above the fabric hinge bending support frame (36) and the fabric hinge support plate (37). The fabric hinge heating assembly (5) includes a support frame (51), a heating plate (52) with a thermocouple (56) inside, a guide rod (53), a heating plate pressing cylinder (54), a heating plate extending cylinder (55), a guide sleeve mounting plate (57), and a heating plate extending cylinder mounting plate (58). The guide rod (53) is movably connected to the guide sleeve mounting plate (57) through a guide sleeve (511). The guide sleeve mounting plate (57) is fixed on the support frame (51). The heating plate extending cylinder (55) is connected to the guide rod (53) through the heating plate extending cylinder mounting plate (58). The extension end of the heating plate extending cylinder (55) is connected to the heating plate (52). The heating plate pressing cylinder (54) is fixed to the side of the support frame (51) through a pressing cylinder support (512). Its extension end is connected to the bottom of the heating plate (52) through a heating plate connecting bracket (59). The airbag fabric hinge layered part is fixed on the bottom support frame (1) on the right side of the fabric hinge positioning assembly (2), including: a fixed plate (7), a servo lifting mechanism (8), a fabric hinge positioning mechanism (9), a cylinder layering mechanism (10), a longitudinal slide rail mechanism (11) and a transverse slide rail mechanism (12), wherein the longitudinal slide rail mechanism (11) and the transverse slide rail mechanism (12) are both fixed on the fixed plate (7), and the transverse slide rail mechanism (12) is located to the left of the longitudinal slide rail mechanism (11), and the fixed plate (7) is fixed on the bottom support frame (1); The servo lifting mechanism (8) includes a screw lifting platform (82) and a lifting plate (81), wherein the lifting plate (81) is placed above the fixed plate (7), and the front end of the lifting plate (81) is fixed on the slider of the longitudinal slide rail mechanism (11). The screw lifting platform (82) is set below the top plate of the bottom support frame (1), and the moving end of the screw lifting platform (82) passes through the top plate of the bottom support frame (1) and the fixed plate (7) and is connected to the lifting plate (81). The fabric hinge positioning mechanism (9) includes a first fabric hinge positioning component (91), a second fabric hinge positioning component (92), a third fabric hinge positioning component (93) and a fourth fabric hinge positioning component (94), wherein the first fabric hinge positioning component (91) is fixed on the slider of the transverse slide rail mechanism (12) and located on the left side of the lifting pallet (81), and the second fabric hinge positioning component (92), the third fabric hinge positioning component (93) and the fourth fabric hinge positioning component (94) are respectively fixed on the rear, right and front fixing plates (7) of the lifting pallet (81); The cylinder layering mechanism (10) includes a rotary cylinder (101), a transverse guide rod cylinder (102), a longitudinal guide rod cylinder (103), a push plate (104), a guide shaft (108), a push rod mounting plate (109), and a push rod (1010); wherein the rotary cylinder (101) is fixed on the top of the longitudinal slide rail mechanism (11), the transverse guide rod cylinder (102) is connected to the flange plate of the rotary cylinder (101), the longitudinal guide rod cylinder (103) is connected to the flange plate of the transverse guide rod cylinder (102), the bottom of the flange plate of the longitudinal guide rod cylinder (103) is equipped with a push plate (104), the top end of the guide shaft (108) is movably connected in the push plate (104), and the bottom end is installed on the push rod mounting plate (109) with an inclined push rod (1010) at the bottom; The longitudinal slide rail mechanism (11) includes a longitudinal slide rail (111) and a longitudinal slider (112), wherein the longitudinal slide rail (111) is fixed on the fixed plate (7), and the longitudinal slider (112) is connected to the longitudinal slide rail (111) and can slide up and down along the longitudinal slide rail (111). The rotary cylinder (101) is fixed to the top of the longitudinal slide rail (111) through the rotary cylinder mounting plate (105). The transverse slide rail mechanism (12) includes a transverse slide rail (121) and a transverse slider (122), wherein the transverse slide rail (121) is fixed on the fixed plate (7), and the transverse slider (122) is connected to the transverse slide rail (121) and can slide back and forth along the transverse slide rail (121); The transverse guide cylinder (102) is fixed to the flange plate of the rotary cylinder (101) by the transverse guide cylinder mounting plate (106), and the longitudinal guide cylinder (103) is fixed to the flange plate of the transverse guide cylinder (102) by the longitudinal guide cylinder mounting plate (107).
2. The forming equipment for automatic layering and reciprocating bending of instrument panel fabric hinges according to claim 1, characterized in that... The screw lifting platform (82) includes a servo motor (821), a housing, a worm, a worm wheel, a screw, and a flange. The servo motor (821) is connected to the worm through a coupling. The worm meshes with the worm wheel externally. The screw is sleeved inside the worm wheel and meshes with the worm wheel internally. The flange is fixed to the top of the screw, and its top passes through the top plate of the bottom support frame (1) and the fixing plate (7) in sequence before being connected to the bottom of the lifting platform (81).
3. The forming equipment for automatic layering and reciprocating bending of instrument panel fabric hinges according to claim 1, characterized in that... The first fabric hinge positioning assembly (91), the second fabric hinge positioning assembly (92), the third fabric hinge positioning assembly (93), and the fourth fabric hinge positioning assembly (94) have the same structure, each including a base plate and columns fixed at both ends of the base plate. The base plates of the second fabric hinge positioning assembly (92), the third fabric hinge positioning assembly (93), and the fourth fabric hinge positioning assembly (94) are fixed on the fixed plate (7), and the base plate of the first fabric hinge positioning assembly (91) is fixed on the transverse slider (122) of the transverse slide rail mechanism (12).
4. The forming equipment for automatic layering and reciprocating bending of instrument panel fabric hinges according to claim 1, characterized in that... The fabric hinge heating assembly (5) also includes a heat protection frame (510), which includes a horizontal plate (5101) and a column (5102). The column (5102) is fixed at both ends of the bottom of the horizontal plate (5101), and the support frame (51) is located between the columns (5102). The horizontal plate (5101) covers the heating plate (52).
5. A forming equipment for automatic layering and reciprocating bending of instrument panel fabric hinges according to claim 1, characterized in that... The X-direction positioning cylinder assembly (22) of the fabric hinge positioning assembly (2) includes an X-direction cylinder, an X-direction cylinder positioning bracket, and an X-direction cylinder connecting plate. The X-direction cylinder is fixed on the quick-change upper plate (25), and the X-direction cylinder connecting plate is installed on its telescopic flange plate. Multiple X-direction cylinder positioning brackets are fixed on the top of the X-direction cylinder connecting plate. The Y-direction positioning cylinder assembly (23) of the fabric hinge positioning assembly (2) includes a Y-direction cylinder, a Y-direction cylinder positioning bracket, and a Y-direction cylinder connecting plate for pushing the fabric hinge. The Y-direction cylinder is fixed on the cylinder connecting plate (24), and the Y-direction cylinder connecting plate is installed on its telescopic flange plate. Multiple Y-direction cylinder positioning brackets are fixed on the top of the Y-direction cylinder connecting plate.
6. A forming equipment for automatic layering and reciprocating bending of instrument panel fabric hinges according to claim 1, characterized in that... The fabric hinge gripping finger (47) is fixed to the side of the finger mounting plate (45) by a connecting rod, and a fabric hinge clamping limit block (46) is sleeved on its outer wall to limit the fabric hinge; and the fabric hinge clamping limit block (46) and the fabric hinge gripping finger (47) are both located below the upper insert (49).
Citation Information
Patent Citations
Forming equipment for automatic layering and reciprocating bending of instrument panel fabric hinge
CN219294556U