A comprehensive bearing play measuring sorting device and sorting method
By automatically detecting the distance between the grooves of the bearing outer and inner rings and the contact points with the steel balls, the problems of instability and low efficiency of manual selection of axial clearance are solved, achieving higher detection accuracy and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-09
- Publication Date
- 2026-03-27
AI Technical Summary
In existing technologies, manual selection of axial clearance suffers from instability and low efficiency, and conventional testing methods fail to comprehensively consider the impact of groove parallelism difference on axial clearance.
A comprehensive bearing clearance sorting device is adopted, which automatically detects the distance between the grooves of the outer and inner rings of the bearing and the contact points of the steel balls through a robotic arm and position sensors. Combined with a computing device, the average value is automatically calculated, replacing manual inspection.
This improves the stability and accuracy of bearing clearance detection, reduces human error, and enhances the practicality and measurement efficiency of the device.
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Figure CN115971077B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of bearing clearance sorting measurement, in particular to a comprehensive bearing clearance sorting measurement method. BACKGROUND
[0002] The first generation of automobile hub ball bearing has the advantages of low production cost, simple structure, and bearing combined load of radial and axial load.
[0003] The assembly process of the first generation of hub bearing is: inner and outer ring cleaning → axial clearance selection and sleeve assembly → grease injection → sealing ring assembly → torque detection. The axial clearance selection is mainly selected by X195A shaft instrument by manual selection. In the selection process, the operation skill of the staff is required to be high, the selection efficiency is low, and the repeatability of X195A measurement is poor. The measurement gestures and actions of each person are different, and the detected axial clearance value has certain difference.
[0004] Therefore, it is very necessary to study a comprehensive bearing measurement and sorting method to solve the instability of manual measurement and the low selection efficiency.
[0005] The manual selection of axial clearance is to randomly select the inner and outer ring sleeve by the fixed steel ball gauge value, measure the axial clearance value of the bearing by X195A, calculate and test, and then select different steel ball gauge values to meet the axial clearance requirement.
[0006] The conventional axial clearance detection method is to detect by X195A. The principle of X195A shaft instrument is to fix the bearing outer ring 7, and the upper end of the bearing inner ring 2 is provided with an upper load 2Q and the lower end is provided with a lower load Q. First, the upper load switch 10 is loosened, the upper load 2Q is applied to the upper end of the bearing inner ring 2, and the value in the indicating table 8 is read as C1. Then, the upper load switch 10 is loosened, the lower load Q is applied to the lower end of the bearing inner ring 2, and the value in the indicating table 8 is read as C2. The maximum axial clearance C1-C2 of the inner ring inside the bearing under the load Q is called the axial clearance. (as shown in the attached Figure 8 )
[0007] 1. The X195A shaft instrument is used to detect the axial clearance. Since the upper load switch 10 is loosened, the staff's gestures, weight and speed have a certain impact on the loading of the upper end of the inner ring, so that the manual detection of the axial clearance has instability;
[0008] 2. When reading the axial clearance value, the staff needs to calculate C1-C2 by mental arithmetic. When selecting the clearance in batches, the staff is easy to make data reading or calculation errors due to fatigue;
[0009] 3. Many factors affect bearing clearance. The groove diameter, groove position, curvature, and groove parallelism difference of the inner and outer rings of the bearing directly affect the bearing clearance. In particular, the groove parallelism difference is a problem. Because the inner ring is stationary during the clearance test by X195A, only the axial clearance at a certain point of the inner ring is measured, and the influence of groove parallelism difference on axial clearance is not taken into account. Summary of the Invention
[0010] (a) Technical problems to be solved
[0011] To address the shortcomings of existing technologies, this invention provides a comprehensive method for measuring and sorting bearing clearance, replacing manual selection of axial clearance.
