A waterproof structure and precast wall assembly system

By using bracket components and sealing plate components in the modular prefabricated wall to form a semi-enclosed receiving groove, and combining it with a grouting layer and a vacuum plate, the problem of low waterproof performance of the prefabricated wall structure is solved, and better waterproof and thermal insulation effects are achieved.

CN116290418BActive Publication Date: 2026-01-30SICHUAN LINGLINGHAO VACUUM NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202310489907.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-04
Publication Date
2026-01-30
Estimated Expiration
2043-05-04

AI Technical Summary

Technical Problem

Existing modular prefabricated wall structures have low waterproofing performance and poor waterproofing effect. The sealant is prone to aging and peeling, posing a risk of water seepage.

Method used

The design employs a support assembly and a sealing plate assembly. The support assembly includes a first support and a second support, forming a semi-enclosed receiving groove. The sealing plate assembly has a bent portion that abuts against the end face of the sealing support and has a receiving groove on the support assembly. Combined with the grouting layer and vacuum plate, the waterproof performance is improved.

Benefits of technology

It effectively prevents water penetration, improves the waterproof and thermal insulation performance of the wall assembly, enhances load-bearing capacity, prevents rainwater and other moisture from penetrating, and improves the overall waterproof effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a waterproof structure and a precast wall assembly system. The waterproof structure includes a support assembly and a sealing plate assembly. The support assembly is formed by enclosing at least one semi-closed receiving groove. The sealing plate assembly is used to abut and seal the end face of any support assembly. The sealing plate assembly has a bent portion that is conformally connected to the receiving groove. This invention uses the sealing plate assembly to abut and seal the end face of the support assembly. The sealing plate assembly has a bent portion that conformally connects to the receiving groove. The sealing plate assembly resists external rainwater and other moisture, effectively preventing water from penetrating into the receiving groove and the support assembly. The receiving groove on the support assembly allows for the creation of an uneven end face on the support assembly and facilitates the contact design between the bent portion and the receiving groove on the support assembly, thereby improving the waterproof performance and waterproof effect of the wall assembly with the waterproof structure.
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Description

Technical Field

[0001] This invention relates to the field of building wall technology, specifically to a waterproof structure and prefabricated wall assembly system. Background Technology

[0002] In modular prefabricated walls, related technologies often employ a light steel frame to bear its own weight and horizontal forces. The frame is filled with traditional insulation materials such as rock wool and glass wool, while the exterior consists of composite structural panels and a decorative surface layer, forming a non-load-bearing wall. The outer composite structural panels, decorative surface layer, and insulated frame are stacked and arranged parallel to each other. The outer edges of the panels and the corresponding door and window joints are typically flush and bonded with sealant. The inventors believe that with the ends of each panel perpendicular to its extension direction flush and only sealed with sealant, the sealant is prone to aging and peeling over long-term use, posing a risk of water seepage into the prefabricated wall structure. This results in low waterproofing performance and poor waterproofing effectiveness. Summary of the Invention

[0003] The technical problem to be solved by this invention is that the assembled wall structure in the related technology has the defects of low waterproof performance and poor waterproof effect.

[0004] This invention provides a waterproof structure, comprising:

[0005] A bracket assembly includes a first bracket and a second bracket, each bracket being adapted to be built into a wall assembly; the first bracket and the second bracket are fixedly connected, and the outer end faces of the first bracket and the second bracket are offset from each other; the first bracket and the second bracket together form at least one semi-closed receiving groove; any receiving groove is located on the side of the waterproof structure near the external wall surface.

[0006] The sealing plate assembly is used to abut and seal the end face of any bracket, and the sealing plate assembly has a bent portion that is conformally arranged to the receiving groove.

[0007] Optionally, in the direction from the inner to the outer side of the waterproof structure, the height of the first end face of the first bracket is greater than the height of the third end face of the second bracket, the first end face is configured as the upper end face of the first bracket, and the third end face is configured as the upper end face of the second bracket; a first receiving groove is formed on the upper outer edge of the first bracket and the upper outer edge of the second bracket; and / or

[0008] Along the direction from the inside to the outside of the waterproof structure, the height of the second end face of the first bracket is greater than the height of the fourth end face of the second bracket. The second end face is configured as the lower end face of the first bracket, and the fourth end face is configured as the lower end face of the second bracket. The lower outer edge of the first bracket and the lower outer edge of the second bracket form a second receiving groove.

[0009] Optionally, the sealing plate assembly includes a first sealing plate, wherein the first sealing plate is disposed in its extending direction with the lateral end faces of the first support and the second support respectively abutting against the first end face and the third end face; the first sealing plate has a first bent portion, which is disposed in abutting within the first receiving groove; and / or

[0010] The sealing plate assembly includes a second sealing plate, which is configured to abut against the second end face and the fourth end face respectively on its lateral end face facing the lower outer edge of the first bracket and the lower outer edge of the second bracket in its extending direction; the second sealing plate has a second bent portion, which is disposed in the second receiving groove.

[0011] Optionally, the above-mentioned waterproof structure further includes a side sealing plate, which extends along the height direction, and the first sealing plate and the second sealing plate extend along the horizontal direction, with the two ends of the side sealing plate respectively fixedly abutting against the first sealing plate and the second sealing plate.

[0012] Optionally, the aforementioned waterproof structure further includes a first grouting layer, which is filled and disposed within the first support; the first grouting layer is adapted to form a load-bearing structure; and / or

[0013] It also includes a second grouting layer, which is filled and disposed within the second support, and the second grouting layer is adapted to form a thermal insulation structure.

