Steel wire detection all-in-one machine and use method

Abstract

The application discloses a steel wire detection integrated machine and a use method, which comprises a rack, conveying devices, a rotating device and a detection device, two conveying devices are respectively installed on the two sides of the rack 1, the rotating device is coaxially installed on the rack with the conveying device, and the detection device is coaxially installed with the conveying device; a traction plate is installed on the conveying device, a clamping assembly is connected to the traction plate, the clamping assembly is used for clamping materials, the traction plate is driven by the conveying device, and then the clamping assembly clamps the materials to move in a specified direction; the rotating device can drive the clamping assembly to rotate, and then the clamping assembly clamps the materials to rotate, so that the detection device detects the broken circle number of the materials; the detection device comprises a diameter measuring instrument, the diameter measuring instrument is installed in the middle of the rack and is used for detecting the wire diameter of the materials; the steel wire detection integrated machine and the use method can complete the breaking tension detection, the broken circle number detection and the wire diameter detection, one machine is used for multiple purposes, the detection efficiency is improved, and the degree of automation is relatively high.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of diamond wire detection, in particular to a steel wire detection all-in-one machine and a use method thereof. BACKGROUND

[0002] Currently, several indexes of diamond wire detection, such as breaking tension, wire diameter and torsional breaking number, each need a separate testing device, which occupies a larger space, and the conventional wire diameter detection uses an outside diameter micrometer, which is greatly affected by the precision of personnel and detection equipment and is not accurate in measurement. For each index, the worker needs to place the sample wire, start the device, remove the sample wire, detect the breaking tension, start the next device, place the sample wire again, and detect the torsional breaking number, and so on. The repeated removal and placement of the sample wire and the start of the device are not automated, the manual work intensity is large, and the detection efficiency is low. SUMMARY

[0003] In view of the above problems in the prior art, the purpose of the present application is to provide a steel wire detection all-in-one machine.

[0004] The specific technical scheme is as follows:

[0005] A steel wire detection all-in-one machine is designed, which comprises a rack, a conveying device, a rotating device and a detection device, two conveying devices are respectively installed on both sides of the rack, the rotating device is coaxially installed on the rack with the conveying device, and the detection device is coaxially installed with the conveying device.

[0006] A traction plate is installed on the conveying device, a clamping assembly is connected to the traction plate, the clamping assembly is used to clamp the material, the traction plate is driven by the conveying device, and the clamping assembly clamps the material to move in a specified direction.

[0007] The rotating device can drive the clamping assembly to rotate, so that the clamping assembly clamps the material to rotate, so that the detection device detects the torsional breaking number of the material.

[0008] The detection device comprises a diameter measuring instrument, the diameter measuring instrument is installed in the middle of the rack, and is used to detect the wire diameter of the material.

[0009] Preferably, the conveying device comprises a lead screw elevator and a guide rail, two lead screw elevators are respectively installed on both sides of the rack, and the lead screw elevator comprises a lead screw.

[0010] Two traction plates are respectively connected with the lead screws of the two lead screw elevators through threads, and one side of the traction plate is slidingly connected with the guide rail.

[0011] When the lead screw rotates, it drives the traction plate to move along the direction of the guide rail.

[0012] Preferably, the rotating device comprises a first rotating part, a second rotating part and a third rotating part, the first rotating part and the third rotating part are respectively opposite mounted on two traction plates;

[0013] The second rotating part is mounted on a rack, and is coaxially placed with the first rotating part and the third rotating part.

[0014] Preferably, the detection device further comprises a first tension sensor, a second tension sensor, a number of limit switches and a number of number detection devices.

[0015] The first tension sensor and the second tension sensor are respectively mounted on one end of the first rotating part and the third rotating part, and the number detection device is mounted on the second rotating part for detecting the number of rotations of the third rotating part.

[0016] Preferably, the clamping assembly comprises a first clamp and a second clamp, and the first clamp and the second clamp are respectively opposite mounted on one end of the first tension sensor and the second tension sensor.