[0012] (II) Technical Solution
[0013] To achieve the above objectives, the present invention provides the following technical solution: a comprehensive bearing clearance measurement and sorting device, comprising an outer ring comprehensive measurement and sorting structure and an inner ring comprehensive measurement and sorting structure. The outer ring comprehensive measurement and sorting structure is used to detect the comprehensive point at which the two rows of grooves, curvature, and mating steel balls of the bearing outer ring are in full contact, and the value of the distance D01 between the two rows of comprehensive points. The inner ring comprehensive measurement and sorting structure is used to detect the point distance D02 between the contact point D02 of the bearing inner ring grooves, curvature, and mating steel balls and the working surface. The outer ring comprehensive measurement and sorting structure includes an upper component mold and a lower component mold that moves up and down. The upper component mold includes an upper mold, and the bottom end of the upper mold is provided with an upper end retainer assembly that contacts the outer ring. The retainer assembly slides slightly along the upper mold. The lower mold assembly includes a lower mold, the top of which is provided with a lower retainer assembly that contacts the outer ring, and the lower retainer assembly slides slightly along the lower mold. A first position sensor is hollowly fitted inside the upper mold, and the lowest end of the first position sensor contacts the lower mold. The inner ring comprehensive measurement and sorting structure includes a sorting mold, which includes a fixed upper mold. The bottom of the fixed upper mold is provided with a retainer assembly that contacts the inner ring. A measuring inner core that contacts the end face of the inner ring is hollowly fitted inside the fixed upper mold. A second position sensor is provided above the fixed upper mold, and the lowest end of the second position sensor contacts the measuring inner core.
[0014] Optionally, the upper end holder assembly includes an upper end holder capable of small amplitude sliding and an upper end ball, the upper end holder is located at the bottom end of the upper die and is fixed by a screw, the upper end ball is adjusted in position by the upper end holder and is in contact with the upper groove of the outer ring, the lower end holder assembly includes a lower end holder capable of small amplitude sliding and a lower end ball, the lower end holder is located at the top end of the lower die and is fixed by a screw, the lower end ball is adjusted in position by the lower end holder and is in contact with the lower groove of the outer ring. The upper end holder is made of copper, 4-8 ball cages are uniformly distributed at the position of the rolling center diameter at one end of the holder, a groove is arranged at the inner diameter of the other end, the groove is provided with 4 key grooves at the outer diameter, the screw passes through the 4 key grooves to suspend the S02 upper end holder on the upper die, the protruding diameter of the screw head is smaller than the diameter of the groove by 0.5mm to prevent the upper end holder from rotating and interfering with the screw.
[0015] Optionally, the bottom end of the upper end holder is provided with annularly distributed upper end ball cages and the upper end balls are distributed in the upper end ball cages one by one, the top end of the lower end holder is provided with annularly distributed lower end ball cages and the lower end balls are distributed in the lower end ball cages one by one, and the bottom end of the lower die is provided with a return spring connected with the lower end holder and capable of elastic return. Due to its own weight, the steel ball in the ball cage is in contact with the inner ring die groove, the steel ball is pushed out of the ball cage, the maximum C01 outer diameter of the steel ball protruding out of the ball cage is greater than the diameter of the outer ring C02 lock, so that the two sizes interfere with each other, a return spring is arranged between the lower die bottom step and the end face of the lower end holder to push the lower end holder outwards to the maximum displacement, so that the steel ball is retracted inside the ball cage and does not interfere with the detection.
[0016] Optionally, the top end of the upper end holder is provided with a groove, the groove is provided with a key groove into which a screw can be inserted, and the protruding diameter of the screw head is smaller than the diameter of the groove.
[0017] Optionally, an upper end inner ring die corresponding to the upper end ball is arranged between the bottom step of the upper die and the upper end holder, and the upper end ball is in contact with the groove of the upper end inner ring die, an lower end inner ring die corresponding to the lower end ball is arranged between the top step of the lower die and the lower end holder, and the lower end ball is in contact with the groove of the lower end inner ring die, and a fixed die for limiting and fixing the lower end inner ring die is arranged at the top end of the lower die and is fixed by a screw.
[0018] Optionally, the holder assembly includes a holder and a ball, the holder is located at the bottom end of the fixed upper die, the ball is adjusted in position by the holder and is in contact with the inner ring groove.
