Wireless router assembly and processing equipment and use method
By designing automated router assembly equipment and using structures such as cylinders and magnet blocks to achieve automated assembly and cleaning of router casings, the fatigue and quality problems caused by manual assembly are solved, and assembly efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202310365762.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-07
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2043-04-07
AI Technical Summary
In the prior art, the assembly of router casings relies on manual operation, which leads to worker fatigue and low efficiency, improper or damaged casing assembly, and inability to detect whether internal components are tightly fitted, which easily leads to dust accumulation and affects heat dissipation.
A wireless router assembly and processing equipment is designed. The upper and lower molds are driven by air cylinders, and combined with magnet blocks, hydraulic structures and detection structures to achieve automated assembly, cleaning and inspection, ensuring that the internal components of the shell are tightly connected and dust is removed.
The automated assembly of the router housing is achieved, which improves assembly efficiency, avoids manual fatigue, ensures assembly quality, detects loose parts and removes dust, and improves the reliability and heat dissipation performance of the equipment.
Smart Images

Figure CN116160225B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of router processing, and in particular to a wireless router assembly and processing device and a use method thereof. Background Art
[0002] A router is a hardware device that connects two or more networks, acting as a gateway between them. It is a specialized intelligent network device that reads the address in each data packet and determines how to route it. It understands different protocols, such as the Ethernet protocol used by a local area network and the TCP / IP protocol used by the Internet. Thus, a router can analyze the destination addresses of packets arriving from various networks, converting non-TCP / IP network addresses into TCP / IP addresses, and vice versa. It then uses a selected routing algorithm to optimally route each packet to its destination. Therefore, a router can connect non-TCP / IP networks to the Internet. The manufacturing process for a router requires extensive operations, and assembly of the router casing is essential.
[0003] The production process of a router includes material confirmation, processing and production, functional testing, complete machine assembly, and packaging. Among them, the assembly of the router is particularly important. In the existing technology, the assembly of the router shell is generally done manually. After the various components of the router are produced and installed on the shell, the upper and lower shells are assembled together using snaps.
[0004] At present, most of the operations are performed manually. Since people need to repeatedly press the router shell together by hand, their hands will easily become sore over time, affecting subsequent work efficiency. In addition, since it is difficult for people to control the force of each press, it is easy to cause the router shell to be assembled improperly or even damaged and difficult to assemble.
[0005] The prior art still has the following problems when assembling the upper and lower shells:
[0006] In the prior art, the assembly of the upper and lower housings is mostly done manually. Due to the large-scale production of routers, workers are required to perform repetitive mechanical engagement operations for a long time, which can easily cause hand soreness and affect subsequent work efficiency.
[0007] When manually snapping together the upper and lower shells, the arms become sore due to long-term operation, and the snapping force of the upper and lower shells cannot be controlled in the later stage, which easily damages the shells;
[0008] When the upper and lower shells are snapped together and assembled, it is impossible to detect whether the components inside the lower shell are tightly snapped together. As a result, the internal components may become loose after the assembly is completed, affecting the use of the router. In addition, the upper and lower shells are prone to being covered with dust if left for a long time. The dust falls on the internal components, causing the components to not dissipate heat properly.
[0009] In response to the above problems, the present invention document proposes a wireless router assembly and processing equipment and a method of use. Summary of the Invention
[0010] The present invention provides a wireless router assembly and processing device and a method for using the device, which solves the shortcomings of the prior art in that manual assembly increases worker fatigue and has low assembly efficiency, easily damages the outer shell during manual assembly, cannot detect whether the components inside the lower outer shell are tightly engaged, and the interiors of the upper and lower outer shells are easily covered with dust.
[0011] The present invention provides the following technical solutions:
[0012] A wireless router assembly and processing device comprises: an assembly table, a U-shaped frame fixedly connected to the top of the assembly table, a cylinder fixedly passing through the U-shaped frame, an upper mold for placing an upper shell fixedly connected to the output shaft of the cylinder, and an iron layer provided on the top of the upper mold;
[0013] A rectangular hole is provided on the top of the assembly table. Two bases are fixedly connected to the top of the assembly table. A rotating shaft is rotatably passed through the two bases. A lower mold is fixedly connected between the two rotating shafts.
[0014] The detection structure is provided in the lower mold and is used to detect whether the components in the lower shell of the lower mold are tightly installed and to clean the residue and dust inside the lower shell;
[0015] The driving structure is arranged on the top inner wall of the U-shaped frame, and is used to engage and assemble the upper shell and the lower shell, and can also be used to drive the detection structure;
[0016] The protective structure is set on the top inner wall of the U-shaped frame to limit the upper mold when the detection structure is running to prevent the upper shell inside the upper mold from colliding with the lower mold.
[0017] In one possible design, the detection structure includes a hydraulic cavity arranged in the lower mold, a lifting plate is sealingly and slidably connected in the hydraulic cavity, a plurality of knocking columns for knocking the bottom of the lower shell are fixedly connected to the top of the lifting plate, a plurality of second springs are fixedly connected to the top of the lifting plate, and the top of the second spring is fixedly connected to the top inner wall of the hydraulic cavity, a plurality of hydraulic grooves are provided on the top of the lower mold, a trapezoidal piston block is sealingly and slidably connected in the hydraulic groove, the bottom of the hydraulic groove is connected to the hydraulic cavity through a hydraulic channel, and an electric push rod is fixedly connected to the top of the assembly table The output shaft of the electric push rod is fixedly connected to a rack, and the rack is slidably connected to the top of the assembly table, and one end of one of the rotating shafts is fixedly connected to a gear meshing with the rack; starting the electric push rod drives the lower mold to rotate 180 degrees, so that the lower shell faces downward, and some component residues and dust inside the lower shell can be discharged. In addition, the moving plate moves toward the middle to squeeze the trapezoidal piston block, so that the knocking column knocks on the bottom of the lower shell, further discharging component residues and dust. In addition, the knocking column can vibrate the components inside the lower shell during the knocking process to detect whether any components are loose or falling off.
[0018] In a possible design, the driving structure includes two first hydraulic cylinders fixedly connected to the top of the U-shaped frame, and the two first hydraulic cylinders are located on both sides of the cylinder, the top of the assembly table is fixedly connected to two second hydraulic cylinders, and the two second hydraulic cylinders are located on both sides of the lower mold, and the top of the assembly table is slidably connected to two movable plates for supporting the lower mold, a hydraulic slide rod is sealingly and slidably connected in the first hydraulic cylinder, and the bottom end of the hydraulic slide rod is fixedly connected to a magnet block that cooperates with the upper mold, one side of the first hydraulic cylinder is provided with a hydraulic pipe connected to the second hydraulic cylinder, a piston plate is sealingly and slidably connected in the second hydraulic cylinder, a sealing block for closing the second hydraulic cylinder is fixedly connected in the second hydraulic cylinder, one side of the piston plate is fixedly connected to a hydraulic rod that slides through the sealing block, and the end of the hydraulic rod close to the lower mold is fixedly connected to the movable plate; when the cylinder drives the upper mold to move downward, the cooperation between the upper mold and the magnet block can drive the hydraulic rod to move the movable plate toward the middle, and the movement of the movable plate can not only support the lower mold when the upper and lower shells are assembled, but also can be used to drive the knocking column to knock when cleaning and inspecting the inside of the lower mold.
