Preparation equipment and method of beryllium aluminum alloy plate
By designing a beryllium-aluminum alloy sheet preparation equipment and employing a feeding assembly, a transmission assembly, and a compensation assembly, the problems of metal particle stratification and energy waste in existing technologies have been solved, achieving a more efficient mixing and smelting process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 上海太洋科技股份有限公司
- Filing Date
- 2023-03-16
- Publication Date
- 2026-07-10
AI Technical Summary
Existing technologies lack deep processing steps in the preparation of beryllium-aluminum alloys, resulting in metal particle stratification and energy waste, and there is a lack of effective protection during the mixing process.
A beryllium aluminum alloy sheet preparation device was designed, comprising a feeding component, a transmission component, a stirring component, and a compensation component. The device uses a motor to drive crushing, stirring, and inert gas protection to ensure uniform mixing of metal particles and gas compensation during the smelting process.
It improves the crushing efficiency and mixing uniformity of metal particles, reduces stratification, and reduces energy consumption through inert gas protection.
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Figure CN116358296B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of metal material processing technology, specifically to a beryllium aluminum alloy sheet preparation equipment and method. Background Technology
[0002] Beryllium-aluminum alloys are characterized by their light weight, high specific strength, high specific stiffness, good thermal stability, high toughness, and corrosion resistance. They combine the low density of beryllium with the easy machinability of aluminum, and have been widely used in aerospace, computer manufacturing, automotive industry and other fields. They have become a new material that has attracted much attention in various fields.
[0003] Existing technologies lack deep processing steps for metal raw materials during raw material preparation, resulting in the direct melting of metal particles of different diameters. This method is prone to causing stratification due to the characteristics of beryllium and aluminum, leading to different overall metal content in the alloy.
[0004] Meanwhile, existing technologies mostly involve simple stirring during the mixing process, lacking protection against the powder flying during stirring; at the same time, the smelting process requires maintaining a vacuum state, which leads to the long-term operation of vacuum equipment, resulting in excessive energy consumption. Summary of the Invention
[0005] Therefore, in order to overcome the above-mentioned shortcomings, the present invention provides a device and method for preparing beryllium aluminum alloy plates.
[0006] The present invention is implemented by constructing a beryllium aluminum alloy plate preparation device, which includes a shelf, a melting furnace rotatably disposed inside the shelf, and a vacuum pump and control panel bolted to the front end of the shelf.
[0007] The smelting furnace and vacuum pump are both electrically connected to the control panel.
[0008] Its features include: a material feeding assembly disposed at the right end of the smelting furnace and a compensation assembly disposed at the top of the smelting furnace;
[0009] The material placement assembly includes a material placement cylinder, which is bolted to the right end of the shelf; a side box, which is bolted to the front end of the material placement cylinder to provide processing protection; a first motor, which is bolted to the left end of the side box to provide driving; a drive roller, whose right drive shaft rotates coaxially with the drive roller; a crushing roller, which is rotatably mounted on the outside of the drive roller to provide crushing; a speed sensor, whose left end shaft of the crushing roller is fixedly connected to the speed sensor; a discharge plate, which is bolted to the inside of the side box to provide lifting and guiding of materials; and a transmission assembly, which is located at the rear end of the material placement cylinder; wherein, the first motor and the speed sensor are both electrically connected to the control panel.
[0010] Preferably, the transmission assembly includes a second motor, which is mounted on the rear end of the material cylinder via a fixing ring bolt; a transmission belt, which is connected to the top transmission shaft of the second motor; a transmission shaft, which is connected to the right end of the transmission belt via a collar; a lifting ring, which is welded and fixed to the outer side of the transmission shaft; a baffle plate, which is welded and fixed to the inner side of the lifting ring; a stirring paddle, which is welded and fixed to the bottom outer side of the transmission shaft; and a stirring assembly, which is provided at the bottom of the transmission shaft; wherein the second motor is electrically connected to the control panel.