[0019] Optionally, the bottom end of the fixed upper die is provided with an outer ring die between the holder assembly, and the steel ball is in contact with the channel of the outer ring die, and the lowest end of the fixed upper die is provided with a limiting plate for limiting and fixing the outer ring die.
[0020] Optionally, the lower side of the fixed upper die is provided with a top rod for pushing the inner ring to move up and down and adjusting.
[0021] A comprehensive bearing clearance measurement sorting method, the outer ring comprehensive measurement sorting method
[0022] Comprise:
[0023] Step one: before starting the device, the surface of the device, manipulator, upper assembly die and lower assembly die, and outer ring and other parts can be inspected to check for damage, and after the inspection is completed, the device table and the place where work is needed are cleaned to prevent the device parts from being damaged during work, and after the completion, the next step is operated.
[0024] Step two: then start the device, and move the outer ring between the upper assembly die and the lower assembly die by the manipulator.
[0025] Step three: then drive the lower assembly die by the device to move upward with a force of 100N, so that the lower end steel ball surface and the outer ring lower channel, and the upper end steel ball surface and the outer ring upper channel are in close contact during the upward movement of the lower assembly die, so that the outer ring is closely attached to the upper assembly die, thereby facilitating the next step operation.
[0026] Step four: then rotate the lower assembly die by the device, so that the lower assembly die rotates together with the upper end holder during the rotation.
[0027] Step five: finally, during the rotation of the upper end holder, the first position sensor can be randomly set to collect the distance value D01 of the two channels of the outer ring and the steel ball contact point multiple times, and record it.
[0028] Step six: after the recording is completed, the maximum value and the minimum value are automatically removed by the calculation device, and then the average value is calculated, and then the average distance value is entered into the corresponding channel according to the system setting.
[0029] The inner ring comprehensive measurement sorting method comprises:
[0030] Step one: before starting the device, the surface of the device, manipulator, sorting die and inner ring and other parts can be inspected to check for damage, and after the inspection is completed, the device table and the place where work is needed are cleaned to prevent the device parts from being damaged during work, and after the completion, the next step is operated.
[0031] Step two: start the device, and move the inner ring to the lower part of the sorting module by the mechanical arm.
[0032] Step three: then, drive the inner ring to move upward by the device with a 100N force, so that the inner ring channel contacts and closely fits the steel ball during the upward movement, thereby facilitating the next operation.
[0033] Step four: then, rotate the inner ring and the retainer assembly by driving the ejector pin.
[0034] Step five: finally, when the inner ring and the retainer assembly rotate, the second position sensor can be used to randomly collect the distance value D02 between the inner ring channel, the curvature, the contact point of the steel ball and the use surface, and record it.
[0035] Step six: after the recording is completed, the maximum value and the minimum value are automatically removed by the computing device, and then the average value is calculated, and then the average distance value is entered into the corresponding channel according to the system setting.
[0036] Compared with the prior art,
[0037] 1. By setting this structure, manual detection of axial clearance can be replaced, thereby avoiding the impact of personnel gestures, weight and speed on the loading of the upper end of the inner ring, and improving the stability of the structure.
[0038] 2. By running the computing device, the adverse effects of data reading or calculation errors by personnel can be effectively prevented, thereby improving the measurement and calculation effect of the structure.
[0039] 3. The conventional axial clearance detection only measures the axial clearance of a certain point in the bearing, without considering the influence of the parallel difference of the groove position on the axial clearance, thereby improving the practicality of the device. BRIEF DESCRIPTION OF DRAWINGS
[0040] Figure 1 The structure diagram of the upper assembly module and the lower assembly module of the present application;
[0041] Figure 2 The structure diagram of the outer ring of the present application;
[0042] Figure 3 The structure diagram of the lower assembly module of the present application;
[0043] Figure 4 The structure diagram of the upper end retainer front view of the present application;
[0044] Figure 5 This is a schematic diagram of the structure of the lower end retainer of the present invention, viewed from the front cross section.
