A production process for new porcelain-like material

Abstract

The present invention discloses a production process of a new porcelain-like material, which specifically includes the following steps: setting a molding mechanism including a fixed lower buckle plate and a movable upper buckle plate, placing a substrate on the lower buckle plate, and making the four sides of the substrate extend out of a molding cavity, adjusting the upper buckle plate to buckle onto the lower buckle plate so that the upper buckle plate and the lower buckle plate clamp the substrate, setting an upper material trough on the upper buckle plate, and setting a lower material trough on the lower buckle plate so that the upper material trough and the lower material trough abut against the substrate to form a feeding channel, installing a feeding mechanism on a pipe body of a feeder, and passing a side groove formed by two groups of flow channels inside the feeding mechanism on the substrate, the two groups of flow channels corresponding to each other one-to-one and abutting against the two groups of feeding channels, and being positioned by a positioning component inside the feeding mechanism so that the two groups of flow channels are connected to the feeding channel, and the feeder works to transport a mixture of unsaturated polyester resin and fixing agent into the two groups of molding cavities for molding; the present invention can perform double-sided injection on the substrate at a single time, which greatly improves the production efficiency of the new porcelain-like material.

Description

Technical Field

[0001] The invention relates to the technical field of imitation ceramic materials, in particular to a production process of a new imitation ceramic material. Background Art

[0002] The surface of ceramic materials is extremely smooth, feels smooth, has a high glossiness, and is as flat as a mirror. Materials with such characteristics are often used in the fields of construction and home furnishing.

[0003] Since ceramic materials are difficult to produce in large quantities, the existing technology is utilized by producing imitation ceramic materials. At present, imitation ceramic materials are generally poured onto a single layer of a substrate and mixed and solidified with unsaturated polyester resin, fixative and other materials. When producing materials with upper and lower layers having porcelain properties, the substrate needs to be manually turned over and the mixed materials need to be poured again for solidification. Not only does it take a long time to solidify, but the substrates need to be turned over one by one, resulting in low production efficiency. Therefore, the present invention proposes a new production process for imitation ceramic materials that can solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a production process for a new porcelain-like material to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A production process for a new porcelain-like material comprises the following steps:

[0007] S1. Setting a forming mechanism including a fixed lower gusset plate and a movable upper gusset plate;

[0008] S2. Place the substrate on the lower gusset plate, and make the four sides of the substrate extend outside the molding cavity. Adjust the upper gusset plate to buckle onto the lower gusset plate, so that the upper and lower gusset plates clamp the substrate.

[0009] S3, setting a feeding trough on the upper gusset plate and a lower feeding trough on the lower gusset plate, so that the feeding trough and the lower feeding trough abut against the substrate to form a feeding channel;

[0010] S4. Install a feeding mechanism on the tube body of the feeder. The side groove formed by the two sets of flow channels inside the feeding mechanism is passed through the base plate. The two sets of flow channels are aligned one-to-one with the two sets of feeding channels. The positioning assembly inside the feeding mechanism is used to position the two sets of flow channels on the base plate to maintain stability while connecting the two sets of flow channels to the feeding channels.

[0011] S5. The feeder works to deliver the mixture of unsaturated polyester resin and fixative to the two molding cavities for molding. After the mixture solidifies, the upper and lower gusset plates are separated to take out the new porcelain-like material with upper and lower layers and porcelain properties.

[0012] As a preferred technical solution of the present invention, after taking out the new porcelain-like material, the substrate not covered with the mixture is cut off and then ground and polished.

[0013] The present invention also provides a production device for a new porcelain-like material, comprising:

[0014] Turning frame, supported by vertical frame;

[0015] The forming mechanism includes a lower gusset plate fixed to the turning frame, and an upper gusset plate movably connected to the turning frame through an adjustment component. The upper and lower gusset plates are respectively provided with a forming cavity, the upper gusset plate is provided with a feeding trough, and the lower gusset plate is provided with a feeding trough. Both the feeding trough and the feeding trough are open and can abut against the base plate to form a feeding channel. The feeding trough and the feeding trough correspond to each other up and down and extend to one side.