[0011] Preferably, the stirring assembly includes an electromagnetic clutch, with the electromagnetic clutch rotatably mounted at the bottom of the drive shaft; a first filter screen, with the electromagnetic clutch bolted into the inner through hole of the first filter screen; a second filter screen, with a second filter screen surrounding the bottom of the first filter screen; and a storage cylinder, with the second filter screen bolted to the inner wall of the storage cylinder; wherein the electromagnetic clutch, the guide pump, and the reversing valve are all electrically connected to the control panel.
[0012] Preferably, the stirring assembly further includes a guide pump, which is fixedly installed at the right end opening of the storage cylinder via a connecting pipe to guide the flow; a reversing valve, which is installed on the right end pipe of the guide pump to reverse the flow; and a first air pipe, which is installed on the rear end pipe of the reversing valve.
[0013] Preferably, the compensation assembly includes a quick-connect pipe, which is installed on the top opening pipe of the smelting furnace for quick connection; a flow control valve, which is fixedly installed on the right end of the quick-connect pipe via a connecting pipe; a second gas pipe, which is installed on the right opening pipe of the flow control valve; a first check valve, the bottom of the second gas pipe being connected to the top pipe of the first check valve; and a compensation cylinder, with the first check valve bolted to the front side of the top of the compensation cylinder; wherein the flow control valve, the first check valve, the second check valve, and the pressure sensor are all electrically connected to the control panel.
[0014] Preferably, the compensation assembly further includes a second one-way valve, which is installed on the front pipe of the compensation cylinder to guide the flow; a piston plate, which is slidably disposed on the inner wall of the compensation cylinder; a compression spring, which is fixedly installed at the rear end of the piston plate to reset the compression spring; and a pressure sensor, which is fixedly installed at the rear end of the piston plate to detect pressure.
[0015] Preferably, the top of the side box is connected to the first air pipe, and a dust filter screen is provided at the connection between the side box and the first air pipe to prevent material from being blocked.
[0016] Preferably, the lifting ring has a spiral upward-shaped filter structure, and a rubber gasket is provided at the contact point between the outer wall of the lifting ring and the material cylinder.
[0017] Preferably, the bottom outer side of the drive shaft is provided with three sets of stirring blades, and the stirring blades are designed to be inclined at an angle of 60 degrees.
[0018] Preferably, the method for preparing the beryllium aluminum alloy sheet is characterized by comprising the following steps:
[0019] Step 1: Add lumps or powdered aluminum into the feeding cylinder. Control the first motor via the control panel to drive the drive roller and crushing roller to rotate and crush the material. Then, add beryllium powder and plasticizer into the feeding cylinder in sequence. The ratio of beryllium powder, plasticizer and aluminum powder is 6.5:0.5:3. At this time, the drive roller and crushing roller crush the various raw materials. Gravity causes the crushed raw material powder to fall onto the lifting ring, which is in the form of a filter screen.
[0020] Step 2: The second motor is controlled to operate, which drives the lifting ring through the transmission belt to lift the material. At this time, the metal raw materials with qualified particle diameter will fall into the storage cylinder through the lifting ring, and the transmission shaft drives the stirring paddle to stir the various materials. The metal particles with unqualified diameter will be driven upward to the discharge plate by the transmission action of the lifting ring, so that they can be crushed multiple times until the particle diameter is qualified. Here, the qualified particle diameter is set to 200 mesh.
[0021] Step 3: During the crushing process, inert gas connected to the outside can be introduced into the reversing valve through the first air pipe. The inert gas is then blown into the storage cylinder and the feeding cylinder through the reversing valve and the guide pump. The inert gas mentioned here can be nitrogen or helium. At this time, the properties of the inert gas can prevent the metal powder from flying and causing powder explosion. The airflow of the inert gas is discharged through the air hole set on the top of the side box, reducing the phenomenon of discharge from the feed port.
[0022] Step 4: After the powder preparation process is completed, the electromagnetic clutch can be controlled through the control panel to operate, so that the rotating drive shaft can drive the first filter screen to rotate through the electromagnetic clutch. This causes the holes of the first and second filter screens to overlap, thus feeding the prepared powder and reducing the phenomenon of stratification between different solutions.
[0023] Step 5: During the mixing process, the operator first controls the vacuum pump through the control panel to draw gas from the inside of the melting furnace and gradually create a vacuum. When the vacuum pump finishes drawing, the operator controls the second check valve through the control panel to allow the inert gas flowing inside the storage cylinder to flow into the compensation cylinder through the second check valve. This causes the inert gas to accumulate inside the compensation cylinder and push the piston plate to move backward.
