A portable modular high-power controller device

Abstract

The present invention provides a portable modular high-power controller device, which relates to the technical field of high-power controllers, and comprises: a shell, which comprises a bottom plate, two side plates and a panel; a bottom circuit board connected to the bottom plate; a driving board module, which comprises a driving circuit board, a first heat conducting plate is arranged on one side of the driving circuit board, and first heat dissipation plates are connected to both ends of the first heat conducting plate; a control board module, which comprises a control circuit board, a second heat conducting plate is arranged on one side of the control circuit board, and second heat dissipation plates are connected to both ends of the second heat conducting plate; a plurality of sixth connectors are embedded on the panel; the driving board module and the control board module are arranged side by side in the shell, and the first heat dissipation plate and the second heat dissipation plate are used as two cover plates of the shell, so that the shell forms a closed shell structure; the problems of insufficient compactness and low integration of the high-power controller in the prior art are solved.

Description

Technical Field

[0001] The present invention belongs to the technical field of high-power controllers, and more specifically, relates to a portable modular high-power controller device. Background Art

[0002] The circuit boards in traditional high-power controllers are mostly wired and built-in, which makes the overall installation complex and the maintainability poor. Generally, high-power controllers generate a lot of heat when working. Traditional controllers have poor heat dissipation performance, which makes the internal circuits unable to work at high power for a long time. In addition, traditional high-power controllers have problems such as complex installation, signal transmission is easily interfered, lack of compactness, and low integration. Summary of the invention

[0003] The purpose of the present invention is to provide a portable modular high-power controller device to address the deficiencies in the prior art, thereby solving the problems of insufficient compactness and low integration of the high-power controller in the prior art.

[0004] In order to achieve the above object, the present invention provides a portable modular high-power controller device, which comprises:

[0005] A housing, the housing comprising a bottom plate, two side plates and a panel, the bottom plate being connected with the two side plates and the panel to form a rectangular frame structure;

[0006] A bottom circuit board connected to the bottom plate, wherein a plurality of first connectors are arranged on the bottom circuit board;

[0007] A driving board module, comprising a driving circuit board, a first heat conducting plate is arranged on one side of the driving circuit board, two ends of the first heat conducting plate are connected to a first heat dissipation plate, a second connector and a third connector are arranged on both sides of the driving circuit board, and the second connector is plugged and matched with a part of the first connector;

[0008] The control board module comprises a control circuit board, one side of which is provided with a second conductive

[0009] The second heat conducting plate is connected to the second heat dissipation plate at both ends, and the fourth connector and the fifth connector are respectively provided on both sides 5 of the driving circuit board.

[0010] The device is plugged and matched with the first connector of another part;

[0011] A plurality of sixth connectors are embedded in the panel, a portion of the sixth connectors are plugged into the third connector, and another portion of the sixth connectors are connected to the third connector.

[0012] The device is plugged and matched with the fifth connector;

[0013] 0 The drive board module and the control board module are arranged side by side in the housing, and

[0014] The first heat dissipation plate and the second heat dissipation plate serve as two cover plates of the outer shell, so that the outer shell forms a closed shell structure.

[0015] Optionally, two first heat sinks are arranged at two ends of the first heat conducting plate.

[0016] A first guide slot is provided on one side where the plates are close to each other, and a first guide boss is provided on the driving circuit board to slideably cooperate with the first guide slot.

[0017] Optionally, a second guide slot is provided on one side of two second heat dissipation plates arranged at both ends of one second heat conducting plate and close to each other, and a second guide boss slidably matched with the second guide slot is provided on the control circuit board.

[0018] Optionally, a plurality of driving board modules are provided.

[0019] Optionally, the bottom plate is connected to the first heat sink and the second heat sink by first screws.

[0020] connect.

[0021] Optionally, the panel is connected to the first heat dissipation plate and the second heat dissipation plate through second screws.

[0022] Optionally, both the first heat conducting plate and the second heat conducting plate are provided with heat conducting grooves.

[0023] 5 Optionally, a power resistor module and a filter module are connected to the control circuit board.

[0024] Optionally, the panel is electrically connected to the housings of a plurality of the sixth connectors.

[0025] Optionally, handles are provided at both ends of the base plate.

[0026] The present invention provides a portable modular high-power controller device, which has the following beneficial effects: the device modularly designs a drive board module and a control board module, and the drive board module and the control board module are arranged side by side in a shell, with a compact structure and a high degree of integration; and the drive board module and the control board module can be disassembled independently, which is convenient for use and maintenance; at the same time, the drive board module and the control board module each have their own heat dissipation structure, and the first heat dissipation plate and the second heat dissipation plate are used as two cover plates of the shell respectively, so that the shell forms a closed shell structure, and the protection performance of the device is also guaranteed.

[0027] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The above and other objects, features and advantages of the present invention will become more apparent through a more detailed description of exemplary embodiments of the present invention in conjunction with the accompanying drawings, wherein like reference numerals generally represent like components throughout the exemplary embodiments of the present invention.

