A swing type sucrose-6-ester production device and a production method thereof

CN115944939BActive Publication Date: 2026-08-28NANJING JINHE YIKANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202211728051.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-30
Publication Date
2026-08-28
Estimated Expiration
2042-12-30

AI Technical Summary

Technical Problem

[0005]为了解决上述背景技术中提到的克服第一反应混合物在去除水的过程中采用使用能够去除水的气体或溶剂蒸气来除水的缺陷问题,本发明提供一种摇摆式蔗糖-6-酯生产装置及其生产方法

Benefits of technology

[0022]分部件在弧形通道内做圆周晃动,并且在分部件偏移至最低点时与弧形通道的内壁面接触,使部分加工物沿着分部件与弧形通道之间的间隙壁面流下,形成较薄的液膜状;

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Abstract

The present application relates to sucrose-6-ester manufacturing technology field, specifically to a kind of swing type sucrose-6-ester production device and production method thereof, comprising: shell, condenser and subcomponent;Subcomponent does circumferential swing in arc channel, so that part of processing object flows down along the gap wall surface between subcomponent and arc channel, forms thin liquid film shape;Subcomponent is heated in, so that processing object is continuously heated in its inside when falling into subcomponent from feed inlet, steam is forced to surge to condenser direction due to airflow generated by subcomponent swing and upper and lower movement of receiving plate, steam in processing object is accelerated condensation separation, is inhaled by condenser below ball shaft and excluded to shell outside;Since the side of arc channel close to the center of circle is open type setting, with processing object constantly sliding from arc channel wall surface, constantly being cooled by low-temperature space formed by condenser, form temperature conducive to fusion with carboxylic anhydride, reactant is fully mixed by mixing ball upper and lower movement.
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Description

Technical Field

[0001] This invention relates to the field of chemical technology, and in particular to a swing-type sucrose-6-ester production apparatus and its production method. Background Technology

[0002] Sucrose-6-ester is an important intermediate in the synthesis of the artificial sweetener sucralose. One method for synthesizing sucrose-6-ester includes: mixing sucrose, an aprotic polar solvent, and an organotin acylation promoter to form a first reaction mixture; then contacting the first reaction mixture with a gas or solvent vapor capable of removing water under specific temperature and pressure conditions and maintaining the reaction for a certain time to remove water, thereby obtaining a second reaction mixture; then adding carboxylic anhydride to the second reactants to obtain a third reaction mixture, and maintaining the third reaction mixture at a temperature sufficient to prepare sucrose-6-ester. This method requires the use of a gas or solvent vapor capable of removing water, and this step significantly affects the continuity of the sucrose-6-ester synthesis process, increases production time, and reduces production efficiency.

[0003] Therefore, a dedicated apparatus and production method for the preparation of sucrose-6-ester is needed to overcome the shortcomings of using water-removing gases or solvent vapors in the first reaction mixture to remove water during the water removal process.

[0004] Therefore, based on the above, and drawing on years of experience in design, development and actual production in the relevant industry, the inventor has researched and improved the existing structure and its shortcomings, and provides a swing-type sucrose-6-ester production device and its production method, in order to achieve a more practical purpose. Summary of the Invention

[0005] To address the shortcomings mentioned in the background art regarding the use of water-removing gases or solvent vapors in the first reaction mixture for water removal, this invention provides a swing-type sucrose-6-ester production apparatus and its production method. The aim is to utilize a swinging component rotating on a ball shaft to cause the sub-components to oscillate, diverting the processed material in two directions to fall onto the inner wall surface. This results in a longer residence time for the processed material, a larger contact area, and higher heat dissipation efficiency. Furthermore, the oscillation process mixes the evaporated processed material with the carboxylic anhydride, solving the problems of existing equipment's inability to process simultaneously and the low efficiency of multi-step processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A swing-type sucrose-6-ester production device includes a main body with multiple feed inlets at the top and a discharge outlet at the bottom. An arc-shaped channel is formed inside the main body; a heating element is installed inside the arc-shaped channel, and a condenser is installed at the bottom of the arc-shaped channel. Each arc-shaped channel contains vertically movable sub-components; a fixing rod is installed at the bottom of each sub-component, a universal joint is installed at the lower end of the fixing rod, and a support rod is installed at the lower end of the universal joint; a receiving plate is installed on the outer side of the middle of each support rod; and a mixing tank is installed directly below each support rod.