[0024] Step Six: At this point, the piston plate displacement pushes the compression spring and pressure sensor to contract, thereby causing the pressure sensor to detect the total amount of gas at the front end of the piston plate. When the overall volume reaches the standard value, the pressure sensor sends an electrical signal to the control panel to control the first one-way valve to open, so that the inert gas can flow into the melting furnace, and the melting, cooling and forming processes can be carried out under the protection of the inert gas.
[0025] The present invention has the following advantages: The present invention provides an improved method for preparing beryllium aluminum alloy plates, which, compared with similar equipment, has the following improvements:
[0026] The equipment and method for preparing beryllium aluminum alloy plates described in this invention improves the repeated and effective crushing process of metal particles by setting a feeding component at the right end of the melting furnace, using a first motor to drive a drive roller and a crushing roller to crush various materials in combination, and using a speed sensor to monitor the speed of the crushing roller.
[0027] The equipment and method for preparing beryllium aluminum alloy plates described in this invention, by setting a transmission component at the bottom of the feeding cylinder, controls a second motor to drive the transmission shaft and lifting ring and other components to rotate through the transmission belt, thereby lifting and mixing the crushed material through the lifting ring and stirring paddle, which is beneficial to improving the guiding and mixing effect of metal distribution;
[0028] The beryllium aluminum alloy sheet preparation equipment and method of the present invention, by setting a stirring assembly at the bottom of the feeding cylinder, and using an electromagnetic clutch to control the drive shaft to provide an adsorption action, thereby driving the first filter screen to rotate and feeding through the second filter screen, and by using a guide pump and a reversing valve to introduce inert gas to ensure the safety of the feeding action, the equipment and method of the present invention, by setting a compensation assembly at the top of the melting furnace, and introducing inert gas into the compensation cylinder through a second one-way valve, and by pushing the piston plate to squeeze the pressure spring and pressure sensor respectively, the pressure sensor monitors the amount of gas introduced through the pressure of the piston plate, and the elasticity of the pressure spring provides a reset action for the piston plate, which is beneficial to improving the gas compensation of the melting process. Attached Figure Description
[0029] Figure 1This is a schematic diagram of the structure of the present invention;
[0030] Figure 2 This is a three-dimensional structural diagram of the material placement component of the present invention;
[0031] Figure 3 This is a schematic diagram of the material placement assembly of the present invention from the left side;
[0032] Figure 4 This is the invention Figure 3 Enlarged structural diagram at point A;
[0033] Figure 5 This is a three-dimensional structural diagram of the transmission component of the present invention;
[0034] Figure 6 This is a schematic diagram of the transmission assembly of the present invention from the left side;
[0035] Figure 7 This is a front view schematic diagram of the guide pump and reversing valve of the present invention;
[0036] Figure 8 This is a three-dimensional cross-sectional view of the compensation component of the present invention.
[0037] The components include: shelving unit-1, smelting furnace-2, material feeding assembly-3, compensation assembly-4, vacuum pump-5, control panel-6, material feeding cylinder-31, side box-32, first motor-33, drive roller-34, crushing roller-35, speed sensor-36, feeding plate-37, transmission assembly-38, second motor-381, transmission belt-382, transmission shaft-383, lifting ring-384, baffle plate-385, and stirring paddle-386. 387. Stirring assembly - 3871. Electromagnetic clutch - 3872. First filter screen - 3873. Second filter screen - 3874. Storage cylinder - 3875. Guide pump - 3876. Reversing valve - 3877. First air pipe - 3877. Quick-connect pipe - 41. Flow control valve - 42. Second air pipe - 43. First check valve - 44. Compensation cylinder - 45. Second check valve - 46. Piston plate - 47. Compression spring - 48. Pressure sensor - 49. Detailed Implementation
[0038] The following is in conjunction with the appendix Figures 1-8 The principles and features of the present invention are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of the invention. The invention is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the invention will become clearer from the following description and claims. It should be noted that the drawings are in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of the invention.