[0014] Optionally, the above-mentioned waterproof structure also includes a vacuum plate and a heat insulation plate, an installation space is provided between the first bracket and the second bracket, any bracket is configured as a rectangular frame structure, and the vacuum plate extends along the height plane and is assembled in the installation space;

[0015] Multiple heat insulation panels are configured, with adjacent heat insulation panels spaced apart. The heat insulation panels are fixedly connected to the support assembly, and any heat insulation panel is arranged perpendicular to the extension surface of the vacuum plate.

[0016] Optionally, the above-mentioned waterproof structure further includes a panel assembly, the panel assembly including a first panel and a second panel arranged at intervals; any panel is fixedly connected to the bracket assembly;

[0017] Along the direction from the inside to the outside of the waterproof structure, the first panel, the first bracket, the second bracket, and the second panel are stacked in sequence.

[0018] A prefabricated wall assembly system includes a doorway wall assembly, a window wall assembly, and an open wall assembly, each of which is configured with the aforementioned waterproof structure.

[0019] Optionally, the window wall assembly has a window portion, the bracket assembly has a through area, and the window portion and the through area are correspondingly arranged; the bracket assembly is enclosed to form a semi-enclosed third receiving groove and a fourth receiving groove, and the third receiving groove and the fourth receiving groove are arranged opposite to each other on the window portion;

[0020] The sealing plate assembly includes a first window sealing plate, a second window sealing plate, and a third window sealing plate. The first window sealing plate is installed and abuts against the third receiving groove. The second window sealing plate is installed and abuts against the third receiving groove. The third window sealing plate is correspondingly disposed between the first window sealing plate and the second window sealing plate. The side of the third window sealing plate away from the window portion is fixedly disposed with the bracket assembly.

[0021] Optionally, the precast wall assembly system described above also includes embedded components and hoisting components, wherein the embedded components include a first embedded part and a second embedded part, and either embedded part is fixed in the bracket assembly;

[0022] The hoisting assembly includes several hoisting components, each including a connecting stiffener, an abutment plate, and a threaded rod. The abutment plate and the support assembly are abutted together. The connecting stiffener is fixedly disposed on the side of the abutment plate away from the support assembly, and the threaded rod is fixedly disposed on the side of the abutment plate close to the support assembly, passing through the support assembly. The connecting stiffener is provided with a hoisting hole suitable for hoisting external mechanisms.

[0023] The first embedded part is provided with a first pre-drilled hole and a pre-drilled connecting cap. The first pre-drilled hole is used to install the first embedded part on the bracket assembly. The screw and the pre-drilled connecting cap are fixedly connected.

[0024] The second embedded part is provided with a second pre-drilled hole, which is used to install the second embedded part on the bracket assembly. The second embedded part is also provided with a positioning hole. The positioning hole is used by an external mechanism to position the second embedded part and the bracket assembly.

[0025] The bracket assembly has a hole structure corresponding to any pre-made hole and the positioning hole.

[0026] The technical solution provided by this invention has the following advantages:

[0027] 1. The waterproof structure provided by the present invention includes a bracket assembly and a sealing plate assembly. The bracket assembly includes a first bracket and a second bracket, either bracket being adapted to be built into a wall assembly. The first bracket and the second bracket are fixedly connected, and the outer end faces of the first bracket and the second bracket are offset from each other. The first bracket and the second bracket together form at least one semi-closed receiving groove. The sealing plate assembly is used to abut and seal the end face of either bracket. The sealing plate assembly has a bent portion, which is conformally arranged to the receiving groove.

[0028] The waterproof structure of this system uses a semi-enclosed receiving groove formed by the first and second supports in the support assembly. The sealing plate assembly abuts and seals the corresponding end face of the support assembly. The sealing plate assembly has a bent part that is correspondingly and conformally connected to the receiving groove. The sealing plate assembly resists external rainwater and other moisture to effectively prevent water from penetrating into the receiving groove and the support assembly. The receiving groove on the support assembly can create an uneven end face on the support assembly and facilitate the contact design between the bent part and the receiving groove on the support assembly, which is beneficial to improving the waterproof performance and waterproof effect of the wall assembly with the waterproof structure.

[0029] 2. The waterproof structure provided by the present invention, in the direction from the inner side to the outer side of the waterproof structure, the height of the first end face of the first bracket is greater than the height of the third end face of the second bracket; a first receiving groove is formed on the upper outer edge of the first bracket and the upper outer edge of the second bracket; in the direction from the inner side to the outer side of the waterproof structure, the height of the second end face of the first bracket is greater than the height of the fourth end face of the second bracket, and a second receiving groove is formed on the lower outer edge of the first bracket and the lower outer edge of the second bracket. By staggering the end faces of the first bracket and the second bracket in the height direction, a first receiving groove and a second receiving groove are formed on the upper outer edge and the lower outer edge of the bracket assembly, respectively. In the direction from the inner side to the outer side of the waterproof structure, the height of the first end face is greater than the height of the third end face, and the height of the second end face is greater than the height of the fourth end face. The receiving groove is set on the side of the waterproof structure close to the external wall. The sealing plate assembly is equipped with a bent portion to abut and close any receiving groove, thereby forming a waterproof structure with a lower outer side and a higher inner side on the upper outer edge and the lower outer edge of the bracket assembly. This facilitates the drainage of rainwater and other moisture to the external wall, thereby improving the waterproof performance.