[0008] Preferably, the upper end of the main body of the device is provided with a motor, the lower end of the output shaft of the motor is provided with a rotating shaft, and the lower end of the rotating shaft is provided with a connecting plate; an eccentric plate is provided on the outer side of the connecting plate, a sliding rod is provided at the bottom of the eccentric plate, and a slidable member is slidably connected to the lower end of the sliding rod; a ball shaft is provided on the top of the condenser, and the top of the ball shaft is movably connected to the bottom of the slidable member through a spherical groove; connecting rods are provided around the slidable member; and a sub-component is provided at the outer end of the connecting rod.

[0009] Preferably, the top of the wobbling member is provided with an annular slide rail, and the annular slide rail and the slide rod are matched.

[0010] Preferably, the arc-shaped channel and the sub-component are matched, and the sub-component has an overflow hole at its bottom.

[0011] Preferably, a scraper is provided at the lower end of the support rod, a mixing rod is provided at the bottom of the scraper, and a mixing ball is provided at the bottom of the mixing rod; the mixing barrel is provided outside the scraper and the mixing rod.

[0012] Preferably, the bottom of the support rod is disposed inside the mixing tank, the mixing tank is provided with a scraper, the support rod is fixedly connected to the corresponding scraper, the scraper is provided with a plurality of stirring holes for stirring, the bottom of the mixing tank is provided with a fixedly connected mixing box, the mixing box is provided with a slidably connected mixing plate, the bottom of the support rod moves through the mixing box and is fixedly connected to the mixing plate, the outside of the support rod located inside the mixing tank is provided with a plurality of connected mixing pipes, the bottom of the mixing pipes is provided with a plurality of spray holes for material spraying, the support rod is provided with a guide groove connecting the mixing box and the mixing pipes, the guide groove is provided with a one-way drain valve for unidirectional material conveying to the spray holes, the mixing box is provided with a plurality of feed holes, the feed holes are provided with a one-way water inlet valve for unidirectional material entry.

[0013] Preferably, each of the mixing tanks is provided with a discharge pipe at the bottom, one end of the discharge pipe is connected to the corresponding mixing box, and the other end of the discharge pipe is connected to the discharge port. A first valve mechanism that is fixedly connected and can be opened and closed is provided inside the discharge pipe, and a second valve mechanism that is slidably connected and can be opened and closed is provided inside the guide groove.

[0014] Preferably, the first valve mechanism and the second valve mechanism are the same type of mechanism, which includes a sealing plate for sealing the corresponding channel. The sealing plate is provided with a plurality of evenly distributed flow grooves. Each flow groove has a recovery groove on the same side wall. The recovery groove is provided with a slidably connected recovery plate. The sealing plate is provided with a rotatingly connected adjusting shaft in the middle. The adjusting shaft is fixedly connected to the corresponding recovery plate. The adjusting shafts of the first valve mechanism and the second valve mechanism are provided with a synchronous shaft that is connected and moves synchronously. The discharge pipe is also provided with a rotating shaft. The outer end of the rotating shaft is provided with a rotating disk fixedly connected to it, and the end of the rotating shaft is fixedly connected to the corresponding adjusting shaft.

[0015] Preferably, the synchronous shaft is spiral-shaped, and a matching adjusting ring is sleeved on the outside of the synchronous shaft. The bottom of each mixing plate is provided with a positioning rod that is fixedly connected and used to drive the adjusting ring to move synchronously. The bottom of the positioning rod is slidably connected to the adjusting ring. The outside of each adjusting ring is provided with a stirring rod that is fixedly connected.

[0016] A method for producing sucrose-6-ester using a swing-type sucrose-6-ester production apparatus includes the following steps:

[0017] S1: The workpiece is intermittently fed into the sub-component through the feed inlet;

[0018] S2: When the slide rod is moved within the annular slide rail by the eccentric plate and motor, the tilt angle of the connecting plate and the slide rod causes the slide rod to press the swaying component to sway circumferentially along the bottom ball shaft, causing the sub-component to sway circumferentially within the arc-shaped channel. When the sub-component shifts to the lowest point, it contacts the inner wall of the arc-shaped channel, causing some of the processed material to flow down along the gap wall between the sub-component and the arc-shaped channel, forming a thin liquid film. The sub-component is internally heated, so the processed material is continuously heated inside the sub-component as it falls from the feed inlet. The airflow generated by the swaying of the sub-component and the up-and-down movement of the receiving plate forces the steam to surge towards the condenser, accelerating the separation of the steam in the processed material. The steam is then drawn into the condenser below the ball shaft and discharged outside the main body of the device. At the same time, since the side of the arc-shaped channel near the center is open, as the processed material continuously slides down the wall of the arc-shaped channel, it is continuously cooled by the low-temperature space formed by the condenser, creating a temperature conducive to the fusion with carboxylic anhydride.