[0019] In one possible design, the protective structure includes two L-shaped plates slidably connected to the inner wall of the top of the U-shaped frame for limiting the upper mold, and the two L-shaped plates are located on both sides of the upper mold, the top inner wall of the U-shaped frame is fixedly connected to two base plates, one side of the base plate is fixedly connected to a reset spring for resetting the L-shaped plate, and the other end of the reset spring is fixedly connected to the L-shaped plate (the base plate and the reset spring are not drawn in the figure), the top of the assembly table is fixedly connected to two round rods, the outer walls of the two round rods are slidingly sleeved with the same lifting block, and the other The top of the rotating shaft is fixedly connected to a pushing plate for driving the lifting block to move downward, the side of the L-shaped plate close to the upper mold is fixedly connected to a rope, and one end of the rope is fixedly connected to the top of the lifting block, and the top inner wall of the U-shaped frame is fixedly connected to a plurality of guide blocks for guiding the rope; when the lower mold rotates 180° to clean the inside of the lower shell, the rotating shaft drives the pushing plate to squeeze the lifting block downward, and the lifting block pulls the L-shaped plate toward the middle through the rope, and limits the upper mold through the L-shaped plate to prevent the upper shell in the upper mold from hitting the lower mold when the upper mold moves downward.
[0020] In one possible design, the top of the lower mold is provided with a plurality of fixing structures for clamping the lower shell;
[0021] The cam is fixedly mounted on a top of the lower mold and the cam is slidingly connected to the top of the lower mold. The cam is fixedly mounted on one side of the lower mold and is in a sliding connection with the cam. The cam is mounted on a first side of the lower mold and the second side of the lower mold is in a sliding connection with the cam. The cam is fixedly mounted on the top of the lower mold and is in a sliding connection with the cam. The cam is mounted on the second side of the lower mold and is in a sliding connection with the cam. The cam is mounted on the second side of the lower mold and is in a sliding connection with the cam.
[0022] In one possible design, the bottom of the upper mold is provided with an adsorption groove for placing the upper shell, and the top inner wall of the adsorption groove is fixedly connected to a plurality of suction pipes for adsorbing the upper shell; the upper shell is placed in the upper mold, and the suction pump (not shown in the figure) is started to suck out the air in the upper mold through the suction pipe, which can adsorb the upper shell in the upper mold, making it convenient to snap-fit and assemble the upper shell with the lower shell later.
[0023] The top end of the lifting link is connected with the lifting link of the lifting link, and the bottom end of the lifting link is connected with the lifting link of the lifting link.
[0024] In one possible design, the top of the knocking column is fixedly connected to a rubber block for avoiding causing obvious scratches to the lower shell, and the inner walls of the hydraulic grooves on the sides away from each other are fixedly connected to limit blocks for limiting the trapezoidal piston blocks.
[0025] In one possible design, a groove is provided on the top of the guide plate, and a plurality of through holes are provided on the bottom inner wall of the groove for discharging component residues and dust. A plurality of rubber wheels for conveying the lower shell are rotatably connected in the groove; when the lower shell falls on the guide plate, the lower shell is conveyed to the conveyor belt by the rubber wheels. In addition, the rubber wheels can prevent the guide plate from scratching the lower shell, thereby ensuring the aesthetics of the lower shell.
[0026] The method for using the wireless router assembly and processing equipment comprises the following steps:
[0027] S1. Place the lower shell in the lower mold, turn off the electromagnet, and after the clamping plate loses the magnetic attraction of the electromagnet, it clamps the lower shell under the elastic force of the first spring. Place the upper shell in the upper mold, start the suction pump (not shown) to suck out the air in the upper mold through the suction pipe, and then adsorb the upper shell in the upper mold.
[0028] S2. Start the electric push rod to push the rack to move, and the gear drives the rotating shaft and the lower mold to rotate 180 degrees. The lower mold and the lower shell face downward, which can discharge some component residues and dust inside the lower shell. Start the cylinder to push the upper mold down a certain distance. The hydraulic slide generates magnetic attraction on the upper mold through the magnet block. The hydraulic slide moves down, and the hydraulic slide sucks the hydraulic oil in the second hydraulic cylinder into the first hydraulic cylinder. The piston plate and the hydraulic rod push the movable plate to move toward the middle, and the top of the movable plate fits with the lower mold. At this time, the movement of the movable plate can cooperate with the trapezoidal piston block. The trapezoidal piston block enters the hydraulic groove and squeezes the hydraulic oil in the hydraulic groove into the hydraulic cavity. The hydraulic oil pushes the lifting plate and the knocking column to move up and knock on the bottom of the lower shell, further discharging component residues and dust. In addition, the knocking column can vibrate the components inside the lower shell during knocking to detect whether there are any loose or falling components.
[0029] S3. When the components inside the lower housing become loose or fall off, the camera captures the corresponding image and activates the electromagnet. The electromagnet then magnetically attracts the clamping plate. The magnetic attraction force of the electromagnet is greater than the elastic force of the first spring, and the clamping plate releases the clamping force on the lower housing. The lower housing falls onto the guide plate. Since the sleeve and the moving rod are elastically connected by the tension spring, the guide plate can cushion the falling lower housing, reducing damage caused by the collision between the lower housing and the guide plate. The conveyor belt transports the lower housing, and the lower housing is recovered and reassembled.
[0030] S4. When the lower mold rotates 180 degrees to clean the interior of the lower shell, the rotating shaft drives the push plate to squeeze the lifting block downward. The lifting block pulls the L-shaped plate toward the middle through the rope, and the upper mold is limited by the L-shaped plate to prevent the upper shell inside the upper mold from hitting the lower mold when the upper mold moves downward;
[0031] S5. When the internal components of the lower housing are tightly installed, the lower mold rotates in the opposite direction to reset, and the cylinder is started to push the upper mold downward. The upper mold drives the hydraulic slide rod to move downward a certain distance through the magnet block. The hydraulic rod pushes the movable plate toward the middle, and the movable plate moves toward the middle along the bottom of the lower mold, supporting the bottom of the lower mold. As the upper mold continues to move downward, the upper mold and the magnet block are separated, and the upper mold engages the internal upper shell with the lower shell in the lower mold for assembly.
[0032] It should be understood that the foregoing general description and the following detailed description are exemplary only and are not restrictive of the invention.
