A solid dye rapid dissolving device and use method thereof

By designing a rapid dissolving device for solid dyes and using fan-shaped stacking hoppers to form waterfall-like water flow, the problem of floating and difficult-to-dissolve solid dyes is solved, achieving rapid dissolution and efficient dyeing.

CN116289034BActive Publication Date: 2025-01-21ZHEJIANG WEIFENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202310217611.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-08
Publication Date
2025-01-21
Estimated Expiration
2043-03-08

AI Technical Summary

Technical Problem

In the prior art, solid dyes tend to float on the water surface when poured into the dyeing cylinder, making it difficult to mix with water during stirring, low efficiency and waste of materials.

Method used

A device for rapid dissolution of solid dye is designed, including a dyeing tube and a fan-shaped stacking hopper. The supporting plate is deflected by the driving device, and the fan-shaped stacking hopper is lifted upward, and the water in the dyeing tube is dug into the stacking hopper to form a waterfall-like water flow. Quickly dissolves solid stains.

Benefits of technology

It achieves rapid dissolution of solid dyes, improves dyeing efficiency, avoids material waste caused by floating, and improves the efficiency of the dyeing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of textile dyeing. The present invention discloses a solid dye rapid dissolving device and a method for using the same. The problem to be solved by the present invention is that the solid dye is poured into a dyeing drum, and a stirring device mixes the solid dye in the dyeing drum. Although this arrangement can achieve the effect of dissolving the solid dye with the water in the dyeing drum, when the solid dye is poured into the dyeing drum, the solid dye will float on the water surface on the dyeing drum, resulting in a lot of floating solid dyes floating on the water surface for a long time when the solid dye is stirred and unable to mix with water, resulting in a low efficiency of the fusion effect of the solid dye and water. When the solid dye of the present invention falls into the water surface in the fan-shaped accumulation bucket, it can be directly brought into the dyeing drum, and the water flowing out of the fan-shaped accumulation bucket collides with the water in the dyeing drum to rapidly dissolve the solid dye, thereby achieving the effect of rapid dissolution of the solid dye.
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Description

Technical Field

[0001] The invention relates to the field of textile dyeing, in particular to a solid dyeing agent rapid dissolving device and a use method thereof. Background Art

[0002] During the production process, textiles need to be dyed to make them look beautiful. The quality of dyeing directly affects the value of textiles, and the dyeing process is crucial. The dyeing method is to put the textiles into the dyeing equipment and let them penetrate and dye by themselves. The existing method is to put the solid dye in the form of powder or granules into the dyeing cylinder to mix the dyes first, and then dye the textiles after mixing.

[0003] The prior art is to pour the solid dye into the dyeing drum, and then stir and mix the solid dye in the dyeing drum through a stirring device. Although this setting can achieve the effect of dissolving the solid dye and the water in the dyeing drum, the solid dye will float on the water surface on the dyeing drum when it is poured into the dyeing drum, resulting in a lot of floating solid dyes floating on the water surface for a long time when the solid dye is stirred and unable to mix with the water, and the solid dye will also stick to the stirring device, resulting in material waste, resulting in a low efficiency of the fusion effect of the solid dye and water. Summary of the invention

[0004] The purpose of the present invention is to provide a solid dye rapid dissolving device and a method of using the same, so as to solve the problems raised in the above background technology. To achieve the above purpose, the present invention provides the following technical solutions: a solid dye rapid dissolving device, a dyeing cylinder, the dyeing cylinder is horizontally placed on the ground, the outer wall of the dyeing cylinder is provided with openings arranged symmetrically in pairs, and support members are provided in the four openings.

[0005] Preferably, the four groups of support members each include a support rod and a support plate, the support rod being fixedly connected to an opening on the outer wall of the dyeing cylinder, the support plate being rotatably disposed on the support rod, and a fan-shaped stacking bucket being further disposed in the inner wall of the dyeing cylinder, the inner bottom of the fan-shaped stacking bucket being connected to the support plates on the four groups of support members.

[0006] Preferably, the fan-shaped stacking bucket is composed of four groups of tough material plates and four groups of elastic telescopic strips, the four groups of tough material plates are respectively arranged on the support plates of four groups of support members, the four groups of elastic telescopic strips are respectively connected to the left and right adjacent tough material plates, and the middle position of the fan-shaped stacking bucket is a small ring opening.

[0007] Preferably, a driving device for deflecting the support plate to drive the fan-shaped stacking bucket to lift is also provided on the outer wall of the dyeing cylinder, and the driving device includes a driving motor, a driving rod, a driving gear, an outer ring gear and four groups of driving parts. The driving motor is fixedly arranged on the outer wall of the dyeing cylinder, the driving rod is arranged on the main shaft of the driving motor, and the driving rod is rotatably matched with the outer wall of the dyeing cylinder, the driving gear is arranged on the driving rod, an annular groove is opened on the outer wall of the dyeing cylinder, the outer ring gear is arranged in the annular groove of the outer wall of the dyeing cylinder, and the outer ring gear is rotatably matched with the annular groove, the driving gear is meshed with the outer ring gear, and the four groups of driving parts are respectively arranged on the sides of the four groups of openings around the outer wall of the dyeing cylinder.