[0019] S3: When the workpiece flows along the inner wall of the arc-shaped channel to the receiving plate, the outer diameter of the receiving plate and the arc-shaped channel have a certain gap, and the upper part of the receiving plate is conical, which prolongs the dwell time of the workpiece.

[0020] S4: Carboxylic anhydride is placed in a mixing tank and mixed by the shaking of a mixing rod and a mixing ball. The mixed product flows out from the discharge port.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] The component moves in a circular motion within the arc-shaped channel, and when the component shifts to its lowest point, it contacts the inner wall of the arc-shaped channel, causing some of the processed material to flow down along the gap wall between the component and the arc-shaped channel, forming a thin liquid film.

[0023] The sub-components are internally heated, so that the workpiece is continuously heated inside the sub-component as it falls into the sub-component from the feed port. The airflow generated by the shaking of the sub-components and the up-and-down movement of the receiving plate forces the steam to surge towards the condenser, which accelerates the condensation and separation of the steam in the workpiece. The steam is then drawn into the condenser below the ball shaft and discharged outside the main body of the device.

[0024] Because the side of the arc-shaped channel closest to the center is open, as the processed material continuously slides down the wall of the arc-shaped channel, it is continuously cooled by the low-temperature space formed by the condenser, creating a temperature conducive to the fusion with the carboxylic anhydride. The up-and-down movement of the mixing sphere ensures that the reactants are fully mixed. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] Figure 1 This is a front view provided for Embodiment 1 of the present invention.

[0027] Figure 2 This is a schematic diagram of the internal structure provided in Embodiment 1 of the present invention.

[0028] Figure 3 This is a top view of the internal structure provided in Embodiment 1 of the present invention.

[0029] Figure 4 This is a front view of the internal structure provided in Embodiment 1 of the present invention.

[0030] Figure 5 This is a schematic diagram of the component structure provided in Embodiment 1 of the present invention.

[0031] Figure 6 This is a schematic diagram of the bottom structure of the sub-components provided in Embodiment 1 of the present invention.

[0032] Figure 7 This is a schematic diagram of the top structure of the sub-components provided in Embodiment 1 of the present invention.

[0033] Figure 8This is a schematic diagram of the internal structure of the mixing tank provided in Embodiment 2 of the present invention.

[0034] Figure 9 This is a three-dimensional structural diagram of the adjusting ring and stirring rod provided in Embodiment 2 of the present invention.

[0035] Figure 10 This is a three-dimensional structural diagram of the sealing plate and the recycling plate provided in Embodiment 2 of the present invention.

[0036] In the diagram: 1. Main body of the device; 11. Inlet; 12. Outlet; 13. Arc-shaped channel; 2. Motor; 21. Rotating shaft; 22. Connecting plate; 23. Eccentric plate; 24. Slide rod; 3. Shaking component; 31. Annular slide rail; 32. Connecting rod; 33. Spherical groove; 34. Ball shaft; 4. Condenser; 5. Sub-components; 51. Fixing rod; 52. Universal joint; 53. Support rod; 54. Receiving plate; 55. Mixing tank; 56. Scraper; 57. Mixing rod; 571. Mixing ball; 58. Overflow hole;

[0037] 53. Support rod; 531. Guide channel; 532. Mixing pipe; 533. Spray nozzle; 534. One-way drain valve; 535. Second valve mechanism; 536. Synchronous shaft; 56. Scraper; 561. Stirring hole; 59. Mixing box; 591. Mixing plate; 592. One-way water inlet valve; 593. Stirring rod; 594. Adjusting ring; 5941. Positioning rod; 5942. Limiting ring plate; 5943. Limiting ring groove; 50. Sealing plate; 501. Flow channel; 502. Recovery plate; 503. Adjusting shaft; 504. Recovery channel; 124. First valve mechanism; 121. Discharge pipe; 122. Rotary disk; 123. Rotating shaft. Detailed Implementation

[0038] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Example 1

[0040] A swing-type sucrose-6-ester production device includes a main body 1, a motor 2, a swinging component 3, a condenser 4, and sub-components 5;

[0041] like Figure 1As shown, the top of the main body 1 of the device is provided with a feed inlet 11. There are five feed inlets 11 arranged in a star shape. The feed inlets 11 are intermittently fed. The motor 2 is provided in the middle of the top surface of the main body 1 of the device, and the discharge outlet 12 is provided at the bottom of the main body 1 of the device.

