An interleaved stacking device based on recycled aluminum processing

Abstract

The application discloses an interlaced stacking device based on recycled aluminum processing and relates to the technical field of recycled aluminum processing.The interlaced stacking device comprises a rotating wheel, a base, a conveying belt, a fixed block, a first connecting block, a sleeve ring, a top plate, a rotating ring, a supporting plate and a mold.The fixed block is fixedly installed on the conveying belt, the first connecting block is fixedly installed on the fixed block, the sleeve ring is sleeved on the first connecting block, the top plate is slidably installed on the sleeve ring along the axial direction of the sleeve ring, the rotating ring is rotatably installed on the sleeve ring, the supporting plate is fixedly installed on the sleeve ring, and the mold is arranged on the supporting plate and internally provided with a bottom plate and a side plate.The fixed block is conveyed on the conveying belt, the sleeve rings on the first connecting block and the second connecting block are interlaced and rotated, and the mold is continuously fallen into the collecting box to realize automatic interlaced stacking, so that the setting of a conveying line and space are saved, and the additional operation of a mechanical arm is not needed, time and space are saved, and labor is saved.

Description

Technical Field

[0001] This invention relates to the field of recycled aluminum processing technology, and more specifically to an interleaved stacking device based on recycled aluminum processing. Background Technology

[0002] Aluminum is a recyclable resource with excellent recyclability. Recycled aluminum involves remelting scrap aluminum and aluminum alloys to obtain aluminum alloys or aluminum metal. The development and utilization of recycled aluminum resources, and even their preservation and reuse, can not only save energy and reduce production costs, reducing carbon emissions by 95% compared to primary aluminum, but also reduce environmental pollution and improve the ecological environment. Therefore, research on the process equipment for recycled aluminum and the future high-quality and sustainable development of the aluminum industry are of great significance.

[0003] Recycled aluminum typically needs to be re-formed into ingots after smelting for easier processing and transportation. In the current aluminum ingot production process, molds are usually installed on a conveyor belt, which then receives molten aluminum, cools and forms the ingots, which then fall onto another conveyor belt. The collected ingots are then stacked and packaged manually or by robotic arms. However, this production method usually requires an additional conveyor line from forming to stacking, and robotic arms are needed to stack multiple ingots, which significantly increases costs and floor space. Furthermore, the debugging, installation, and use of robotic arms place high demands on workers. Summary of the Invention

[0004] The purpose of this invention is to provide an interleaved stacking device based on recycled aluminum processing to overcome the above-mentioned shortcomings of the prior art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an interleaved stacking device based on recycled aluminum processing, comprising a rotating wheel with a discharge port, a base platform with a conveyor belt on the base platform, and further comprising: a fixing block fixedly mounted on the conveyor belt, a first connecting block fixedly mounted on the fixing block, a collar sleeved on the first connecting block, a top plate slidably mounted on the collar along its axial direction; a rotating ring rotatably mounted on the collar; a pallet fixedly mounted on the collar; and a mold disposed on the pallet, wherein a bottom plate and a side plate are installed inside the mold, the bottom plate being used to eject the cured product, and the side plates being used to limit the cured product.

[0006] The first and second positioning plates are located below the conveyor belt. When the pallet moves close to the first and second positioning plates, the first positioning plate will drive the pallet to turn as a whole. At the same time, the second positioning plate will drive each mold to move closer to the center and drive the bottom plate and side plate to move to contact the product limit and push it out.

[0007] Preferably, the rotating ring is provided with a protrusion, and both ends of the protrusion are provided with bevels.

[0008] Preferably, a connecting frame is fixedly installed on the surface of the base plate, the connecting frame is concave, a long rod is fixedly installed on the surface of the side plate, the long rod has a slanted groove, and a slanted block is fixedly installed on the connecting frame.

[0009] Preferably, the first connecting block is provided with a reversing groove, and the reversing groove is L-shaped;

[0010] It also includes a second connecting block, on which a directional groove is formed.