[0017] Preferably, the second rotating part has a clamping device and a rotating workpiece inside, the clamping device has a through hole, the rotating workpiece has a through hole in the same axial direction as the clamping device, and one end of the clamping device is connected to the rotating workpiece.

[0018] Preferably, one end of the rack is connected with a controller.

[0019] A method for using a steel wire detection all-in-one machine is designed: the free ends of the first clamp and the second clamp respectively clamp both ends of the material, and the material passes through the middle of the diameter gauge and the second rotating part;

[0020] The controller sets a predetermined force value of the first tension sensor, when the test force value of the first tension sensor reaches the predetermined force value, the controller sends a signal to the first rotating part, the driving motor of the second rotating part and the third rotating part, the first rotating part, the second rotating part and the third rotating part make synchronous slow rotation movement, the clamping assembly drives the material to make synchronous slow rotation, and the diameter gauge detects the diameter of the material.

[0021] Preferably, after the diameter gauge detects the diameter of the wire, the first rotating part, the second rotating part and the third rotating part return to the initial position and stop rotating, the lead screw elevator at one end of the rack drives the traction plate to move, so that the clamping assembly on the traction plate stretches one end of the material until the material is pulled off, and the traction plate returns to the initial position.

[0022] Preferably, the lead screw lifter at the other end of the rack drives the traction plate to move, so that the clamping assembly on the traction plate pulls one end of the material, when the test force value of the detection device reaches the predetermined force value, the lead screw lifter stops moving, the rotating workpiece in the second rotating part starts to rotate until the material is twisted and broken, and the traction plate returns to the initial position.

[0023] The technical scheme has the following advantages or beneficial effects:

[0024] The application provides a steel wire detection all-in-one machine and a use method. A diameter measuring instrument is installed on a rack. The diameter measuring instrument is coaxially installed with a clamp, so that the detection accuracy of the outer diameter is improved. The clamp and the detection device are coaxially installed with a rotating device. The rotating device twists the material. The rotating device is installed on a conveying device, so that the conveying device drives the clamp to move along a specified direction while clamping the material, and the material is stretched. The machine has multiple functions, and can complete the breaking tension detection, the breaking circle number detection and the wire diameter detection. The machine occupies a small space, improves the detection efficiency, and has a high degree of automation. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 A structural diagram of the steel wire detection all-in-one machine is provided.

[0026] Figure 2 A structural diagram of the steel wire detection all-in-one machine is provided.

[0027] Figure 3 A top view of the steel wire detection all-in-one machine is provided.

[0028] Figure 4 A front view of the steel wire detection all-in-one machine is provided.

[0029] LEGEND:

[0030] Rack 1, lead screw lifter 2, traction plate 3, guide rail 4, diameter measuring instrument 5, controller 6, second rotating part 11, lead screw 21, first rotating part 31, third rotating part 32, first tension sensor 33, second tension sensor 34, first clamp 35, second clamp 36, limit switch 37, and circle number detection device 112. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.

[0032] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.

[0033] Referring to Figures 1-4 A steel wire detection all-in-one machine, comprising: a rack 1, a conveying device, a rotating device and a detection device, two conveying devices are respectively installed on both sides of the rack 1, the rotating device is coaxially installed on the rack 1 with the conveying device, and the detection device is coaxially installed with the conveying device;

[0034] A traction plate 3 is installed on the conveying device, and a clamping assembly is connected to the traction plate 3, the clamping assembly is used for clamping materials, the traction plate 3 is driven by the conveying device, and then the clamping assembly clamping materials moves in a specified direction;

[0035] The rotating device can drive the clamping assembly to rotate, and then the clamping assembly clamping materials rotates, so that the detection device detects the torsional breaking turns of the materials;

[0036] The detection device comprises a diameter measuring instrument 5, the diameter measuring instrument 5 is installed in the middle of the rack 1, and is used for detecting the diameter of the materials.