[0042] like Figure 2 As shown, the motor 2 has a rotating shaft 21 at its bottom, a connecting plate 22 at its bottom, an inclined eccentric plate 23 on the side of the connecting plate 22 away from the center of the rotating shaft 21, an inclined sliding rod 24 at the bottom of the eccentric plate 23, the bottom of the sliding rod 24 being placed in the annular slide rail 31 on the top surface of the swaying member 3, and being driven by the motor 2 to slide in the annular slide rail 31. A connecting rod 32 is provided on the outer circumferential surface of the swaying member 3. The number of connecting rods 32 is the same as the number of feed inlets 11 and the arrangement direction is also the same. Each connecting rod 32 has a sub-component 5 at its radial outer end. The sub-component 5 is arranged vertically and vertically with the feed inlet 11. The sub-component 5 is located in the arc-shaped channel 13 inside the main body 1 of the device. The arc-shaped channel 13 is a vertically opened guide channel for the processed material, and the inner diameter of the arc-shaped channel 13 is slightly larger than the diameter of the sub-component 5.

[0043] like Figure 3 As shown, the arc-shaped channels 13 are also arranged in a star shape, with the side closest to the center being an open arrangement;

[0044] like Figure 4 As shown, the bottom of the wobbling component 3 is provided with a spherical groove 33, which is sleeved on the bottom ball shaft 34 and can be tilted and offset along the outer wall of the ball shaft 34. When the slide rod 24 is driven by the eccentric plate 23 and the motor 2 to move within the annular slide rail 31, due to the tilt angle of the connecting plate 22 and the slide rod 24, the slide rod 24 presses the wobbling component 3 to make a circumferential wobbling along the bottom ball shaft 34. At the same time, the wobbling component 3 is connected to the sub-component 5, causing the sub-component 5 to make a circumferential wobbling within the arc-shaped channel 13. When the sub-component 5 is offset to the lowest point, it contacts the inner wall of the arc-shaped channel 13, so that part of the processing... The material flows down the gap wall between the sub-component 5 and the arc-shaped channel 13, forming a thin liquid film. The arc-shaped channel 13 is equipped with a heating element, which continuously heats the inside of the material as it falls into the sub-component 5 from the feed port 11. Due to the shaking, the vapor in the material is accelerated to separate and is drawn into the condenser 4 below the ball shaft 34 and discharged outside the main body 1 of the device. At the same time, since the side of the arc-shaped channel 13 near the center is open, as the material slides down the wall of the arc-shaped channel 13, it is continuously cooled by the low-temperature space formed by the condenser 4, forming a temperature that is conducive to the fusion with the carboxylic anhydride.

[0045] like Figure 5 As shown, since the structures of the multiple components 5 are the same and their locations have been explained, the structure of one component 5 will be described below.

[0046] like Figure 5 As shown, the bottom of the sub-component 5 is provided with a fixing rod 51, which is connected to the support rod 53 below through a universal joint 52. Two receiving plates 54 are provided on the support rod 53 at intervals. The outer diameter of the receiving plate 54 has a certain gap with the arc-shaped channel 13. The upper part of the receiving plate 54 is conical. The receiving plate 54 is used to extend the residence time of the processed workpiece, so that the processed workpiece can better dissipate hot steam and more effectively reduce the temperature, which is conducive to the mixing of carboxylic anhydride. At the same time, it provides a certain mixing time for the fusion space below. The bottom of the support rod 53 is inside the mixing tank 55. The mixing tank 55 is in the shape of an inverted truncated cone. The bottom surface of the mixing tank 55 is the fusion space and is provided with a carboxylic anhydride inlet.

[0047] like Figure 6 As shown, the bottom of the support rod 53 is provided with a scraper 56, which is used to further scrape off the processed material on the inner wall of the mixing tank 55 and accelerate the mixing with carboxylic anhydride. The bottom of the scraper 56 is provided with a mixing rod 57, and the bottom of the mixing rod 57 is provided with a mixing ball 571, so that the processed material and carboxylic anhydride are mixed more thoroughly.

[0048] like Figure 7 As shown, the sub-component 5 is hemispherical with an open top surface and an overflow hole 58 on its inner wall surface. The overflow hole 58 is used to drip the heated workpiece in small droplets.