[0039] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0041] Example 1:
[0042] Please see Figures 1-7 The present invention provides a beryllium aluminum alloy sheet preparation device, comprising a shelf 1, a smelting furnace 2 rotatably disposed inside the shelf 1, a vacuum pump 5 bolted to the front end of the shelf 1, and a control panel 6; wherein the smelting furnace 2 and the vacuum pump 5 are both electrically connected to the control panel 6.
[0043] It also includes a material feeding assembly 3 located at the right end of the smelting furnace 2 and a compensation assembly 4 located at the top of the smelting furnace 2;
[0044] The material placement assembly 3 includes a material placement cylinder 31. The material placement cylinder 31 is bolted to the right end of the shelf 1. A side box 32, which serves as a processing protection, is bolted to the front end of the material placement cylinder 31. A first motor 33, which serves as a drive, is bolted to the left end of the side box 32. The drive shaft at the right end of the first motor 33 rotates coaxially with the drive roller 34, providing driving force to the drive roller 34. A crushing roller 35, which serves as a crushing roller, is rotatably arranged on the outside of the drive roller 34. The left end of the crushing roller 35 is fixedly connected to a speed sensor 36, which provides speed detection for the crushing roller 35. A discharge plate 37, which serves as a lifting and guiding plate, is bolted inside the side box 32. A transmission assembly 38 is arranged at the rear end of the material placement cylinder 31. The first motor 33 and the speed sensor 36 are both electrically connected to the control panel 6, providing power to the first motor 33 and the speed sensor 36.
[0045] The transmission assembly 38 includes a second motor 381. The second motor 381, which serves as a drive, is mounted on the rear end of the feeding cylinder 31 via a fixing ring bolt. A transmission belt 382 is connected to the top of the second motor 381 via a transmission shaft, providing transmission to the transmission belt 382. A transmission shaft 383 is connected to the right end of the transmission belt 382 via a collar. A lifting ring 384, which serves as a lifting ring, is welded and fixed to the outer side of the transmission shaft 383, providing power to the lifting ring 384. A baffle plate 385, which serves as a baffle, is welded and fixed to the inner side of the lifting ring 384. A stirring paddle 386, which serves as a stirring paddle, is welded and fixed to the bottom outer side of the transmission shaft 383. A stirring assembly 387 is provided at the bottom of the transmission shaft 383. The second motor 381 is electrically connected to the control panel 6, which provides power to the second motor 381.
[0046] The stirring assembly 387 includes an electromagnetic clutch 3871. The electromagnetic clutch 3871 is rotatably mounted on the bottom of the drive shaft 383. The electromagnetic clutch 3871 is bolted to the inner through-hole of the first filter screen 3872, providing a limiting effect for the installation of the first filter screen 3872. A second filter screen 3873 is located around the bottom of the first filter screen 3872 and is bolted to the inner wall of the storage cylinder 3874. The electromagnetic clutch 3871, the guide pump 3875, and the reversing valve 3876 are all connected to the control panel. 6. Electrical connection provides power to the electromagnetic clutch 3871, the guide pump 3875, and the reversing valve 3876. The guide pump 3875, which plays a guiding role, is fixedly installed at the right end opening of the storage cylinder 3874 through a connecting pipe. The reversing valve 3876, which plays a reversing role, is installed on the right end pipe of the guide pump 3875. The first gas pipe 3877 is installed on the rear end pipe of the reversing valve 3876. The right end of the smelting furnace 2 is connected to the bottom outlet pipe of the storage cylinder 3874 through a connecting pipe, so that the storage cylinder 3874 provides a guiding effect for the smelting furnace 2.
[0047] The top of the side box 32 is connected to the first air pipe 3877, and a dust filter screen is provided at the connection between the side box 32 and the first air pipe 3877 to block the material. The dust filter screen has the effect of blocking the material between the side box 32 and the first air pipe 3877.
[0048] The lifting ring 384 has a spiral upward filter structure, and a rubber gasket is provided at the contact point between the outer wall of the lifting ring 384 and the material cylinder 31. The lifting ring 384 provides a material lifting effect.