[0033] In the present invention, a plurality of knocking columns are fixedly connected to the top of the lifting plate, a plurality of hydraulic grooves are provided on the top of the lower mold, a trapezoidal piston block is sealingly and slidingly connected in the hydraulic groove, and the bottom of the hydraulic groove is connected to the hydraulic cavity through a hydraulic channel; the electric push rod is started to drive the lower mold to rotate 180 degrees, so that the lower shell faces downward, which can discharge some component residues and dust inside the lower shell, and the moving plate moves toward the middle to squeeze the trapezoidal piston block, so that the knocking columns knock on the bottom of the lower shell, further discharging component residues and dust, and in addition, the knocking columns can vibrate the components inside the lower shell during the knocking process to detect whether any components are loose or falling off;
[0034] In the present invention, the driving structure includes two first hydraulic cylinders fixedly connected to the top of the cylinder, two second hydraulic cylinders fixedly connected to the top of the assembly table, and two movable plates slidably connected to the top of the assembly table, a hydraulic slide rod is sealed and slidably connected in the first hydraulic cylinder, a hydraulic pipe connected to the second hydraulic cylinder is provided on one side of the first hydraulic cylinder, a piston plate is sealed and slidably connected in the second hydraulic cylinder, a hydraulic rod is fixedly connected on one side of the piston plate, and an end of the hydraulic rod close to the lower mold is fixedly connected to the movable plate; when the cylinder drives the upper mold to move downward, the cooperation of the upper mold and the magnet block can drive the hydraulic rod to move the movable plate to the middle, and the movement of the movable plate can not only support the lower mold when the upper and lower shells are assembled, but also can be used to drive the knocking column to knock when cleaning and inspecting the inside of the lower mold;
[0035] In the present invention, two L-shaped plates are slidably connected to the top inner wall of the cylinder, and two round rods are fixedly connected to the top of the assembly table. The outer walls of the two round rods are slidingly sleeved with the same lifting block, and the top of the other rotating shaft is fixedly connected to a pushing plate. The side of the L-shaped plate close to the upper mold is fixedly connected to a rope, and one end of the rope is fixedly connected to the top of the lifting block; when the lower mold rotates 180 degrees to clean the inside of the lower shell, the rotating shaft drives the pushing plate to squeeze the lifting block downward, and the lifting block pulls the L-shaped plate toward the middle through the rope, and the upper mold is limited by the L-shaped plate to prevent the upper shell in the upper mold from hitting the lower mold when the upper mold moves downward;
[0036] In the present invention, a cylinder is fixedly passed through the U-shaped frame, and the output shaft of the cylinder is fixedly connected to an upper mold for placing the upper shell. The bottom of the upper mold is provided with an adsorption groove for placing the upper shell, and the top inner wall of the groove is fixedly connected with a plurality of suction pipes for adsorbing the upper shell. The upper shell is placed in the upper mold, and the suction pump is started to suck out the air in the upper mold through the suction pipe, which can adsorb the upper shell in the upper mold, making it convenient for the cylinder to drive the upper mold to move downward in the later stage to engage and assemble the upper shell and the lower shell.
[0037] In the present invention, the upper mold is driven downward by the cylinder to automatically complete the snap-fit assembly of the upper and lower shells, and the lower mold can be flipped before the snap-fit assembly to discharge component residues and dust in the lower shell. In addition, it can also detect whether the components are unstable in connection and recycle the corresponding lower shell for reassembly in time. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 A schematic diagram of a three-dimensional structure from a first perspective of a wireless router assembly and processing equipment provided by an embodiment of the present invention;
[0039] Figure 2 A schematic diagram of the three-dimensional structure from a second perspective of a wireless router assembly and processing equipment provided by an embodiment of the present invention;
[0040] Figure 3 A schematic diagram of a three-dimensional cross-sectional structure of a wireless router assembly and processing equipment provided by an embodiment of the present invention;
[0041] Figure 4 A schematic diagram of the three-dimensional structure of a lower mold of a wireless router assembly and processing equipment provided by an embodiment of the present invention;
[0042] Figure 5 A three-dimensional structural diagram of a fixed structure of a wireless router assembly and processing equipment provided by an embodiment of the present invention;
[0043] Figure 6 A schematic diagram of a three-dimensional cross-sectional structure of a lower mold of a wireless router assembly and processing equipment provided by an embodiment of the present invention;
[0044] Figure 7 A schematic three-dimensional cross-sectional view of a first hydraulic cylinder of a wireless router assembly and processing equipment provided by an embodiment of the present invention;
[0045] Figure 8 A schematic diagram of a three-dimensional cross-sectional structure of a second hydraulic cylinder of a wireless router assembly and processing equipment provided by an embodiment of the present invention;
[0046] Figure 9 A schematic diagram of the three-dimensional structure of a protective structure of wireless router assembly and processing equipment provided by an embodiment of the present invention;
[0047] Figure 10 A schematic three-dimensional cross-sectional view of an assembly table of a wireless router assembly and processing equipment provided by an embodiment of the present invention;
[0048] Figure 11 A schematic diagram of a three-dimensional cross-sectional structure of a sleeve of a wireless router assembly and processing equipment provided by an embodiment of the present invention;
[0049] Figure 12 This is a schematic diagram of the main cross-sectional structure of a material guide plate of a wireless router assembly and processing equipment provided by an embodiment of the present invention in Example 2.
[0050] Reference numerals:
[0051] 1. Assembly table; 2. U-shaped frame; 3. Cylinder; 4. Upper mold; 5. Lower mold; 6. Rectangular hole; 7. Base; 8. Rotating shaft; 9. Fixed structure; 10. Fixed block; 11. Clamping plate; 12. Sliding rod; 13. First spring; 14. Electromagnet; 15. Gear; 16. Electric push rod; 17. Rack; 18. Rubber wheel; 19. Hydraulic groove; 20. Trapezoidal piston block; 21. Hydraulic chamber; 22. Hydraulic channel; 23. Lifting plate; 24. Second spring; 25. Knocking column; 26. First hydraulic cylinder; 27. Hydraulic Sliding rod; 28. Magnet block; 29. Hydraulic pipe; 30. Second hydraulic cylinder; 31. Piston plate; 32. Hydraulic rod; 33. Sealing block; 34. Moving plate; 35. L-shaped plate; 36. Rope; 37. Guide block; 38. Push plate; 39. Lifting block; 40. Round rod; 41. Camera; 42. Guide plate; 43. Conveyor belt; 44. Sleeve; 45. Moving rod; 46. Tension spring; 47. Pull rope; 48. Suction pipe; 49. Limiting block; 50. Rubber pad; 51. Rubber block; 52. Groove; 53. Through hole. DETAILED DESCRIPTION
[0052] The embodiments of the present invention are described below with reference to the accompanying drawings.
[0053] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection", and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "communication" can be a direct connection or an indirect connection through an intermediate medium. Here, "fixed" means that the two are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present invention, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0054] In the embodiments of the present invention, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Therefore, features defined as "first" or "second" may explicitly or implicitly include one or more of the features.
[0055] In the embodiments of the present invention, "and / or" is simply a description of the association relationship between associated objects, indicating that three possible relationships exist. For example, "A and / or B" can represent three situations: A exists alone, A and B exist simultaneously, and B exists alone. Furthermore, the character " / " in this document generally indicates that the associated objects are in an "or" relationship.
