A pomelo integrated juicing device and a processing method thereof

Abstract

The present application relates to the technical field of food processing equipment, and specifically relates to a grapefruit integrated juicing device and a processing method thereof, which comprises a conveyor belt, a poking mechanism, a support chassis, a supporting mechanism, a cleaning mechanism, a moving mechanism and a juicing mechanism, the support chassis is arranged linearly with the conveyor belt, and one end of the support chassis extends to below the output end of the conveyor belt, the poking mechanism is installed near the output end of the conveyor belt, the supporting mechanism is installed on the support chassis and is opposite to the conveyor belt, the cleaning mechanism is installed on the support chassis and is matched with the supporting mechanism, a peeling mechanism for peeling grapefruit is arranged on one side of the support chassis, the moving mechanism is installed on the top of the support chassis, and the juicing mechanism is arranged on the inner bottom of the support chassis, the present application can realize automatic conveying, positioning, peeling, transferring and juicing integrated operation of grapefruit, and meets the production requirements of modern enterprises.

Description

Technical Field

[0001] This invention relates to the field of food processing equipment technology, specifically to an integrated grapefruit juicing device and its processing method. Background Technology

[0002] The pomelo, also known as grapefruit, is a tree belonging to the genus Citrus in the Rutaceae family. Young branches, the undersides of leaves, pedicels, calyx, and ovary are all covered with soft hairs. Young leaves are usually dark purplish-red, and young branches are flat and angular. The leaves are quite thick, dark green, and broadly ovate or elliptical. The inflorescence is a raceme, sometimes with axillary solitary flowers. The flower buds are pale purplish-red, rarely creamy white. The calyx has irregular 5-3 shallow lobes. The style is thick and long, with the stigma slightly larger than the ovary. The fruit is spherical, flattened-round, pear-shaped, or broadly conical, usually with a diameter of over 10 cm. It contains up to 200 seeds, though some are seedless; the seeds are irregularly shaped, usually nearly rectangular. The cotyledons are creamy white and monoembryonic. Flowering occurs from April to May, and fruiting from September to December.

[0003] Patent CN212065605U discloses a grapefruit pulp juicing device, comprising a housing, a motor fixedly mounted at the top of the housing, one end of the motor shaft penetrating the housing, a rotating rod fixedly connected to the other end of the motor shaft, four stirring blades fixedly connected to the surface of the rotating rod, four baffles fixedly mounted at the bottom of the stirring blades, two cylinders fixedly mounted on the inner wall of the housing, a pressure plate fixedly connected to one end of the piston rod of each cylinder, threads provided on the inner wall of the housing, a disc threadedly connected to the inner wall of the housing, and a first... The first filter screen is made of mesh, and the surface of the disc has four through holes. A circular box is set at the bottom of the box, and a circular frame is set on the surface of the circular box. A second filter screen is fixedly installed on the inner wall of the circular frame. The second filter screen is made of a dust collection bag. Although this patent can meet the juicing operation of grapefruit pulp, it still has the following shortcomings in actual use: First, this patent cannot meet the peeling operation of grapefruit, and its applicability is low, which has certain limitations; Second, this patent cannot meet the production needs of modern enterprises, and cannot perform integrated operation of grapefruit transportation, positioning, peeling, transfer and juicing. Summary of the Invention

[0004] The purpose of this invention is to provide an integrated grapefruit juicing device and its processing method, in order to solve the problems mentioned in the background art, such as the inability to meet the peeling operation of grapefruit, low applicability, certain limitations, and inability to meet the production needs of modern enterprises, and the inability to perform integrated operation of grapefruit transportation, positioning, peeling, transfer and juicing.

[0005] This invention provides an integrated grapefruit juicing device, comprising a conveyor belt, a toggle mechanism, a support base, a support mechanism, a cleaning mechanism, a moving mechanism, and a juicing mechanism. The support base is arranged in a straight line with the conveyor belt, and one end of the support base extends below the output end of the conveyor belt. The toggle mechanism is installed near the output end of the conveyor belt. The support mechanism is installed on the support base and is connected to the conveyor belt. The cleaning mechanism is installed on the support base and cooperates with the support mechanism. A peeling mechanism for peeling grapefruits is provided on one side of the support base. The moving mechanism is installed on the top of the support base, and the juicing mechanism is located at the inner bottom of the support base.