[0049] This invention also provides a method for using equipment for the production of sucrose-6-ester:

[0050] S1: The workpiece is intermittently fed into the sub-component 5 through the feed inlet 11;

[0051] S2: When the slide rod 24 is moved within the annular slide rail 31 by the eccentric plate 23 and the motor 2, due to the tilt angle of the connecting plate 22 and the slide rod 24, the slide rod 24 presses the wobbling component 3 to wobble circumferentially along the bottom ball shaft 34, causing the sub-component 5 to wobble circumferentially within the arc-shaped channel 13. When the sub-component 5 shifts to its lowest point, it contacts the inner wall of the arc-shaped channel 13, causing some of the processed material to flow down along the gap wall between the sub-component 5 and the arc-shaped channel 13, forming a thin liquid film. Furthermore, the sub-component 5 is internally heated, allowing the processed material to flow down along the gap wall between the sub-component 5 and the arc-shaped channel 13. As the workpiece falls into the sub-component 5 from the feed inlet 11, it is continuously heated inside. Due to the shaking of the sub-component 5 and the up-and-down movement of the receiving plate 54, the airflow is generated, which forces the steam to surge towards the condenser 4, accelerating the separation of the steam in the workpiece. The steam is then drawn into the condenser 4 below the ball shaft 34 and discharged outside the main body 1 of the device. At the same time, since the side of the arc-shaped channel 13 near the center is open, as the workpiece continuously slides down the wall of the arc-shaped channel 13, it is continuously cooled by the low-temperature space formed by the condenser 4, creating a temperature that is conducive to the fusion with the carboxylic anhydride.

[0052] S3: When the workpiece flows along the inner wall of the arc-shaped channel 13 to the receiving plate 54, the outer diameter of the receiving plate 54 and the arc-shaped channel 13 have a certain gap, and the upper part of the receiving plate 54 is conical, which prolongs the dwell time of the workpiece.

[0053] S4: Carboxylic anhydride is placed in mixing tank 55 and mixed by the shaking of mixing rod 57 and mixing ball 571. The mixed processed product flows out from discharge port 12.

[0054] Example 2

[0055] The similarities to Example 1 will not be described again; the differences from Example 1 are as follows:

[0056] Please see Figure 8-10 In this embodiment, the bottom of the support rod 53 is disposed inside the mixing tank 55, and the mixing tank 55 is provided with a scraper 56. The support rod 53 is fixedly connected to the corresponding scraper 56. The scraper 56 is provided with a plurality of stirring holes 561 for stirring. The bottom of the mixing tank 55 is provided with a mixing box 59 fixedly connected. The mixing box 59 is provided with a mixing plate 591 slidably connected. The bottom of the support rod 53 moves through the mixing box 59, and the bottom of the support rod 53 is fixedly connected to the mixing plate 591. Multiple interconnected mixing pipes 532 are provided on the outside of the support rod 53 inside the mixing tank 55. Multiple spray holes 533 for material spraying are provided at the bottom of the mixing pipes 532. A guide channel 531 connected to the mixing pipes 532 is provided inside the support rod 53. A one-way drain valve 534 for unidirectional material conveying to the spray holes 533 is provided inside the guide channel 531. Multiple feed holes are provided on the mixing tank 59. A one-way water inlet valve 592 for unidirectional material entry is provided inside the feed holes.

[0057] The outer wall of the scraper 56 is slidably connected to the inner wall of the mixing tank 55. The support rod 53, due to the rotation of the eccentric plate 23, continuously performs periodic up-and-down reciprocating motion. This rotation of the support rod 53 drives the scraper 56 to move up and down within the mixing tank 55. The scraper 56 effectively scrapes away debris from the inner wall of the mixing tank 55, accelerating the mixing with the carboxylic anhydride. Simultaneously, the up-and-down movement of the scraper 56 causes a positional change in the material as it passes through the stirring hole 561, causing the material to be squeezed and ejected through the stirring hole 561. Thus, the stirring hole 561 effectively mixes the material... The materials in the mixing tank 55 are thoroughly mixed and homogeneous. At the same time, a mixing box 59 is set at the bottom of the mixing tank 55. The up and down movement of the support rod 53 drives the mixing plate 591 to move up and down periodically. Combined with the one-way drain valve 534 and the one-way water inlet valve 592, the mixing box 59 can form a suction "pump" to draw the materials at the bottom of the mixing tank 55 and transport them into the guide channel 531. The materials are then sprayed out through the spray holes 533 on the mixing pipe 532, so that the materials are more thoroughly mixed and homogeneous in the mixing tank 55, accelerating the mixing with carboxylic anhydride.