[0037] The conveying device comprises a lead screw elevator 2 and a guide rail 4, two lead screw elevators 2 are respectively installed on both sides of the rack 1, and the lead screw elevator 2 comprises a lead screw 21;

[0038] Two traction plates 3 are respectively connected with the lead screws 21 of the two lead screw elevators 2 through threads, one side of the traction plate 3 is slidably connected with the guide rail 4, which is used to ensure that the devices connected to the traction plate 3 are kept on the same axis, so that the clamping assembly clamping materials does not deviate when doing linear motion;

[0039] The lead screw 21 drives the traction plate 3 to move along the guide rail 4 when rotating.

[0040] The rotating device comprises a first rotating part 31, a second rotating part 11 and a third rotating part 32, the first rotating part 31 and the third rotating part 32 are respectively oppositely installed on the two traction plates 3;

[0041] The second rotating part 11 is installed on the rack 1 and is coaxially placed with the first rotating part 31 and the third rotating part 32.

[0042] The first rotating part 31 and the third rotating part 32 can be selected as rotating air cylinders, the first rotating part 31, the second rotating part 11 and the third rotating part 32 make the first clamp 35 and the second clamp 36 move in a circular motion with the materials.

[0043] The detection device further comprises a first tension sensor 33, a second tension sensor 34, a turn detection device 112 and a plurality of limit switches 37;

[0044] The first tension sensor 33 and the second tension sensor 34 are respectively installed at one end of the first rotating part 31 and the third rotating part 32, and the number-of-turns detecting device 112 is installed on the second rotating part 11 and used for detecting the number of turns of the third rotating part 32.

[0045] The clamping assembly comprises a first clamp 35 and a second clamp 36, which are respectively oppositely installed at one end of the first tension sensor 33 and the second tension sensor 34.

[0046] The second rotating part 11 has a clamping device and a rotating workpiece inside, the clamping device is provided with a through hole, the rotating workpiece is provided with a through hole in the same axial direction of the clamping device, and one end of the clamping device is connected to the rotating workpiece; the rotating workpiece can be selected to have a bevel gear meshing transmission structure, the bevel gear shaft coaxially matched with the clamping device is provided with an axial through hole, the clamping device can be selected to be a cylindrical clamp, a magnetic element can be fixedly connected to the clamping device, and a Hall element can be installed in the number-of-turns detecting device 112 and used for detecting the number of turns of the clamping device, so as to determine the number of turns to break of the material.

[0047] One end of the rack 1 is connected to a controller 6.

[0048] A use method of the steel wire detection all-in-one machine is as follows: the free ends of the first clamp 35 and the second clamp 36 respectively clamp two ends of the material, and the material passes through the middle of the diameter detector 5 and the second rotating part 11.

[0049] The controller 6 sets a predetermined force value of the first tension sensor 33, when the test force value of the first tension sensor 33 reaches the predetermined force value, the controller 6 sends a signal to the first rotating part 31, the driving motor of the second rotating part 11 and the third rotating part 32, the first rotating part 31, the second rotating part 11 and the third rotating part 32 are synchronously and slowly rotated, the material is synchronously and slowly rotated by the clamping assembly, the diameter detector 5 detects the wire diameter of the material, and the wire diameter test stage is completed.

[0050] After the diameter detector 5 detects the wire diameter, the first rotating part 31, the second rotating part 11 and the third rotating part 32 return to the initial position and stop rotating, the lead screw lifter 2 at one end of the rack 1 drives the traction plate 3 to move, so that the clamping assembly on the traction plate 3 stretches one end of the material until the material is broken, the traction plate 3 returns to the initial position, and the tension test stage is completed.

[0051] The lead screw lifter 2 at the other end of the rack 1 drives the traction plate 3 to move, so that the clamping assembly on the traction plate 3 stretches one end of the material, when the test force value of the detecting device reaches the predetermined force value, the lead screw lifter 2 stops moving, the rotating workpiece in the second rotating part 11 starts to rotate until the material is twisted and broken, the traction plate 3 returns to the initial position, and the twisting test stage is completed.

