Integrated die-casting forming device and method for automobile structural member
By designing an integrated die-casting molding device for automotive structural parts, consisting of components such as a base frame, conveyor belt, fixed plate, and moving template, the device automates the feeding, mold closing, material injection, and demolding processes. This solves the production cost and efficiency problems caused by robotic grippers, and improves production efficiency and safety.
Patent Information
- Application Number
- CN202211248845.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-12
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2042-10-12
AI Technical Summary
Existing integrated die-casting molding equipment for automotive structural components requires robotic arms to handle materials during unloading, which increases production costs and wastes production efficiency.
The design incorporates components such as a base frame, conveyor belt, fixed plate, moving template, mold, connecting column, hydraulic telescopic rod, receiving plate, and hinge plate to automate the feeding, mold closing, material injection, demolding, and unloading processes, eliminating the need for robotic arms.
It improved production efficiency, reduced the wasted time of robotic gripping, ensured the continuity and safety of production, and improved product quality and production efficiency.
Smart Images

Figure CN116274950B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of die casting technology, and more particularly to an integrated die casting apparatus and method for automotive structural components. Background Technology
[0002] Die casting is a metal casting process characterized by applying high pressure to molten metal within a mold cavity. The molds are typically made of high-strength alloys. The process is somewhat similar to injection molding. Due to the high cost of casting equipment and molds, die casting is generally only used for mass production of large quantities of products. Manufacturing die-cast parts is relatively easy, generally requiring only four main steps with minimal incremental cost per component. Die casting is particularly suitable for manufacturing large quantities of small to medium-sized castings, making it one of the most widely used casting processes. Compared to other casting technologies, die casting produces smoother surfaces and exhibits greater dimensional consistency.
[0003] Existing die-casting molding equipment for integrated automotive structural components requires a robotic arm to grip the material during unloading. This not only increases production costs, but also wastes production efficiency during the robotic arm's movement and gripping process. Therefore, it is urgent to solve this problem. Summary of the Invention
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an integrated die-casting molding apparatus and method for automotive structural components.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An integrated die-casting molding device for automotive structural components includes a base frame and a conveyor belt. A first fixed plate and a second fixed plate are vertically mounted at both ends of the top of the base frame, and a fixed template is vertically mounted at the center of the top of the base frame. A movable template slides between the first fixed plate and the fixed template and is vertically positioned. A first moving mechanism for moving the movable template is provided on one side of the first fixed plate. Molds are mounted on the opposite sides of the movable template and the fixed template. The conveyor belt is horizontally positioned inside the base frame, with both ends passing through the base frame. An automotive structural component receiving mechanism is provided on one side of the conveyor belt. A raw material unloading and feeding mechanism is provided between the fixed template and the second fixed plate.
[0007] The use of a metering hopper and receiving plate enables rapid feeding and product retrieval, which helps improve the efficiency of die casting.
[0008] As a further technical solution of the present invention, four connecting columns are horizontally installed on one side of the first fixed plate, and the other four ends of the four connecting columns are respectively installed on the four ends of one side of the fixed template, and the surfaces of the four connecting columns slide inside the four ends of the moving template.
[0009] Through the arrangement of the connecting column, the stability of the movable die plate movement is ensured, and the safety of the equipment use and the continuity of the die casting are improved.
[0010] As a further technical scheme of the present application, the first moving mechanism comprises a top plate, the top plate slides between the first fixed plate and the movable die plate, a plurality of top rods are horizontally installed on the side of the top plate close to the movable die plate and are uniformly distributed, the plurality of top rods all pass through the movable die plate, a first hydraulic telescopic rod is horizontally installed on one side of the first fixed plate, the output shaft of the first hydraulic telescopic rod passes through the top plate and is installed at the center of one side of the movable die plate, and a third hydraulic telescopic rod is horizontally installed at each end of one side of the movable die plate, and the output shaft of each third hydraulic telescopic rod is installed at one side of the top plate.
[0011] Through the arrangement of the first moving mechanism, the die-cast product can be ejected after the mold is opened, so that the die-cast product can be quickly demolded, and the situation of needing a mechanical hand to clamp is avoided.