[0058] Please see Figure 8-10 In this embodiment, each of the mixing tanks 55 is provided with a discharge pipe 121 at the bottom. One end of the discharge pipe 121 is connected to the corresponding mixing box 59, and the other end of the discharge pipe 121 is connected to the discharge port 12. A first valve mechanism 124 that is fixedly connected and can be opened and closed is provided in the discharge pipe 121, and a second valve mechanism 535 that is slidably connected and can be opened and closed is provided in the guide groove 531.

[0059] The combination of the discharge pipe 121, the first valve mechanism 124, and the second valve mechanism 535 allows the material to be continuously circulated and mixed evenly within the mixing tank 55 during mixing. This is achieved by closing the first valve mechanism 124 and opening the second valve mechanism 535. After mixing is complete, the material can be discharged through the discharge pipe 121 by opening the first valve mechanism 124 and closing the second valve mechanism 535.

[0060] Please see Figure 8-10In this embodiment, the first valve mechanism 124 and the second valve mechanism 535 are the same type of mechanism. This mechanism includes a sealing plate 50 for sealing the corresponding channel. The sealing plate 50 is provided with a plurality of evenly distributed flow grooves 501. Each flow groove 501 is provided with a recovery groove 504 on the same side wall. The recovery groove 504 is provided with a slidably connected recovery plate 502. The sealing plate 50 is provided with a rotatingly connected adjusting shaft 503 in the middle. The adjusting shaft 503 is fixedly connected to the corresponding recovery plate 502. The adjusting shafts 503 of the first valve mechanism 124 and the second valve mechanism 535 are connected to and move synchronously. The discharge pipe 121 is also provided with a rotating shaft 123. The outer end of the rotating shaft 123 is provided with a fixedly connected rotating disk 122, and the end of the rotating shaft 123 is fixedly connected to the corresponding adjusting shaft 503.

[0061] The guide channel 531 is prismatic in shape, and the sealing plate 50 is slidably and sealingly connected to the guide channel 531. This design allows the second valve mechanism 535 to slide up and down within the guide channel 531 while the support rod 53 moves up and down. This ensures that the second valve mechanism 535 controls the opening and closing without affecting the up and down movement of the support rod 53. The design of the synchronous shaft 536, the flow channel 501, the adjusting shaft 503, the recovery channel 504, and the recovery plate 502 enables the first valve mechanism 124 and the second valve mechanism 535 to move synchronously through the transmission of the synchronous shaft 536. That is, when the synchronous shaft 536 opens the first valve mechanism 124, the second valve mechanism 535 automatically closes, and when the first valve mechanism 124 closes, the second valve mechanism 535 automatically opens, making the overall adjustment more convenient and faster. The design of the rotating disk 122 and the rotating shaft 123 enables the rotating disk 122 to drive the rotating shaft 123 to rotate, thereby causing the two adjusting shafts 503 to rotate synchronously, achieving selective opening and closing.

[0062] Please see Figure 8-10 In this embodiment, the synchronous shaft 536 is spiral-shaped, and a matching adjusting ring 594 is sleeved on the outside of the synchronous shaft 536. The bottom of each mixing plate 591 is provided with a positioning rod 5941 fixedly connected and used to drive the adjusting ring 594 to move synchronously. The bottom of the positioning rod 5941 is slidably connected to the adjusting ring 594. The outside of each adjusting ring 594 is provided with a stirring rod 593 fixedly connected.

[0063] The adjusting ring 594 has a convex-shaped limiting ring groove 5943, and a slidingly connected limiting ring plate 5942 is provided in the limiting ring groove 5943. The end of the positioning rod 5941 is fixedly connected to the limiting ring plate 5942. The spiral design of the synchronous shaft 536 allows the adjusting ring 594 to move synchronously up and down during the up and down movement of the mixing plate 591, through the positioning rod 5941. The sliding connection between the positioning rod 5941 and the adjusting ring 594, combined with the spiral design of the synchronous shaft 536, allows the adjusting ring 594 to rotate synchronously during its up and down movement. This causes the stirring rod 593 to move up and down in a spiral motion within the mixing chamber 59, ensuring that the materials within the mixing chamber 59 are thoroughly and evenly mixed.

[0064] Working principle:

[0065] (1) The carboxylic anhydride is fed into the mixing tank 55. As the support rod 53 moves back and forth periodically, the scraper 56 moves up and down periodically in the mixing tank 55. When the material passes through the stirring hole 561, it can be squeezed through, so that the stirring hole 561 on the scraper 56 can fully mix the material in the mixing tank 55 evenly.