[0052] Working principle: refer to Figures 1-4 , wire diameter detection, the second rotating part 11 and the third rotating part 32 do synchronous slow rotation movement, through the clamping assembly material synchronous slow rotation; breaking tension detection, the rotating device stops rotating, one of the screw jacks 2 drives the traction plate 3 to move, so that the clamping assembly on the traction plate 3 stretches one end of the material until the material is pulled off; the number of torsional detection, the rotating workpiece of the second rotating part 11 starts to rotate again until the material is twisted and broken.

[0053] The above only describes the preferred embodiments of the present application, and does not limit the implementation and protection scope of the present application. For those skilled in the art, it should be realized that any equivalent replacement and obvious changes made according to the content of the present application should be included in the protection scope of the present application.

Claims

1. A steel wire detection all-in-one machine, characterized in that, The utility model relates to a steel wire detection integrated machine, including: Frame, conveying device, rotating device and detection device, two conveying devices are installed respectively in both sides of frame, rotating device coaxial installation is installed in frame with conveying device, detection device is coaxial installation with conveying device is installed, Conveying device installs the traction plate on, the traction plate is connected with the clamping assembly, the clamping assembly is used for clamping material, the traction plate is driven by conveying device, and then makes the clamping assembly clamping material moves along the specified direction, Rotating device can drive the clamping assembly rotates, and then makes the clamping assembly clamping material rotates, so that the detection device detects the torsional broken number of material, Detection device includes diameter gauge, and diameter gauge is installed in the middle part of frame and is used for detecting the material line diameter, Conveying device includes lead screw elevator and guide rail, two lead screw elevators are installed respectively in both sides of frame, and the lead screw elevator includes lead screw, Two traction plates are connected through thread with the lead screw of two lead screw elevators respectively, and one side of traction plate is slidably connected with guide rail, When the lead screw rotates, it drives the traction plate to move along the direction of guide rail, Rotating device includes first rotating part, second rotating part and third rotating part, and the first rotating part and third rotating part are oppositely installed on two traction plates respectively, Second rotating part is installed on frame and is coaxially placed with first rotating part and third rotating part, Detection device further includes first tension sensor, second tension sensor, number of turns detection device and a plurality of limit switches, First tension sensor and second tension sensor are installed at one end of first rotating part and third rotating part respectively, and number of turns detection device is installed on second rotating part and is used for detecting the rotation number of third rotating part, First clamp and second clamp are oppositely installed at one end of first tension sensor and second tension sensor respectively, Second rotating part has clamping device and rotating workpiece in the inside, the clamping device is opened with through hole, the rotating workpiece is opened with through hole in the same axial direction with clamping device, and one end of clamping device is connected with rotating workpiece.

2. The steel wire detection all-in-one machine according to claim 1, characterized in that: One end of frame is connected with controller.

3. A method for using a steel wire detection all-in-one machine, characterized in that, The use method is executed through the steel wire detection integrated machine in any one of claims 1-2, and the use method comprises: The free end of first clamp and second clamp clamps two ends of material respectively, and the material passes through the middle of diameter gauge and second rotating part, Through the controller, the predetermined force value of first tension sensor is set, when the test force value of first tension sensor reaches the predetermined force value, the controller sends a signal to first rotating part, the driving motor of second rotating part and third rotating part, the synchronous slow rotary motion of first rotating part, second rotating part and third rotating part is driven, the synchronous slow rotation of material is driven by clamping assembly, and the diameter of material is detected by diameter gauge.

4. The method of using the steel wire detection all-in-one machine according to claim 3, characterized in that: After the diameter detector detects the diameter of the wire, the first rotating part, the second rotating part and the third rotating part return to the initial position, stop rotating, the lead screw elevator at one end of the frame drives the traction plate to move, so that the clamping assembly on the traction plate stretches one end of the material until the material is pulled off, and the traction plate returns to the initial position.

5. The method of using the steel wire detection all-in-one machine according to claim 4, characterized in that: The lead screw elevator at the other end of the frame drives the traction plate to move, so that the clamping assembly on the traction plate stretches one end of the material, when the test force value of the detection device reaches the predetermined force value, the lead screw elevator stops moving, the rotating workpiece in the second rotating part starts to rotate until the material is twisted and broken, and the traction plate returns to the initial position.

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