[0056] References to "one embodiment" or "some embodiments" in this specification mean that a particular feature, structure, or characteristic described in connection with that embodiment is included in one or more embodiments of the present invention. Thus, phrases such as "in one embodiment," "in some embodiments," "in other embodiments," and "in yet other embodiments" appearing in various places in this specification do not necessarily refer to the same embodiment, but rather mean "one or more, but not all, embodiments," unless otherwise specifically emphasized. The terms "including," "comprising," "having," and variations thereof mean "including but not limited to," unless otherwise specifically emphasized.
[0057] Example 1
[0058] Reference Figure 1 、 Figure 2 and Figure 3 The present embodiment provides a wireless router assembly and processing device, comprising: an assembly table 1, wherein a U-shaped frame 2 is fixedly connected to the top of the assembly table 1 by bolts, a cylinder 3 is fixedly passed through the U-shaped frame 2, an output shaft of the cylinder 3 is fixedly connected to an upper mold 4 for placing an upper shell by bolts, and a metal layer is provided on the top of the upper mold 4; a rectangular hole 6 is provided on the top of the assembly table 1, and two bases 7 are fixedly connected to the top of the assembly table 1 by bolts, a rotating shaft 8 is rotatably passed through each of the two bases 7, and a lower mold 5 is fixedly connected between the two rotating shafts 8 by bolts; a detection structure is provided in the lower mold 5, and is used to detect whether the components of the lower shell in the lower mold 5 are tightly installed and to clean the residue and dust inside the lower shell; a driving structure is provided on the top inner wall of the U-shaped frame 2, and is used to engage and assemble the upper shell and the lower shell, and can also be used to drive the detection structure; a protective structure is provided on the top inner wall of the U-shaped frame 2, and limits the upper mold 4 when the detection structure is in operation to prevent the upper shell in the upper mold 4 from colliding with the lower mold 5.
[0059] Reference Figure 4 and Figure 6The detection structure includes a hydraulic chamber 21 arranged in the lower mold 5, and a lifting plate 23 is sealed and slidably connected in the hydraulic chamber 21. The top of the lifting plate 23 is fixedly connected with a plurality of knocking columns 25 for knocking the bottom of the lower shell by bolts. The top of the lifting plate 23 is fixedly connected with a plurality of second springs 24, and the top of the second spring 24 is fixedly connected to the top inner wall of the hydraulic chamber 21. The top of the lower mold 5 is provided with a plurality of hydraulic grooves 19, and a trapezoidal piston block 20 is sealed and slidably connected in the hydraulic groove 19. The bottom of the hydraulic groove 19 is connected to the hydraulic chamber 21 through a hydraulic channel 22. The top of the assembly table 1 is fixedly connected with an electric push rod 16 by bolts. The output shaft of the movable push rod 16 is fixedly connected to the rack 17 by bolts, and the rack 17 is slidably connected to the top of the assembly table 1, and one end of one rotating shaft 8 is fixedly connected to the gear 15 meshing with the rack 17; starting the electric push rod 16 drives the lower mold 5 to rotate 180°, so that the lower shell faces downward, and some component residues and dust inside the lower shell can be discharged. In addition, the moving plate 34 moves toward the middle to squeeze the trapezoidal piston block 20, so that the knocking column 25 knocks on the bottom of the lower shell, further discharging component residues and dust. In addition, the knocking column 25 can vibrate the components inside the lower shell during the knocking process to detect whether any components are loose or falling off.
[0060] Reference Figure 7 and Figure 8 The driving structure includes two first hydraulic cylinders 26 fixedly connected to the top of the U-shaped frame 2 by bolts, and the two first hydraulic cylinders 26 are located on both sides of the cylinder 3. The top of the assembly table 1 is fixedly connected to two second hydraulic cylinders 30 by bolts, and the two second hydraulic cylinders 30 are located on both sides of the lower mold 5. The top of the assembly table 1 is slidably connected to two movable plates 34 for supporting the lower mold 5. A hydraulic slide rod 27 is sealed and slidably connected in the first hydraulic cylinder 26. The bottom end of the hydraulic slide rod 27 is fixedly connected to a magnet block 28 that matches the upper mold 4 by bolts. A hydraulic pipe 29 connected to the second hydraulic cylinder 30 is provided on one side of the first hydraulic cylinder 26. A hydraulic pipe 29 is sealed in the second hydraulic cylinder 30. The seal is slidably connected with a piston plate 31, and a sealing block 33 for closing the second hydraulic cylinder 30 is fixedly connected to the inside of the second hydraulic cylinder 30 by bolts. A hydraulic rod 32 that slides through the sealing block 33 is fixedly connected to one side of the piston plate 31 by bolts, and the end of the hydraulic rod 32 close to the lower mold 5 is fixedly connected to the movable plate 34 by bolts; when the cylinder 3 drives the upper mold 4 to move downward, the cooperation between the upper mold 4 and the magnet block 28 can drive the hydraulic rod 32 to move the movable plate 34 to the middle. The movement of the movable plate 34 can not only support the lower mold 5 when the upper and lower shells are assembled, but also can be used to drive the knocking column 25 to knock when cleaning and inspecting the inside of the lower mold 5.
[0061] Reference Figure 9The protective structure includes two L-shaped plates 35 slidably connected to the inner wall of the top of the U-shaped frame 2 for limiting the upper mold 4, and the two L-shaped plates 35 are located on both sides of the upper mold 4. The top inner wall of the U-shaped frame 2 is fixedly connected to two base plates by bolts. One side of the base plate is fixedly connected to a reset spring for resetting the L-shaped plate 35, and the other end of the reset spring is fixedly connected to the L-shaped plate 35 (the base plate and the reset spring are not drawn in the figure). The top of the assembly table 1 is fixedly connected to two round rods 40 by bolts. The outer wall sliding sleeve of the two round rods 40 is provided with the same lifting block 39. The top of the other rotating shaft 8 is fixedly connected to The pushing plate 38 is used to drive the lifting block 39 to move downward, and the L-shaped plate 35 is fixedly connected to the side close to the upper mold 4 with a rope 36, and one end of the rope 36 is fixedly connected to the top of the lifting block 39, and the top inner wall of the U-shaped frame 2 is fixedly connected with a plurality of guide blocks 37 for guiding the rope 36 by bolts; when the lower mold 5 rotates 180° to clean the inside of the lower shell, the rotating shaft 8 drives the pushing plate 38 to squeeze the lifting block 39 downward, and the lifting block 39 pulls the L-shaped plate 35 toward the middle through the rope 36, and limits the upper mold 4 through the L-shaped plate 35 to prevent the upper shell inside the upper mold 4 from hitting the lower mold 5 when the upper mold 4 moves downward.