[0006] Furthermore, the actuation mechanism includes a side plate, a side bracket, a drive motor, a steering assembly, two synchronous pulleys, and two swing arms. The side plate and the side bracket are respectively installed on both sides of the conveyor belt. The two swing arms are respectively installed on the side plate and the side bracket. The drive motor is fixed to the bottom of the side bracket, and the output end of the drive motor is connected to the steering assembly. The two synchronous pulleys are respectively connected to one swing arm and the output end of the drive motor. The steering assembly is driven by the other swing arm. A synchronous belt is sleeved on the outside of the two synchronous pulleys.

[0007] Furthermore, the steering assembly includes a drive gear and a driven gear. The drive gear is connected to the output end of the drive motor, and the driven gear is connected to the rear end of a swing arm. The drive gear and the driven gear mesh with each other.

[0008] Furthermore, the supporting mechanism includes a bearing plate, a semi-circular spoon plate, a gear ring, a stepper motor, and a rotating gear. The bearing plate is horizontally fixed inside the support base. The semi-circular spoon plate is rotatably mounted on the bearing plate. The gear ring is fixed on the outer wall of the semi-circular spoon plate and meshes with the rotating gear. The stepper motor is mounted on the support base and its output end is connected to the rotating gear.

[0009] Furthermore, the moving mechanism includes a gantry cover plate, a first lead screw slide, a fixed frame, a pressing cylinder, an arc plate, and a material transfer assembly. The gantry cover plate is installed on the top of the supporting base frame, the first lead screw slide is installed on an inner side wall of the gantry cover plate, the fixed frame is fixed on the moving end of the first lead screw slide, and the pressing cylinder is installed on the fixed frame with its output end connected to the arc plate.

[0010] Furthermore, the material transfer assembly includes a second lead screw slide, a connecting frame, and a clamping pneumatic clamp. The second lead screw slide is installed on the other inner side wall of the gantry cover plate, the connecting frame is fixed on the moving end of the second lead screw slide, and the clamping pneumatic clamp is horizontally fixed at the bottom of the connecting frame.

[0011] Furthermore, the semi-circular scoop plate is provided with multiple peeling holes. The cleaning mechanism includes a scraper, a pushing cylinder, a guide plate, a U-shaped plate, a jacking cylinder, a rotating motor, and a spiral shaft. The semi-circular scoop plate is provided with a channel for the scraper to pass through. The pushing cylinder is installed on the side wall of the gantry cover plate and its output end is connected to the scraper. The guide plate is installed on the support base and is located directly below the semi-circular scoop plate. The U-shaped plate is fixed to the bottom of the guide plate. The jacking cylinder is fixed to the U-shaped plate and its output end is connected to the rotating motor. The output end of the rotating motor is connected to the bottom end of the spiral shaft. The semi-circular scoop plate is provided with a through hole for the spiral shaft to pass through.

[0012] Furthermore, the peeling mechanism includes a base plate, a telescopic cylinder, and a peeling blade. The base plate is fixed to the outer wall of the gantry cover plate, and the telescopic cylinder is fixed to the base plate with its output end connected to the peeling blade.

[0013] Furthermore, the juicing mechanism includes a discharge port, a juicing device, a bottom shell, a filter plate, a crushing blade assembly, and a servo motor. The juicing device is fixed on the bottom shell, the discharge port is installed on the top of the juicing device, the filter plate is inclinedly arranged inside the bottom shell, the crushing blade assembly is arranged inside the discharge port, the servo motor is fixed on the side wall of the discharge port and the output end of the servo motor is connected to one end of the crushing blade assembly, and the bottom shell is provided with a juice outlet and a sealing door plate at both ends.

[0014] The processing method of the integrated grapefruit juice extraction device provided by the present invention includes the following steps:

[0015] S1. The grapefruit is conveyed by the conveyor belt. When the grapefruit moves to the output end of the conveyor belt, the drive motor works to make the drive gear and driven gear rotate. Under the action of the synchronous belt and two synchronous pulleys, the two swing arms rotate relative to each other, which moves and limits the grapefruit on the conveyor belt, so that it is stably connected with the semi-circular scoop plate, thus completing the automatic feeding step.

[0016] S2. When the pomelo falls into the semi-circular spoon plate, the downward pressure cylinder drives the arc plate connected to its output end to move down and abut against the top of the pomelo. Then, the upward pressure cylinder drives the rotary motor and the spiral shaft connected to its output end to move up and make the spiral shaft pass through the middle of the pomelo for positioning, completing the automatic positioning step before peeling the pomelo.

[0017] S3. The peeling blade connected to its output end is moved by the telescopic cylinder, so that the peeling blade comes into contact with the outside of the pomelo. Then, the rotating motor drives the pomelo on the spiral shaft to rotate, completing the automatic peeling step of the pomelo.