[0045] Figure 6 This is a top view of the structure of the upper retainer of the present invention;
[0046] Figure 7 This is a schematic diagram of the sorting module of the present invention;
[0047] Figure 8 This is a schematic diagram of the X195A clearance detection structure of the present invention.
[0048] In the diagram: 1. Upper component mold; 2. Lower component mold; 3. Upper mold; 4. Upper retainer assembly; 401. Upper retainer; 402. Upper steel ball; 5. Outer ring; 6. Lower mold; 7. Lower retainer assembly; 701. Lower retainer; 702. Lower steel ball; 8. First position sensor; 9. Sorting mold; 10. Fixed upper mold; 11. Inner ring; 12. Retainer assembly; 1201. Retainer; 1202. Steel ball; 13. Measuring core; 14. Second position sensor; 15. Upper ball cage; 16. Lower ball cage; 17. Upper inner ring mold; 18. Lower inner ring mold; 19. Fixed mold; 20. Outer ring mold; 21. Limiting plate; 22. Push rod; 23. Return spring. Detailed Implementation
[0049] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0050] Please see Figures 1 to 8The application provides a technical scheme: a comprehensive bearing clearance measuring and sorting device, which comprises an outer ring comprehensive measuring and sorting structure and an inner ring comprehensive measuring and sorting structure, the outer ring comprehensive measuring and sorting structure is used for detecting comprehensive points of two rows of grooves, curvature and sufficient contact of a bearing outer ring with matched steel balls, and the interval D01 of the two rows of comprehensive points, the inner ring comprehensive measuring and sorting structure is used for detecting the interval value D02 of points of a bearing inner ring groove, curvature and contact with a matched steel ball and a use surface, the outer ring comprehensive measuring and sorting structure comprises an upper assembly module 1 and a lower assembly module 2 which moves up and down, the upper assembly module 1 comprises an upper die 3, the bottom end of the upper die 3 is provided with an upper end retainer assembly 4 which is in contact with an outer ring 5 and is adjusted to slide slightly along the upper die 3, the bottom end step of the upper die 3 is provided with an upper end inner ring die 17 corresponding to an upper end steel ball 402 between the upper end retainer 401, and the upper end steel ball 402 is in contact with the groove of the upper end inner ring die 17, the top step of a lower die 6 is provided with a lower end inner ring die 18 corresponding to a lower end steel ball 702 between a lower end retainer 701, and the lower end steel ball 702 is in contact with the groove of the lower end inner ring die 18, the top end of the lower die 6 is provided with a fixing die 19 which is used for limiting and fixing the lower end inner ring die 18 and is fixed through a screw, the upper end retainer assembly 4 comprises the upper end retainer 401 which slides slightly and the upper end steel ball 402, the upper end retainer 401 is located at the bottom end of the upper die 3 and is fixed through a screw, the top end of the upper end retainer 401 is provided with a groove, the groove is provided with a key groove which can be inserted into a screw, the protruding diameter of the screw head is smaller than the diameter of the groove, the upper end steel ball 402 is adjusted and positioned through the upper end retainer 401 and is in contact with the upper groove of the outer ring 5, the lower end retainer assembly 7 comprises the lower end retainer 701 which slides slightly and the lower end steel ball 702, the lower end retainer 701 is located at the top end of the lower die 6 and is fixed through a screw, the lower end steel ball 702 is adjusted and positioned through the lower end retainer 701 and is in contact with the lower groove of the outer ring 5, the bottom end of the upper end retainer 401 is provided with the upper end ball cage 15 which is distributed in a ring shape at intervals, and the upper end steel ball 402 is distributed in the upper end ball cage 15 one by one, the top end of the lower end retainer 701 is provided with the lower end ball cage 16 which is distributed in a ring shape at intervals, and the lower end steel ball 702 is distributed in the lower end ball cage 16 one by one, the bottom end of the lower die 6 is provided with a return spring 23 which is connected with the lower end retainer 701 and is elastically returned, the lower assembly module 2 comprises the lower die 6, the top end of the lower die 6 is provided with the lower end retainer assembly 7 which is in contact with the outer ring 5 and is adjusted to slide slightly along the lower die 6, the upper