[0011] Preferably, a slide bar is slidably mounted on the tray, and the slide bar is in contact with the protrusion;

[0012] A slide plate is slidably mounted on the pallet, and a round block is fixedly mounted on the slide plate;

[0013] The slide bar is fixedly equipped with a protrusion and a convex frame.

[0014] Preferably, a limiting rod is fixedly installed on the collar, and a limiting groove is formed on the fixing block.

[0015] Preferably, the outer wall of the mold on the side away from the side plate has a groove.

[0016] Preferably, a support plate is fixedly installed on the base.

[0017] Preferably, a collection box is also included, which is located below the conveyor belt, and an electric push rod is fixedly installed on the inner bottom wall of the collection box, with a collection plate fixedly installed at the output end of the electric push rod.

[0018] Preferably, the top of the collecting plate is provided with a slope.

[0019] In the above technical solution, the present invention provides an interleaved stacking device based on recycled aluminum processing, which has the following beneficial effects: In this application, the fixed blocks are conveyed on the conveyor belt, so that the collars on the first connecting block and the second connecting block rotate alternately and fall into the collection box, thereby realizing automatic interleaved stacking, thus saving the setting of a conveyor line and space, and eliminating the need for additional operation of the robotic arm, saving time, effort and space. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0021] Figure 1 This is a schematic diagram of the overall structure provided in an embodiment of the present invention;

[0022] Figure 2 This is a partial structural diagram of the transmission belt provided in an embodiment of the present invention;

[0023] Figure 3 This is a partial structural diagram of the mold provided in an embodiment of the present invention;

[0024] Figure 4 This is a partial structural schematic diagram of the first connecting block provided in an embodiment of the present invention;

[0025] Figure 5 This is a partial structural schematic diagram of the second connecting block provided in an embodiment of the present invention;

[0026] Figure 6 This is a partial structural diagram of the side plate provided in an embodiment of the present invention;

[0027] Figure 7 This is a partial structural schematic diagram of the tray provided in an embodiment of the present invention;

[0028] Figure 8 Provided for embodiments of the present invention Figure 7 Schematic diagram of Part A;

[0029] Figure 9 This is a partial structural schematic diagram of the first displacement plate provided in an embodiment of the present invention;

[0030] Figure 10 This is a partial structural schematic diagram of the second displacement plate provided in an embodiment of the present invention.

[0031] Explanation of reference numerals in the attached figures:

[0032] 1. Rotary wheel; 1.1. Discharge port; 2. Base; 3. Collection box; 3.1. Electric push rod; 3.2. Collection plate; 4. Conveyor belt; 5. Mold; 61. Fixing block; 61.1. Limiting groove; 62. First connecting block; 62.1. Directional groove; 62A. Second connecting block; 62A.1. Orientation groove; 63. Collar; 63.1. Top plate; 63.2. Limiting rod; 64. Rotary ring; 64.1. Protrusion; 65. Sliding bar; 66. Slide plate; 66.1. Round block; 67. Convex plate; 68. Convex frame; 71. Base plate; 72. Connecting frame; 72.1. Inclined block; 73. Side plate; 74. Long rod; 74.1. Inclined groove; 81. Support plate; 82. First displacement plate; 83. Second displacement plate; 9. Support plate. Detailed Implementation

[0033] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0034] Please see Figure 1-10 An interleaved stacking device based on recycled aluminum processing includes a rotary wheel 1 with a discharge port 1.1, a base 2 with a conveyor belt 4, and further includes:

[0035] A fixed block 61 is fixedly installed on the conveyor belt 4. A first connecting block 62 is fixedly installed on the fixed block 61. A collar 63 is sleeved on the first connecting block 62. A top plate 63.1 is slidably installed on the collar 63 along its axial direction.