[0018] S4. After the grapefruit is peeled, the cylinder drives the scraper connected to its output end to pass through the channel. The stepper motor drives the rotating gear connected to its output end to rotate, which drives the toothed ring meshing with the rotating gear and the semi-circular spoon plate connected to the toothed ring to rotate synchronously. Then the grapefruit peel located in the semi-circular spoon plate is automatically discharged from multiple peeling holes and enters the guide plate, completing the automatic separation of grapefruit pulp and peel and the automatic cleaning of the semi-circular spoon plate.

[0019] S5. Driven by the second screw slide, the connecting frame and clamping air clamp connected to its moving end are moved to the peeled pomelo. The clamping air clamp holds the pomelo, the top cylinder drives the spiral shaft to reset, and under the drive of the second screw slide, the pomelo is transferred and falls into the discharge channel, completing the automatic transfer step of the pomelo.

[0020] S6. The servo motor drives the crushing blade assembly to rotate, completing the automatic crushing step before juicing the grapefruit. When the crushed grapefruit enters the juicing device to complete the juicing step, the pulp and juice enter the bottom shell. Under the action of the filter plate, the pulp and juice are separated, and the juice outlet completes the juice discharge step.

[0021] This invention provides an integrated grapefruit juicing device and its processing method, which, compared with the prior art, has the following improvements and advantages:

[0022] Firstly, this invention uses a conveyor belt to transport pomelos, and a tossing mechanism to move and limit the pomelos so that they smoothly enter the semi-circular scoop plate, completing the automatic feeding step. Secondly, a downward pressing cylinder drives the arc plate connected to its output end to move down and abut against the top of the pomelos. Subsequently, a pushing cylinder drives the rotating motor and the spiral shaft connected to its output end to move up and make the spiral shaft pass through the middle of the pomelos for positioning, completing the automatic positioning step before peeling the pomelos, which improves the efficiency of subsequent automatic peeling of pomelos. At the same time, it can also meet the peeling operation of pomelos of different sizes, improving the overall performance and applicability of the equipment.

[0023] Secondly, this invention uses a conveyor belt to transport pomelos. When a pomelo moves to the output end of the conveyor belt, the drive motor operates, causing the drive gear and driven gear to rotate. Under the action of the synchronous belt and two synchronous pulleys, the two swing arms rotate relative to each other, moving and limiting the pomelo on the conveyor belt so that it stably docks with the semi-circular scoop plate, completing the automatic feeding step. After the pomelo falls into the semi-circular scoop plate, the downward pressure cylinder drives the arc plate connected to its output end to move down and abut against the top of the pomelo. Subsequently, the top-operated cylinder drives the rotary motor and spiral shaft connected to its output end to move upward, causing the spiral shaft to pass the pomelo through the middle and position it, completing the automatic positioning step before peeling the pomelo; the telescopic cylinder drives the peeling blade connected to its output end to move, so that the peeling blade contacts the outside of the pomelo, and then the rotary motor drives the pomelo on the spiral shaft to rotate, completing the automatic peeling step of the pomelo; after the pomelo is peeled, the push cylinder drives the scraper connected to its output end to pass through the channel, and the stepper motor drives the scraper connected to its output end to pass through the channel. The rotating gear connected to the rotating gear rotates, causing the toothed ring meshing with the rotating gear and the semi-circular spoon plate connected to the toothed ring to rotate synchronously. The grapefruit peel located within the semi-circular spoon plate then automatically exits from multiple peeling holes and enters the guide plate, completing the automatic separation of grapefruit pulp and peel, as well as the automatic cleaning of the semi-circular spoon plate. The second lead screw slide drives the connecting frame and clamping pneumatic clamp connected to its moving end to move to the peeled grapefruit. The clamping pneumatic clamp holds the grapefruit, and the push cylinder drives the spiral shaft to reset, and... Driven by the second screw slide, the grapefruit is transferred to the discharge channel, completing the automatic transfer step. The servo motor drives the crushing blade assembly to rotate, completing the automatic crushing step before juicing. When the crushed grapefruit enters the juicing device, the pulp and juice enter the bottom shell, where the pulp and juice are separated by the filter plate, and the juice outlet completes the juice discharge step. The whole system can realize the integrated operation of automatic conveying, positioning, peeling, transfer and juicing of grapefruit, meeting the production needs of modern enterprises. Attached Figure Description

[0024] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0025] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;

[0026] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;

[0027] Figure 3 This is a top view of the present invention;

[0028] Figure 4 This is the present invention. Figure 3 A sectional view along line AA.