[0029] Figure 1 A schematic diagram of the external structure of a portable modular high-power controller device according to an embodiment of the present invention is shown.

[0030] Figure 2 A schematic structural diagram of a driving board module of a portable modular high-power controller device according to an embodiment of the present invention is shown.

[0031] Figure 3 A schematic diagram of the internal structure of a portable modular high-power controller device according to an embodiment of the present invention is shown.

[0032] Description of reference numerals:

[0033] 1. Bottom plate; 2. Side plate; 3. Panel; 4. Bottom circuit board; 5. Drive circuit board; 6. First heat conduction plate; 7. First heat sink; 8. Control circuit board; 9. First guide slide groove; 10. First guide boss; 11. Power resistor module; 12. Filter module; 13. Handle; 14. Sixth connector connector; 15. Second connector connector; 16. Third connector connector; 17. First connector connector. DETAILED DESCRIPTION

[0034] The preferred embodiments of the present invention will be described in more detail below. Although the preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.

[0035] like Figures 1 to 3 As shown, the present invention provides a portable modular high-power controller device, the device comprising:

[0036] The housing comprises a bottom plate 1, two side plates 2 and a panel 3, wherein the bottom plate 1 is connected with the two side plates 2 and the panel 3 to form a rectangular frame structure;

[0037] A bottom circuit board 4 is connected to the bottom board 1, and a plurality of first connectors 17 are arranged on the bottom circuit board 4;

[0038] The driving board module includes a driving circuit board 5, a first heat conducting plate 6 is arranged on one side of the driving circuit board 5, and both ends of the first heat conducting plate 6 are connected to a first heat dissipation plate 7, and a second connector 15 and a third connector 16 are arranged on both sides of the driving circuit board 5, and the second connector 15 is plugged and matched with a part of the first connector 17;

[0039] The control board module includes a control circuit board 8, a second heat conducting plate is provided on one side of the control circuit board 8, and second heat dissipation plates are connected to both ends of the second heat conducting plate. A fourth connector and a fifth connector are provided on both sides of the driving circuit board 5, respectively, and the fourth connector is plugged 17 with another part of the first connector;

[0040] A plurality of sixth connectors 14 are embedded in the panel 3, a portion of the sixth connectors 14 are plugged into and matched with the third connectors 16, and another portion of the sixth connectors 14 are plugged into and matched with the fifth connector;

[0041] The driving board module and the control board module are arranged side by side in the housing, and the first heat dissipation plate 7 and the second heat dissipation plate are used as two cover plates of the housing, so that the housing forms a closed shell structure.

[0042] Specifically, in order to solve the problems of insufficient compactness and low integration of high-power controllers in the prior art, the portable modular high-power controller device provided by the present invention modularizes the drive board module and the control board module, and the drive board module and the control board module are arranged side by side in the outer shell, with a compact structure and a high degree of integration; and the drive board module and the control board module can be disassembled independently, which is convenient for use and maintenance; at the same time, the drive board module and the control board module each have their own heat dissipation structure, and the two respectively use the first heat dissipation plate 7 and the second heat dissipation plate as two cover plates of the outer shell, so that the outer shell forms a closed shell structure, which also ensures the protection performance of the device.

[0043] Optionally, a first guide slot 9 is provided on the side where two first heat dissipation plates 7 arranged at both ends of a first heat conducting plate 6 are close to each other, and a first guide boss 10 slidably matched with the first guide slot 9 is provided on the driving circuit board 5 .

[0044] Specifically, two first guide bosses 10 are provided on each driving circuit board 5 , and the two first guide bosses 10 are slidably disposed in two first guide slots 9 corresponding thereto, so as to facilitate the plugging, unplugging, and assembly of each driving circuit board 5 .

[0045] Optionally, a second guide slot is provided on one side of two second heat dissipation plates disposed at both ends of a second heat conducting plate and close to each other, and a second guide boss slidably matched with the second guide slot is provided on the control circuit board 8 .

[0046] Specifically, two second guide bosses are provided on the control circuit board 8 , and the two second guide bosses are slidably disposed in two second guide slots corresponding thereto, so as to facilitate the plugging, unplugging, and assembly / disassembly of the control circuit board 8 .

[0047] Optionally, a plurality of driving board modules are provided.

[0048] Specifically, the number of drive board modules can be determined according to the drive devices connected to them. In the present embodiment, the drive devices are drive servos, and the number thereof is 5. One control board module is provided for communication connection and power-on connection with an external controller. The control circuit board 8 is connected to a plurality of drive circuit boards 5 through a bottom circuit board 4, and each instruction is sent to each drive circuit board 5 and then to each drive device or actuator.

[0049] Optionally, the base plate 1 is connected to the first heat sink 7 and the second heat sink by first screws.

[0050] Specifically, the first heat sink 7 and the second heat sink can be connected to the base plate 1 by a first screw, and in order to ensure accurate positioning of the connection, a recessed structure can also be set on the first heat sink 7 and the second heat sink for positioning with the raised structure on the base plate 1; taking the first heat sink 7 as an example: a first heat conducting plate 6 is connected between the two first heat sinks 7 arranged opposite to each other, and a first accommodating cavity is formed between the two first heat sinks 7 to accommodate the plugging and unplugging of the driving circuit board 5; as long as the base plate 1 is removed, the driving circuit board 5 and the control circuit board 8 can be pulled out.