[0049] Three sets of stirring paddles 386 are provided on the bottom outer side of the drive shaft 383, and the stirring paddles 386 are designed with an angle of 60 degrees. The drive shaft 383 provides a transmission effect for the stirring paddles 386.
[0050] The working principle of the beryllium aluminum alloy sheet preparation equipment based on Example 1 is as follows:
[0051] When using this device, first place it in the work area, then connect it to an external power source to provide the power required for its operation.
[0052] First, during the preparation of beryllium-aluminum alloy, the workers add block or powdered aluminum metal into the feeding cylinder 31, and control the first motor 33 through the control panel 6 to drive the drive roller 34 and the crushing roller 35 to rotate and perform crushing work. Then, beryllium powder and plasticizer are added into the feeding cylinder 31 in sequence. Here, the ratio of beryllium powder, plasticizer and aluminum powder is 6.5:0.5:3. At this time, the drive roller 34 and the crushing roller 35 crush the various raw materials, and the crushed raw material powder falls onto the lifting ring 384 by gravity. The lifting ring 384 is in the shape of a filter screen.
[0053] Second, by controlling the second motor 381 to work, it drives the lifting ring 384 to lift the material through the transmission belt 382. At this time, the metal raw materials with qualified particle diameter will fall into the storage cylinder 3874 through the lifting ring 384, and drive the stirring paddle 386 through the transmission shaft 383 to stir the various materials, which is beneficial to improve the mixing effect of the prepared materials. The metal particles with unqualified diameter will be driven upward to the feeding plate 37 by the transmission action of the lifting ring 384, so that they can be crushed multiple times until the particle diameter is qualified. Here, the qualified particle diameter is set to 200 mesh.
[0054] Third, during the crushing process, inert gas connected to the outside can be introduced into the reversing valve 3876 through the first air pipe 3877, and the inert gas can be blown into the storage cylinder 3874 and the feeding cylinder 31 through the reversing valve 3876 and the guide pump 3875. The inert gas mentioned here can be nitrogen or helium. At this time, the characteristics of the inert gas can prevent the metal powder from flying and causing powder explosion. The airflow of the inert gas can be discharged through the air hole set at the top of the side box 32, reducing the phenomenon of being discharged from the feed port.
[0055] Fourth, after the powder preparation process is completed, the electromagnetic clutch 3871 can be controlled by the control panel 6 to operate, so that the rotating drive shaft 383 can drive the first filter screen 3872 to rotate through the electromagnetic clutch 3871. This causes the holes of the first filter screen 3872 and the second filter screen 3873 to overlap and feed the prepared powder. This is beneficial to improve the rapid melting and mixing of fine powder during mixing and can reduce the phenomenon of stratification between different solutions.
[0056] Example 2:
[0057] Please see Figure 1 and Figure 8The present invention provides a beryllium aluminum alloy plate preparation device. Compared with the first embodiment, this embodiment further includes: a compensation component 4. The compensation component 4 includes a quick-connect pipe 41. The top opening pipe of the melting furnace 2 is equipped with a quick-connect pipe 41 that serves as a quick connection. The right end of the quick-connect pipe 41 is fixedly installed with a flow control valve 42 through a connecting pipe. The flow control valve 42 provides flow monitoring for the quick-connect pipe 41. The right opening pipe of the flow control valve 42 is equipped with a second gas pipe 43.
[0058] The bottom of the second air pipe 43 is connected to the top pipe of the first one-way valve 44. The first one-way valve 44 is bolted to the front side of the top of the compensation cylinder 45. A second one-way valve 46 is installed on the front pipe of the compensation cylinder 45 to guide the flow. The second one-way valve 46 provides an inlet effect for the compensation cylinder 45. A piston plate 47 is slidably arranged on the inner wall of the compensation cylinder 45. A pressure spring 48 is fixedly installed at the rear end of the piston plate 47 to reset the pressure spring 48. A pressure sensor 49 is fixedly installed at the rear end of the piston plate 47 to detect the pressure. The pressure sensor 49 provides detection of the air pressure at the front end of the piston plate 47. The flow control valve 42, the first one-way valve 44, the second one-way valve 46, and the pressure sensor 49 are all electrically connected to the control panel 6 to provide power to the flow control valve 42, the first one-way valve 44, the second one-way valve 46, and the pressure sensor 49.