die 3 is provided with a first position sensor 8 which is hollowly sleeved, and the lowest end of the first position sensor 8 is in contact with the lower die 6.The inner ring comprehensive measurement sorting structure comprises a sorting die 9, the sorting die 9 comprises a fixed upper die 10, an outer ring die 20 is arranged between the bottom end of the fixed upper die 10 and a retainer assembly 12, and a steel ball 1202 is in contact with a channel of the outer ring die 20, the lowest end of the fixed upper die 10 is provided with a limiting plate 21 for limiting and fixing the outer ring die 20, a top rod 22 for pushing the inner ring 11 to move up and down and adjusting is arranged below the fixed upper die 10, the bottom end of the fixed upper die 10 is provided with the retainer assembly 12 in contact with the inner ring 11, the retainer assembly 12 comprises a retainer 1201 and the steel ball 1202, the retainer 1201 is located at the bottom end of the fixed upper die 10, the steel ball 1202 is positioned and adjusted by the retainer 1201 and is in contact with a channel of the inner ring 11, a measuring inner core 13 in contact with the end face of the inner ring 11 is arranged in the hollow of the fixed upper die 10, and a second position sensor 14 is arranged above the fixed upper die 10 and the lowest end of the second position sensor 14 is in contact with the measuring inner core 13.
[0051] Please refer to Figures 1 to 8 A comprehensive measurement bearing clearance sorting method, the outer ring comprehensive measurement sorting method comprises:
[0052] Step one: before starting the equipment, the surface of the equipment, the mechanical hand, the upper assembly die 1 and the lower assembly die 2 and the outer ring 5 and other spare parts can be inspected to check whether there is damage, after the inspection is completed, the equipment table and the place where work is needed are cleaned to prevent the equipment parts from being damaged during work, and after the completion, the next step operation is performed.
[0053] Step two: then start the equipment, and move the outer ring 5 to the upper assembly die 1 and the lower assembly die 2 through the mechanical hand.
[0054] Step three: then drive the lower assembly die 2 to move upward with a force of 100N through the equipment, so that the surface of the lower end steel ball 702 and the lower channel of the outer ring 5 and the surface of the upper end steel ball 402 and the upper channel of the outer ring 5 are in close contact during the upward movement of the lower assembly die 2, so that the outer ring 5 is closely attached to the upper assembly die 1, thereby facilitating the next step operation.
[0055] Step four: then drive the lower assembly die 2 to rotate through the equipment, so that the upper end retainer 401 rotates together during the rotation of the lower assembly die 2.
[0056] Step five: finally, during the rotation of the upper end retainer 401, the first position sensor 8 arranged can randomly collect the distance value D01 of the two channel and steel ball contact points of the outer ring 5 for multiple times and record.
[0057] Step six: after the record is completed, through the computing device, the maximum and minimum values are automatically removed, then the average value is calculated, and then the average interval value is entered into the corresponding channel according to the system settings.
[0058] The inner ring comprehensive measurement sorting method comprises:
[0059] Step one: before starting the device, the surface of the device, manipulator, sorting module 9, and inner ring 11 and other parts can be inspected to check for damage. After the inspection is completed, the device table and the place where work is needed are cleaned to prevent the device parts from being damaged during work. After completion, the next step is performed.
[0060] Step two: start the device and move the inner ring 11 to the bottom of the sorting module 9 by the manipulator.
[0061] Step three: then, the inner ring 11 is pushed upward by the device-driven ejector rod 22 with a force of 100N, so that the inner ring 11 channel contacts and closely fits the steel ball 1202 during upward movement, thereby facilitating the next step.
[0062] Step four: then, the device-driven ejector rod 22 is rotated to drive the inner ring 11 and the retainer assembly 12 to rotate together.
[0063] Step five: finally, when the inner ring 11 and the retainer assembly 12 rotate together, the second position sensor 14 can be used to randomly collect and record the interval value D02 between the inner ring 11 channel, the curvature, and the steel ball contact point and the use surface.