[0066] (2) As the support rod 53 moves back and forth periodically, it drives the mixing plate 591 to move up and down periodically in the mixing box 59. At this time, the rotating disk 122 is rotated, causing the rotating shaft 123 to rotate, which drives the first valve mechanism 124 to close and the second valve mechanism 535 to open. Combined with the one-way drain valve 534 and the one-way water inlet valve 592, the mixing box 59 can form a suction "pump" to suck up the material at the bottom of the mixing barrel 55 and transport it to the guide groove 531. The material is then sprayed out through the spray hole 533 on the mixing pipe 532, so that the material is more thoroughly mixed in the mixing barrel 55 and the mixing with carboxylic anhydride is accelerated.

[0067] (3) While the mixing plate 591 moves back and forth periodically in the mixing box 59, it can drive the adjusting ring 594 to move up and down synchronously through the positioning rod 5941. The sliding connection between the positioning rod 5941 and the adjusting ring 594, plus the spiral design of the synchronous shaft 536, enables the adjusting ring 594 to rotate synchronously during the up and down movement, so that the stirring rod 593 can move up and down in a spiral motion in the mixing box 59 to stir, so that the material in the mixing box 59 can be fully and evenly mixed.

[0068] (4) After the materials are mixed, rotate the rotating disk 122 to open the first valve mechanism 124 and close the second valve mechanism 535. At this time, the materials are discharged through the discharge pipe 121 and transported to the discharge port 12.

[0069] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0070] In this invention, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," "link," and "fix" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, a direct connection, or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0071] The control method of this invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, since this invention is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail here.

[0072] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A swing-type sucrose-6-ester production apparatus, characterized in that: The device includes a main body (1), which has multiple feed inlets (11) at its upper end and a discharge outlet (12) at its bottom. An arc-shaped channel (13) is provided inside the main body (1). A heating element is provided inside the arc-shaped channel (13), and a condenser (4) is provided at the bottom of the arc-shaped channel (13). Each arc-shaped channel (13) has a vertically movable sub-component (5), which is internally heated. A fixing rod (51) is provided at the bottom of each sub-component (5), and a universal joint (52) is provided at the lower end of the fixing rod (51). A support rod (53) is provided at the lower end of the universal joint (52). A receiving plate (54) is provided on the outer side of the middle part of the support rod (53). A mixing tank (55) is provided directly below each support rod (53). The main body (1) of the device is provided with a motor (2) at the upper end, and a rotating shaft (21) is provided at the lower end of the output shaft of the motor (2). A connecting plate (22) is provided at the lower end of the rotating shaft (21). An eccentric plate (23) is provided on the outside of the connecting plate (22). A sliding rod (24) is provided at the bottom of the eccentric plate (23). A swaying member (3) is slidably connected at the lower end of the sliding rod (24). A ball shaft (34) is provided at the top of the condenser (4). The top of the ball shaft (34) is movably connected to the bottom of the swaying member (3) through a spherical groove (33). A connecting rod (32) is provided around the swaying member (3). A sub-component (5) is provided at the outer end of the connecting rod (32). The top of the swaying member (3) is provided with an annular slide rail (31), and the annular slide rail (31) and the slide rod (24) are matched. The sub-component (5) makes a circular oscillation within the arc-shaped channel (13), and when the sub-component (5) is offset to the lowest point, it contacts the inner wall of the arc-shaped channel (13), causing some of the processed material to flow down along the gap wall between the sub-component (5) and the arc-shaped channel (13); The vapor separated in the processed material is drawn into the condenser (4) and discharged outside the main body (1); The side of the arc-shaped channel (13) near the center is open. As the processed material slides down the wall of the arc-shaped channel (13), it is continuously cooled by the low-temperature space formed by the condenser (4).

2. The swing-type sucrose-6-ester production apparatus according to claim 1, characterized in that: The arc-shaped channel (13) and the sub-component (5) are matched, and the bottom of the sub-component (5) is provided with an overflow hole (58).

3. The swing-type sucrose-6-ester production apparatus according to claim 1, characterized in that: The lower end of the support rod (53) is provided with a scraper (56), the bottom of the scraper (56) is provided with a mixing rod (57), and the bottom of the mixing rod (57) is provided with a mixing ball (571); the mixing barrel (55) is provided on the outside of the scraper (56) and the mixing rod (57).