[0008] Preferably, the four groups of driving parts all include an outer wall frame, a threaded rod, a rotating column, a rotating gear, a lifting block, a sliding block, a lifting frame and a driving frame, the outer wall frame is fixedly arranged on the outer wall of the dyeing drum, the threaded rod is rotatably arranged on the outer wall frame, the rotating column is fixedly arranged at the bottom of the outer wall frame, and the threaded rod is located in the rotating column, the rotating gear is rotatably arranged on the rotating column, and the rotating gear is meshed with the outer ring gear, the inner wall of the rotating gear is provided with a threaded groove matching the threaded rod, the lifting block is arranged at the top of the threaded rod, and the lifting block is slidably matched with the outer wall frame, the outer wall frame is provided with a sliding groove, the outer wall of the sliding block is provided with a pulley, the sliding block is slidably arranged on the outer wall frame through the pulley, the lifting block is in contact with the sliding block, one end of the lifting frame is rotatably arranged on the sliding block, one end of the driving frame is rotatably arranged on the inner wall of the outer wall frame, the other end of the lifting frame is rotatably matched with the other end of the driving frame, the driving frame is provided with a driving tooth, and the supporting plate is provided with a rotating tooth meshed with the driving tooth.

[0009] Preferably, the slide groove on the outer wall frame extends outward with a side arc groove, the sliding block extends outward with a fixed frame, the end of the fixed frame is fixedly connected with a support baffle, the support baffle is concave, a box for loading solid dyes is provided on the support baffle, the outer wall of the box is provided with a discharge channel, and a positioning frame for placing the discharge channel is provided on the top of the dyeing cylinder, and the pulley on the sliding block slides in cooperation with the side arc groove.

[0010] Preferably, a plurality of protrusions are provided at the portion where the side arc groove contacts the pulley, and the plurality of protrusions are all made of elastic material.

[0011] Preferably, the method for using the solid dye rapid dissolving device comprises the following steps:

[0012] S1: When solid dyes need to be put into the dyeing barrel, the driving motor will drive the driving rod to rotate, the driving rod will drive the driving gear to rotate, the driving gear will drive the outer ring gear to rotate in the ring groove on the dyeing barrel, and the driving gear will simultaneously drive the rotating gears on the four sets of driving parts to rotate. The four sets of driving parts are synchronously driven to rotate by the outer ring gear, so that the four sets of driving parts can synchronously pour different solid dyes into the dyeing barrel, so that the operator does not need to put the solid dyes required for dyeing the dyeing barrel one by one, thereby improving the working efficiency of putting solid dyes into the dyeing barrel;

[0013] S2: When the outer ring gear drives the rotating gear to rotate on the rotating column, the rotating gear will drive the threaded rod to rotate. At this time, the threaded rod will move upward on the outer wall frame. When the threaded rod drives the sliding block to move upward on the outer wall frame, the pulley on the sliding block will slide with the slide groove to limit the position. The upward movement of the sliding block will drive one end of the jacking frame to move upward, and the other end of the jacking frame will drive the driving frame to deflect. At this time, the driving teeth on the driving frame will drive the rotating teeth on the support plate to rotate, thereby causing the support plate to deflect upward on the support rod. At this time, the support plates on the four sets of supports will drive the fan-shaped stacking bucket to lift up from the dyeing cylinder. When the fan-shaped stacking bucket is lifted upward, the water in the dyeing cylinder will be dug into the fan-shaped stacking bucket. At this time, the residual water in the dyeing cylinder and the water between the fan-shaped stacking bucket form a drop. At this time, the water in the fan-shaped stacking bucket will flow down from the ring mouth in the fan-shaped stacking bucket to the dyeing cylinder, thereby forming a shape similar to a waterfall. The solid dye is then poured into the fan-shaped accumulating bucket and then quickly brought into the dyeing drum by the water flow at the ring mouth of the fan-shaped accumulating bucket, so that the solid dye can be quickly dissolved in the water in the dyeing drum, thereby achieving the effect of rapid fusion of the solid dye with the water in the dyeing drum. Compared with the prior art, the prior art is to pour the solid dye into the dyeing drum and then stir and mix the solid dye in the dyeing drum through a stirring device. Although the solid dye can be dissolved with the water in the dyeing drum, when the solid dye is poured into the dyeing drum, the solid dye will float on the water surface on the dyeing drum, resulting in a lot of floating solid dyes floating on the water surface for a long time when the solid dye is stirred, and the stirring device will also be stuck with solid dyes, resulting in waste of materials, and the fusion effect of the solid dye and water is low in efficiency.