[0030] 3. The waterproof structure provided by the present invention further includes a first grouting layer and a second grouting layer. The first grouting layer is filled and disposed within a first support; the first grouting layer is adapted to form a load-bearing structure; the second grouting layer is filled and disposed within a second support, and the second grouting layer is adapted to form a thermal insulation structure. By pouring and filling rigid concrete into the first support to solidify and connect the first support to form a load-bearing structure, the first grouting layer is disposed on the inner side of the waterproof structure. By pouring and filling thermal insulation grout into the second support to solidify and connect the second support to form a thermal insulation structure, the second grouting layer is disposed on the outer side of the waterproof structure, thereby enabling the wall assembly to have good load-bearing capacity and thermal insulation effect.

[0031] 4. The waterproof structure provided by this invention further includes a vacuum plate and a heat insulation plate. An installation space is provided between the first and second supports. Each support is configured as a rectangular frame structure. The vacuum plate extends along its height plane and is assembled within the installation space. Multiple heat insulation plates are configured, with adjacent heat insulation plates spaced apart. The heat insulation plates are fixedly connected to the support assembly, and each heat insulation plate is perpendicular to the extension surface of the vacuum plate. By isolating the heat transfer between the first and second supports along the extension surface of the vacuum plate parallel to the rectangular frame structure, and by isolating the heat transfer between the support assemblies along the extension surfaces perpendicular to the vacuum plate, cold bridges are avoided within the structure, which is beneficial for improving the thermal insulation effect of the wall assembly.

[0032] 5. A prefabricated wall assembly system, comprising a doorway wall assembly, a window wall assembly, and an open wall assembly, wherein each wall assembly is configured with a waterproof structure.

[0033] In this prefabricated wall assembly system, each wall assembly is equipped with a waterproof structure. The support components of the waterproof structure form a receiving groove, which is abutted against the sealing support components by the sealing plate components. The bending part and the receiving groove are in corresponding contact and matching. The sealing plate components are used to block external rainwater and other moisture, so as to effectively prevent water from penetrating into the wall assembly and give the wall assembly good waterproof performance. Attached Figure Description

[0034] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0035] Figure 1 This is an exploded view of the waterproof structure provided in an embodiment of the present invention;

[0036] Figure 2 This is a schematic diagram showing the connection between the support assembly and the sealing plate assembly in the waterproof structure provided in an embodiment of the present invention;

[0037] Figure 3 This is a partial schematic diagram of the upper part of the waterproof structure provided in an embodiment of the present invention;

[0038] Figure 4 This is a partial schematic diagram of the lower end of the waterproof structure provided in an embodiment of the present invention;

[0039] Figure 5 This is a partial schematic diagram of the upper side of the window portion of the window wall assembly provided in an embodiment of the present invention;

[0040] Figure 6 This is a partial schematic diagram of the lower side of the window portion of the window wall assembly provided in an embodiment of the present invention;

[0041] Figure 7 This is a schematic diagram of the structure of the first embedded part in the prefabricated wall assembly system provided in an embodiment of the present invention;

[0042] Figure 8 This is a schematic diagram of the structure of the second embedded part in the prefabricated wall assembly system provided in an embodiment of the present invention;

[0043] Figure 9 This is a structural schematic diagram of the hoisting component in the precast wall assembly system provided in an embodiment of the present invention;

[0044] Figure 10 This is a structural schematic diagram of the prefabricated wall assembly system provided in an embodiment of the present invention;

[0045] Explanation of reference numerals in the attached figures:

[0046] 11-First support; 12-Second support; 13-Vacuum plate; 14-Insulation plate;

[0047] 15 - First grouting layer; 16 - Second grouting layer;

[0048] 21-First sealing plate; 22-Second sealing plate; 23-Side sealing plate;

[0049] 24 - First window sealed; 25 - Second window sealed; 26 - Third window sealed;

[0050] 31 - First panel; 32 - Second panel;

[0051] 41-First embedded part; 411-First pre-drilled hole; 412-Pre-drilled connecting cap; 42-Second embedded part; 421-Second pre-drilled hole; 422-Positioning hole;

[0052] 5-Lifting component; 51-Connecting stiffener; 52-Lifting hole; 53-Abutment plate; 54-Threaded rod;

[0053] 6-Door entrance wall assembly; 7-Window wall assembly; 71-Window section; 8-Open wall assembly. Detailed Implementation

[0054] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0055] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0056] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connection," "linking," and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0057] Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0058] Example 1

[0059] This embodiment provides a waterproof structure, including a support assembly and a sealing plate assembly. The sealing plate assembly blocks external rainwater and other moisture to effectively prevent water from penetrating into the support assembly. The support assembly encloses one or more semi-enclosed receiving grooves. The sealing plate assembly is used to abut against and seal the end face of the support assembly. The sealing plate assembly has a bent portion that is conformally arranged to the receiving groove.

[0060] In this embodiment, as Figure 1 and Figure 2As shown, the bracket assembly includes a first bracket 11 and a second bracket 12, each bracket being adapted to be embedded in the wall assembly; the end faces of the first bracket 11 and the second bracket 12 are staggered in the height direction; a receiving groove is provided on the side of the waterproof structure near the external wall surface; in the direction from the inner side to the outer side of the waterproof structure, the height of the first end face of the first bracket 11 is greater than the height of the third end face of the second bracket 12; the upper outer edge of the first bracket 11 and the upper outer edge of the second bracket 12 form a first receiving groove; the first end face is configured as the upper end face of the first bracket 11, and the third end face is configured as the upper end face of the second bracket 12. The sealing plate assembly includes a first sealing plate 21, the first sealing plate 21 being configured to abut against the first end face and the third end face respectively on its lateral end face facing the upper outer edge of the first bracket 11 and the upper outer edge of the second bracket 12 in its extending direction; the first sealing plate 21 has a first bent portion, the first bent portion being abutted within the first receiving groove.