[0029] Figure 5 This is a partial three-dimensional structural diagram of the present invention. Figure 1 ;

[0030] Figure 6 This is the present invention. Figure 5 Top view;

[0031] Figure 7 This is the present invention. Figure 6 Sectional view along line BB;

[0032] Figure 8 This is a partial three-dimensional structural diagram of the present invention. Figure 2 ;

[0033] Figure 9 This is the present invention. Figure 8 A sectional view;

[0034] Figure 10 This is the present invention. Figure 9 A cross-sectional view along the CC line;

[0035] Figure 11 This is a partial three-dimensional structural diagram of the present invention. Figure 3 ;

[0036] Figure 12 This is a partial three-dimensional structural diagram of the present invention. Figure 4 ;

[0037] Figure 13 This is the present invention. Figure 12 A sectional view.

[0038] Explanation of reference numerals in the attached figures:

[0039] 1. Conveyor belt; 2. Actuating mechanism; 21. Side plate; 22. Side support; 23. Drive motor; 24. Steering assembly; 241. Drive gear; 242. Driven gear; 25. Synchronous pulley; 26. Swing arm; 27. Synchronous belt; 3. Support base; 4. Supporting mechanism; 41. Bearing plate; 42. Semi-arc scoop plate; 421. Dropping hole; 422. Channel; 423. Perforation; 43. Gear ring; 44. Stepper motor; 45. Rotating gear; 5. Cleaning mechanism; 51. Scraper; 52. Push cylinder; 53. Guide channel plate; 54. U-shaped plate; 55. Top-moving air... Cylinder 55, rotating motor 56, screw shaft 57, moving mechanism 6, gantry cover plate 61, first lead screw slide 62, fixed frame 63, pressing cylinder 64, arc plate 65, material transfer assembly 66, second lead screw slide 661, connecting frame 662, clamping air clamp 663, juicing mechanism 7, material discharge port 71, juicing device 72, bottom shell base 73, filter plate 74, crushing blade assembly 75, servo motor 76, juice outlet 77, sealing door plate 78, peeling mechanism 8, bottom plate 81, telescopic cylinder 82, peeling blade 83. Detailed Implementation

[0040] The present invention will now be described in detail, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0041] like Figures 1-13 As shown, the present invention provides an integrated grapefruit juicing device, including a conveyor belt 1, a turning mechanism 2, a supporting base 3, a supporting mechanism 4, a cleaning mechanism 5, a moving mechanism 6, and a juicing mechanism 7. The supporting base 3 is arranged in a straight line with the conveyor belt 1, and one end of the supporting base 3 extends below the output end of the conveyor belt 1. The turning mechanism 2 is installed near the output end of the conveyor belt 1. The supporting mechanism 4 is installed on the supporting base 3 and is connected to the conveyor belt 1. The cleaning mechanism 5 is installed on the supporting base 3 and cooperates with the supporting mechanism 4. A peeling mechanism 8 for peeling grapefruit is provided on one side of the supporting base 3. The moving mechanism 6 is installed on the top of the supporting base 3, and the juicing mechanism 7 is located at the inner bottom of the supporting base 3.

[0042] In one embodiment, the actuating mechanism 2 specifically includes a side plate 21, a side bracket 22, a drive motor 23, a steering assembly 24, two synchronous pulleys 25, and two swing arms 26. The side plate 21 and the side bracket 22 are respectively installed on both sides of the conveyor belt 1. The two swing arms 26 are respectively installed on the side plate 21 and the side bracket 22. The drive motor 23 is fixed to the bottom of the side bracket 22, and the output end of the drive motor 23 is connected to the steering assembly 24. The two synchronous pulleys 25 are respectively connected to one swing arm 26 and the output end of the drive motor 23. Next, the steering assembly 24 is driven by another swing arm 26. The two synchronous pulleys 25 are fitted with synchronous belts 27. The grapefruit is conveyed by the conveyor belt 1. When the grapefruit moves to the output end of the conveyor belt 1, the drive motor 23 works to make the drive gear 241 and the driven gear 242 rotate. Under the action of the synchronous belt 27 and the two synchronous pulleys 25, the two swing arms 26 rotate relative to each other, and the grapefruit on the conveyor belt 1 is moved and limited, so that it is stably connected with the semi-circular scoop plate 42, thus completing the automatic feeding step.