[0014] S3: When the sliding block drives the lifting frame to continue to lift upward until the pulley on the sliding block contacts the side arc groove on the slide, the pulley will move to the side arc groove. When the pulley moves on the side arc groove, it will drive the fixed frame to move upward from the horizontal state to the inclined state through one end of the lifting frame. The other end of the lifting frame will not drive the driving frame to deflect. After the fixed frame moves up and tilts, it will drive the box to tilt. The unloading channel on the box will be placed on the positioning frame on the top of the dyeing cylinder. At this time, the water in the fan-shaped accumulation bucket flows into the dyeing cylinder in the form of a waterfall. Then, when the solid dye in the box flows from the unloading channel into the water surface in the fan-shaped accumulation bucket, it can be directly brought into the dyeing cylinder. The water flowing out of the fan-shaped accumulation bucket collides with the water in the dyeing cylinder to quickly dissolve the solid dye, thereby achieving the effect of quickly dissolving the solid dye. And through this arrangement, the solid dye is discharged after the water in the fan-shaped stacking bucket and the dyeing cylinder forms a waterfall, thereby preventing a small amount of solid dye from floating on the water surface and being unable to be fully dissolved in time when the water flow does not form a waterfall. The arranged positioning frame supports the discharge channel, and makes the discharge channel discharge the solid dye toward the ring mouth of the fan-shaped stacking bucket, so that the solid dye can move quickly with the water flow when it falls into the fan-shaped stacking bucket. When the box body is tilted, the supporting baffle acts as a windbreak to prevent the wind from blowing away the falling solid dye. In the process of the box body moving upward and tilting, the pulley contacts the side arc groove and contacts the protrusion, and the protrusion causes the fixed frame to shake when it is tilted, thereby preventing the solid dye in the box body from being blocked when discharging.

[0015] S4: When the water in the fan-shaped accumulation bucket is drained, the fan-shaped accumulation bucket will drop into the dyeing drum. When the fan-shaped accumulation bucket drops, the bottom of the fan-shaped accumulation bucket contacts the water in the dyeing drum and stirs the water in the dyeing drum, thereby mixing and stirring the water in the dyeing drum with the solid dye, further improving the dissolution efficiency of the solid dye.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] In the present invention, when solid dyes need to be placed in the dyeing barrel, the driving motor will drive the driving rod to rotate, the driving rod rotation will drive the driving gear rotation, the driving gear rotation will drive the outer ring gear to rotate in the annular groove on the dyeing barrel, the driving gear rotation will simultaneously drive the rotating gears on the four groups of driving parts to rotate, and the four groups of driving parts are synchronously driven to rotate by the outer ring gear, so that the four groups of driving parts can synchronously pour different solid dyes into the dyeing barrel, so that the operator does not need to put the solid dyes required for dyeing the dyeing barrel one by one, thereby improving the work efficiency of putting solid dyes into the dyeing barrel.

[0018] When the outer ring gear drives the rotating gear to rotate on the rotating column, the rotating gear will drive the threaded rod to rotate. At this time, the threaded rod will move upward on the outer wall frame. When the threaded rod drives the sliding block to move upward on the outer wall frame, the pulley on the sliding block will slide and limit with the slide groove. The sliding block moves upward to drive one end of the lifting frame to move upward, and the other end of the lifting frame will drive the driving frame to deflect. At this time, the driving clamping teeth on the driving frame will drive the rotating clamping teeth on the supporting plate to rotate, thereby causing the supporting plate to deflect upward on the supporting rod. At this time, the supporting plates on the four groups of supporting parts will drive the fan-shaped stacking bucket to lift upward from the dyeing cylinder. When the fan-shaped stacking bucket is lifted upward, the water in the dyeing cylinder will be dug into the fan-shaped stacking bucket. At this time, the residual water in the dyeing cylinder and the water between the fan-shaped stacking bucket form a drop. At this time, the water in the fan-shaped stacking bucket will flow down from the ring mouth in the fan-shaped stacking bucket into the dyeing cylinder, thereby forming a waterfall similar to the shape, through this arrangement, the solid dye can be quickly brought into the dyeing cylinder by the water flow at the ring mouth of the fan-shaped stacking bucket after being fed into the fan-shaped stacking bucket, so that the solid dye can be quickly dissolved in the water in the dyeing cylinder, thereby achieving the effect of rapid fusion of the solid dye with the water in the dyeing cylinder. Compared with the prior art, the prior art is to pour the solid dye into the dyeing cylinder and then stir and mix the solid dye in the dyeing cylinder through a stirring device. Although this arrangement can achieve the effect of dissolving the solid dye and the water in the dyeing cylinder, when the solid dye is poured into the dyeing cylinder, the solid dye will float on the water surface on the dyeing cylinder, resulting in a lot of floating solid dyes floating on the water surface for a long time when the solid dye is stirred and cannot be mixed with water, and the stirring device will also be stuck with solid dyes, resulting in material waste, and the fusion effect of the solid dye and water is low in efficiency.