[0061] like Figure 1 and Figure 2 As shown, in the direction from the inner side to the outer side of the waterproof structure, the height of the second end face of the first bracket 11 is greater than the height of the fourth end face of the second bracket 12. A second receiving groove is formed on the lower outer edge of the first bracket 11 and the lower outer edge of the second bracket 12. The second end face is configured as the lower end face of the first bracket 11, and the fourth end face is configured as the lower end face of the second bracket 12. The sealing plate assembly includes a second sealing plate 22, which is disposed in its extending direction with the lateral end faces of the lower outer edges of the first bracket 11 and the second bracket 12 respectively abutting against the second end face and the fourth end face; the second sealing plate 22 has a second bent portion, which abuts within the second receiving groove.

[0062] like Figure 1 and Figure 2 As shown, the upper and lower end faces of any bracket can be configured to be parallel to the horizontal plane, and the left and right end faces of any bracket can be configured to be parallel to the plane perpendicular to the horizontal plane. The bracket is configured as a keel structure. In this embodiment, the first bracket 11 and the second bracket 12 can adopt a galvanized light steel frame, which can be configured as a rectangular steel pipe or a cold-formed thin-walled steel section.

[0063] In some embodiments, when the first support 11 and the second support 12 can adopt a rectangular frame structure of the same size, the first support 11 and the second support 12 can be staggered vertically along the horizontal plane extension direction, with the first support 11 located at the high position of the structure and the second support 12 located at the low position of the structure, thereby forming the aforementioned first receiving groove and second receiving groove.

[0064] As a variation, the end faces of the first bracket 11 and the second bracket 12 are offset in the horizontal direction to form a receiving groove, and the sealing plate assembly is configured with a conformable sealing plate to abut and seal the receiving groove.

[0065] In this embodiment, as Figure 2 As shown, the first bracket 11 and the second bracket 12 are configured to be fixedly connected, and the first bracket 11 and the second bracket 12 are assembled into a whole by fasteners such as self-tapping screws or by welding.

[0066] like Figure 2 As shown, the sealing plate assembly also includes a side sealing plate 23, which extends along the height direction. The first sealing plate 21 and the second sealing plate 22 extend along the horizontal direction. The two ends of the side sealing plate 23 are fixedly abutted against the first sealing plate 21 and the second sealing plate 22, respectively.

[0067] like Figure 1 As shown, the waterproof structure also includes a panel assembly, which includes a first panel 31 and a second panel 32 arranged at intervals; any panel is fixedly connected to a support assembly; in the direction from the inside to the outside of the waterproof structure, the first panel 31, the first support 11, the second support 12 and the second panel 32 are stacked in sequence.

[0068] In one implementation, such as Figure 3 and Figure 4 As shown, the sealing plate assembly is configured to seal and wrap the outer edge end face of the bracket assembly. For example, the first sealing plate 21, the second sealing plate 22, and the two side sealing plates 23 wrap the upper and lower and left and right end faces of the first bracket 11 and the second bracket 12.

[0069] As a variation, the bracket assembly also includes a third bracket, which is disposed between the first panel 31 and the first bracket 11. The inner side of the third bracket is fixedly connected to the first panel 31, and the outer side of the third bracket is fixedly connected to the first bracket 11. The third bracket and the first bracket 11 are staggered along the horizontally extending surface. The height of the upper end face of the third bracket is greater than the height of the upper end face of the first bracket 11, forming a receiving groove with a higher inner side and a lower outer side at the upper outer edge of the third bracket and the first bracket 11. Furthermore, the height of the lower end face of the third bracket is greater than the height of the lower end face of the first bracket 11, forming another receiving groove with a higher inner side and a lower outer side at the lower outer edge of the third bracket and the first bracket 11.

[0070] As a variation, the support assembly also includes a fourth support, which is disposed between the second panel 32 and the second support 12. The inner side of the fourth support is fixedly connected to the second support 12, and the outer side of the fourth support is fixedly connected to the second panel 32. The fourth support and the second support 12 are staggered along the horizontally extending surface. The height of the upper end face of the second support 12 is greater than the height of the upper end face of the fourth support, forming a receiving groove with a higher inner side and a lower outer side at the upper outer edge of the second support 12 and the fourth support. Furthermore, the height of the lower end face of the second support 12 is greater than the height of the lower end face of the fourth support, forming another receiving groove with a higher inner side and a lower outer side at the lower outer edge of the second support 12 and the fourth support.

[0071] In this embodiment, the receiving groove is set on the side of the waterproof structure close to the external wall, and the sealing plate assembly is equipped with a bending part to abut and close any receiving groove, thereby forming a waterproof structure with a lower outer edge and a higher inner edge on the upper and lower outer edges of the bracket assembly, which is conducive to the discharge of rainwater and other moisture to the external wall, thereby improving the waterproof performance.

