Bus duct convenient to install and method for installing the same
By designing a busbar trunking system that is easy to install and using detachable components for individual transportation and assembly, the problems of complex installation and inconvenient transportation and storage of busbar trunking systems have been solved, resulting in cost reduction and improved installation efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- PINGHU BRANCH OF JIAXING HENGCHUANG POWER EQUIP CO LTD
- Filing Date
- 2023-02-13
- Publication Date
- 2026-06-09
AI Technical Summary
Existing busbar trunking is complex to install and inconvenient to transport and store, resulting in high costs.
Design an easy-to-install busbar trunking system that uses detachable components for individual transportation and assembly, and achieves rapid installation through 45° bends and positioning components. The system includes a combination structure of mounting plate, conductive plate, connectors and positioning plate.
It reduced production and transportation costs, and improved installation efficiency and stability.
Smart Images

Figure CN116316359B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of busbar technology, and more specifically, to a busbar that is easy to install and its installation method. Background Technology
[0002] In the field of power transmission trunk lines, busbar trunking is a substitute for power cables. It is a closed metal device made of copper or aluminum busbar columns, used to distribute large amounts of power among various components of the system. The busbar trunking system is a highly efficient power distribution device for transmitting current. It has increasingly replaced wires and cables in indoor low-voltage power transmission trunk line projects. Today, it has become an indispensable wiring method in high-rise buildings, factory electrical equipment, and power systems, and the demand is increasing year by year.
[0003] Existing busbar trunking is relatively complex to install, and is generally installed in the factory and then transported to the construction site for installation. Due to the large size of the finished busbar trunking, transportation and storage are inconvenient and the transportation and storage costs are high.
[0004] Therefore, a new technical solution is urgently needed to solve the above-mentioned technical problems. Summary of the Invention
[0005] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a busbar trunking that is easy to install and its installation method.
[0006] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a busbar trunking that is easy to install, comprising an outer frame composed of four mounting plates, and a connector provided between two adjacent outer frames. The mounting plates are provided with bends at 45° to the plane of the mounting plates on both sides. The bends of two adjacent mounting plates are fixedly connected by a first bolt. The outer frame is also provided with a conductive plate and a positioning plate for positioning the conductive plate.
[0007] By adopting the above technical solution, the mounting plates, conductive plates and connectors can be stored and transported before the busbar trunking is installed. They are then manually assembled at the construction site. The four identical mounting plates are assembled by the first bolt through a 45° bend, and the conductive plates are positioned by the positioning component. By transporting and storing the detachable parts separately, the production and transportation costs are greatly reduced.
[0008] The present invention is further configured such that: the connector includes an upper U-shaped frame and a lower U-shaped frame, the upper U-shaped frame and the lower U-shaped frame are fixedly connected by a second bolt, and the outer edge of the bent portion of the mounting plate abuts against the four corners of the connector.
[0009] The invention is further configured such that: the inner surface of the mounting plate is provided with a wedge-shaped groove penetrating through its two end sidewalls; the bottom of the positioning plate is provided with a first wedge-shaped block slidably connected in the wedge-shaped groove; the surface of the positioning plate is provided with a plurality of positioning grooves; and the positioning plate is provided with two plates and is provided with a top and a bottom within an outer frame.
[0010] The present invention is further configured such that: the inner walls on both sides of the upper U-shaped frame are provided with fixing blocks, and the two ends of the fixing blocks are provided with second wedge blocks inserted into the wedge grooves.
[0011] The present invention is further configured such that: a threaded groove for threaded connection of a second bolt is provided on one side of the second wedge block.
[0012] The present invention is further configured such that: the top inner wall of the upper U-shaped frame and the bottom inner wall of the lower U-shaped frame are provided with an abutting block, the abutting block being located at one end of the first wedge block.
[0013] The present invention is further configured such that the positioning plate is made of an insulating material.
[0014] The present invention is further configured such that: a U-shaped pad is provided in the positioning groove, and the U-shaped pad is made of an insulating elastic material.