[0064] Step six: after the record is completed, through the computing device, the maximum and minimum values are automatically removed, then the average value is calculated, and then the average interval value is entered into the corresponding channel according to the system settings.
[0065] The electrical components appearing in this document are all connected to the main controller and 380V commercial power, and the main controller can be a computer or other conventional known device that can be controlled.
[0066] In the description of the present specification, the terms "connection", "installation", "fixation", "setting", etc. are broadly understood, for example, "connection" can be fixed connection or indirect through intermediate components without affecting the relationship between components and technical effects, or it can be integrated connection or partial connection, as in the case of ordinary skilled in the art, the specific meaning of the above terms in the invention or invention can be understood according to the specific circumstances.
[0067] The above merely describes preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical solution and inventive concept of the present application, can make equivalent replacements or changes within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. An integrated bearing play measurement and sorting device, characterized by: The outer ring comprehensive measurement sorting structure is used for detecting the comprehensive points of the bearing outer ring two-row raceway, curvature and the full contact of the matched steel ball, and the interval D01 of the two-row comprehensive points; the inner ring comprehensive measurement sorting structure is used for detecting the point interval value D02 of the bearing inner ring raceway, curvature and the contact and use surface of the matched steel ball; the outer ring comprehensive measurement sorting structure comprises an upper assembly die (1) and a lower assembly die (2) which moves up and down, the upper assembly die (1) comprises an upper die (3), the bottom end of the upper die (3) is provided with an upper end retainer assembly (4) which is in contact with the outer ring (5) and is adjusted in small amplitude sliding along the upper die (3), the lower assembly die (2) comprises a lower die (6), the top end of the lower die (6) is provided with a lower end retainer assembly (7) which is in contact with the outer ring (5) and is adjusted in small amplitude sliding along the lower die (6), the upper die (3) is provided with a first position sensor (8) which is in contact with the lower die (6) at the lowest end; the inner ring comprehensive measurement sorting structure comprises a sorting die (9), the sorting die (9) comprises a fixed upper die (10), the bottom end of the fixed upper die (10) is provided with a retainer assembly (12) which is in contact with the inner ring (11), the fixed upper die (10) is provided with a measuring inner core (13) which is in contact with the end surface of the inner ring (11), the upper side of the fixed upper die (10) is provided with a second position sensor (14) which is in contact with the measuring inner core (13) at the lowest end; The upper end retainer assembly (4) comprises an upper end retainer (401) which slides in small amplitude and an upper end steel ball (402), the upper end retainer (401) is located at the bottom end of the upper die (3) and is fixed by a screw, the upper end steel ball (402) is adjusted in position by the upper end retainer (401) and is in contact with the upper raceway of the outer ring (5), the lower end retainer assembly (7) comprises a lower end retainer (701) which slides in small amplitude and a lower end steel ball (702), the lower end retainer (701) is located at the top end of the lower die (6) and is fixed by a screw, the lower end steel ball (702) is adjusted in position by the lower end retainer (701) and is in contact with the lower raceway of the outer ring (5).
2. A comprehensive measuring bearing play sorting device according to claim 1, characterized in that: The bottom end of the upper end retainer (401) is provided with an upper end ball cage (15) which is distributed in a ring shape, and the upper end steel ball (402) is distributed in the upper end ball cage (15) one by one, the top end of the lower end retainer (701) is provided with a lower end ball cage (16) which is distributed in a ring shape, and the lower end steel ball (702) is distributed in the lower end ball cage (16) one by one, the bottom end of the lower die (6) is provided with a return spring (23) which is connected with the lower end retainer (701) and is elastically returned.
3. An integrated bearing play measuring and sorting device according to claim 2, wherein: The top end of the upper end holder (401) is provided with a groove, and the groove is provided with a key groove into which a screw can be inserted, and the head of the screw protrudes by a diameter smaller than that of the groove.