[0043] In one embodiment, the steering assembly 24 specifically includes a drive gear 241 and a driven gear 242. The drive gear 241 is connected to the output end of the drive motor 23, and the driven gear 242 is connected to the rear end of a swing arm 26. The drive gear 241 and the driven gear 242 mesh with each other. Through the meshing of the drive gear 241 and the driven gear 242, the two swing arms 26 can rotate in opposite directions, thereby completing the limiting of the pomelo's movement.

[0044] In one embodiment, specifically, the supporting mechanism 4 includes a support plate 41, a semi-circular spoon plate 42, a gear ring 43, a stepper motor 44, and a rotating gear 45. The support plate 41 is horizontally fixed inside the support base 3. The semi-circular spoon plate 42 is rotatably mounted on the support plate 41. The gear ring 43 is fixed to the outer wall of the semi-circular spoon plate 42 and meshes with the rotating gear 45. The stepper motor 44 is mounted on the support base 3, and the output end of the stepper motor 44 is connected to the rotating gear 45. When the grapefruit is finished... After peeling, the cylinder 52 drives the scraper 51 connected to its output end to pass through the channel 422. The stepper motor 44 drives the rotating gear 45 connected to its output end to rotate, which drives the toothed ring 43 meshing with the rotating gear 45 and the semi-circular spoon plate 42 connected to the toothed ring 43 to rotate synchronously. Then, the grapefruit peel located in the semi-circular spoon plate 42 is automatically discharged from multiple peeling holes 421 and enters the guide plate 53, completing the automatic separation of grapefruit pulp and peel and the automatic cleaning of the semi-circular spoon plate 42.

[0045] In one embodiment, the moving mechanism 6 specifically includes a gantry cover plate 61, a first lead screw slide 62, a fixed frame 63, a pressing cylinder 64, an arc plate 65, and a material transfer assembly 66. The gantry cover plate 61 is installed on the top of the supporting base frame 3. The first lead screw slide 62 is installed on an inner side wall of the gantry cover plate 61. The fixed frame 63 is fixed on the moving end of the first lead screw slide 62. The pressing cylinder 64 is installed on the fixed frame 63, and the output end of the pressing cylinder 64 is connected to the arc plate 65. When the pomelo falls into the semi-arc scoop plate 42, the pressing cylinder 64 drives the arc plate 65 connected to its output end to move down and abut against the top of the pomelo, completing the limiting operation of the pomelo before positioning. The first lead screw slide 62 can drive the fixed frame 63, the pressing cylinder 64, and the arc plate 65 to move, preventing the pomelo from falling into the semi-arc scoop plate 42.

[0046] In one embodiment, the material transfer assembly 66 specifically includes a second lead screw slide 661, a connecting frame 662, and a clamping pneumatic clamp 663. The second lead screw slide 661 is installed on the other inner side wall of the gantry cover plate 61. The connecting frame 662 is fixed on the moving end of the second lead screw slide 661. The clamping pneumatic clamp 663 is horizontally fixed at the bottom of the connecting frame 662. The second lead screw slide 661 drives the connecting frame 662 and the clamping pneumatic clamp 663 to move, which can complete the automatic transfer operation of the peeled grapefruit without manual operation.

[0047] In one embodiment, specifically, the semi-circular scoop plate 42 is provided with multiple drip holes 421, and the cleaning mechanism 5 includes a scraper 51, a pushing cylinder 52, a guide plate 53, a U-shaped plate 54, a pushing cylinder 55, a rotating motor 56, and a spiral shaft 57. The semi-circular scoop plate 42 is provided with a channel 422 for the scraper 51 to pass through. The pushing cylinder 52 is installed on the side wall of the gantry cover plate 61, and the output end of the pushing cylinder 52 is connected to the scraper 51. The guide plate 53 is installed on the support base 3 and located directly below the semi-circular scoop plate 42. The U-shaped plate 54 is fixed to the bottom of the guide plate 53. The actuating cylinder 55 is fixed to the U-shaped plate 54, and the output end of the actuating cylinder 55 is connected to the rotating motor 56. The output end of the rotating motor 56 is connected to the bottom end of the spiral shaft 57. The semi-circular scoop plate 42 is provided with a through hole 423 for the spiral shaft 57 to pass through. When the pomelo falls into the semi-circular scoop plate 42, the pressing cylinder 6... 4. The drive cylinder 55 drives the arc plate 65 connected to its output end to move down and abut against the top of the pomelo. Then, the push cylinder 55 drives the rotary motor 56 and the spiral shaft 57 connected to its output end to move up and make the spiral shaft 57 pass through the middle of the pomelo for positioning, completing the automatic positioning step before peeling the pomelo. Through the operation of the peeling mechanism 8, the rotary motor 56 drives the pomelo on the spiral shaft 57 to rotate, completing the automatic peeling step of the pomelo. After the pomelo is peeled, the push cylinder 52 drives the scraper 51 connected to its output end to pass through the channel 422. The stepper motor 44 drives the rotating gear 45 connected to its output end to rotate, driving the toothed ring 43 meshing with the rotating gear 45 and the semi-arc spoon plate 42 connected to the toothed ring 43 to rotate synchronously. Then, the pomelo peel located in the semi-arc spoon plate 42 is automatically discharged from multiple peeling holes 421 and enters the guide plate 53, completing the automatic separation of pomelo pulp and peel and the automatic cleaning of the semi-arc spoon plate 42.