[0019] In the present invention, when the sliding block drives the lifting frame to continue to lift upward until the pulley on the sliding block contacts the side arc groove on the slide groove, the pulley will move to the side arc groove, and when the pulley moves on the side arc groove, it will drive the fixed frame to move upward from the horizontal state to the inclined state through one end of the lifting frame, and the other end of the lifting frame will not drive the driving frame to deflect, and after the fixed frame moves up and tilts, it will drive the box body to tilt, and the unloading channel on the box body will be placed on the positioning frame on the top of the dyeing cylinder. At this time, the water in the fan-shaped accumulation bucket flows into the dyeing cylinder in the form of a waterfall, and then when the solid dye in the box body flows from the unloading channel into the water surface in the fan-shaped accumulation bucket, it can be directly brought into the dyeing cylinder, and the water flowing out of the fan-shaped accumulation bucket collides with the water in the dyeing cylinder to quickly dissolve the solid dye, thereby achieving the effect of quickly dissolving the solid dye. , and through this arrangement, the solid dye is discharged after the water in the fan-shaped stacking bucket and the dyeing cylinder forms a waterfall, thereby avoiding the situation that a small amount of solid dye floats on the water surface and cannot be fully dissolved in time when the water flow does not form a waterfall. The arranged positioning frame supports the discharge channel, and makes the discharge channel direct the solid dye toward the ring mouth of the fan-shaped stacking bucket when discharging the solid dye, so that the solid dye can move quickly with the water flow when falling into the fan-shaped stacking bucket. When the box body is tilted, the supporting baffle forms a windproof effect to prevent the wind from blowing away the falling solid dye. In the process of the box body moving upward and tilting, the pulley contacts the side arc groove and then contacts the protrusion, and the protrusion causes the fixed frame to shake when it is tilted, thereby avoiding the situation that the solid dye in the box body is blocked when discharging.

[0020] In the present invention, when the water in the fan-shaped accumulation bucket is drained away, the fan-shaped accumulation bucket will descend and fall into the dyeing drum. When the fan-shaped accumulation bucket descends, the bottom of the fan-shaped accumulation bucket contacts the water in the dyeing drum and can stir the water in the dyeing drum, thereby mixing and stirring the water in the dyeing drum with the solid dye, and further improving the dissolution efficiency of the solid dye. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0022] Figure 2 The local three-dimensional structure of the present invention is cut away Figure 1 ;

[0023] Figure 3 It is a schematic diagram of the three-dimensional structure of the fan-shaped stacking bucket of the present invention;

[0024] Figure 4 It is a schematic diagram of the local three-dimensional structure of the present invention Figure 1 ;

[0025] Figure 5 It is a schematic diagram of the local three-dimensional structure of the present invention Figure 2 ;

[0026] Figure 6 The local three-dimensional structure of the present invention is cut away Figure 2 ;

[0027] Figure 7 It is a schematic diagram of the local three-dimensional structure of the present invention Figure 3 .

[0028] In the figure: 1. dyeing cylinder; 11. opening; 12. annular groove; 13. positioning frame; 2. supporting member; 21. supporting rod; 22. supporting plate; 221. rotating latch; 3. fan-shaped stacking bucket; 31. tough material plate; 32. elastic telescopic strip; 33. ring mouth; 4. driving device; 41. driving motor; 42. driving rod; 43. driving gear; 44. outer ring gear; 5. driving member; 51. outer wall frame; 52. sliding groove; 521. side arc groove; 522. protrusion; 53. threaded rod; 54. rotating column; 55. rotating gear; 56. lifting block; 57. sliding block; 571. pulley; 58. lifting frame; 59. driving frame; 591. driving latch; 6. fixing frame; 61. supporting baffle; 62. box body; 63. unloading channel. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figures 1 to 7 The present invention provides a technical solution: a solid dye rapid dissolving device, comprising a dyeing cylinder 1, the dyeing cylinder 1 is horizontally placed on the ground, the outer wall of the dyeing cylinder 1 is provided with openings 11 symmetrically arranged in pairs, and support members 2 are provided in the four openings 11.

[0031] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the four groups of support members 2 each include a support rod 21 and a support plate 22, the support rod 21 is fixedly connected to the opening 11 on the outer wall of the dyeing cylinder 1, the support plate 22 is rotatably arranged on the support rod 21, and a fan-shaped stacking bucket 3 is further arranged in the inner wall of the dyeing cylinder 1, and the inner bottom of the fan-shaped stacking bucket 3 is connected to the support plate 22 on the four groups of support members 2;

[0032] The fan-shaped stacking bucket 3 is composed of four groups of tough material plates 31 and four groups of elastic expansion strips 32. The four groups of tough material plates 31 are respectively arranged on the support plates 22 of the four groups of support members 2. The four groups of elastic expansion strips 32 are respectively connected to the left and right adjacent tough material plates 31. The middle position of the fan-shaped stacking bucket 3 is a small ring 33.