[0016] The feeder has a pipe body connected to its discharge end, and a feeding mechanism that can connect to two sets of feeding channels is installed on the pipe body. The feeding mechanism includes a barrel, and two sets of flow channels are arranged in the barrel. The two sets of flow channels extend out of the barrel and form a side groove that can be passed through the base plate. A positioning component is arranged in the side groove, which is used to position on the base plate so that the two sets of flow channels are connected to the feeding channel to feed the molding cavity.

[0017] As a preferred technical solution of the present invention, the turnover frame is rotatably connected to the vertical frame via an axis arm, and a power source is installed on the vertical frame for driving the turnover frame to rotate.

[0018] As a preferred technical solution of the present invention, the adjustment assembly includes a screw fixed to the flip frame and a frame plate fixed to the upper buckle plate. The screw is passed through the frame plate, and an adjustment seat is screwed on the screw. The adjustment seat is located inside the frame plate and can abut against the top wall or bottom wall inside the frame plate.

[0019] As a preferred technical solution of the present invention, the adjacent two side edges of the lower buckle plate are provided with convex edges for lateral limiting of the substrate placed on the lower buckle plate.

[0020] As a preferred technical solution of the present invention, the positioning assembly includes two groups of rods hinged in the middle, a through groove opened on each group of flow channels, and a telescopic source installed on the two groups of rods. A blocking block is provided at one end of the two groups of rods, and a clamping block is provided at the other end. The telescopic source is used to drive the two groups of rods to hinge or hinge apart, so that the blocking block can open and close the flow channel along the through groove, and the clamping block can clamp the substrate.

[0021] As a preferred technical solution of the present invention, a step is provided in the side groove for limiting the blocking block after the flow channel is opened along the through groove.

[0022] As a preferred technical solution of the present invention, the clamping block is provided with a plurality of groups of protrusions.

[0023] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention provides a production process for a new material imitating porcelain, wherein the upper and lower clasps clamp the substrate, the upper and lower troughs respectively abut against the substrate to form a feeding channel, the feeding mechanism on the tube body is docked with the two groups of feeding channels, so that the two groups of flow channels form side grooves and pass through the substrate, the two groups of flow channels correspond one to one and abut against the two groups of feeding channels, and are positioned on the substrate by a positioning component to maintain stability while the two groups of flow channels are connected to the feeding channels, the feeder works to deliver the mixture of unsaturated polyester resin and fixative to the two groups of molding cavities for molding, and the substrate can be double-sidedly injected at a single time, so that when producing a material with upper and lower double layers of porcelain properties, there is no need to solidify one layer and then pour the mixed material onto the other layer of the substrate to wait for solidification, which not only avoids the flipping of the substrate, but also effectively shortens the waiting time for the material to solidify, thereby greatly improving the production efficiency of the new material imitating porcelain;

[0024] The feeder feeds the mixture of unsaturated polyester resin and fixative through the tube body, cylinder, flow channel and feed channel in sequence to the two sets of molding cavities for molding. The feeding stability is good. After the feeding is completed, the telescopic source drives the two sets of rods to hinge apart. The two sets of clamping blocks are away from the substrate so that they can be smoothly removed from the substrate. The two sets of blocking blocks seal the flow channel to prevent leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 This is a schematic diagram of placing the substrate of the present invention on the lower buckle plate;

[0027] Figure 3 This is a schematic diagram of the connection between the forming mechanism and the turnover frame of the present invention;

[0028] Figure 4 This is a schematic structural diagram of the feeding mechanism of the present invention;

[0029] Figure 5 This is a schematic diagram of the positioning component structure of the present invention;

[0030] In the figure: 100, vertical frame; 110, power source; 200, flip frame; 210, shaft arm; 300, molding mechanism; 310, lower buckle plate; 311, convex edge; 320, upper buckle plate; 330, adjustment assembly; 331, screw; 332, frame plate; 333, adjustment seat; 340, molding cavity; 350, lower chute; 360, upper chute; 400, feeder; 410, tube body; 420, feeding mechanism; 421, barrel; 422, flow channel; 423, side groove; 430, positioning assembly; 431, rod body; 432, through groove; 433, telescopic source; 434, blocking block; 435, groove; 436, clamping block; 437, step; 500, substrate. DETAILED DESCRIPTION