[0048] In one embodiment, the peeling mechanism 8 specifically includes a base plate 81, a telescopic cylinder 82, and a peeling blade 83. The base plate 81 is fixed to the outer wall of the gantry cover plate 61. The telescopic cylinder 82 is fixed to the base plate 81, and the output end of the telescopic cylinder 82 is connected to the peeling blade 83. The telescopic cylinder 82 drives the peeling blade 83 connected to its output end to move, so that the peeling blade 83 contacts the outside of the pomelo. Subsequently, the rotating motor 56 drives the pomelo on the spiral shaft 57 to rotate, completing the automatic peeling step of the pomelo.

[0049] In one embodiment, the juicing mechanism 7 specifically includes a discharge channel 71, a juicing device 72, a bottom shell 73, a filter plate 74, a crushing blade assembly 75, and a servo motor 76. The servo motor 76 drives the crushing blade assembly 75 to rotate, completing the automatic crushing step before juicing the grapefruit, thus improving the efficiency and effect of subsequent grapefruit juicing. When the crushed grapefruit enters the juicing device 72 to complete the juicing step, the pulp and juice enter the bottom shell 73. Under the action of the filter plate 74, the pulp and juice are separated. The juicing device 72 is fixed on the bottom shell 73, and the discharge channel... The juicing port 71 is installed on the top of the juicing device 72, which is existing technology and will not be described in detail here. The filter plate 74 is inclinedly arranged in the bottom shell 73. The crushing blade assembly 75 is arranged in the discharge port 71. The servo motor 76 is fixed on the side wall of the discharge port 71 and the output end of the servo motor 76 is connected to one end of the crushing blade assembly 75. The bottom shell 73 has a juice outlet 77 and a sealing door 78 connected to it at both ends. The sealing door 78 makes it convenient for the operator to clean the pulp residue in the bottom shell 73 regularly.

[0050] The processing method of the integrated grapefruit juice extraction device provided by the present invention includes the following steps:

[0051] S1. The grapefruit is conveyed by the conveyor belt 1. When the grapefruit moves to the output end of the conveyor belt 1, the drive motor 23 works to make the drive gear 241 and the driven gear 242 rotate. Under the action of the synchronous belt 27 and the two synchronous pulleys 25, the two swing arms 26 rotate relative to each other, and move and limit the grapefruit on the conveyor belt 1 so that it can be stably connected with the semi-circular scoop plate 42, thus completing the automatic feeding step.

[0052] S2. When the pomelo falls into the semi-circular spoon plate 42, the pressing cylinder 64 drives the arc plate 65 connected to its output end to move down and abut against the top of the pomelo. Then, the pushing cylinder 55 drives the rotating motor 56 and the spiral shaft 57 connected to its output end to move up and make the spiral shaft 57 pass through the middle of the pomelo for positioning, completing the automatic positioning step before peeling the pomelo.

[0053] S3. The peeling blade 83 connected to its output end is driven to move by the telescopic cylinder 82, so that the peeling blade 83 comes into contact with the outside of the pomelo. Then, the rotating motor 56 drives the pomelo on the spiral shaft 57 to rotate, thus completing the automatic peeling step of the pomelo.

[0054] S4. After the grapefruit is peeled, the cylinder 52 drives the scraper 51 connected to its output end to pass through the channel 422. The stepper motor 44 drives the rotating gear 45 connected to its output end to rotate, which drives the toothed ring 43 meshing with the rotating gear 45 and the semi-circular spoon plate 42 connected to the toothed ring 43 to rotate synchronously. Then the grapefruit peel located in the semi-circular spoon plate 42 is automatically discharged from multiple peeling holes 421 and enters the guide plate 53, completing the automatic separation of grapefruit pulp and peel and the automatic cleaning of the semi-circular spoon plate 42.