[0072] The waterproof structure provided in this embodiment forms a semi-enclosed first receiving groove located on the upper outer edge of the support assembly and a second receiving groove located on the lower outer edge of the support assembly by the first bracket 11 and the second bracket 12. The first sealing plate 21 and the second sealing plate 22 abut against the upper and lower end faces of the first bracket 11 and the second bracket 12 respectively for sealing. The first sealing plate 21 has a first bent portion, which connects to the first receiving groove, and the first receiving groove provides a supporting abutment surface. The second sealing plate 22 has a second bent portion, which connects to the second receiving groove, and the second receiving groove provides a connecting surface. Thus, the sealing plate assembly blocks external rainwater and other moisture, effectively preventing water from penetrating into the receiving groove and the support assembly. The receiving groove on the support assembly can create an uneven end face on the support assembly and facilitate the contact design between the bent portion and the receiving groove on the support assembly, which is beneficial to improving the waterproof performance and waterproof effect of the wall assembly with the waterproof structure.

[0073] In this embodiment, the first receiving groove can be configured as a stepped structure. The first receiving groove has a first groove surface and a second groove surface that are perpendicularly arranged. The first groove surface is a portion of the first support 11 abutting against the lateral end face facing the second support 12, exposing the connection between the first support 11 and the second support 12. The second groove surface is the upper end face of the second support 12. In some embodiments, the first groove surface and the second groove surface can be inclined to each other. The first groove surface is arranged along the height, and the second groove surface is inclined to the horizontal plane. The inclination angle can be set from 10 degrees to 80 degrees.

[0074] As a variation, the first receiving groove can be configured as a multi-layer stepped structure. The multi-layer stepped structure has a lower horizontal height along the direction from the inside to the outside of the waterproof structure to form a waterproof structure that is higher on the inside and lower on the outside, which facilitates the discharge of rainwater and other moisture to the outer wall surface.

[0075] In this embodiment, the receiving groove is configured as a stepped structure, and correspondingly, the bending portion is also configured as a stepped structure, such as... Figure 1 As shown, the first sealing plate 21 and the second sealing plate 22 adopt a Z-shaped stepped structure; the first sealing plate 21 and the second sealing plate 22 are made of non-metallic fiber insulation material. The first sealing plate 21 is fixed to the upper end of the bracket assembly by fasteners such as rivets, and the second sealing plate 22 is fixed to the lower end of the bracket assembly by fasteners such as rivets. The side sealing plates 23 can be made of non-metallic fiber insulation board, and the two side sealing plates 23 are fixed to the two sides of the bracket assembly by fasteners such as rivets.

[0076] In another embodiment, the receiving groove is configured as an inclined groove structure, and the bending portion is also configured as an inclined groove structure.

[0077] like Figure 1 As shown, the waterproof structure also includes a first grouting layer 15 and a second grouting layer 16. The first grouting layer 15 is filled and disposed within the first support 11; the first grouting layer 15 is adapted to form a load-bearing structure. The second grouting layer 16 is filled and disposed within the second support 12; the second grouting layer 16 is adapted to form a thermal insulation structure. By pouring and filling rigid concrete into the first support 11 to solidify and connect the first support 11 to form a load-bearing structure, the first grouting layer 15 is disposed on the inner side of the waterproof structure. By pouring and filling thermal insulation grout into the second support 12 to solidify and connect the second support 12 to form a thermal insulation structure, the second grouting layer 16 is disposed on the outer side of the waterproof structure, thereby giving the wall assembly good load-bearing capacity and thermal insulation effect.

[0078] In some embodiments, the first grouting layer 15 uses a lightweight concrete grout with a fire rating of Class A, a density of not less than 600 kg / m³, a compressive strength of not less than 2.0 MPa, and a thermal conductivity of not more than 0.14 W / (mK), while also serving as sound insulation, heat preservation, and structural support. The material is neutral to slightly alkaline to provide additional protection against corrosion.

[0079] In some embodiments, the second grouting layer 16 is made of lightweight concrete thermal insulation grout with a fire rating of Class A, a density of no more than 300 kg / m³, and a thermal conductivity of no more than 0.065 W / (mK), serving as a filler and auxiliary insulation agent; the material is neutral to slightly alkaline to provide additional protection for the structure's corrosion resistance.

[0080] like Figure 1 As shown, the waterproof structure also includes a vacuum plate 13 and a heat insulation plate 14. An installation space is provided between the first bracket 11 and the second bracket 12. Each bracket is configured as a rectangular frame structure. The vacuum plate 13 extends along its height plane and is assembled within the installation space. Multiple heat insulation plates 14 are provided, with adjacent heat insulation plates 14 spaced apart. The heat insulation plates 14 are fixedly connected to the bracket assembly, and each heat insulation plate 14 is perpendicular to the extension surface of the vacuum plate 13. Specifically, the heat insulation plates 14 are fixedly connected between the first bracket 11 and the second bracket 12. The vacuum plate 13 isolates heat transfer between the first bracket 11 and the second bracket 12 along its extension surface parallel to the rectangular frame structure, and the multiple heat insulation plates 14 isolate heat transfer between the bracket assemblies along their extension surfaces perpendicular to the vacuum plate 13. This effectively blocks internal and external heat conduction, preventing the formation of cold bridges within the structure, which is beneficial for improving the thermal insulation effect of the wall assembly. A gap is provided between the first bracket 11 and the second bracket 12 to form the aforementioned installation space. In this embodiment, the size of the gap is not specifically limited.

[0081] In some embodiments, the vacuum plate 13 is made of a material with a thermal conductivity of no more than 0.005 W / (mK), and the core material of the vacuum plate 13 is mainly composed of fumed silica. The vacuum plate 13 is protected with a surface inorganic coating.

[0082] The insulation board 14 can be made of non-metallic Class A flame-retardant fiber reinforced material, such as fiberglass or basalt. The insulation board 14 can be used to connect the first support 11 and the second support 12 to transfer the horizontal load within the structure and bear the self-weight of the external wall decoration layer, the second panel 32, the second grouting layer 16 and the second keel, so that the load is transferred to the first support 11.