[0036] Rotary ring 64, which is rotatably mounted on collar 63;

[0037] The support plate 81 is fixedly installed on the collar 63;

[0038] Mold 5 is set on tray 81, and a base plate 71 and a side plate 73 are installed inside the mold 5. The base plate 71 is used to push out the cured product, while the side plate 73 is used to limit the cured product.

[0039] The first positioning plate 82 and the second positioning plate 83 are located below the conveyor belt 4. When the pallet 81 moves close to the first positioning plate 82 and the second positioning plate 83, the first positioning plate 82 will drive the pallet 81 to turn as a whole. At the same time, the second positioning plate 83 will drive each mold 5 to move closer to the center and drive the bottom plate 71 and the side plate 73 to move to contact the product limit and push it out.

[0040] Both the base plate 71 and the side plate 73 have release agents. In the initial stage, the side plate 73 extends out from the inner wall of the mold 5. When molten aluminum is injected through the discharge port 1.1, the side plate 73 is partially surrounded by the molten aluminum. When the product in the mold 5 cools and solidifies, the side plate 73 is partially embedded in the product. The surface of the side plate 73 is provided with release agents, and the side plate 73 slides smoothly.

[0041] The first displacement plate 82 and the second displacement plate 83 are located at the bottom end of the conveyor belt 4 near the collection box 3. In this application, there are several molds 5, with five molds 5 forming a group. All five molds 5 in the same group are set on the pallet 81, and the middle mold 5 in the same group is fixed on the pallet 81, while the other four molds 5 are slidably mounted on the pallet 81. After the mold 5 has finished loading the molten aluminum through the discharge port 1.1 above the conveyor belt 4, it will pass through the cooling zone as the conveyor belt 4 moves. The cooling zone can be an air-cooled zone, until it is cooled and formed. At this time, the conveyor belt 4 will... The pallet 81 and the mold 5 on it are conveyed downwards. At this time, the mold 5 is facing downwards, but since the side plate 73 is embedded in the product, the product in the mold 5 will not fall down until the rotating ring 64 on the collar 63 and the second position plate 83 come into contact. At this time, the rotating ring 64 and the second position plate 83 rotate due to friction and contact until the protrusion 64.1 on the rotating ring 64 pushes the top plate 63.1 to move. The top plate 63.1 will push the connecting frame 72 to move. The connecting frame 72 will then push the side plate 73 out until the side plate 73 is removed from the product. After that, the bottom plate 71 contacts the product and pushes the product out.

[0042] Among them, such as Figure 6 As shown, a return spring is fixedly installed between the right side of the side plate 73 and the mold 5. When the side plate 73 moves outward, it will compress the return spring until the rotating ring 64 and the second displacement plate 83 separate. At this time, the return spring can push the side plate 73 to reset. At the same time, the reaction of the inclined block 72.1 and the inclined groove 74.1 will also push the bottom plate 71 to reset.

[0043] In another embodiment of the present invention: a protrusion 64.1 is provided on the rotating ring 64, and both ends of the protrusion 64.1 are provided with bevels;

[0044] The inclined edge of the protrusion 64.1 allows the rotating ring 64 to push the top plate 63.1 to move when it rotates.

[0045] In another embodiment of the present invention: a connecting frame 72 is fixedly installed on the surface of the base plate 71. The connecting frame 72 is concave. A long rod 74 is fixedly installed on the surface of the side plate 73. An inclined groove 74.1 is provided on the long rod 74. An inclined block 72.1 is fixedly installed on the connecting frame 72.

[0046] Among them, reference Figure 4When the rotating ring 64 rotates, the inclined edge of the protrusion 64.1 will contact the top plate 63.1, thereby driving the top plate 63.1 to move upward. At this time, the top plate 63.1 will push the connecting frame 72 to drive the bottom plate 71 to move upward, thereby pushing the solidified product in the mold 5. As the connecting frame 72 moves, it will drive the inclined block 72.1 to move, thereby squeezing the inclined groove 74.1. At this time, the inclined groove 74.1 will drive the long rod 74 to move out of the mold 5, so that the side plate 73 can move out of the side wall of the solidified product and no longer restrict the movement of the product.