[0055] S5. Driven by the second lead screw slide 661, the connecting frame 662 and the clamping air clamp 663 connected to its moving end are moved to the peeled pomelo. The clamping air clamp 663 clamps the pomelo, the top cylinder 55 drives the spiral shaft 57 to reset, and under the drive of the second lead screw slide 661, the pomelo is transferred and falls into the discharge port 71, completing the automatic transfer step of the pomelo.

[0056] S6. The servo motor 76 drives the crushing blade assembly 75 to rotate, completing the automatic crushing step before juicing the grapefruit. When the crushed grapefruit enters the juicing device 72 to complete the juicing step, the pulp and juice enter the bottom shell 73. Under the action of the filter plate 74, the pulp and juice are separated, and the juice outlet 77 completes the juice discharge step.

[0057] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A grapefruit integrated juicing device, characterized in that: The system includes a conveyor belt (1), a churning mechanism (2), a support base (3), a supporting mechanism (4), a cleaning mechanism (5), a moving mechanism (6), and a juicing mechanism (7). The support base (3) is arranged in a straight line with the conveyor belt (1), and one end of the support base (3) extends below the output end of the conveyor belt (1). The churning mechanism (2) is installed near the output end of the conveyor belt (1). The supporting mechanism (4) is installed on the support base (3) and is connected to the conveyor belt (1). The cleaning mechanism (5) is installed on the support base (3) and cooperates with the supporting mechanism (4). A peeling mechanism (8) for peeling grapefruit is provided on one side of the frame (3). The moving mechanism (6) is installed on the top of the supporting base frame (3). The juicing mechanism (7) is located at the inner bottom of the supporting base frame (3). The supporting mechanism (4) includes a bearing plate (41), a semi-circular spoon plate (42), a toothed ring (43), a stepper motor (44), and a rotating gear (45). The bearing plate (41) is horizontally fixed inside the supporting base frame (3). The semi-circular spoon plate (42) is rotatably installed on the bearing plate (41). The toothed ring (43) is fixed on the outer wall of the semi-circular spoon plate (42) and the toothed ring (43) is fixed on the outer wall of the semi-circular spoon plate (42). The stepper motor (44) meshes with the rotating gear (45), and the output end of the stepper motor (44) is connected to the rotating gear (45). The semi-arc scoop plate (42) is provided with multiple peeling holes (421). The cleaning mechanism (5) includes a scraper (51), a push cylinder (52), a guide plate (53), a U-shaped plate (54), a top cylinder (55), a rotating motor (56), and a spiral shaft (57). The semi-arc scoop plate (42) is provided with a channel (422) for the scraper (51) to pass through. The push cylinder (52) is installed on the gantry. The side wall of the cover plate (61) and the output end of the push cylinder (52) are connected to the scraper plate (51). The guide plate (53) is installed on the support base (3) and located directly below the semi-arc spoon plate (42). The U-shaped plate (54) is fixed to the bottom of the guide plate (53). The push cylinder (55) is fixed on the U-shaped plate (54) and the output end of the push cylinder (55) is connected to the rotary motor (56). The output end of the rotary motor (56) is connected to the bottom end of the spiral shaft (57). The semi-arc spoon plate (42) is provided with a through hole (423) for the spiral shaft (57) to pass through.

2. The integrated grapefruit juicing device according to claim 1, characterized in that: The actuation mechanism (2) includes a side plate (21), a side bracket (22), a drive motor (23), a steering assembly (24), two synchronous pulleys (25) and two swing arms (26). The side plate (21) and the side bracket (22) are respectively installed on both sides of the conveyor belt (1). The two swing arms (26) are respectively installed on the side plate (21) and the side bracket (22). The drive motor (23) is fixed to the bottom of the side bracket (22) and the output end of the drive motor (23) is connected to the steering assembly (24). The two synchronous pulleys (25) are respectively connected to one swing arm (26) and the output end of the drive motor (23). The steering assembly (24) is driven by the other swing arm (26). The two synchronous pulleys (25) are fitted with a synchronous belt (27).

3. The integrated grapefruit juicing device according to claim 2, characterized in that: The steering assembly (24) includes a drive gear (241) and a driven gear (242). The drive gear (241) is connected to the output end of a drive motor (23), and the driven gear (242) is connected to the rear end of a swing arm (26). The drive gear (241) and the driven gear (242) mesh with each other.