[0015] A method for installing a busbar trunking system, characterized by comprising the following steps:
[0016] 1) Installation of conductive plate: Install two positioning plates on the two mounting plates located below and above, respectively, and place the conductive plate between the two sets of positioning plates;
[0017] 2) Outer frame installation: Place the other two mounting plates on both sides and fix the adjacent mounting plates together with the first bolt to form the outer frame;
[0018] 3) Connector installation: Assemble the upper U-shaped frame and the lower U-shaped frame, and fix them with the second threaded ring;
[0019] 4) Busbar assembly: Insert the two ends of the two installed busbars into the connectors to assemble the busbars.
[0020] The present invention has the following advantages: Before the busbar trunking is installed, the mounting plates, conductive plates and connectors can be stored and transported. When transported to the construction site, they are manually assembled. The four identical mounting plates are assembled by the first bolt through the 45° bend, and the conductive plates are positioned by the positioning component. By transporting and storing the detachable parts separately and installing them conveniently, the production and transportation costs are greatly reduced. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of this embodiment;
[0022] Figure 2 This is a schematic diagram of the mounting plate in this embodiment;
[0023] Figure 3 This is a schematic diagram of the connector structure in this embodiment;
[0024] Figure 4 This is a schematic diagram of the positioning plate in this embodiment.
[0025] Figure descriptions: 1. Outer frame; 2. Connector; 3. Mounting plate; 4. Bending part; 5. First bolt; 6. Screw hole; 7. Conductive plate; 8. Positioning plate; 9. Upper U-shaped frame; 10. Lower U-shaped frame; 11. Second bolt; 12. Wedge groove; 13. First wedge block; 14. Positioning groove; 15. Fixing block; 16. Second wedge block; 17. Threaded groove; 18. Abutment block; 19. U-shaped pad. Detailed Implementation
[0026] The present invention will be further described in detail below with reference to the accompanying drawings.
[0027] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.
[0028] As shown in the figure, a busbar trunking that is easy to install includes an outer frame 1 composed of four mounting plates 3, and a connector 2 between two adjacent outer frames. The mounting plates have bends 4 at 45° to the plane of the mounting plates on both sides. The bends of two adjacent mounting plates are fixedly connected by a first bolt 5. The bends have three evenly spaced screw holes 6 along their length for the first bolt to fix them. The outer frame also has a conductive plate 7 and a positioning plate 8 for positioning the conductive plate 7.
[0029] Before the busbar trunking is installed, the mounting plates, conductive plates 7 and connectors can be stored and transported. When they are delivered to the construction site, they are assembled manually. The four identical mounting plates are assembled by the first bolt through the 45° bend and the conductive plates 7 are positioned by the positioning parts. By transporting and storing the detachable parts separately, the production and transportation costs are greatly reduced.
[0030] The connector includes an upper U-shaped frame 9 and a lower U-shaped frame 10, which are fixedly connected by a second bolt 11. The outer edge of the bent part of the mounting plate abuts against the four corners of the connector. Before installation, it is stored and transported. The upper U-shaped frame 9 and the lower U-shaped frame 10 are installed by the second bolt 11.
[0031] The inner surface of the mounting plate has wedge-shaped grooves 12 that penetrate through its two end sidewalls. The bottom of the positioning plate 8 is provided with a first wedge block 13 that is slidably connected in the wedge-shaped groove 12. The surface of the positioning plate 8 has several positioning grooves 14. Each conductive plate 7 is placed in the positioning groove 14. There are two positioning plates 8 and a top and bottom are provided in the outer frame. The positioning plate 8 is inserted into the wedge-shaped groove 12 of the mounting plate through the first wedge block 13 to install the positioning plate 8 and improve its stability.
[0032] The inner walls on both sides of the upper U-shaped frame 9 are provided with fixing blocks 15. The two ends of the fixing blocks 15 are provided with second wedge blocks 16 inserted into the wedge grooves 12. During installation, the second wedge blocks 16 are inserted into the wedge grooves 12 of the mounting plates on both sides to improve the stability between the connector and the outer frame and ensure the stability of the connection between adjacent busbars.