[0012] As a further technical scheme of the present application, the raw material feeding and feeding mechanism comprises a feeding pipe and a material box, the feeding pipe is horizontally installed on one side of the fixed die plate and passes through the fixed die plate, a second hydraulic telescopic rod is horizontally installed on one side of the second fixed plate, a piston slides in the feeding pipe, the output shaft of the second hydraulic telescopic rod is installed at the center of one side of the piston, and a hopper is vertically connected to the top of the feeding pipe.
[0013] Through the raw material feeding and feeding mechanism, after quantitative feeding, the molten liquid is injected into the mold after the mold is closed by the piston, without the situation of manually pouring the molten liquid or using a mechanical hand to pour the molten liquid.
[0014] As a further technical scheme of the present application, the material box is vertically arranged above the feeding pipe, an L-shaped support plate is fixedly connected to each of a pair of symmetrical side surfaces of the material box, the vertical edges of the two L-shaped support plates are installed at the top of the chassis, a quantitative barrel is arranged between the material box and the hopper, a second communication pipe is installed between the quantitative barrel and the material box, a first communication pipe is connected to the bottom of the quantitative barrel, a first ultra-high temperature valve and a second ultra-high temperature valve are respectively arranged on the first communication pipe and the second communication pipe, and the end of the first communication pipe is located inside the top end of the hopper.
[0015] As a further technical scheme of the present application, the automobile structure part receiving mechanism comprises a receiving plate, the receiving plate is horizontally arranged above the conveying belt, a hinge plate is hingedly connected to each of a pair of symmetrical side surfaces of the receiving plate, a first telescopic rod is vertically installed at the center of one side of the top of the conveying belt, the telescopic end of the first telescopic rod is installed at one end of the bottom of the receiving plate, a hinge rod is hingedly connected to the center of one end of the receiving plate, the other end of the hinge rod is hingedly connected to the center of the bottom of the movable die plate, and a second moving mechanism for moving the hinge plate is arranged at each of the two ends of one side of the receiving plate.
[0016] Through the setting of the automobile structural part receiving mechanism, the product can be demolded by the top plate and the ejector rod after the mold is opened, and through the setting of the receiving plate, the situation that the product directly falls from a high place to damage the conveying belt is prevented, and the service life of the equipment is effectively protected.
[0017] As a further technical solution of the application, the second moving mechanism comprises a movable plate, which rotates on one side of the conveying belt, a spring rod is installed at the top end of the movable plate, and a round convex is installed at the top end of the spring rod, an L-shaped column is installed at one end of the bottom of the receiving plate, and the top end of the horizontal side of the L-shaped column abuts against the side surface of the movable plate.
[0018] The application discloses an automobile structural part integrated die-casting forming method, which comprises the following steps.
[0019] S1: first, the movable mold plate is moved by the first hydraulic telescopic rod to drive the mold installed thereon to be combined with the mold on the fixed mold plate, and the movable mold plate drives the hinge rod to move when moving and can drive the receiving plate to move downward, when the two molds are combined, the two round convexes are not in contact with the hinge plate, and the two hinge plates are inclined under the action of their own gravity;
[0020] S2: the molten metal in the tank is introduced into the quantitative barrel by closing the first ultrahigh temperature valve and opening the second ultrahigh temperature valve, then the molten metal in the quantitative barrel is introduced into the feeding pipe through the hopper by closing the second ultrahigh temperature valve and opening the first ultrahigh temperature valve, and finally the molten metal is injected into the two molds by moving the piston driven by the second hydraulic telescopic rod;
[0021] S3: after the molten metal between the two molds is formed, the movable mold plate is opened by the first hydraulic telescopic rod, the hinge rod is moved by the movable mold plate, the receiving plate is moved by the hinge rod, the L-shaped column is moved by the receiving plate, the two movable plates are moved by the two L-shaped columns, the two spring rods are moved by the two movable plates, and the two round convexes are moved by the two spring rods, so that the hinge plate can be lifted, and the product in the mold can be ejected and dropped onto the receiving plate by moving the top plate driven by the third hydraulic telescopic rod;
[0022] S4: finally, the above steps are repeated, and when the receiving plate has products, the hinge plate is inclined to make the products on the receiving plate slide onto the conveying belt and be conveyed to the placement area.