[0083] The first panel 31 can be made of oriented strand board, profiled steel sheet, high-density calcium silicate board, or gypsum board. It can serve as the substrate for the interior decorative layer of the wall, the template for the first grouting layer 15, and also act as the wall structure skin. The second panel 32 can be made of oriented strand board, profiled steel sheet, or high-density calcium silicate board. It can serve as the substrate for the exterior decorative layer of the wall, the template for the second grouting layer 16, and also act as the wall structure skin.

[0084] Example 2

[0085] A precast wall assembly system, such as Figure 10 As shown, the wall assembly includes a doorway wall assembly 6, a window wall assembly 7, and an open wall assembly 8. Each wall assembly is equipped with the waterproof structure of Embodiment 1, which uses a sealing plate assembly to block external rainwater and other moisture, effectively preventing water from penetrating into the wall assembly and giving the wall assembly good waterproof performance.

[0086] like Figure 10 As shown, the doorway wall assembly 6 has a doorway section. The doorway section and the doorway wall assembly 6 are equipped with the waterproof structure of Embodiment 1. Upper and lower doorway sealing plates are provided on the upper and lower end faces of the doorway section, and a first sealing plate 21 and a second sealing plate 22 are correspondingly provided on the upper and lower end faces of the doorway wall assembly 6. In some embodiments, the first bracket 11 and the second bracket 12 adopt a rectangular frame structure of the same size. The first bracket 11 and the second bracket 12 are staggered along the horizontal plane to form the doorway section. The upper and lower doorway sealing plates seal and cover the doorway section, forming a waterproof structure for the doorway section.

[0087] like Figure 10 As shown, the upper and lower outer edges of the window wall assembly 7 are equipped with waterproof structures; in addition, a window portion 71 is provided through the window wall assembly 7, and a through area is provided on the bracket assembly, with the window portion 71 and the through area correspondingly arranged; the window portion 71 is located within the through area; wherein, the first bracket 11 and the second bracket 12 in the bracket assembly form a semi-enclosed third receiving groove and a fourth receiving groove, which are arranged opposite to each other on the window portion 71. Figure 5 and Figure 6 As shown, the sealing plate assembly includes a first window sealing plate 24, a second window sealing plate 25, and a third window sealing plate 26. The first window sealing plate 24 is installed and abuts against the third receiving groove, the second window sealing plate 25 is installed and abuts against the third receiving groove, and the third window sealing plate 26 is correspondingly disposed between the first window sealing plate 24 and the second window sealing plate 25. The side of the third window sealing plate 26 away from the window portion 71 is fixedly disposed with the bracket assembly. In some embodiments, the first bracket 11 and the second bracket 12 adopt a rectangular frame structure of the same size. The first bracket 11 and the second bracket 12 are staggered along the horizontal plane to form the window portion 71. The window portion 71 is sealed and blocked by the first window sealing plate 24 and the second window sealing plate 25, forming a waterproof structure for the window portion 71.

[0088] like Figure 10 As shown, the openless wall assembly 8 is equipped with a waterproof structure. The upper and lower outer edges of the openless wall assembly 8 are respectively formed by the first bracket 11 and the second bracket 12 to form a first receiving groove and a second receiving groove. The first receiving groove is sealed by the bending part on the first sealing plate 21, and the second receiving groove is sealed by the bending part on the second sealing plate 22.

[0089] In other embodiments, the first support 11 and the second support 12 may employ different rectangular frame structures, and the aforementioned receiving groove can be formed by splicing together multiple rectangular frame structures of different sizes. Of course, in the above description, the use of a rectangular frame structure for the support is a preferred embodiment, but other structures may also be used to form the aforementioned receiving groove.

[0090] The precast wall assembly system provided in this embodiment also includes embedded components and hoisting components, such as... Figures 7 to 9 As shown, the embedded component includes a first embedded part 41 and a second embedded part 42, and the hoisting component includes several hoisting parts 5. The hoisting parts 5 include a connecting stiffener 51, an abutment plate 53, and a screw 54. The abutment plate 53 and the bracket assembly are abutted together. The connecting stiffener 51 is fixedly disposed on the side of the abutment plate 53 away from the bracket assembly, and the screw 54 is fixedly disposed on the side of the abutment plate 53 close to the bracket assembly. The screw 54 passes through the bracket assembly. The connecting stiffener 51 is provided with a hoisting hole 52, which is suitable for hoisting external mechanisms.

[0091] The first embedded part 41 is fixed inside the first bracket 11, such as... Figure 7As shown, the first embedded part 41 is provided with a first pre-drilled hole 411 and a pre-drilled connecting cap 412. The first pre-drilled hole 411 is used to install the first embedded part 41 on the bracket assembly. Multiple first pre-drilled holes 411 are provided, and the first embedded part 41 and the first bracket 11 can be fixed together by multiple fasteners passing through the first pre-drilled holes 411. The screw member 54 and the pre-drilled connecting cap 412 are fixedly connected, so that when the external hoisting mechanism hoists the wall assembly, the first embedded part 41 is driven by the screw member 54 on the hoisting member 5 to realize the hoisting process. The extension direction of the screw member 54 and the hole axis of the corresponding pre-drilled connecting cap 412 are coaxially arranged.