[0051] Optionally, the panel 3 is connected to the first heat dissipation plate 7 and the second heat dissipation plate through second screws.

[0052] Specifically, the first heat sink 7 and the second heat sink 7 can be connected to the panel 3 by second screws.

[0053] Optionally, heat conducting grooves are provided on both the first heat conducting plate 6 and the second heat conducting plate.

[0054] Specifically, the setting of the heat-conducting groove can improve the heat-conducting effect of the heat-conducting plate, thereby improving the heat dissipation efficiency of the heat dissipation through the first heat dissipation plate 7 and the second heat dissipation plate; the specific structure of the heat-conducting groove is not specifically limited, and can be set according to the heat dissipation structure as needed.

[0055] Optionally, a power resistor module 11 and a filter module 12 are connected to the control circuit board 8 .

[0056] Specifically, the power resistor module 11 can be used as a discharge resistor.

[0057] Optionally, the panel 3 is electrically connected to the housings of a plurality of sixth connectors.

[0058] Specifically, the panel 3 is made of conductive material, and the panel 3 is electrically connected to the shells of the plurality of sixth connectors to shield interference.

[0059] Optionally, handles 13 are provided at both ends of the base plate 1 .

[0060] Specifically, the handle 13 is provided to facilitate the carrying of the device.

[0061] In this embodiment, the first heat sink 7 and the second heat sink are provided with heat dissipation teeth, which are arranged toward the outside of the housing to improve the heat dissipation effect.

[0062] In summary, when the portable modular high-power controller device provided by the present invention is used, it communicates with the external controller and powers on through multiple sixth connectors. After analysis and control, the control circuit board 8 sends each instruction to each drive circuit board 5, and then transmits it to each drive servo or other actuator through each sixth connector connected to the drive circuit board 5. The heat generated inside the device is transmitted to the heat dissipation teeth on both sides through the first heat conducting plate 6, the second heat conducting plate, the first heat dissipation plate 7, and the second heat dissipation plate, and has a good heat dissipation effect. When repairing, you only need to remove the screws on the bottom plate 1, and you can slide and pull out the drive board module and the control board module, which is very convenient.

[0063] The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

Claims

1. A portable modular high-power controller device, characterized in that: The device includes: A housing, the housing comprising a bottom plate, two side plates and a panel, the bottom plate being connected with the two side plates and the panel to form a rectangular frame structure; A bottom circuit board connected to the bottom plate, wherein a plurality of first connectors are arranged on the bottom circuit board; A driving board module, comprising a driving circuit board, a first heat conducting plate is arranged on one side of the driving circuit board, two ends of the first heat conducting plate are connected to a first heat dissipation plate, a second connector and a third connector are arranged on both sides of the driving circuit board, and the second connector is plugged and matched with a part of the first connector; A control board module, comprising a control circuit board, a second heat conducting plate is disposed on one side of the control circuit board, and second heat dissipation plates are connected to both ends of the second heat conducting plate, and a fourth connector and a fifth connector are disposed on both sides of the drive circuit board, respectively, and the fourth connector is plug-matched with another part of the first connector; A plurality of sixth plug-in connectors are embedded in the panel, a portion of the sixth plug-in connectors are plugged and matched with the third plug-in connectors, and another portion of the sixth plug-in connectors are plugged and matched with the fifth plug-in connectors; The driving board module and the control board module are arranged side by side in the housing, and the first heat dissipation plate and the second heat dissipation plate are used as two cover plates of the housing, so that the housing forms a closed shell structure; A first guide slot is provided on one side of two first heat dissipation plates arranged at two ends of one first heat conduction plate and close to each other, and a first guide boss slidably matched with the first guide slot is provided on the driving circuit board; A second guide slot is provided on one side of two second heat dissipation plates arranged at two ends of one second heat conduction plate and close to each other, and a second guide boss slidably matched with the second guide slot is provided on the control circuit board.

2. The portable modular high-power controller device according to claim 1, characterized in that: A plurality of driving board modules are provided.

3. The portable modular high-power controller device according to claim 1, characterized in that: The bottom plate is connected to the first heat sink and the second heat sink by first screws.

4. The portable modular high-power controller device according to claim 1, characterized in that: The panel is connected to the first heat sink and the second heat sink by second screws.

5. The portable modular high-power controller device according to claim 1, characterized in that: The first heat conducting plate and the second heat conducting plate are both provided with heat conducting grooves.

6. The portable modular high-power controller device according to claim 1, characterized in that: The control circuit board is connected with a power resistance module and a filter module.

7. The portable modular high-power controller device according to claim 1, characterized in that: The panel is electrically connected to the housings of the plurality of sixth connectors.

8. The portable modular high-power controller device according to claim 1, characterized in that: Handles are arranged at both ends of the bottom plate.

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