4. An integrated bearing play measuring and sorting device according to claim 3, wherein: The bottom end of the upper die (3) is provided with an upper end inner ring die (17) corresponding to the upper end steel ball (402), and the upper end steel ball (402) is in contact with the channel of the upper end inner ring die (17); the top end of the lower die (6) is provided with a lower end inner ring die (18) corresponding to the lower end steel ball (702), and the lower end steel ball (702) is in contact with the channel of the lower end inner ring die (18); the top end of the lower die (6) is provided with a fixing die (19) for limiting and fixing the lower end inner ring die (18), and the fixing die (19) is fixed by a screw.
5. An integrated bearing play measuring and sorting device according to claim 1, wherein: The holder assembly (12) comprises a holder (1201) and a steel ball (1202), the holder (1201) is located at the bottom end of the fixed upper die (10), the steel ball (1202) is positioned and adjusted by the holder (1201), and the steel ball (1202) is in contact with the channel of the inner ring (11).
6. An integrated bearing play measuring and sorting device according to claim 5, wherein: The bottom end of the fixed upper die (10) is provided with an outer ring die (20) between the holder assembly (12), and the steel ball (1202) is in contact with the channel of the outer ring die (20); the lowest end of the fixed upper die (10) is provided with a limiting plate (21) for limiting and fixing the outer ring die (20).
7. An integrated bearing play measuring and sorting device according to claim 6, wherein: The bottom of the fixed upper die (10) is provided with a top rod (22) for pushing the inner ring (11) to move up and down and adjust.
8. A method for measuring and sorting bearing internal clearance, which is implemented by the measuring and sorting device for bearing internal clearance according to claim 1, characterized in that: The outer ring comprehensive measurement and sorting method comprises: Step one: before starting the equipment, the surface of the equipment, the mechanical hand, the upper assembly die (1) and the lower assembly die (2) and the outer ring (5) spare parts are inspected to check whether there is damage, after the inspection is completed, the equipment table and the place where work is needed are cleaned to prevent the equipment parts from being damaged during work, and after the completion, the next step operation is performed; Step two: then start the equipment, and move the outer ring (5) between the upper assembly die (1) and the lower assembly die (2) by the mechanical hand; Step three: then drive the lower assembly die (2) to move upward by 100N force by the equipment, so that the surface of the lower end steel ball (702) and the lower channel of the outer ring (5) are in close contact, the surface of the upper end steel ball (402) and the upper channel of the outer ring (5) are in close contact, and the outer ring (5) is closely attached to the upper assembly die (1), thereby facilitating the next step operation; Step four: then rotate the lower assembly die (2) by the equipment, so that the lower assembly die (2) rotates and drives the upper end holder (401) to rotate together; Step five: finally, during the rotation of the upper end holder (401), the first position sensor (8) is arranged to randomly collect the distance value D01 of the two channel and steel ball contact points of the outer ring (5) multiple times and record. Step six: after the record is completed, the maximum and minimum values are automatically removed by the computing device, then the average value is calculated, and then the corresponding material channel is entered according to the average interval value according to the system setting; The inner ring comprehensive measurement sorting method comprises: Step one: before starting the device, the surface of the device, the manipulator, the sorting module (9) and the inner ring (11) spare parts are inspected to check whether there is damage, after the inspection is completed, the device table and the place where work is needed are cleaned to prevent the device parts from being damaged during work, and after the completion, the next step operation is performed; Step two: start the device, and move the inner ring (11) to the lower side of the sorting module (9) by the manipulator; Step three: then, the inner ring (11) is pushed upward by the device driving ejector rod (22) with a force of 100N, so that the inner ring (11) channel is in contact with the steel ball (1202) and closely fitted during the upward movement of the inner ring (11), thereby facilitating the next step operation; Step four: then, the device driving ejector rod (22) is rotated to drive the inner ring (11) and the retainer assembly (12) to rotate together; Step five: finally, when the inner ring (11) and the retainer assembly (12) rotate together, the second position sensor (14) is arranged to randomly collect the interval value D02 of the inner ring (11) channel, the curvature and the steel ball contact point and the use surface, and record; Step six: after the record is completed, the maximum and minimum values are automatically removed by the computing device, then the average value is calculated, and then the corresponding material channel is entered according to the average interval value according to the system setting.
Citation Information
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