[0033] The fan-shaped stacking bucket 3 is composed of a tough material plate 31 and an elastic expansion strip 32, so that the fan-shaped stacking bucket 3 is located in the dyeing cylinder 1 in an expanded state when it is not lifted, and it will shrink when it is lifted, thereby scooping out the water in the dyeing cylinder 1, and when all the solid dyes are located in the dyeing cylinder 1, after the water in the fan-shaped stacking bucket 3 is drained, the fan-shaped stacking bucket 3 will fall into the dyeing cylinder 1, and when the fan-shaped stacking bucket 3 is lowered, the bottom of the fan-shaped stacking bucket 3 contacts the water in the dyeing cylinder 1 and can stir the water in the dyeing cylinder 1, thereby mixing and stirring the water in the dyeing cylinder 1 with the solid dye, further improving the dissolution efficiency of the solid dye.

[0034] In this embodiment, Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, a driving device 4 for deflecting the support plate 22 to drive the fan-shaped stacking bucket 3 to lift is also provided on the outer wall of the dyeing cylinder 1. The driving device 4 includes a driving motor 41, a driving rod 42, a driving gear 43, an outer ring gear 44 and four groups of driving members 5. The driving motor 41 is fixedly arranged on the outer wall of the dyeing cylinder 1, the driving rod 42 is arranged on the main shaft of the driving motor 41, and the driving rod 42 is rotatably matched with the outer wall of the dyeing cylinder 1, the driving gear 43 is arranged on the driving rod 42, an annular groove 12 is opened on the outer wall of the dyeing cylinder 1, the outer ring gear 44 is arranged in the annular groove 12 of the outer wall of the dyeing cylinder 1, and the outer ring gear 44 is rotatably matched with the annular groove 12, the driving gear 43 is meshed with the outer ring gear 44, and the four groups of driving members 5 are respectively arranged on the sides of the four groups of openings 11 around the outer wall of the dyeing cylinder 1;

[0035] When solid dye needs to be put into the dyeing cylinder 1, the driving motor 41 will drive the driving rod 42 to rotate, and the driving rod 42 will drive the driving gear 43 to rotate. The driving gear 43 will drive the outer ring gear 44 to rotate in the annular groove 12 on the dyeing cylinder 1. The rotation of the driving gear 43 will simultaneously drive the rotating gears 55 on the four groups of driving parts 5 to rotate. The four groups of driving parts 5 are driven to rotate synchronously by the outer ring gear 44, so that the four groups of driving parts 5 can synchronously pour different solid dyes into the dyeing cylinder 1, so that the operator does not need to put the solid dyes required for dyeing the dyeing cylinder 1 one by one, thereby improving the work efficiency of putting solid dyes into the dyeing cylinder 1.

[0036] In this embodiment, Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the four groups of driving members 5 each include an outer wall frame 51, a threaded rod 53, a rotating column 54, a rotating gear 55, a lifting block 56, a sliding block 57, a lifting frame 58 and a driving frame 59. The outer wall frame 51 is fixedly arranged on the outer wall of the dyeing cylinder 1, the threaded rod 53 is rotatably arranged on the outer wall frame 51, the rotating column 54 is fixedly arranged at the bottom of the outer wall frame 51, and the threaded rod 53 is located in the rotating column 54, the rotating gear 55 is rotatably arranged on the rotating column 54, and the rotating gear 55 is meshed with the outer ring gear 44, the inner wall of the rotating gear 55 is provided with a thread groove matching the threaded rod 53, and the lifting block 56 is arranged on the threaded rod The top of 53, and the lifting block 56 is slidably matched with the outer wall frame 51, the outer wall frame 51 is provided with a slide groove 52, the outer wall of the sliding block 57 is provided with a pulley 571, the sliding block 57 is slidably set on the outer wall frame 51 through the pulley 571, the lifting block 56 is in contact with the sliding block 57, one end of the lifting frame 58 is rotatably set on the sliding block 57, one end of the driving frame 59 is rotatably set on the inner wall of the outer wall frame 51, the other end of the lifting frame 58 is rotatably matched with the other end of the driving frame 59, the driving frame 59 is provided with a driving tooth 591, and the support plate 22 is provided with a rotating tooth 221 meshing with the driving tooth 591;