4. The integrated grapefruit juicing device according to claim 1, characterized in that: The moving mechanism (6) includes a gantry cover plate (61), a first lead screw slide (62), a fixed frame (63), a pressing cylinder (64), an arc plate (65), and a material transfer assembly (66). The gantry cover plate (61) is installed on the top of the support base frame (3). The first lead screw slide (62) is installed on an inner side wall of the gantry cover plate (61). The fixed frame (63) is fixed on the moving end of the first lead screw slide (62). The pressing cylinder (64) is installed on the fixed frame (63), and the output end of the pressing cylinder (64) is connected to the arc plate (65).

5. The integrated grapefruit juicing device according to claim 4, characterized in that: The material transfer assembly (66) includes a second lead screw slide (661), a connecting frame (662), and a clamping pneumatic clamp (663). The second lead screw slide (661) is installed on the other inner side wall of the gantry cover plate (61). The connecting frame (662) is fixed on the moving end of the second lead screw slide (661). The clamping pneumatic clamp (663) is horizontally fixed at the bottom of the connecting frame (662).

6. The integrated grapefruit juicing device according to claim 1, characterized in that: The peeling mechanism (8) includes a base plate (81), a telescopic cylinder (82), and a peeling knife (83). The base plate (81) is fixed on the outer wall of the gantry cover plate (61), and the telescopic cylinder (82) is fixed on the base plate (81) and the output end of the telescopic cylinder (82) is connected to the peeling knife (83).

7. The integrated grapefruit juicing device according to claim 1, characterized in that: The juicing mechanism (7) includes a discharge port (71), a juicing device (72), a bottom shell (73), a filter plate (74), a crushing blade assembly (75), and a servo motor (76). The juicing device (72) is fixed on the bottom shell (73). The discharge port (71) is installed on the top of the juicing device (72). The filter plate (74) is inclined inside the bottom shell (73). The crushing blade assembly (75) is installed inside the discharge port (71). The servo motor (76) is fixed on the side wall of the discharge port (71), and the output end of the servo motor (76) is connected to one end of the crushing blade assembly (75). The bottom shell (73) has a juice outlet (77) and a sealing door (78) connected to it at both ends.

8. The processing method of a grapefruit integrated juicing device according to claims 1-7, characterized in that: Includes the following steps, S1. The grapefruit is conveyed by the conveyor belt (1). When the grapefruit moves to the output end of the conveyor belt (1), the drive motor (23) is used to make the drive gear (241) and driven gear (242) rotate. Under the action of the synchronous belt (27) and two synchronous pulleys (25), the two swing arms (26) are driven to rotate relative to each other, and the grapefruit located on the conveyor belt (1) is moved and limited, so that it is stably connected with the semi-arc scoop plate (42) to complete the automatic feeding step. S2. When the pomelo falls into the semi-circular spoon plate (42), the pressing cylinder (64) drives the arc plate (65) connected to its output end to move down and abut against the top of the pomelo. Then, the pushing cylinder (55) drives the rotating motor (56) and the spiral shaft (57) connected to its output end to move up and make the spiral shaft (57) pass through the middle of the pomelo to position it, thus completing the automatic positioning step before peeling the pomelo. S3. The peeling blade (83) connected to its output end is driven to move by the telescopic cylinder (82) so that the peeling blade (83) comes into contact with the outside of the pomelo. Then, the rotating motor (56) drives the pomelo on the spiral shaft (57) to rotate, thus completing the automatic peeling step of the pomelo. S4. After the grapefruit peeling is completed, the cylinder (52) is pushed to drive the scraper (51) connected to its output end to pass through the channel (422). The stepper motor (44) drives the rotating gear (45) connected to its output end to rotate, which drives the toothed ring (43) meshing with the rotating gear (45) and the semi-circular spoon plate (42) connected to the toothed ring (43) to rotate synchronously. Then the grapefruit peel located in the semi-circular spoon plate (42) is automatically discharged from multiple peeling holes (421) and enters the guide plate (53), completing the automatic separation of grapefruit pulp and peel and the automatic cleaning of the semi-circular spoon plate (42). S5. Driven by the second screw slide (661), the connecting frame (662) and the clamping air clamp (663) connected to its moving end are moved to the peeled pomelo. The clamping air clamp (663) clamps the pomelo, and the top cylinder (55) drives the spiral shaft (57) to reset. Driven by the second screw slide (661), the pomelo is transferred to the material drop channel (71) to complete the automatic transfer step of the pomelo. S6. The servo motor (76) drives the crushing blade assembly (75) to rotate, completing the automatic crushing step before juicing the grapefruit. When the crushed grapefruit enters the juicing device (72) to complete the juicing step, the pulp residue and juice enter the bottom shell (73). Under the action of the filter plate (74), the residue and liquid are separated, and the juice outlet (77) completes the juice discharge step.

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