[0092] In some embodiments, the first embedded part 41 is configured as a three-sided connection structure, such as... Figure 7 As shown, the three-sided connection structure includes a top plate at the upper end and a vertical plate and a side plate disposed on the side of the structure and adjacent to the top plate. Multiple first prefabricated holes 411 are configured, and the multiple first prefabricated holes 411 are respectively disposed on the top plate, the vertical plate and the side plate to ensure reliable connection strength between the first bracket 11 and the first prefabricated component.

[0093] In some embodiments, the second embedded part 42 is configured as an L-shaped structure, such as... Figure 8 As shown, the L-shaped structure includes a vertical plate and a bottom plate. A second pre-drilled hole 421 is provided on the second embedded part 42. The second pre-drilled hole 421 is used to install the second embedded part 42 onto the bracket assembly. Multiple second pre-drilled holes 421 are configured and are located on the vertical plate. The second embedded part 42 is also equipped with a positioning hole 422; the positioning hole 422 is used by the external mechanism to position the second embedded part 42 and the bracket assembly.

[0094] Furthermore, the bracket assembly is provided with a hole structure corresponding to any pre-drilled hole and positioning hole 422. In some embodiments, the first bracket 11 has multiple connecting holes on its upper outer edge, which are aligned with the first pre-drilled hole 411 for external fasteners to pass through and for fixing the first bracket 11 and the first prefabricated component; the first bracket 11 has multiple assembly holes on its lower outer edge, which are aligned with the second pre-drilled hole 421 for external fasteners to pass through and for fixing the first bracket 11 and the second prefabricated component. The first bracket 11 is provided with a calibration hole, which is aligned with the positioning hole 422.

[0095] The prefabricated wall assembly system provided by this invention, taking the assembly and manufacturing of window wall assembly 7 as an example, has the following assembly and manufacturing process:

[0096] The first bracket 11 and the second bracket 12 adopt a rectangular frame structure of the same size. First, the first bracket 11 and the second bracket 12 are spaced apart and staggered along the height direction to form a first receiving groove on the upper outer edge of the first bracket 11 and the second bracket 12, a second receiving groove on the lower outer edge of the first bracket 11 and the second bracket 12, a third receiving groove on the upper part of the window 71, a fourth receiving groove on the lower part of the window 71, and an installation space for the vacuum plate 13 is formed between the first bracket 11 and the second bracket 12. The first embedded part 41 is fixed on the structure of the first bracket 11 near its upper outer edge, and the second embedded part 42 is fixed on the structure of the first bracket 11 near its lower outer edge.

[0097] Subsequently, the vacuum plate 13 is fixed in the installation space, and the first bracket 11 and the second bracket 12 are fixed to the two ends of the heat insulation plate 14 respectively; the first panel 31 is fixed to the side of the first bracket 11 away from the second bracket 12, and the second panel 32 is fixed to the side of the second bracket 12 away from the first bracket 11.

[0098] Next, the sealing plate assembly is fixed to the bracket assembly. The first sealing plate 21 is fixed to the upper end face of the first bracket 11 and the second bracket 12, and is used to close and cover the first receiving groove. The second sealing plate 22 is fixed to the lower end face of the first bracket 11 and the second bracket 12, and is used to close and cover the second receiving groove. The two side sealing plates 23 are installed on the left and right end faces of the first bracket 11 and the second bracket 12, respectively. The first window sealing plate 24 is fixed to the through area of ​​the first bracket 11 and the second bracket 12 located on the upper side of the window portion 71, and is used to close and cover the third receiving groove. The second window sealing plate 25 is fixed to the through area of ​​the first bracket 11 and the second bracket 12 located on the lower side of the window portion 71, and is used to close and cover the fourth receiving groove. The two third window sealing plates 26 are disposed between the first window sealing plate 24 and the second window sealing plate 25, and are fixed to the first bracket 11 and the second bracket 12.

[0099] Finally, concrete grout is poured into the support assembly. Grout is poured into the inner cavity formed by the panel assembly and the sealing plate assembly. After the grout has solidified and cured, a first grouting layer 15 is formed at the first support 11 and a second grouting layer 16 is formed at the second support 12.

[0100] This completes the assembly and manufacturing process of window wall assembly 7.

[0101] When the wall assembly needs to be installed and transported, the pre-embedded components embedded in the bracket assembly are connected through the hoisting assembly, and the hoisting hole 52 is connected through the external hoisting mechanism to hoist and transport the wall assembly to the installation position.

[0102] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the scope of protection of this invention.

Claims

1. A waterproof structure, characterized by, Comprising: a bracket assembly, the bracket assembly comprising a first bracket (11) and a second bracket (12), either bracket being adapted to be built-in in a wall assembly; the first bracket (11) and the second bracket (12) being fixedly connected, an outer side end surface of the first bracket (11) and an outer side end surface of the second bracket (12) being disposed in a staggered manner, the first bracket (11) and the second bracket (12) enclosing at least one semi-closed receiving groove; any receiving groove being disposed on a side of the waterproof structure close to an outer wall surface; and a sealing plate assembly, the sealing plate assembly being used to abut and seal an end surface of any bracket, the sealing plate assembly having a bending portion, the bending portion being adaptively disposed corresponding to the receiving groove.

2. The waterproof structure according to claim 1, wherein: in a direction from an inner side to an outer side of the waterproof structure, a height of a first end surface of the first bracket (11) is greater than a height of a third end surface of the second bracket (12), the first end surface being configured as an upper end surface of the first bracket (11), the third end surface being configured as an upper end surface of the second bracket (12); an upper side outer edge of the first bracket (11) and an upper side outer edge of the second bracket (12) forming a first receiving groove; and / or in a direction from an inner side to an outer side of the waterproof structure, a height of a second end surface of the first bracket (11) is greater than a height of a fourth end surface of the second bracket (12), the second end surface being configured as a lower end surface of the first bracket (11), the fourth end surface being configured as a lower end surface of the second bracket (12), a lower side outer edge of the first bracket (11) and a lower side outer edge of the second bracket (12) forming a second receiving groove.