4. The swing-type sucrose-6-ester production apparatus according to claim 1, characterized in that: The bottom of the support rod (53) is set inside the mixing tank (55), and the mixing tank (55) is provided with a scraper (56). The support rod (53) is fixedly connected to the corresponding scraper (56). The scraper (56) is provided with a plurality of stirring holes (561) for stirring. The bottom of the mixing tank (55) is provided with a mixing box (59) fixedly connected. The mixing box (59) is provided with a mixing plate (591) slidably connected. The bottom of the support rod (53) moves through the mixing box (59), and the bottom of the support rod (53) is fixedly connected to the mixing plate (591). The support rod (53) inside the mixing tank (55) is provided with multiple interconnected mixing pipes (532). The bottom of the mixing pipe (532) is provided with multiple spray holes (533) for material spraying. The support rod (53) is provided with a guide channel (531) that connects the mixing box (59) and the mixing pipe (532). The guide channel (531) is provided with a one-way drain valve (534) for unidirectional material conveying to the spray hole (533). The mixing box (59) is provided with multiple feed holes. The feed holes are provided with a one-way water inlet valve (592) for unidirectional material entry.

5. The swing-type sucrose-6-ester production apparatus according to claim 4, characterized in that: Each mixing tank (55) is provided with a discharge pipe (121) at the bottom. One end of the discharge pipe (121) is connected to the corresponding mixing box (59), and the other end of the discharge pipe (121) is connected to the discharge port (12). A first valve mechanism (124) is fixedly connected and can be opened and closed inside the discharge pipe (121), and a second valve mechanism (535) is slidably connected and can be opened and closed inside the guide groove (531).

6. The swing-type sucrose-6-ester production apparatus according to claim 5, characterized in that: The first valve mechanism (124) and the second valve mechanism (535) are the same type of mechanism. The mechanism includes a sealing plate (50) for sealing the corresponding channel. The sealing plate (50) is provided with a plurality of evenly distributed flow grooves (501). The same side wall of each flow groove (501) is provided with a recovery groove (504). The recovery groove (504) is provided with a slidingly connected recovery plate (502). The middle part of the sealing plate (50) is provided with a rotatingly connected adjusting shaft (503). The adjusting shaft (503) is fixedly connected to the corresponding recovery plate (502). The adjusting shafts (503) of the first valve mechanism (124) and the second valve mechanism (535) are connected and move synchronously. The discharge pipe (121) is also provided with a rotating shaft (123). The outer end of the rotating shaft (123) is provided with a fixedly connected rotating disk (122), and the end of the rotating shaft (123) is fixedly connected to the corresponding adjusting shaft (503).

7. The swing-type sucrose-6-ester production apparatus according to claim 6, characterized in that: The synchronous shaft (536) is spiral-shaped, and a matching adjusting ring (594) is sleeved on the outside of the synchronous shaft (536). The bottom of the mixing plate (591) is provided with a positioning rod (5941) that is fixedly connected and used to drive the adjusting ring (594) to move synchronously. The bottom of the positioning rod (5941) is slidably connected to the adjusting ring (594). The outside of the adjusting ring (594) is provided with a stirring rod (593) that is fixedly connected.

8. A production method of a swing-type sucrose-6-ester production apparatus as described in any one of claims 1-7, characterized in that, Includes the following steps: S1: The workpiece is intermittently fed into the sub-component (5) through the feed inlet (11); S2: When the slide rod (24) is moved within the annular slide rail (31) by the eccentric plate (23) and the motor (2), due to the tilt angle of the connecting plate (22) and the slide rod (24), the slide rod (24) presses the wobbling part (3) to make a circular wobbling along the bottom ball shaft (34), causing the sub-part (5) to make a circular wobbling in the arc-shaped channel (13), and when the sub-part (5) is offset to the lowest point, it contacts the inner wall of the arc-shaped channel (13), causing part of the workpiece to move along the space between the sub-part (5) and the arc-shaped channel (13). The liquid flows down the gap wall and forms a liquid film. The sub-component (5) is internally heated, so that the processed material falls into the sub-component (5) from the feed port (11) and is continuously heated inside it. The vapor in the processed material is separated and sucked into the condenser (4) and discharged outside the main body (1). At the same time, since the side of the arc channel (13) near the center is open, as the processed material slides down the wall of the arc channel (13), it is continuously cooled by the low temperature space formed by the condenser (4), forming a temperature that is conducive to the fusion with carboxylic anhydride. S3: When the workpiece flows along the inner wall of the arc-shaped channel (13) to the receiving plate (54), there is a certain gap between the outer diameter of the receiving plate (54) and the arc-shaped channel (13), and the upper part of the receiving plate (54) is conical, which prolongs the dwell time of the workpiece. S4: Carboxylic anhydride is placed in a mixing tank (55) and mixed by the shaking of a mixing rod (57) and a mixing ball (571). The mixed processed material flows out from the discharge port (12).

Citation Information

Patent Citations

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    CN104817597A

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