[0033] The second wedge block 16 has a threaded groove 17 on one side for the second bolt 11 to be threaded. By tightening the second bolt 11, it passes through the mounting plate and is screwed into the threaded groove 17, thereby further improving the stability of the connection between the connector and the housing.
[0034] The upper U-shaped frame 9 has an abutment block 18 on its top inner wall and the lower U-shaped frame 10 has an abutment block 18 on its bottom inner wall. The abutment block 18 is located at one end of the first wedge block 13. After installation, the two ends of the abutment block abut against the ends of the two first wedge blocks 13 respectively, so as to fix the positioning block.
[0035] The positioning plate 8 is made of insulating material, and a U-shaped pad 19 is provided in the positioning groove 14. The U-shaped pad 19 is made of insulating elastic material. By setting the U-shaped pad 19, the conductive plate 7 is inserted into the U-shaped pad 19 to ensure the stability of the conductive plate 7.
[0036] A method for installing a busbar trunking system, characterized by comprising the following steps:
[0037] 1) Installation of conductive plate: Install two positioning plates 8 on the two mounting plates located below and above, respectively, and place the conductive plate 7 between the two sets of positioning plates 8;
[0038] 2) Outer frame installation: Place the other two mounting plates on both sides and fix the adjacent mounting plates together with the first bolt to form the outer frame;
[0039] 3) Connector installation: Assemble the upper U-shaped frame 9 and the lower U-shaped frame 10, and fix them with the second threaded ring;
[0040] 4) Busbar assembly: Insert the two ends of the two installed busbars into the connectors to assemble the busbars.
[0041] The specific embodiments are merely illustrative of the present invention and are not intended to limit the invention. After reading this specification, those skilled in the art can make modifications to these embodiments without contributing any inventive step, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A busway that is easy to install, characterized by: The device includes an outer frame consisting of four mounting plates, and a connector between two adjacent outer frames. The mounting plates have bends at 45° to the plane of the mounting plates on both sides. The bends of two adjacent mounting plates are fixedly connected by a first bolt. The outer frame also includes a conductive plate and a positioning plate for positioning the conductive plate. The connector includes an upper U-shaped frame and a lower U-shaped frame, which are fixedly connected by a second bolt. The outer edge of the bent portion of the mounting plate abuts against the four corners of the connector. The mounting plate has wedge-shaped grooves that penetrate its two end sidewalls on its inner surface. The bottom of the positioning plate is provided with a first wedge block that is slidably connected in the wedge-shaped groove. The surface of the positioning plate is provided with several positioning grooves. The positioning plate is provided with two pieces and has a top and bottom inside the outer frame. The inner walls on both sides of the upper U-shaped frame are provided with fixing blocks, and the two ends of the fixing blocks are provided with second wedge blocks inserted into the wedge grooves.
2. The busway of claim 1, wherein: The second wedge has a threaded groove on one side for the second bolt to be threaded.
3. The busway of claim 2, wherein: The upper U-shaped frame has abutting blocks on its top inner wall and the lower U-shaped frame's bottom inner wall, with the abutting blocks located at one end of the first wedge-shaped block.
4. The busway of claim 3, wherein: The positioning plate is made of insulating material.
5. The busway of claim 4, wherein: A U-shaped pad is provided in the positioning groove, and the U-shaped pad is made of insulating elastic material.
6. A method of installing the busway of any one of claims 1-5, wherein Includes the following steps: 1) Installation of conductive plate: Install two positioning plates on the two mounting plates located below and above, respectively, and place the conductive plate between the two sets of positioning plates; 2) Outer frame installation: Place the other two mounting plates on both sides and fix the adjacent mounting plates together with the first bolt to form the outer frame; 3) Connector installation: Assemble the upper U-shaped frame and the lower U-shaped frame, and fix them with the second threaded ring; 4) Busbar assembly: Insert the two ends of the two installed busbars into the connectors to assemble the busbars.