[0037] When the outer ring gear 44 drives the rotating gear 55 to rotate on the rotating column 54, the rotating gear 55 will drive the threaded rod 53 to rotate. At this time, the threaded rod 53 will move upward on the outer wall frame 51. When the threaded rod 53 drives the sliding block 57 to move upward on the outer wall frame 51, the pulley 571 on the sliding block 57 will slide and limit with the sliding groove 52. The upward movement of the sliding block 57 will drive one end of the lifting frame 58 to move upward, and the other end of the lifting frame 58 will drive the driving frame 59 to deflect. At this time, the driving frame 59 The driving latch 591 will drive the rotating latch 221 on the support plate 22 to rotate, thereby causing the support plate 22 to deflect upward on the support rod 21. At this time, the support plate 22 on the four sets of support members 2 will drive the fan-shaped accumulation bucket 3 to be lifted upward from the dye cylinder 1. When the fan-shaped accumulation bucket 3 is lifted upward, the water in the dye cylinder 1 will be dug into the fan-shaped accumulation bucket 3. At this time, the residual water in the dye cylinder 1 and the water in the fan-shaped accumulation bucket 3 form a drop. At this time, the water in the fan-shaped accumulation bucket 3 will be discharged from the fan-shaped accumulation bucket 3. The solid dye flows down into the dyeing drum 1 at the ring mouth 33, thereby forming a shape similar to a waterfall. Through this arrangement, the solid dye can be quickly brought into the dyeing drum 1 by the water flow at the ring mouth 33 of the fan-shaped stacking bucket 3 after being discharged into the fan-shaped stacking bucket 3, so that the solid dye can be quickly dissolved in the water in the dyeing drum 1, thereby achieving the effect of rapid fusion of the solid dye with the water in the dyeing drum 1. Compared with the prior art, the prior art is to pour the solid dye into the dyeing drum 1, and then stir and mix the solid dye in the dyeing drum 1 through a stirring device. Although this arrangement can achieve the effect of dissolving the solid dye and the water in the dyeing drum 1, when the solid dye is poured into the dyeing drum 1, the solid dye will float on the water surface on the dyeing drum 1, resulting in a lot of floating solid dyes floating on the water surface for a long time when the solid dye is stirred, and it will cause the stirring device to be stuck with solid dyes, resulting in material waste, and the fusion effect of the solid dye and water is low in efficiency.

[0038] In this embodiment, Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the slide groove 52 on the outer wall frame 51 extends outwardly with a side arc groove 521, the sliding block 57 extends outwardly with a fixing frame 6, the end of the fixing frame 6 is fixedly connected with a support baffle 61, the support baffle 61 is concave, a box body 62 for loading solid dyes is provided on the support baffle 61, the outer wall of the box body 62 is provided with a material discharge channel 63, the top of the dyeing cylinder 1 is provided with a positioning frame 13 for placing the material discharge channel 63, and the pulley 571 on the sliding block 57 is slidably matched with the side arc groove 521;

[0039] A plurality of protrusions 522 are provided at the contacting portion of the side arc groove 521 and the pulley 571, and the plurality of protrusions 522 are all made of elastic material;

[0040] When the sliding block 57 drives the lifting frame 58 to continue to lift upward until the pulley 571 on the sliding block 57 contacts the side arc groove 521 on the slide 52, the pulley 571 will move to the side arc groove 521. When the pulley 571 moves on the side arc groove 521, it will drive the fixing frame 6 to move upward from the horizontal state to the inclined state through one end of the lifting frame 58. The other end of the lifting frame 58 will not drive the driving frame 59 to deflect. After the fixing frame 6 moves up and tilts, it will drive the box body 62 to tilt. The unloading channel 63 on the box body 62 will be placed on the positioning frame 13 at the top of the dyeing drum 1. At this time, the water in the fan-shaped accumulation bucket 3 flows into the dyeing drum 1 in the form of a waterfall. Then, when the solid dye in the box body 62 flows into the water surface in the fan-shaped accumulation bucket 3 from the unloading channel 63, it can be directly brought into the dyeing drum 1. The water flowing out of the fan-shaped accumulation bucket 3 collides with the water in the dyeing drum 1 to quickly dissolve the solid dye, thereby playing a role in dissolving the solid dye. The effect of rapid dissolution is achieved, and the solid dye is discharged after the water in the fan-shaped stacking bucket 3 and the dyeing cylinder 1 forms a waterfall, thereby avoiding the situation that a small amount of solid dye floats on the water surface and cannot be fully dissolved in time when the water flow does not form a waterfall. The positioning frame 13 is provided to support the discharge channel 63, and the discharge channel 63 is directed toward the ring mouth 33 of the fan-shaped stacking bucket 3 when discharging the solid dye, so that the solid dye can move quickly with the water flow when falling into the fan-shaped stacking bucket 3. When the box body 62 is tilted, the support baffle 61 forms a windproof effect to prevent the wind from blowing away the falling solid dye. In the process of the box body 62 moving upward and tilting, the pulley 571 contacts the side arc groove 521 and then contacts the protrusion 522. The protrusion 522 will cause the fixing frame 6 to shake when it is tilted, thereby avoiding the situation that the solid dye in the box body 62 is blocked when discharging.