[0047] In another embodiment of the present invention: a reversing groove 62.1 is provided on the first connecting block 62, and the reversing groove is L-shaped;

[0048] It also includes a second connecting block 62A, on which a directional groove 62A.1 is provided;

[0049] Several fixed blocks 61 are evenly installed on the conveyor belt 4, while the first displacement block and the second displacement block are respectively installed on two adjacent fixed blocks 61. When the collar 63 is fitted on the first connecting block 62, it can slide along the axial direction of the first connecting block 62, and when it slides to the long arm end of the L-shaped displacement groove, it can rotate along the circumference of the first connecting block 62. When the collar 63 is fitted on the second connecting block 62A, it can only slide along the axial direction of the second connecting block 62A through the directional groove 62A.1 and cannot rotate.

[0050] During operation, both sets of molds 5, located at the discharge port 1.1 above the conveyor belt 4, are in a state of... Figure 3 As shown in the diagram, the long arm end is perpendicular to the turntable 1, which also facilitates receiving material from below the discharge port 1.1. When the material enters the conveyor belt 4 after cooling and is dropped, due to gravity, the pallet 81 will drive the collar 63 to slide axially downward on the first connecting block 62 and the second connecting block 62A. As the collar 63 on the first connecting block 62 comes into contact with the first position plate 82, the first position plate 82 will drive the collar 63 on the first connecting block 62 to rotate through friction. At this time, the collar 63 on the first connecting block 62 and the pallet 81 will rotate simultaneously, so that the mold 5 on the first connecting block 62 and the mold 5 on the second connecting block 62A are in a perpendicular state until the product on the first connecting block 62 falls into the collection box 3 and is stacked with the product on the second connecting block 62A in a cross-shaped arrangement.

[0051] When the tray 81 and mold 5 on the first connecting block 62 approach the collecting box 3, the collar 63 on the first connecting block 62 will move down along the L-shaped displacement groove 62.1 until it reaches the bottom. Then, the collar 63 will contact the first displacement plate 82, causing it to rotate through friction. At this time, the collar 63 will rotate along the L-shaped displacement groove on the first connecting block 62 until it reaches the bottom of the long arm end of the L-shaped displacement groove. As the collar 63 rotates, the rotating ring 64 on it will also rotate synchronously. While the collar 63 is rotating, the rotating ring 64... The second displacement plate 83 is not in contact. At this time, the rotating ring 64 and the collar 63 rotate synchronously. As the fixed block 61 continues to move, when the support plate 81 on the first connecting block 62 rotates to its limit, the rotating ring 64 and the second displacement plate 83 come into contact. At this time, the rotating ring 64 will continue to rotate in the same direction on the surface of the collar 63. As the rotating ring 64 rotates, it will push the top plate 63.1 to move through the protrusion 64.1, thereby causing the top plate 63.1 to push the connecting frame 72 to move, so that the connecting frame 72 drives the side plate 73 to overcome the elastic force of the reset spring and move out from the inside of the product side wall.

[0052] When the product is dropped onto the first connecting block 62, as the first connecting block 62 and the fixing block 61 continue to move, they will come into contact with the first displacement plate 82 on the other side again. At this time, the first displacement plate 82 on the other side will push the collar 63 to rotate in the opposite direction until it is reset.

[0053] When the tray 81 on the second connecting block 62A and the mold 5 approach the collection box 3, the collar 63 on the second connecting block 62A will move downward along the orientation groove 62A.1 only along the second connecting block 62A. Although the collar 63 on the second connecting block 62A will not rotate when it contacts the first displacement plate 82, until the rotating ring 64 and the second displacement plate 83 come into contact.