[0062] Reference Figure 4 and Figure 5 , the top of the lower mold 5 is provided with a plurality of fixing structures 9 for clamping the lower shell; the fixing structure 9 includes a fixing block 10 and a clamping plate 11, and the side of the clamping plate 11 close to the fixing block 10 is provided with an iron layer, the fixing block 10 is fixedly connected to the top of the lower mold 5 by bolts, the clamping plate 11 is slidably connected to the top of the lower mold 5, and the side of the clamping plate 11 close to the fixing block 10 is fixedly connected by bolts with a sliding rod 12 that slides through the fixing block 10, and the outer wall of the sliding rod 12 is provided with a first spring 13 fixedly connected to the fixing block 10, and the first spring 13 is fixedly connected to the fixing block 10. The other end of a spring 13 is fixedly connected to the clamping plate 11, and the side of the fixed block 10 close to the clamping plate 11 is fixedly connected by bolts to an electromagnet 14 for generating magnetic attraction to the clamping plate 11, and the magnetic attraction force of the electromagnet 14 is greater than the elastic force of the first spring 13, and the side of the clamping plate 11 away from the fixed block 10 is fixedly connected to a rubber pad 50 for preventing the lower shell from being clamped; the lower shell is placed in the lower mold 5, and the electromagnet 14 is turned off. After the clamping plate 11 loses the magnetic attraction force of the electromagnet 14, the lower shell is clamped under the elastic force of the first spring 13.
[0063] Reference Figure 7 The bottom of the upper mold 4 is provided with an adsorption groove for placing the upper shell, and the top inner wall of the adsorption groove is fixedly connected with multiple suction pipes 48 for adsorbing the upper shell; the upper shell is placed in the upper mold 4, and the suction pump (not shown in the figure) is started to suck out the air in the upper mold 4 through the suction pipe 48, which can adsorb the upper shell in the upper mold 4, making it convenient to engage and assemble the upper shell and the lower shell later.
[0064] Reference Figure 10 and Figure 11 The bottom of the assembly table 1 is rotatably connected to a guide plate 42 for guiding the lower shell. The bottom of the assembly table 1 is fixedly connected to two sleeves 44 by bolts, and the two sleeves 44 are located on both sides of the rectangular hole 6. The top of the sleeve 44 is fixedly connected to a tension spring 46. The sleeve 44 is slidably connected to a moving rod 45 fixedly connected to the bottom end of the tension spring 46. The bottom end of the moving rod 45 is fixedly connected to the top of the guide plate 42 by a pull rope 47. The lower part of the assembly table 1 is provided with a lower shell for guiding the guide plate 42 to the next process. Conveying, a camera 41 is fixed to the inner wall of one side of the rectangular hole 6 by bolts; when the components inside the lower shell become loose or fall off, the camera 41 captures the corresponding picture, releases the clamping of the lower shell, and the lower shell falls onto the guide plate 42. Since the sleeve 44 and the moving rod 45 are elastically connected by the tension spring 46, the guide plate 42 can buffer the falling lower shell, reduce the damage caused by the collision between the lower shell and the guide plate 42, and the conveyor belt 43 transports the lower shell, and the lower shell is recovered and reassembled.
[0065] Reference Figure 6 The top of the knocking column 25 is fixedly connected with a rubber block 51 for avoiding causing obvious scratches to the lower shell, and the inner wall of the hydraulic groove 19 on the side away from each other is fixedly connected with a limit block 49 for limiting the trapezoidal piston block 20.
[0066] Example 2
[0067] Reference Figure 1 、 Figure 2 and Figure 3 The present embodiment provides a wireless router assembly and processing device, comprising: an assembly table 1, wherein a U-shaped frame 2 is fixedly connected to the top of the assembly table 1 by bolts, a cylinder 3 is fixedly passed through the U-shaped frame 2, an output shaft of the cylinder 3 is fixedly connected to an upper mold 4 for placing an upper shell by bolts, and a metal layer is provided on the top of the upper mold 4; a rectangular hole 6 is provided on the top of the assembly table 1, and two bases 7 are fixedly connected to the top of the assembly table 1 by bolts, a rotating shaft 8 is rotatably passed through each of the two bases 7, and a lower mold 5 is fixedly connected between the two rotating shafts 8 by bolts; a detection structure is provided in the lower mold 5, and is used to detect whether the components of the lower shell in the lower mold 5 are tightly installed and to clean the residue and dust inside the lower shell; a driving structure is provided on the top inner wall of the U-shaped frame 2, and is used to engage and assemble the upper shell and the lower shell, and can also be used to drive the detection structure; a protective structure is provided on the top inner wall of the U-shaped frame 2, and limits the upper mold 4 when the detection structure is in operation to prevent the upper shell in the upper mold 4 from colliding with the lower mold 5.
[0068] Reference Figure 4 and Figure 6 The detection structure includes a hydraulic chamber 21 arranged in the lower mold 5, and a lifting plate 23 is sealed and slidably connected in the hydraulic chamber 21. The top of the lifting plate 23 is fixedly connected with a plurality of knocking columns 25 for knocking the bottom of the lower shell by bolts. The top of the lifting plate 23 is fixedly connected with a plurality of second springs 24, and the top of the second spring 24 is fixedly connected to the top inner wall of the hydraulic chamber 21. The top of the lower mold 5 is provided with a plurality of hydraulic grooves 19, and a trapezoidal piston block 20 is sealed and slidably connected in the hydraulic groove 19. The bottom of the hydraulic groove 19 is connected to the hydraulic chamber 21 through a hydraulic channel 22. The top of the assembly table 1 is fixedly connected with an electric push rod 16 by bolts. The output shaft of the movable push rod 16 is fixedly connected to the rack 17 by bolts, and the rack 17 is slidably connected to the top of the assembly table 1, and one end of one rotating shaft 8 is fixedly connected to the gear 15 meshing with the rack 17; starting the electric push rod 16 drives the lower mold 5 to rotate 180°, so that the lower shell faces downward, and some component residues and dust inside the lower shell can be discharged. In addition, the moving plate 34 moves toward the middle to squeeze the trapezoidal piston block 20, so that the knocking column 25 knocks on the bottom of the lower shell, further discharging component residues and dust. In addition, the knocking column 25 can vibrate the components inside the lower shell during the knocking process to detect whether any components are loose or falling off.
[0069] Reference Figure 7 and Figure 8 The driving structure includes two first hydraulic cylinders 26 fixedly connected to the top of the U-shaped frame 2 by bolts, and the two first hydraulic cylinders 26 are located on both sides of the cylinder 3. The top of the assembly table 1 is fixedly connected to two second hydraulic cylinders 30 by bolts, and the two second hydraulic cylinders 30 are located on both sides of the lower mold 5. The top of the assembly table 1 is slidably connected to two movable plates 34 for supporting the lower mold 5. A hydraulic slide rod 27 is sealed and slidably connected in the first hydraulic cylinder 26. The bottom end of the hydraulic slide rod 27 is fixedly connected to a magnet block 28 that matches the upper mold 4 by bolts. A hydraulic pipe 29 connected to the second hydraulic cylinder 30 is provided on one side of the first hydraulic cylinder 26. A hydraulic pipe 29 is sealed in the second hydraulic cylinder 30. The seal is slidably connected with a piston plate 31, and a sealing block 33 for closing the second hydraulic cylinder 30 is fixedly connected to the inside of the second hydraulic cylinder 30 by bolts. A hydraulic rod 32 that slides through the sealing block 33 is fixedly connected to one side of the piston plate 31 by bolts, and the end of the hydraulic rod 32 close to the lower mold 5 is fixedly connected to the movable plate 34 by bolts; when the cylinder 3 drives the upper mold 4 to move downward, the cooperation between the upper mold 4 and the magnet block 28 can drive the hydraulic rod 32 to move the movable plate 34 to the middle. The movement of the movable plate 34 can not only support the lower mold 5 when the upper and lower shells are assembled, but also can be used to drive the knocking column 25 to knock when cleaning and inspecting the inside of the lower mold 5.