[0041] The use method and advantages of the present invention: The use method of the solid dye rapid dissolving device, the working process is as follows:

[0042] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 As shown:

[0043] S1: When solid dyes need to be put into the dyeing barrel 1, the driving motor 41 will drive the driving rod 42 to rotate, and the driving rod 42 will drive the driving gear 43 to rotate, and the driving gear 43 will drive the outer ring gear 44 to rotate in the annular groove 12 on the dyeing barrel 1. The rotation of the driving gear 43 will simultaneously drive the rotating gears 55 on the four sets of driving members 5 to rotate, and the four sets of driving members 5 are synchronously driven to rotate by the outer ring gear 44, so that the four sets of driving members 5 can synchronously pour different solid dyes into the dyeing barrel 1, so that the operator does not need to put the solid dyes required for dyeing the dyeing barrel 1 one by one, thereby improving the working efficiency of putting solid dyes into the dyeing barrel 1;

[0044] S2: When the outer ring gear 44 drives the rotating gear 55 to rotate on the rotating column 54, the rotating gear 55 will drive the threaded rod 53 to rotate. At this time, the threaded rod 53 will move upward on the outer wall frame 51. When the threaded rod 53 drives the sliding block 57 to move upward on the outer wall frame 51, the pulley 571 on the sliding block 57 will slide and limit with the sliding groove 52. The upward movement of the sliding block 57 will drive one end of the lifting frame 58 to move upward, and the other end of the lifting frame 58 will drive the driving frame 59 to deflect. At this time, the driving frame 5 The driving latch 591 on the support plate 22 will drive the rotating latch 221 on the support plate 22 to rotate, thereby causing the support plate 22 to deflect upward on the support rod 21. At this time, the support plate 22 on the four sets of support members 2 will drive the fan-shaped accumulation bucket 3 to be lifted upward from the dyeing cylinder 1. When the fan-shaped accumulation bucket 3 is lifted upward, the water in the dyeing cylinder 1 will be dug into the fan-shaped accumulation bucket 3. At this time, the residual water in the dyeing cylinder 1 and the water between the fan-shaped accumulation bucket 3 form a drop. At this time, the water in the fan-shaped accumulation bucket 3 will be discharged from the fan-shaped accumulation bucket 3. The solid dye flows down into the dyeing drum 1 from the ring opening 33 of the fan-shaped accumulation bucket 3, thereby forming a shape similar to a waterfall. Through this arrangement, the solid dye can be quickly brought into the dyeing drum 1 by the water flow at the ring opening 33 of the fan-shaped accumulation bucket 3 after being discharged into the fan-shaped accumulation bucket 3, so that the solid dye can be quickly dissolved in the water in the dyeing drum 1, thereby achieving the effect of the solid dye quickly blending with the water in the dyeing drum 1. Compared with the prior art, the prior art is to pour the solid dye into the dyeing drum 1, and then stir and mix the solid dye in the dyeing drum 1 through a stirring device. Although this arrangement can achieve the effect of dissolving the solid dye and the water in the dyeing drum 1, when the solid dye is poured into the dyeing drum 1, the solid dye will float on the water surface on the dyeing drum 1, resulting in a lot of floating solid dyes floating on the water surface for a long time when the solid dye is stirred, and the solid dye will also be stuck to the stirring device, resulting in material waste, and the fusion effect of the solid dye and water is low in efficiency;

[0045] When the sliding block 57 drives the lifting frame 58 to continue to lift upward until the pulley 571 on the sliding block 57 contacts the side arc groove 521 on the slide 52, the pulley 571 will move to the side arc groove 521. When the pulley 571 moves on the side arc groove 521, it will drive the fixing frame 6 to move upward from the horizontal state to the inclined state through one end of the lifting frame 58. The other end of the lifting frame 58 will not drive the driving frame 59 to deflect. After the fixing frame 6 moves up and tilts, it will drive the box body 62 to tilt. The unloading channel 63 on the box body 62 will be placed on the positioning frame 13 at the top of the dyeing drum 1. At this time, the water in the fan-shaped accumulation bucket 3 flows into the dyeing drum 1 in the form of a waterfall. Then, when the solid dye in the box body 62 flows into the water surface in the fan-shaped accumulation bucket 3 from the unloading channel 63, it can be directly brought into the dyeing drum 1. The water flowing out of the fan-shaped accumulation bucket 3 collides with the water in the dyeing drum 1 to quickly dissolve the solid dye, thereby playing a role in the solid dyeing. The colorant can be dissolved quickly, and the solid colorant is discharged after the fan-shaped stacking bucket 3 and the water in the dyeing cylinder 1 form a waterfall, thereby preventing a small amount of solid colorant from floating on the water surface and being unable to be fully dissolved in time when the water flow does not form a waterfall. The positioning frame 13 is provided to support the discharge channel 63, and the discharge channel 63 is directed toward the ring mouth 33 of the fan-shaped stacking bucket 3 when discharging the solid colorant, so that the solid colorant can move quickly with the water flow when falling into the fan-shaped stacking bucket 3. When the box body 62 is tilted, the support baffle 61 forms a windproof effect to prevent the wind from blowing away the falling solid colorant. In the process of the box body 62 moving upward and tilting, the pulley 571 contacts the side arc groove 521 and contacts the protrusion 522. The protrusion 522 will cause the fixing frame 6 to shake when it is tilted, thereby preventing the solid colorant in the box body 62 from being blocked when discharging.