[0054] In another embodiment of the present invention: a slide bar 65 is slidably mounted on the tray 81, and the slide bar 65 and the protrusion 64.1 are in contact with each other;

[0055] A slide plate 66 is slidably mounted on the tray 81, and a round block 66.1 is fixedly mounted on the slide plate 66;

[0056] A protrusion and a protruding frame 68 are fixedly installed on the slider 65;

[0057] Among them, reference Figure 7 Of the five molds 5 in the same group, except for the middle mold 5, the other four molds 5 are fixedly installed on the slide plate 66. When the rotating ring 64 contacts the second displacement plate 83, the complete circumference of the rotating ring 64 will contact the second displacement plate 83. At this time, the rotating ring 64 will rotate, and as the rotating ring 64 rotates, the protrusion 64.1 on it will drive the slide bar 65 to slide. At this time, the reference... Figure 3 From left to right, the five molds 5 are mold 5A, mold 5B, mold 5C, mold 5D, and mold 5E. At this time, the slider 65 will drive the outermost mold 5 to move towards the middle through the convex frame 68. That is, the convex frame 68 will drive mold 5A to move closer to mold 5B until mold 5A and mold 5B contact each other, thereby synchronously driving mold 5B to move closer to the middle mold 5C. At the same time, there are two sliders 65, and the two sliders 65 are centrally mirrored on the other side of the tray 81. At this time, the other slider 65 will drive mold 5E to move towards mold 5D until mold 5D moves closer to the middle mold 5C. At this time, the five molds 5 will fit together as closely as possible. After the five molds 5 fit together, the inclined side of the protrusion 64.1 contacts the top plate 63.1, thereby pushing the connecting frame 72 to move. This causes several connecting frames 72 to move simultaneously, which also brings out several side plates 73 simultaneously. At this time, the product can be pushed by the bottom plate 71 and fall into the collection box 3.

[0058] When the material is unloaded, the collar 63 on the first connecting block 62 will rotate and reset as it contacts the first position plate 82 on the other side. At this time, the rotating ring 64 will also contact the second position plate 83 on the other side and rotate and reset. At this time, the two slide bars 65 will move away from each other. Then, the convex frame 68 will drive the mold 5A and mold 5E to move away from each other until the two convex plates 67 contact the round blocks 66.1 on the mold 5B and mold 5D respectively. The convex plates 67 will push the mold 5B and mold 5D to move away from each other until they reach the limit and can no longer move. The convex frame 68 is concave, so it can drive the round blocks 66.1 on the slide plates 66 of the mold 5A and mold 5E to move when moving left and right. However, the convex plates 67 can only push the round blocks 66.1 on the mold 5B and mold 5D when they are away from the mold 5C.

[0059] The slide bar 65 can be engaged with the protrusion 64.1.

[0060] In another embodiment of the present invention: a limiting rod 63.2 is fixedly installed on the collar 63, and a limiting groove 61.1 is formed on the fixing block 61;

[0061] When the fixed block 61 is conveyed to the top of the conveyor belt 4, the collar 63 will fall back and approach the fixed block 61. At this time, the limiting rod 63.2 will be inserted into the limiting groove 61.1, thereby restricting the free rotation of the collar 63.

[0062] In another embodiment of the present invention: a groove is provided on the outer wall of the mold 5 on the side away from the side plate 73;

[0063] When the mold 5 moves closer to the center, the long rod 74 can be inserted into the groove through the groove to avoid contact with the two adjacent molds 5.

[0064] In another embodiment of the present invention: a support plate 9 is fixedly installed on the base 2;

[0065] The support plate 9 is positioned above the conveyor belt 4 and on both sides of the fixing block 61. It is used to support the pallet 81, making it move more smoothly above the conveyor belt 4.

[0066] In another embodiment of the present invention: a collection box 3 is also included, which is disposed below the conveyor belt 4, and an electric push rod 3.1 is fixedly installed on the inner bottom wall of the collection box 3, and a collection plate 3.2 is fixedly installed on the output end of the electric push rod 3.1;

[0067] When the mold 5 moves below the conveyor belt 4, the material will not be dropped until all five molds 5 in the same group are located near the top of the collection box 3, so that the material falls onto the collection plate 3.2. The height of the collection plate 3.2 can be set by the electric push rod 3.1. As the material is collected, the collection plate 3.2 will slowly descend.