3. The waterproof structure according to claim 2, characterized by the sealing plate assembly comprises a first sealing plate (21), the first sealing plate (21) being configured to abut the first end surface and the third end surface respectively in a lateral direction of the first end surface and the third end surface of the upper side outer edge of the first bracket (11) and the upper side outer edge of the second bracket (12) respectively in an extending direction of the first sealing plate (21); the first sealing plate (21) having a first bending portion, the first bending portion being disposed in the first receiving groove in abutment; and / or the sealing plate assembly comprises a second sealing plate (22), the second sealing plate (22) being configured to abut the second end surface and the fourth end surface respectively in a lateral direction of the second end surface and the fourth end surface of the lower side outer edge of the first bracket (11) and the lower side outer edge of the second bracket (12) respectively in an extending direction of the second sealing plate (22); the second sealing plate (22) having a second bending portion, the second bending portion being disposed in the second receiving groove in abutment.

4. The waterproof structure according to claim 3, characterized by further comprising a side sealing plate (23), the side sealing plate (23) being disposed in an extending direction of a height, the first sealing plate (21) and the second sealing plate (22) being disposed in an extending direction of a horizontal direction, two ends of the side sealing plate (23) being fixedly abutting the first sealing plate (21) and the second sealing plate (22) respectively.

5. The waterproof structure according to claim 2, wherein further comprising a first grouting layer (15), the first grouting layer (15) being filledly disposed in the first bracket (11); the first grouting layer (15) being adapted to form a load-bearing structure; and / or Further comprising a second grouting layer (16) filled in the second support (12), the second grouting layer (16) is suitable for forming a heat preservation structure.

6. The waterproof structure according to claim 2, wherein Further comprising a vacuum plate (13) and a heat insulation plate (14), an installation space is provided between the first support (11) and the second support (12), any support is configured as a rectangular frame structure, the vacuum plate (13) is assembled in the installation space along the height plane; The heat insulation plate (14) is configured with a plurality of heat insulation plates (14), the adjacent heat insulation plates (14) are arranged at intervals, the heat insulation plate (14) and the support assembly are fixedly connected, and any heat insulation plate (14) is arranged perpendicular to the extension plane of the vacuum plate (13).

7. The waterproof structure according to claim 2, wherein Further comprising a panel assembly, the panel assembly comprises a first panel (31) and a second panel (32) arranged at intervals; any panel and the support assembly are fixedly connected; In the direction from the inside to the outside of the waterproof structure, the first panel (31), the first support (11), the second support (12) and the second panel (32) are arranged in sequence.

8. A precast wall assembly system characterized by, It comprises a door wall assembly (6), a window wall assembly (7) and a non-mouth wall assembly (8), and any wall assembly is correspondingly configured as the waterproof structure of any one of claims 1-7.

9. The precast wall assembly system according to claim 8, wherein, The window wall assembly (7) is provided with a window part (71), the support assembly is provided with a through area, the window part (71) and the through area are adaptively arranged; the support assembly is enclosed to form a third receiving groove and a fourth receiving groove arranged in a semi-closed manner, and the third receiving groove and the fourth receiving groove are arranged opposite to each other on the window part (71); The sealing plate assembly comprises a first window sealing plate (24), a second window sealing plate (25) and a third window sealing plate (26), the first window sealing plate (24) is arranged in abutment in the third receiving groove, the second window sealing plate (25) is arranged in abutment in the fourth receiving groove, the third window sealing plate (26) is correspondingly arranged between the first window sealing plate (24) and the second window sealing plate (25), and the side of the third window sealing plate (26) away from the window part (71) is fixedly arranged with the support assembly.

10. The precast wall assembly system according to claim 8, wherein, Further comprising a pre-buried assembly and a hoisting assembly, the pre-buried assembly comprises a first pre-buried part (41) and a second pre-buried part (42), and any pre-buried part is fixed in the support assembly; The hoisting assembly comprises a plurality of hoisting parts (5), the hoisting part (5) comprises a connecting rib plate (51), an abutment plate (53) and a screw rod part (54); the abutment plate (53) and the support assembly are arranged in abutment, the connecting rib plate (51) is fixedly arranged on the side of the abutment plate (53) away from the support assembly, the screw rod part (54) is fixedly arranged on the side of the abutment plate (53) close to the support assembly, and the screw rod part (54) is arranged in the support assembly; the connecting rib plate (51) is provided with a hoisting hole (52), and the hoisting hole (52) is suitable for being hoisted by an external mechanism; The first embedded part (41) is provided with a first prefabricated hole (411) and a prefabricated connecting cap (412), the first prefabricated hole (411) is used for installing the first embedded part (41) on the support assembly, and the screw rod (54) and the prefabricated connecting cap (412) are fixedly connected; The second embedded part (42) is provided with a second prefabricated hole (421), the second prefabricated hole (421) is used for installing the second embedded part (42) on the support assembly, and the second embedded part (42) is provided with a positioning hole (422); the positioning hole (422) is used for positioning the second embedded part (42) and the support assembly by an external mechanism; The support assembly is provided with a hole structure corresponding to any prefabricated hole and the positioning hole (422).

Citation Information

Patent Citations

  • Waterproof structure and prefabricated wall assembly system

    CN219887194U