[0023] The application has the following beneficial effects:
[0024] 1. The automobile structural part integrated die-casting forming device and method, through the setting of the tank, the first ultrahigh temperature valve, the second ultrahigh temperature valve and the quantitative barrel, the molten metal can be quantitatively discharged during die casting, the situations that the molten metal is too much to cause burrs or too little to cause material shortage of the product are avoided, and the quality of the automobile structural part production is improved.
[0025] 2. The integrated die-casting forming device and method for automobile structural parts, by setting the receiving plate and the hinged plate, the product and the mold are directly demolded by the top plate and the top rod when the mold is opened, and the demolded product directly falls on the receiving plate, without the case of wasting time by taking the mechanical hand to clamp, in addition, by setting the L-shaped column, the movable plate, the spring rod and the round convex after the mold is closed, the hinged plate can be inclined, the product on the receiving plate is conveniently slid to the conveying belt, so that the blanking is completed, without other operations, and the efficiency of the automobile structural part production is improved.
[0026] 3. The integrated die-casting forming device and method for automobile structural parts, by the way of adding raw materials through the quantitative barrel, compared with the existing mechanical hand adding, it is more convenient and fast, the production efficiency of the automobile structural parts is further improved, and the molten liquid is also stable. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is a structural schematic view of the integrated die-casting forming device and method for automobile structural parts according to the application;
[0028] Figure 2 It is a cross-sectional view of the feeding pipe of the integrated die-casting forming device and method for automobile structural parts according to the application;
[0029] Figure 3 It is a schematic view of the internal structure of the chassis of the integrated die-casting forming device and method for automobile structural parts according to the application;
[0030] Figure 4 It is a schematic view of the conveying belt and the connecting structure thereof of the integrated die-casting forming device and method for automobile structural parts according to the application;
[0031] Figure 5 It is a schematic view of the receiving plate and the hinged plate of the integrated die-casting forming device and method for automobile structural parts according to the application;
[0032] Figure 6 It is a schematic view of the connecting structure of the quantitative barrel of the integrated die-casting forming device and method for automobile structural parts according to the application.
[0033] In the figure: 1, chassis; 2, first fixed plate; 3, fixed mold plate; 4, second fixed plate; 5, connecting column; 6, movable mold plate; 7, first hydraulic telescopic rod; 8, conveying belt; 9, material box; 10, L-shaped support plate; 11, second hydraulic telescopic rod; 12, hopper; 13, feeding pipe; 14, piston; 15, receiving plate; 16, hinged rod; 17, quantitative barrel; 18, first ultrahigh temperature valve; 19, hinged plate; 20, top plate; 21, top rod; 22, third hydraulic telescopic rod; 23, movable plate; 24, first telescopic rod; 25, L-shaped column; 26, spring rod; 27, round convex; 28, second ultrahigh temperature valve. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application.
[0035] With reference to Figures 1-6 , the automobile structural part integrated die casting device comprises a base frame 1 and a conveying belt 8, the top of the base frame 1 is vertically provided with a first fixed plate 2 and a second fixed plate 4 at both ends, respectively, and a fixed mold plate 3 is vertically provided at the center of the top of the base frame 1, a movable mold plate 6 is slidably arranged between the first fixed plate 2 and the fixed mold plate 3 and is vertically arranged, a first moving mechanism is arranged on one side of the first fixed plate 2 and is used to move the movable mold plate 6, a mold is arranged on the opposite side of the movable mold plate 6 and the fixed mold plate 3, the conveying belt 8 is horizontally arranged in the base frame 1, the conveying belt 8 passes through the base frame 1 at both ends, and an automobile structural part receiving mechanism is arranged on one side of the conveying belt 8, a raw material feeding and feeding mechanism is arranged between the fixed mold plate 3 and the second fixed plate 4, four connecting columns 5 are horizontally arranged at four ends of one side of the first fixed plate 2, and the other four ends of the four connecting columns 5 are respectively arranged on four ends of one side of the fixed mold plate 3, the surfaces of the four connecting columns 5 are respectively slidably arranged in the four ends of the movable mold plate 6, through the arrangement of the device, the feeding speed and the product taking speed are fast, which helps to improve the die casting efficiency, through the arrangement of the connecting columns 5, the stability of the movement of the movable mold plate 6 is ensured, and the safety of the use of the device and the continuity of the die casting are improved.