[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Example 1

[0033] A production process for a new porcelain-like material comprises the following steps:

[0034] S1. Set the forming mechanism 300 to include a fixed lower gusset plate 310 and a movable upper gusset plate 320;

[0035] S2. Place the substrate 500 on the lower clasp plate 310 so that the periphery of the substrate 500 extends outside the molding cavity 340. Adjust the upper clasp plate 320 to buckle onto the lower clasp plate 310 so that the upper clasp plate 320 and the lower clasp plate 310 clamp the substrate 500.

[0036] S3. Set a feed trough 360 on the upper gusset plate 320 and a lower feed trough 350 on the lower gusset plate 310 so that the feed trough 360 and the lower feed trough 350 abut against the substrate 500 to form a feed channel;

[0037] S4. Install the feeding mechanism 420 on the tube body 410 of the feeder 400. The side grooves 423 formed by the two sets of flow channels 422 inside the feeding mechanism 420 are passed through the base plate 500. The two sets of flow channels 422 correspond to each other and abut against the two sets of feeding channels. The positioning assembly 430 inside the feeding mechanism 420 is used to position the two sets of flow channels 422 on the base plate 500 to maintain stability while connecting the two sets of flow channels 422 to the feeding channels.

[0038] S5. The feeder 400 works to deliver the mixture of unsaturated polyester resin and fixing agent to the two-group molding cavity 340 for molding. After the mixture is solidified, the upper buckle plate 320 and the lower buckle plate 310 are separated to take out the new porcelain-like material with upper and lower layers having porcelain properties. After taking out the new porcelain-like material, the substrate 500 not covered with the mixture is cut off and polished.

[0039] Example 2

[0040] See also Figure 1 A new porcelain-like material production device includes a turning frame 200, a forming mechanism 300 and a feeder 400, and the turning frame 200 is supported by a vertical frame 100.

[0041] See also Figure 1 、 Figure 2 、 Figure 3The forming mechanism 300 includes a lower buckle plate 310 fixed to the flip frame 200, and an upper buckle plate 320 movably connected to the flip frame 200 through an adjustment component 330. The upper buckle plate 320 can be moved through the adjustment component 330 so that the upper buckle plate 320 can cooperate with the lower buckle plate 310 to produce upper and lower layers of porcelain-like materials. The upper buckle plate 320 can also be separated from the lower buckle plate 310 to take out the produced materials.

[0042] See also Figure 1 、 Figure 2 、 Figure 3 A forming cavity 340 is respectively provided on the upper buckle plate 320 and the lower buckle plate 310, and an exhaust groove is provided on the side of the forming cavity 340. The depth of the exhaust groove is less than 0.1 mm and the material will not escape. The upper buckle plate 320 is provided with a feeding trough 360, and the lower buckle plate 310 is provided with a feeding trough 350. Both the feeding trough 360 and the feeding trough 350 are open. The feeding trough 360 is connected with the forming cavity 340 of the upper buckle plate 320, and the feeding trough 350 is connected with the forming cavity 340 of the lower buckle plate 310. They can be abutted against the substrate 500 to form a feeding channel, and the feeding trough 360 and the feeding trough 350 correspond to each other up and down and extend to one side.

[0043] See also Figure 1 、 Figure 4 The discharge end of the feeder 400 is connected to a tube body 410, which is a hose. The feeder 400 is preferably a screw 331 feeding device. A feeding mechanism 420 that can connect to two sets of feeding channels is installed on the tube body 410. The feeding mechanism 420 includes a barrel 421, which is connected to the tube body 410. Two sets of flow channels 422 are arranged in the barrel 421. The two sets of flow channels 422 extend out of the barrel 421 and form a side groove 423 that can be passed through the substrate 500. A positioning component 430 is provided in the side groove 423 for positioning on the substrate 500 so that the two sets of flow channels 422 are connected to the feeding channel to feed the molding cavity 340.