[0070] Reference Figure 9The protective structure includes two L-shaped plates 35 slidably connected to the inner wall of the top of the U-shaped frame 2 for limiting the upper mold 4, and the two L-shaped plates 35 are located on both sides of the upper mold 4. The top inner wall of the U-shaped frame 2 is fixedly connected to two base plates by bolts. One side of the base plate is fixedly connected to a reset spring for resetting the L-shaped plate 35, and the other end of the reset spring is fixedly connected to the L-shaped plate 35 (the base plate and the reset spring are not drawn in the figure). The top of the assembly table 1 is fixedly connected to two round rods 40 by bolts. The outer wall sliding sleeve of the two round rods 40 is provided with the same lifting block 39. The top of the other rotating shaft 8 is fixedly connected to The pushing plate 38 is used to drive the lifting block 39 to move downward, and the L-shaped plate 35 is fixedly connected to the side close to the upper mold 4 with a rope 36, and one end of the rope 36 is fixedly connected to the top of the lifting block 39. The top inner wall of the U-shaped frame 2 is fixedly connected by bolts to a guide block 37 for guiding multiple pairs of ropes 36; when the lower mold 5 rotates 180° to clean the inside of the lower shell, the rotating shaft 8 drives the pushing plate 38 to squeeze the lifting block 39 downward, and the lifting block 39 pulls the L-shaped plate 35 toward the middle through the rope 36, and limits the upper mold 4 through the L-shaped plate 35 to prevent the upper shell inside the upper mold 4 from hitting the lower mold 5 when the upper mold 4 moves downward.
[0071] Reference Figure 4 and Figure 5 , the top of the lower mold 5 is provided with a plurality of fixing structures 9 for clamping the lower shell; the fixing structure 9 includes a fixing block 10 and a clamping plate 11, and the side of the clamping plate 11 close to the fixing block 10 is provided with an iron layer, the fixing block 10 is fixedly connected to the top of the lower mold 5 by bolts, the clamping plate 11 is slidably connected to the top of the lower mold 5, and the side of the clamping plate 11 close to the fixing block 10 is fixedly connected by bolts with a sliding rod 12 that slides through the fixing block 10, and the outer wall of the sliding rod 12 is provided with a first spring 13 fixedly connected to the fixing block 10, and the first spring 13 is fixedly connected to the fixing block 10. The other end of a spring 13 is fixedly connected to the clamping plate 11, and the side of the fixed block 10 close to the clamping plate 11 is fixedly connected by bolts to an electromagnet 14 for generating magnetic attraction to the clamping plate 11, and the magnetic attraction force of the electromagnet 14 is greater than the elastic force of the first spring 13, and the side of the clamping plate 11 away from the fixed block 10 is fixedly connected to a rubber pad 50 for preventing the lower shell from being clamped; the lower shell is placed in the lower mold 5, and the electromagnet 14 is turned off. After the clamping plate 11 loses the magnetic attraction force of the electromagnet 14, the lower shell is clamped under the elastic force of the first spring 13.
[0072] Reference Figure 7 The bottom of the upper mold 4 is provided with an adsorption groove for placing the upper shell, and the top inner wall of the adsorption groove is fixedly connected with multiple suction pipes 48 for adsorbing the upper shell; the upper shell is placed in the upper mold 4, and the suction pump (not shown in the figure) is started to suck out the air in the upper mold 4 through the suction pipe 48, which can adsorb the upper shell in the upper mold 4, making it convenient to engage and assemble the upper shell and the lower shell later.
[0073] Reference Figure 10 and Figure 11 The bottom of the assembly table 1 is rotatably connected to a guide plate 42 for guiding the lower shell. The bottom of the assembly table 1 is fixedly connected to two sleeves 44 by bolts, and the two sleeves 44 are located on both sides of the rectangular hole 6. The top of the sleeve 44 is fixedly connected to a tension spring 46. The sleeve 44 is slidably connected to a moving rod 45 fixedly connected to the bottom end of the tension spring 46. The bottom end of the moving rod 45 is fixedly connected to the top of the guide plate 42 by a pull rope 47. The lower part of the assembly table 1 is provided with a lower shell for guiding the guide plate 42 to the next process. Conveying, a camera 41 is fixed to the inner wall of one side of the rectangular hole 6 by bolts; when the components inside the lower shell become loose or fall off, the camera 41 captures the corresponding picture, releases the clamping of the lower shell, and the lower shell falls onto the guide plate 42. Since the sleeve 44 and the moving rod 45 are elastically connected by the tension spring 46, the guide plate 42 can buffer the falling lower shell, reduce the damage caused by the collision between the lower shell and the guide plate 42, and the conveyor belt 43 transports the lower shell, and the lower shell is recovered and reassembled.
[0074] Reference Figure 6 The top of the knocking column 25 is fixedly connected with a rubber block 51 for avoiding causing obvious scratches to the lower shell, and the inner wall of the hydraulic groove 19 on the side away from each other is fixedly connected with a limit block 49 for limiting the trapezoidal piston block 20.
[0075] Reference Figure 12 A groove 52 is provided at the top of the guide plate 42, and a plurality of through holes 53 are provided on the inner wall of the bottom of the groove 52 for discharging component residues and dust. A plurality of rubber wheels 18 for conveying the lower shell are rotatably connected in the groove 52; when the lower shell falls on the guide plate 42, the lower shell is conveyed to the conveyor belt 43 by the rubber wheels 18. In addition, the rubber wheels 18 can prevent the guide plate 42 from scratching the lower shell, thereby ensuring the aesthetics of the lower shell.
[0076] A method for using wireless router assembly and processing equipment includes the following steps:
[0077] S1. Place the lower housing in the lower mold 5. Turn off the electromagnet 14. After the clamping plate 11 loses the magnetic attraction of the electromagnet 14, it clamps the lower housing under the elastic force of the first spring 13. Place the upper housing in the upper mold 4. Start the suction pump (not shown) to suck out the air in the upper mold 4 through the suction pipe 48, so that the upper housing can be adsorbed in the upper mold 4.