[0036] With reference to Figure 1 and Figure 2 In a preferred embodiment, the first moving mechanism comprises a top plate 20, the top plate 20 is slidably arranged between the first fixed plate 2 and the movable mold plate 6, a plurality of top rods 21 are horizontally arranged on one side of the movable mold plate 6 and are uniformly distributed, the plurality of top rods 21 pass through the movable mold plate 6, a first hydraulic telescopic rod 7 is horizontally arranged on one side of the first fixed plate 2, the output shaft of the first hydraulic telescopic rod 7 passes through the top plate 20 and is arranged at the center of one side of the movable mold plate 6, and a third hydraulic telescopic rod 22 is horizontally arranged at both ends of one side of the movable mold plate 6, the output shaft of each third hydraulic telescopic rod 22 is arranged on one side of the top plate 20, through the arrangement of the first moving mechanism, the die casting product can be ejected after the mold is opened, so that the die casting product can be quickly demolded, and the situation that the die casting product needs to be gripped by a mechanical hand is avoided.
[0037] With reference to Figure 1 and Figure 3In one preferred embodiment, the raw material discharging and feeding mechanism comprises a feeding pipe 13 and a tank 9, the tank 9 is internally provided with an existing mature heating mechanism, the feeding pipe 13 is horizontally arranged on one side of the fixed mold plate 3 and penetrates through the fixed mold plate 3, one side of the second fixed plate 4 is horizontally provided with a second hydraulic telescopic rod 11, the piston 14 is slidably arranged in the feeding pipe 13, the output shaft of the second hydraulic telescopic rod 11 is arranged at the center of one side of the piston 14, the feeding pipe 13 is vertically connected with a hopper 12 at the top, the tank 9 is vertically arranged above the feeding pipe 13, and the tank 9 is fixedly connected with a pair of L-shaped supporting plates 10 on a pair of symmetrical sides, the vertical edges of the two L-shaped supporting plates 10 are arranged at the top of the base frame 1, and a quantitative barrel 17 is arranged between the tank 9 and the hopper 12, a second connecting pipe is arranged between the quantitative barrel 17 and the tank 9, a first connecting pipe is connected with the bottom of the quantitative barrel 17, and a first ultrahigh temperature valve and a second ultrahigh temperature valve are arranged on the first connecting pipe and the second connecting pipe respectively, and the end of the first connecting pipe is arranged in the top of the hopper 12.
[0038] With reference to Figure 5 And Figure 6 In one preferred embodiment, the automobile structural part receiving mechanism comprises a receiving plate 15, and the receiving plate 15 is horizontally arranged above the conveying belt 8, a hinged plate 19 is hingedly arranged on a pair of symmetrical sides of the receiving plate 15, a first telescopic rod 24 is vertically arranged at the center of one side of the top of the conveying belt 8, the telescopic end of the first telescopic rod 24 is arranged at one end of the bottom of the receiving plate 15, a hinge rod 16 is hingedly arranged at the center of one end of the receiving plate 15, and the other end of the hinge rod 16 is hingedly arranged at the center of the bottom of the movable mold plate 6, and a second moving mechanism for moving the hinged plate 19 is arranged at both ends of one side of the receiving plate 15, and the two second moving mechanisms are symmetrically arranged, through the arrangement of the automobile structural part receiving mechanism, the product can be demolded by the top plate 20 and the top rod 21 after the mold is opened, and through the arrangement of the receiving plate 15, the situation that the product directly falls from a high place and damages the conveying belt 8 is prevented, and the service life of the equipment is effectively protected.