[0044] During production, the substrate 500 is first placed on the lower clasp plate 310 so that the four sides of the substrate 500 extend out of the outside of the molding cavity 340. Then, the position of the upper clasp plate 320 is adjusted by the adjustment component 330 so that the upper clasp plate 320 and the lower clasp plate 310 clamp the substrate 500. The upper trough 360 and the lower trough 350 are respectively abutted against the substrate 500 to form a feeding channel. The feeding mechanism 420 on the tube body 410 is docked with the two groups of feeding channels so that the two groups of flow channels 422 form side grooves 423 that pass through the substrate 500. The two groups of flow channels 422 correspond one to one with the two groups of feed channels, and through The positioning component 430 is positioned on the substrate 500 and remains stable while connecting the two groups of flow channels 422 with the feed channel. The feeder 400 works to transport the mixture of unsaturated polyester resin and fixative to the two groups of molding cavities 340 for molding. The substrate 500 can be injected on both sides at a single time. When producing a material with upper and lower layers of porcelain properties, there is no need to solidify one layer and then pour the mixed material on the other layer of the substrate 500 to wait for solidification. This not only avoids the flipping of the substrate 500, but also effectively shortens the time waiting for the material to solidify, greatly improving the production efficiency of the new porcelain-like material.

[0045] Example 3

[0046] See also Figure 1 、 Figure 2 The flip frame 200 is rotatably connected to the vertical frame 100 through the shaft arm 210. A power source 110 is installed on the vertical frame 100 to drive the flip frame 200 to rotate. The power source 110 is preferably a servo motor. The power source 110 can drive the flip frame 200 to rotate through the shaft arm 210, so that the upper buckle plate 320 and the lower buckle plate 310 are in different directions as a whole, which is convenient for removing the formed material.

[0047] See also Figure 2 、 Figure 3 When the cam 331 is in the unlock position, the lever 332 is in the unlock position, and the lever 332 is in the unlock position, so that the cam 331 can be unlocked and unlocked, thereby unlocking the cam 331. When the cam 331 is unlocked, the lever 332 is unlocked and unlocked, so that the cam 331 can be unlocked and unlocked.

[0048] The adjacent two side edges of the lower buckle plate 310 are provided with raised edges 311, which are used to laterally limit the substrate 500 placed on the lower buckle plate 310. When placing the substrate 500 on the lower buckle plate 310, it can directly contact the raised edges 311, avoiding the problem of deviation in the position of the substrate 500 when placed manually.

[0049] Example 4

[0050] See also Figure 4 、 Figure 5 The positioning assembly 430 includes two groups of rod bodies 431 hinged at the middle, a through slot 432 provided on each group of flow channels 422, and a telescopic source 433 installed on the two groups of rod bodies 431. One end of the two groups of rod bodies 431 is provided with a blocking block 434, which is preferably an elastic block and can be made of rubber or other materials with good sealing effect. The other end is provided with a clamping block 436, and the telescopic source 433 is preferably a micro-electric cylinder. The telescopic source 433 is used to drive the two groups of rod bodies 431 to hinge or hinge apart, so that the blocking block 434 can open and close the flow channel 422 along the through slot 432, so that the clamping block 436 can clamp the substrate 500. The two groups of flow channels 422 are respectively provided with grooves 435 for accommodating the clamping block 436. When the feeding mechanism 420 is docked with the two groups of feeding channels, a The side groove 423 is passed through the substrate 500, so that the flow channel 422 is offset against the corresponding two groups of feeding channels one by one, and the telescopic source 433 drives the two groups of rod bodies 431 to hinge, so that the two groups of clamping blocks 436 are close to the substrate 500 and clamp the substrate 500, so that the two groups of blocking blocks 434 move along the through groove 432 to open and close the flow channel 422. The feeder 400 feeds the mixture of unsaturated polyester resin and fixative through the tube body 410, the barrel 421, the flow channel 422 and the feeding channel in turn to the two groups of molding cavities 340 for molding. The feeding stability is good. After the feeding is completed, the telescopic source 433 drives the two groups of rod bodies 431 to hinge, and the two groups of clamping blocks 436 are away from the substrate 500 so that they can be smoothly removed from the substrate 500. The two groups of blocking blocks 434 seal the flow channel 422 and will not cause leakage.