[0078] S2. Start the electric push rod 16 to push the rack 17 to move. The gear 15 drives the rotating shaft 8 and the lower mold 5 to rotate 180 degrees. The lower mold 5 and the lower shell face downward, which can discharge some component residues and dust inside the lower shell. Start the cylinder 3 to push the upper mold 4 down a certain distance. The hydraulic slide 27 generates magnetic attraction to the upper mold 4 through the magnet block 28. The hydraulic slide 27 moves down and the hydraulic slide 27 sucks the hydraulic oil in the second hydraulic cylinder 30 into the first hydraulic cylinder 26. The piston plate 31 and the hydraulic rod 32 push the upper mold 4 to move downward. The movable plate 34 moves toward the middle, and the top of the movable plate 34 fits with the lower mold 5. At this time, the movement of the movable plate 34 can cooperate with the trapezoidal piston block 20. The trapezoidal piston block 20 enters the hydraulic groove 19 and squeezes the hydraulic oil in the hydraulic groove 19 into the hydraulic cavity 21. The hydraulic oil pushes the lifting plate 23 and the knocking column 25 to move upward and knock on the bottom of the lower shell, further discharging component residues and dust. In addition, the knocking column 25 can vibrate the components inside the lower shell during the knocking process to detect whether any components are loose or falling off.
[0079] S3. When the components inside the lower housing become loose or fall off, the camera 41 captures the corresponding image and activates the electromagnet 14. The electromagnet 14 then magnetically attracts the clamping plate 11. The magnetic attraction of the electromagnet 14 is greater than the elastic force of the first spring 13. The clamping plate 11 releases its grip on the lower housing, and the lower housing falls onto the guide plate 42. Since the sleeve 44 and the moving rod 45 are elastically connected by the tension spring 46, the guide plate 42 can cushion the falling lower housing, reducing damage caused by the collision between the lower housing and the guide plate 42. The conveyor belt 43 transports the lower housing, and the lower housing is recovered and reassembled.
[0080] S4. When the lower mold 5 rotates 180° to clean the interior of the lower shell, the rotating shaft 8 drives the push plate 38 to press the lifting block 39 downward. The lifting block 39 pulls the L-shaped plate 35 toward the middle through the rope 36. The upper mold 4 is limited by the L-shaped plate 35 to prevent the upper shell inside the upper mold 4 from hitting the lower mold 5 when the upper mold 4 moves downward.
[0081] S5. When the internal components of the lower housing are tightly installed, the lower mold 5 rotates in the opposite direction to reset, and the cylinder 3 is started to push the upper mold 4 downward. The upper mold 4 drives the hydraulic slide 27 to move downward a certain distance through the magnet block 28. The hydraulic rod 32 pushes the movable plate 34 toward the middle. The movable plate 34 moves toward the middle along the bottom of the lower mold 5, supporting the bottom of the lower mold 5. As the upper mold 4 continues to move downward, the upper mold 4 and the magnet block 28 are separated, and the upper mold 4 engages the internal upper shell with the lower shell inside the lower mold 5 for assembly.
[0082] However, as is well known to those skilled in the art, the working principles and wiring methods of the camera 41, electromagnet 14, electric push rod 16 and cylinder 3 are commonplace, and are all conventional means or common knowledge, so they will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.
[0083] The above are only specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. The embodiments of the present invention and the features therein can be combined with each other unless there is a conflict. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.
Claims
1. A wireless router assembly and processing equipment, characterized in that: include: An assembly table (1), wherein a U-shaped frame (2) is fixedly connected to the top of the assembly table (1), a cylinder (3) is fixedly passed through the U-shaped frame (2), an output shaft of the cylinder (3) is fixedly connected to an upper mold (4) for placing an upper shell, and an iron sheet layer is provided on the top of the upper mold (4); A rectangular hole (6) is provided on the top of the assembly table (1). Two bases (7) are fixedly connected to the top of the assembly table (1). A rotating shaft (8) is rotatably passed through each of the two bases (7). A same lower mold (5) is fixedly connected between the two rotating shafts (8); A detection structure is provided in the lower mold (5) and is used to detect whether the components in the lower shell of the lower mold (5) are tightly installed, and to clean the residue and dust inside the lower shell; the detection structure comprises a hydraulic cavity (21) provided in the lower mold (5), a lifting plate (23) is sealingly and slidably connected in the hydraulic cavity (21), a plurality of knocking columns (25) for knocking the bottom of the lower shell are fixedly connected to the top of the lifting plate (23), a plurality of second springs (24) are fixedly connected to the top of the lifting plate (23), and the top ends of the second springs (24) are in contact with the top inner wall of the hydraulic cavity (21). The top of the lower mold (5) is fixedly connected, and a plurality of hydraulic grooves (19) are provided. A trapezoidal piston block (20) is sealed and slidably connected in the hydraulic groove (19). The bottom of the hydraulic groove (19) is connected to the hydraulic cavity (21) through a hydraulic channel (22). The top of the assembly table (1) is fixedly connected to an electric push rod (16). The output shaft of the electric push rod (16) is fixedly connected to a rack (17), and the rack (17) is slidably connected to the top of the assembly table (1). One end of one of the rotating shafts (8) is fixedly connected to a gear (15) meshing with the rack (17); A driving structure is provided on the top inner wall of the U-shaped frame (2), and is used for engaging and assembling the upper shell and the lower shell, and can also be used for driving the detection structure; the driving structure comprises two first hydraulic cylinders (26) fixedly connected to the top of the U-shaped frame (2), and the two first hydraulic cylinders (26) are located on both sides of the cylinder (3); the top of the assembly table (1) is fixedly connected to two second hydraulic cylinders (30), and the two second hydraulic cylinders (30) are located on both sides of the lower mold (5); the top of the assembly table (1) is slidably connected to two movable plates (34) for supporting the lower mold (5); the first hydraulic cylinder (26) is sealed and slidably connected to a hydraulic cylinder (30). A pressure slide rod (27), the bottom end of the hydraulic slide rod (27) is fixedly connected to a magnet block (28) matched with the upper mold (4), one side of the first hydraulic cylinder (26) is provided with a hydraulic pipe (29) connected to the second hydraulic cylinder (30), the second hydraulic cylinder (30) is sealed and slidably connected to a piston plate (31), the second hydraulic cylinder (30) is fixedly connected to a sealing block (33) for sealing the second hydraulic cylinder (30), one side of the piston plate (31) is fixedly connected to a hydraulic rod (32) that slides through the sealing block (33), and the end of the hydraulic rod (32) close to the lower mold (5) is fixedly connected to the movable plate (34); The protective structure is arranged on the top inner wall of the U-shaped frame (2) and limits the upper mold (4) when the detection structure is in operation, thereby preventing the upper shell in the upper mold (4) from colliding with the lower mold (5).