[0068] In another embodiment of the present invention: the top end of the collecting plate 3.2 is provided with an inclined surface;

[0069] When the recycled aluminum ingots fall onto the collection plate 3.2, they will slide down the slope until they fit against the inner wall of the collection box 3, thus ensuring that they will not be misaligned due to the movement of the conveyor belt 4 during each stacking.

[0070] The foregoing has only described certain exemplary embodiments of the present invention by way of illustration. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the foregoing drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A staggered stacking device based on recycled aluminum processing, comprising a rotating wheel (1) having a discharge port (1.1) on the rotating wheel (1), and a base (2) having a conveyor belt (4) on the base (2), characterized in that, Also includes: A fixed block (61) is fixedly installed on the conveyor belt (4). A first connecting block (62) is fixedly installed on the fixed block (61). A collar (63) is sleeved on the first connecting block (62). A top plate (63.1) is slidably installed on the collar (63) along its axial direction. A rotating ring (64) is rotatably mounted on a collar (63); The support plate (81) is fixedly mounted on the collar (63); A mold (5) is set on a pallet (81), and a base plate (71) and a side plate (73) are installed inside the mold (5). The base plate (71) is used to push out the cured product, and the side plate (73) is used to limit the cured product. The first positioning plate (82) and the second positioning plate (83) are located below the conveyor belt (4). When the pallet (81) moves close to the first positioning plate (82) and the second positioning plate (83), the first positioning plate (82) will drive the pallet (81) to turn as a whole. At the same time, the second positioning plate (83) will drive each mold (5) to move closer to the center and drive the bottom plate (71) and side plate (73) to move to contact the product limit and push it out. The rotating ring (64) is provided with a protrusion (64.1), and both ends of the protrusion (64.1) are provided with bevels; A connecting frame (72) is fixedly installed on the surface of the base plate (71). The connecting frame (72) is concave. A long rod (74) is fixedly installed on the surface of the side plate (73). A slanted groove (74.1) is opened on the long rod (74). A slanted block (72.1) is fixedly installed on the connecting frame (72). The first connecting block (62) has a reversing groove (62.1) and the reversing groove is L-shaped; It also includes a second connecting block (62A), on which an orientation groove (62A.1) is provided.

2. The staggered stacking device based on recycled aluminum processing according to claim 1, characterized in that, A slide bar (65) is slidably mounted on the tray (81), and the slide bar (65) is in contact with the protrusion (64.1); A slide plate (66) is slidably mounted on the tray (81), and a round block (66.1) is fixedly mounted on the slide plate (66). The slide bar (65) is fixedly mounted with a protrusion and a convex frame (68).

3. The staggered stacking device based on recycled aluminum processing according to claim 1, characterized in that, A limiting rod (63.2) is fixedly installed on the collar (63), and a limiting groove (61.1) is formed on the fixing block (61).

4. The staggered stacking device based on recycled aluminum processing according to claim 1, characterized in that, The mold (5) has a groove on the outer wall of the side away from the side plate (73).

5. The staggered stacking device based on recycled aluminum processing according to claim 1, characterized in that, A support plate (9) is fixedly installed on the base (2).

6. The staggered stacking device based on recycled aluminum processing according to claim 1, characterized in that, It also includes a collection box (3), which is located below the conveyor belt (4), and an electric push rod (3.1) is fixedly installed on the inner bottom wall of the collection box (3), and a collection plate (3.2) is fixedly installed on the output end of the electric push rod (3.1).

7. The staggered stacking device based on recycled aluminum processing according to claim 6, characterized in that, The top of the collecting plate (3.2) is provided with a slope.

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