[0051] See also Figure 5 As an optional option, a step 437 is provided in the side groove 423 for limiting the blocking block 434 after the flow channel 422 is opened along the through groove 432. The step 437 supports the blocking block 434 so that the elastic blocking block 434 can be deformed by the pressure of the rod body 431 to close the through groove 432, and the material is not easily leaked during the feeding process; a plurality of groups of protrusions are provided on the clamping block 436, which has a good clamping effect on the substrate 500, further ensuring the stability of the feeding.

[0052] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A production process for a new porcelain-like material, characterized in that: The specific steps include: S1. Setting a forming mechanism including a fixed lower gusset plate and a movable upper gusset plate; S2. Place the substrate on the lower gusset plate, and make the four sides of the substrate extend outside the molding cavity. Adjust the upper gusset plate to buckle onto the lower gusset plate, so that the upper and lower gusset plates clamp the substrate. S3, setting a feeding trough on the upper gusset plate and a lower feeding trough on the lower gusset plate, so that the feeding trough and the lower feeding trough abut against the substrate to form a feeding channel; S4. Install a feeding mechanism on the tube body of the feeder. The side groove formed by the two sets of flow channels inside the feeding mechanism is passed through the base plate. The two sets of flow channels are aligned one-to-one with the two sets of feeding channels. The positioning assembly inside the feeding mechanism is used to position the two sets of flow channels on the base plate to maintain stability while connecting the two sets of flow channels to the feeding channels. S5. The feeder works to deliver the mixture of unsaturated polyester resin and fixative to the two molding cavities for molding. After the mixture solidifies, the upper and lower gusset plates are separated to take out the new porcelain-like material with upper and lower layers; After taking out the new imitation porcelain material, cut off the base plate not covered with the mixture and grind and polish it; The production device for implementing the above production process includes: Turning frame, supported by vertical frame; The forming mechanism includes a lower gusset plate fixed to the turning frame, and an upper gusset plate movably connected to the turning frame through an adjustment component. The upper and lower gusset plates are respectively provided with a forming cavity, the upper gusset plate is provided with a feeding trough, and the lower gusset plate is provided with a feeding trough. Both the feeding trough and the feeding trough are open and can abut against the base plate to form a feeding channel. The feeding trough and the feeding trough correspond to each other up and down and extend to one side. The feeder has a pipe body connected to its discharge end, and a feeding mechanism that can connect to two sets of feeding channels is installed on the pipe body. The feeding mechanism includes a barrel, and two sets of flow channels are arranged in the barrel. The two sets of flow channels extend out of the barrel and form a side groove that can be passed through the base plate. A positioning component is arranged in the side groove for positioning on the base plate so that the two sets of flow channels are connected with the feeding channel to feed the molding cavity; The positioning assembly includes two groups of rods hinged at the middle, a through slot provided on each group of flow channels, and a telescopic source installed on the two groups of rods. One end of the two groups of rods is provided with a blocking block, and the other end is provided with a clamping block. The telescopic source is used to drive the two groups of rods to hinge or hinge apart, so that the blocking block can open and close the flow channel along the through slot, and the clamping block can clamp the substrate. A step is provided in the side groove for limiting the blocking block after the flow channel is opened along the through groove.

2. A production process of a new porcelain-like material according to claim 1, characterized in that: The turnover frame is rotatably connected to the vertical frame via an axis arm, and a power source is installed on the vertical frame for driving the turnover frame to rotate.

3. The production process of a new porcelain-like material according to claim 1, characterized in that: The adjustment assembly includes a screw fixed to the flip frame and a frame plate fixed to the upper buckle plate. The screw is passed through the frame plate, and an adjustment seat is screwed onto the screw. The adjustment seat is located inside the frame plate and can abut against the top wall or bottom wall inside the frame plate.

4. The production process of a new porcelain-like material according to claim 1, characterized in that: The adjacent two side edges of the lower buckle plate are provided with convex edges for lateral limiting of the substrate placed on the lower buckle plate.

5. The production process of a new porcelain-like material according to claim 1, characterized in that: The clamping block is provided with a plurality of groups of protrusions.

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