2. The wireless router assembly and processing equipment according to claim 1, characterized in that: The protective structure comprises two L-shaped plates (35) slidably connected to the top inner wall of the U-shaped frame (2) for limiting the upper mold (4), and the two L-shaped plates (35) are located on both sides of the upper mold (4). The top inner wall of the U-shaped frame (2) is fixedly connected to two base plates, one side of the base plate is fixedly connected to a reset spring for resetting the L-shaped plate (35), and the other end of the reset spring is fixedly connected to the L-shaped plate (35). The top of the assembly table (1) is fixedly connected to two round rods (40). The outer wall sliding sleeves of the two round rods (40) are provided with the same lifting block (39), the top of the other rotating shaft (8) is fixedly connected to a push plate (38) for driving the lifting block (39) to move downward, the side of the L-shaped plate (35) close to the upper mold (4) is fixedly connected to a rope (36), and one end of the rope (36) is fixedly connected to the top of the lifting block (39), and the top inner wall of the U-shaped frame (2) is fixedly connected to a plurality of guide blocks (37) for guiding the ropes (36).
3. The wireless router assembly and processing equipment according to claim 2, characterized in that: The top of the lower mold (5) is provided with a plurality of fixing structures (9) for clamping the lower shell; The fixing structure (9) includes a fixing block (10) and a clamping plate (11), wherein the fixing block (10) is fixedly connected to the top of the lower mold (5), and the clamping plate (11) is slidably connected to the top of the lower mold (5), and the side of the clamping plate (11) close to the fixing block (10) is fixedly connected to a sliding rod (12) that slides through the fixing block (10), and the outer wall of the sliding rod (12) is provided with a first spring (13) fixedly connected to the fixing block (10), and the other end of the first spring (13) is fixedly connected to the clamping plate (11), and the side of the fixing block (10) close to the clamping plate (11) is fixedly connected to an electromagnet (14) for generating magnetic attraction to the clamping plate (11), and the magnetic attraction force of the electromagnet (14) is greater than the elastic force of the first spring (13), and the side of the clamping plate (11) away from the fixing block (10) is fixedly connected to a rubber pad (50) for preventing the lower shell from being clamped.
4. The wireless router assembly and processing equipment according to claim 3, characterized in that: The bottom of the upper mold (4) is provided with an adsorption groove for placing the upper shell, and the top inner wall of the adsorption groove is fixedly connected with a plurality of suction pipes (48) for adsorbing the upper shell.
5. The wireless router assembly and processing equipment according to claim 4, characterized in that: The bottom of the assembly table (1) is rotatably connected to a guide plate (42) for guiding the lower shell. The bottom of the assembly table (1) is fixedly connected to two sleeves (44), and the two sleeves (44) are located on both sides of the rectangular hole (6). The top inner wall of the sleeve (44) is fixedly connected to a tension spring (46). The sleeve (44) is slidably connected to a moving rod (45) fixedly connected to the bottom end of the tension spring (46). The bottom end of the moving rod (45) is fixedly connected to the top of the guide plate (42) through a pull rope (47). The lower part of the assembly table (1) is provided with a lower shell for guiding the guide plate (42) to the next process. A camera (41) is fixedly connected to the inner wall of one side of the rectangular hole (6).
6. The wireless router assembly and processing equipment according to claim 5, characterized in that: The top of the knocking column (25) is fixedly connected to a rubber block (51) for preventing obvious scratches on the lower shell, and the inner wall of the hydraulic groove (19) on the side away from each other is fixedly connected to a limit block (49) for limiting the position of the trapezoidal piston block (20).
7. The wireless router assembly and processing equipment according to claim 6, characterized in that: A groove (52) is provided on the top of the guide plate (42), and a plurality of through holes (53) for discharging component residues and dust are provided on the bottom inner wall of the groove (52). A plurality of rubber wheels (18) for conveying the lower shell are rotatably connected in the groove (52).
8. A method for using a wireless router assembly and processing device, applied to the wireless router assembly and processing device according to claim 7, characterized in that: The following steps are involved: S1. Place the lower shell in the lower mold (5), turn off the electromagnet (14), and after the clamping plate (11) loses the magnetic attraction of the electromagnet (14), the lower shell is clamped under the elastic force of the first spring (13), and the upper shell is placed in the upper mold (4). Start the suction pump to suck out the air in the upper mold (4) through the suction pipe (48), so that the upper shell can be adsorbed in the upper mold (4); S2, start the electric push rod (16) to push the rack (17) to move, the gear (15) drives the rotating shaft (8) and the lower mold (5) to rotate 180 degrees, the lower mold (5) and the lower shell face downward, and some component residues and dust inside the lower shell can be discharged. Start the cylinder (3) to push the upper mold (4) down a certain distance, the hydraulic slide (27) generates magnetic attraction to the upper mold (4) through the magnet block (28), the hydraulic slide (27) moves down, the hydraulic slide (27) sucks the hydraulic oil in the second hydraulic cylinder (30) into the first hydraulic cylinder (26), the piston plate (31) and the hydraulic rod (3 2) Push the movable plate (34) to move toward the middle, and the top of the movable plate (34) fits with the lower mold (5). At this time, the movement of the movable plate (34) can cooperate with the trapezoidal piston block (20). The trapezoidal piston block (20) enters the hydraulic groove (19) and squeezes the hydraulic oil in the hydraulic groove (19) into the hydraulic cavity (21). The hydraulic oil pushes the lifting plate (23) and the knocking column (25) to move upward and knock the bottom of the lower shell, further discharging the component residue and dust. In addition, the knocking column (25) can vibrate the components inside the lower shell during the knocking process to detect whether there are any loose or fallen components. S3. When the components inside the lower shell become loose or fall off, the camera (41) captures the corresponding image and starts the electromagnet (14). The electromagnet (14) magnetically attracts the clamping plate (11). The magnetic attraction of the electromagnet (14) is greater than the elastic force of the first spring (13). The clamping plate (11) releases the clamping of the lower shell, and the lower shell falls onto the guide plate (42). Since the sleeve (44) and the moving rod (45) are elastically connected by the tension spring (46), the guide plate (42) can buffer the falling lower shell, reducing the damage caused by the collision between the lower shell and the guide plate (42). The conveyor belt (43) transports the lower shell, and the lower shell is recovered and reassembled; S4. When the lower mold (5) rotates 180° to clean the interior of the lower shell, the rotating shaft (8) drives the pushing plate (38) to squeeze the lifting block (39) downward, and the lifting block (39) pulls the L-shaped plate (35) toward the middle through the rope (36), and limits the upper mold (4) through the L-shaped plate (35) to prevent the upper shell in the upper mold (4) from hitting the lower mold (5) when the upper mold (4) moves downward; S5. When the internal components of the lower housing are tightly installed, the lower mold (5) rotates in the opposite direction to reset, and the cylinder (3) is started to push the upper mold (4) downward. The upper mold (4) drives the hydraulic slide (27) to move downward a certain distance through the magnet block (28). The hydraulic rod (32) pushes the movable plate (34) toward the middle. The movable plate (34) moves toward the middle along the bottom of the lower mold (5), supporting the bottom of the lower mold (5). As the upper mold (4) continues to move downward, the upper mold (4) and the magnet block (28) are separated from each other, and the upper mold (4) engages the internal upper housing with the lower housing in the lower mold (5) for assembly.
Citation Information
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