[0039] With reference to Figure 4 And Figure 2 In one preferred embodiment, the second moving mechanism comprises a movable plate 23, and the movable plate 23 is rotatably arranged at one side of the conveying belt 8, a spring rod 26 is arranged at the top end of the movable plate 23, a round convex 27 is arranged at the top end of the spring rod 26, an L-shaped column 25 is arranged at one end of the bottom of the receiving plate 15, and the top end of the horizontal edge of the L-shaped column 25 and the side surface of the movable plate 23 are in abutment.
[0040] The automobile structural part integrated die-casting forming method comprises the following steps:
[0041] S1: First, the first hydraulic telescopic rod 1 moves the movable die plate 6 and the mold installed thereon to make it close with the mold on the fixed die plate 3, and the movable die plate 6 moves the hinged rod 16 and can move the receiving plate 15 downward, and when the two molds are closed, the two round protrusions 27 and the hinged plate 19 are not in contact, so the two hinged plates 19 are inclined under the action of their own gravity;
[0042] S2: After the first super-high-temperature valve 18 is closed and the second super-high-temperature valve 28 is opened, the molten metal in the tank 9 enters the inside of the quantitative barrel 17, then the second super-high-temperature valve 28 is closed and the first super-high-temperature valve 18 is opened, so that the molten metal in the quantitative barrel 17 enters the inside of the feeding pipe 13 through the hopper 12, and finally the second hydraulic telescopic rod 11 drives the piston 14 to move to inject the molten metal into the two molds;
[0043] S3: After the molten metal between the two molds is formed, the first hydraulic telescopic rod 7 opens the movable die plate 6, and the movable die plate 6 moves the hinged rod 16, the hinged rod 16 moves the receiving plate 15, the receiving plate 15 moves the L-shaped column 25, the two L-shaped columns 25 move the two movable plates 23, the two movable plates 23 move the two spring rods 26, and the two spring rods 26 move the two round protrusions 27 to lift the hinged plate 19, and then the third hydraulic telescopic rod 22 drives the top plate 20 and the top plate 21 to move, so that the product in the mold can be pushed out and fall onto the receiving plate 15;
[0044] S4: Finally, the above steps are repeated, and when the receiving plate 15 has products, the hinged plate 19 is inclined to make the products on the receiving plate 15 slide onto the conveyor belt 8 and be conveyed to the placement area.
[0045] The traditional die casting process mainly consists of four steps, or high-pressure die casting. The four steps include mold preparation, filling, injection, and shakeout, which are also the basis of various modified die casting processes. In the preparation process, a lubricant needs to be sprayed into the mold cavity, which can help control the temperature of the mold and also help the casting to be demolded. Then the mold can be closed, and the molten metal is injected into the mold under high pressure, which is about 10 to 175 megapascals. When the molten metal is filled, the pressure is maintained until the casting solidifies. Then the ejector rod pushes out all the castings, and since there may be multiple mold cavities in one mold, multiple castings may be produced in each casting process. The shakeout process separates the residues, including the mold gate, runner, sprue, and flash. This process is usually completed by extruding the casting through a special trimming mold. Other shakeout methods include sawing and grinding. If the sprue is brittle, the casting can be directly dropped, which can save labor. The excess mold gate can be reused after melting. The usual yield is about 67%.