[0046] S4: When the water in the fan-shaped stacking bucket 3 is drained, the fan-shaped stacking bucket 3 will drop into the dyeing drum 1. When the fan-shaped stacking bucket 3 drops, the bottom of the fan-shaped stacking bucket 3 contacts the water in the dyeing drum 1 and stirs the water in the dyeing drum 1, thereby mixing and stirring the water in the dyeing drum 1 with the solid dye, further improving the dissolution efficiency of the solid dye.

[0047] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A solid colorant rapid dissolving device, characterized in that: The dyeing cylinder (1) comprises a dyeing cylinder (1), the dyeing cylinder (1) being placed horizontally on the ground, the outer wall of the dyeing cylinder (1) being provided with openings (11) arranged symmetrically in pairs, and support members (2) being arranged in each of the four openings (11); The four groups of support members (2) each comprise a support rod (21) and a support plate (22), wherein the support rod (21) is fixedly connected to an opening (11) on the outer wall of the dyeing cylinder (1), and the support plate (22) is rotatably arranged on the support rod (21), and a fan-shaped accumulation bucket (3) is also arranged in the inner wall of the dyeing cylinder (1), and the inner bottom of the fan-shaped accumulation bucket (3) is connected to the support plate (22) on the four groups of support members (2); The fan-shaped stacking bucket (3) is composed of four groups of tough material plates (31) and four groups of elastic telescopic strips (32). The four groups of tough material plates (31) are respectively arranged on the support plates (22) of the four groups of support members (2). The four groups of elastic telescopic strips (32) are respectively connected to the left and right adjacent tough material plates (31). The middle position of the fan-shaped stacking bucket (3) is a small ring opening (33). The outer wall of the dyeing drum (1) is also provided with a driving device (4) for causing the support plate (22) to deflect and drive the fan-shaped stacking bucket (3) to lift. The driving device (4) comprises a driving motor (41), a driving rod (42), a driving gear (43), an outer ring gear (44) and four sets of driving parts (5). The driving motor (41) is fixedly arranged on the outer wall of the dyeing drum (1), the driving rod (42) is arranged on the main shaft of the driving motor (41), and the driving rod (42) is connected to the dyeing drum (1). ) is rotatably matched with the outer wall of the dyeing cylinder (1), the driving gear (43) is arranged on the driving rod (42), the outer wall of the dyeing cylinder (1) is provided with an annular groove (12), the outer ring gear (44) is arranged in the annular groove (12) on the outer wall of the dyeing cylinder (1), and the outer ring gear (44) is rotatably matched with the annular groove (12), the driving gear (43) is meshed with the outer ring gear (44), and the four groups of driving members (5) are respectively arranged on the sides of the four groups of openings (11) around the outer wall of the dyeing cylinder (1); The four groups of driving members (5) each comprise an outer wall frame (51), a threaded rod (53), a rotating column (54), a rotating gear (55), a lifting block (56), a sliding block (57), a lifting frame (58) and a driving frame (59); the outer wall frame (51) is fixedly arranged on the outer wall of the dyeing drum (1); the threaded rod (53) is rotatably arranged on the outer wall frame (51); the rotating column (54) is fixedly arranged at the bottom of the outer wall frame (51), and the threaded rod (53) is located inside the rotating column (54); the rotating gear (55) is rotatably arranged on the rotating column (54), and the rotating gear (55) is meshed with the outer ring gear (44); the inner wall of the rotating gear (55) is provided with a thread groove matched with the threaded rod (53); the lifting block (56) is arranged on the threaded rod (53); 53), and the lifting block (56) is slidably matched with the outer wall frame (51), the outer wall frame (51) is provided with a slide groove (52), the outer wall of the sliding block (57) is provided with a pulley (571), the sliding block (57) is slidably set on the outer wall frame (51) through the pulley (571), the lifting block (56) and the sliding block (57) are in contact with each other, one end of the lifting frame (58) is rotatably set on the sliding block (57), one end of the driving frame (59) is rotatably set on the inner wall of the outer wall frame (51), the other end of the lifting frame (58) is rotatably matched with the other end of the driving frame (59), the driving frame (59) is provided with a driving tooth (591), and the support plate (22) is provided with a rotating tooth (221) meshing with the driving tooth (591); The slide groove (52) on the outer wall frame (51) extends outwardly to form a side arc groove (521); the sliding block (57) extends outwardly to form a fixing frame (6); the end of the fixing frame (6) is fixedly connected to a supporting baffle (61); the supporting baffle (61) is concave; a box body (62) for loading solid dye is provided on the supporting baffle (61); the outer wall of the box body (62) is provided with a material discharge channel (63); the top of the dyeing cylinder (1) is provided with a positioning frame (13) for placing the material discharge channel (63); the pulley (571) on the sliding block (57) is slidably matched with the side arc groove (521).

2. A solid dye rapid dissolving device according to claim 1, characterized in that: A plurality of protrusions (522) are provided at the portion where the side arc groove (521) contacts the pulley (571), and the plurality of protrusions (522) are all made of elastic material.

Citation Information

Patent Citations

  • Dyeing agent mixing device for textile raw materials for textile

    CN111926507A