[0046] The working principle of the embodiment is as follows: in actual use, first, the first hydraulic telescopic rod 7 is used to move the movable die plate 6 and the mold installed thereon, so that the mold is combined with the mold on the fixed die plate 3, and the movable die plate 6 moves the hinged rod 16 and can move the bearing plate 15 downward, when the two molds are combined, the two round protrusions 27 and the hinged plate 19 are not in contact (because the movable plate 23 deviates to the direction of the bearing plate 15 when the mold is closed, so that the round protrusion 27 and the hinged plate 19 are not in contact, when the mold is opened, the L-shaped column 25 has a force on the movable plate 23, so that the round protrusion 27 re-contacts the hinged plate 19), the two hinged plates 19 are inclined under the action of their own gravity, the first super-high-temperature valve 18 is closed and the second super-high-temperature valve 28 is opened, so that the molten metal in the tank 9 enters the internal of the quantitative barrel 17, then the second super-high-temperature valve 28 is closed and the first super-high-temperature valve 18 is opened, so that the molten metal in the quantitative barrel 17 enters the internal of the feeding pipe 13 through the hopper 12, finally, the second hydraulic telescopic rod 11 drives the piston 14 to move to inject the molten metal into the two molds, after the molten metal between the two molds is formed, the movable die plate 6 is opened through the first hydraulic telescopic rod 7, the movable die plate 6 moves to drive the hinged rod 16 to move, the hinged rod 16 moves to drive the bearing plate 15 to move, the bearing plate 15 moves to drive the L-shaped column 25 to move, the two L-shaped columns 25 move to drive the two movable plates 23 to move (under the action of the gravity of the hinged plate 19), the two movable plates 23 move to drive the two spring rods 26 to move, the two spring rods 26 move to drive the two round protrusions 27 to move, so that the hinged plate 19 can be lifted, the top plate 20 and the top plate 21 are moved through the third hydraulic telescopic rod 22, so that the products in the mold can be pushed out and fall on the bearing plate 15, finally, the above steps are repeated, and when there are products on the bearing plate 15, the hinged plate 19 is inclined to make the products on the bearing plate 15 slide to the conveying belt 8 and be conveyed to the placement area.
[0047] The basic principle and main features of the present application are shown and described above, and the advantages of the present application are also shown and described above, it is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or essential characteristics of the present application, therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application, any reference signs in the claims should not be regarded as limiting the claims.
[0048] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature described. The specification can include implicit combinations of explicitly mentioned features and / or explicit combinations of implicitely mentioned features. Each embodiment depends on the explicit combinations of features and / or the implicit combinations of features made specifically within that embodiment, and each such embodiment can be combined with every other such embodiment to create further embodiments.
Claims
1. An integrated die-casting forming device for automobile structural parts, comprising a base frame (1) and a conveyor belt (8), characterized in that, The bottom frame (1) top two ends are vertically installed with first fixed plate (2) and second fixed plate (4) respectively, and the bottom frame (1) top center is vertically installed with fixed template (3), the first fixed plate (2) and fixed template (3) between sliding have movable template (6) and are vertically arranged, and the first fixed plate (2) one side is equipped with the first moving mechanism for moving movable template (6), the movable template (6) and fixed template (3) opposite side are all installed with mould, and the conveying belt (8) horizontal arrangement is in the bottom frame (1) inside, the conveying belt (8) both ends all pass through the bottom frame (1), and the conveying belt (8) one side is equipped with automobile structure piece receiving mechanism, the fixed template (3) and second fixed plate (4) between are equipped with raw material blanking and feeding mechanism; The first fixed plate (2) one side four ends are all horizontally installed with connecting column (5), and the other four ends of the four connecting columns (5) are installed on the four ends of the fixed template (3) one side respectively, and the surfaces of the four connecting columns (5) are respectively slid in the four ends of the movable template (6) inside. The first moving mechanism includes a top plate (20), and the top plate (20) is slid between the first fixed plate (2) and the movable template (6), and a plurality of top rods (21) are evenly distributed and horizontally installed on one side of the top plate (20) close to the movable template (6), and the plurality of top rods (21) all pass through the movable template (6), and a first hydraulic telescopic rod (7) is horizontally installed on one side of the first fixed plate (2), an output shaft of the first hydraulic telescopic rod (7) passes through the top plate (20) and is installed at the center of one side of the movable template (6), and a third hydraulic telescopic rod (22) is horizontally installed at both ends of one side of the movable template (6), and the output shaft of each third hydraulic telescopic rod (22) is installed on one side of the top plate (20); The raw material blanking and feeding mechanism includes a feeding pipe (13) and a material box (9), and the feeding pipe (13) is horizontally installed on one side of the fixed template (3) and passes through the fixed template (3), a second hydraulic telescopic rod (11) is horizontally installed on one side of the second fixed plate (4), and a piston (14) is slid in the feeding pipe (13), and an output shaft of the second hydraulic telescopic rod (11) is installed at the center of one side of the piston (14), and a hopper (12) is vertically communicated on the top of the feeding pipe (13); The material box (9) is vertically arranged above the feeding pipe (13), and one pair of symmetrical sides of the material box (9) are fixedly connected with L-shaped supporting plates (10), and the vertical edges of the two L-shaped supporting plates (10) are installed on the top of the bottom frame (1), and a quantitative barrel (17) is arranged between the material box (9) and the hopper (12), a second communication pipe is arranged between the quantitative barrel (17) and the material box (9), a first communication pipe is communicated with the bottom of the quantitative barrel (17), and a first ultrahigh temperature valve and a second ultrahigh temperature valve are arranged on the first communication pipe and the second communication pipe respectively, and the end of the first communication pipe is located in the top end of the hopper (12). The automobile structural part bearing mechanism comprises a bearing plate (15), and the bearing plate (15) is horizontally arranged above the conveying belt (8), one pair of symmetrical side surfaces of the bearing plate (15) are hingedly provided with hinged plates (19), a first telescopic rod (24) is vertically arranged at the center of one side of the top of the conveying belt (8), the telescopic end of the first telescopic rod (24) is arranged at one end of the bottom of the bearing plate (15), a hinged rod (16) is hingedly arranged at the center of one end of the bearing plate (15), the other end of the hinged rod (16) is hingedly arranged at the center of the bottom of the movable die plate (6), and the bearing plate (15) is provided with second moving mechanisms for moving the hinged plates (19) at two ends of one side of the bearing plate (15), and the two second moving mechanisms are symmetrically arranged; The second moving mechanism comprises a movable plate (23), and the movable plate (23) is rotatably arranged at one side of the conveying belt (8), a spring rod (26) is arranged at the top end of the movable plate (23), and a round convex (27) is arranged at the top end of the spring rod (26), and an L-shaped column (25) is arranged at one end of the bottom of the bearing plate (15), and the top end of the horizontal side of the L-shaped column (25) is abutted against the side surface of the movable plate (23).
2. An integrated die-casting forming method for an automobile structural member, characterized by, The automobile structural part integrated die-casting forming device comprises the following steps: S1: first, the movable die plate (6) is moved by the first hydraulic telescopic rod (7) to drive the mold mounted thereon to be combined with the mold on the fixed die plate (3), and the movable die plate (6) moves to drive the hinged rod (16) to move and enable the bearing plate (15) to move downward, when the two molds are combined, the two round convexes (27) are not in contact with the hinged plates (19), and the two hinged plates (19) are tilted under the action of their own gravity; S2: the first super-high-temperature valve (18) is closed and the second super-high-temperature valve (28) is opened to enable the molten metal in the tank (9) to enter the quantitative barrel (17), then the second super-high-temperature valve (28) is closed and the first super-high-temperature valve (18) is opened, so that the molten metal in the quantitative barrel (17) enters the feeding pipe (13) through the hopper (12), and finally the molten metal is injected into the two molds by driving the piston (14) to move through the second hydraulic telescopic rod (11); S3: after the molten metal between the two molds is formed, the movable die plate (6) is opened by the first hydraulic telescopic rod (7), the movable die plate (6) moves to drive the hinged rod (16) to move, the hinged rod (16) moves to drive the bearing plate (15) to move, the bearing plate (15) moves to drive the L-shaped column (25) to move, the two L-shaped columns (25) move to enable the two movable plates (23) to move, the two movable plates (23) move to drive the two spring rods (26) to move, the two spring rods (26) move to drive the two round convexes (27) to move, so that the hinged plates (19) can be lifted, and the products in the molds are pushed out and fall on the bearing plate (15) by driving the top plate (20) and the top rod (21) to move through the third hydraulic telescopic rod (22). S4: Finally repeat the above steps, and when the receiving plate (15) has products, the hinged plate (19) is tilted to make the products on the receiving plate (15) slide onto the conveying belt (8) to be conveyed to the placing area.
Citation Information
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