[0059] In this embodiment:
[0060] First, during the mixing process, the operator controls the vacuum pump 5 through the control panel 6 to operate, thereby drawing gas from the inside of the melting furnace 2 to gradually form a vacuum. When the vacuum pump 5 completes the drawing work, the operator controls the second check valve 46 through the control panel 6 to operate, so that the inert gas flowing inside the storage cylinder 3874 can flow into the compensation cylinder 45 through the second check valve 46, thereby causing the inert gas to accumulate inside the compensation cylinder 45 and push the piston plate 47 to move backward.
[0061] Secondly, at this time, the displacement of the piston plate 47 pushes the compression spring 48 and the pressure sensor 49 to contract, thereby causing the pressure sensor 49 to detect the total amount of gas at the front end of the piston plate 47. When the overall volume reaches the standard value, the pressure sensor 49 sends an electrical signal to the control panel 6 to control the first one-way valve 44 to open, so that the inert gas can flow into the interior of the melting furnace 2, and the melting, cooling and forming processes can be carried out under the protection of the inert gas.
[0062] This invention provides an improved method for preparing beryllium aluminum alloy sheets. A first motor 33 drives a drive roller 34 and a crushing roller 35 to crush various materials. A speed sensor 36 monitors the rotational speed of the crushing roller 35, thereby improving the repeatability and effectiveness of the crushing process for metal particles. A second motor 381 drives a drive shaft 383 and a lifting ring 384 via a transmission belt 382. The lifting ring 384 and a stirring paddle 386 then lift and mix the crushed materials, improving the guiding and mixing effect of the metal distribution. An electromagnetic clutch 3871 controls the process. The drive shaft 383 is provided with an adsorption action, which drives the first filter screen 3872 to rotate and discharge material through the second filter screen 3873. The discharge action is protected by introducing inert gas through the guide pump 3875 and the reversing valve 3876. Inert gas is introduced into the compensation cylinder 45 through the second one-way valve 46. The piston plate 47 is pushed to squeeze the compression spring 48 and the pressure sensor 49 respectively. The pressure sensor 49 monitors the amount of gas introduced through the pressure of the piston plate 47, and the elasticity of the compression spring 48 provides a reset action for the piston plate 47, which helps to improve the gas compensation of the smelting process.
[0063] The above description shows and illustrates the basic principles, main features, and advantages of the present invention. Standard parts used in the present invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0064] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A beryllium aluminum alloy plate preparation equipment, comprising a shelf (1) and a melting furnace (2) rotatably disposed inside the shelf (1), as well as a vacuum pump (5) bolted to the front end of the shelf (1) and a control panel (6). in, The smelting furnace (2) and vacuum pump (5) are both electrically connected to the control panel (6); Its features include: a material feeding assembly (3) disposed at the right end of the smelting furnace (2) and a compensation assembly (4) disposed at the top of the smelting furnace (2); The material placement assembly (3) includes: Material container (31), the right end of the shelf (1) is bolted with a material container (31); Side box (32), the front end of the material cylinder (31) is bolted with a side box (32) that serves as a processing protection function; The first motor (33) is bolted on the left end of the side box (32) and serves as the driving motor. Drive roller (34), the right end drive shaft of the first motor (33) rotates coaxially with drive roller (34); Crushing roller (35): A crushing roller (35) is rotatably mounted on the outside of the drive roller (34) to perform crushing function; Speed sensor (36): The left end shaft of the crushing roller (35) is fixedly connected to the speed sensor (36); Feeding plate (37): A feeding plate (37) for lifting and guiding material is bolted inside the side box (32); Transmission assembly (38): A transmission assembly (38) is provided at the rear end of the feeding cylinder (31). The first motor (33) and the speed sensor (36) are both electrically connected to the control panel (6); The compensation component (4) includes: Quick-connect pipe (41): The top opening pipe of the smelting furnace (2) is equipped with a quick-connect pipe (41) that serves as a quick connection. Flow control valve (42), the right end of the quick-connect pipe (41) is fixedly installed with the flow control valve (42) through the connecting pipe. The second air pipe (43) is installed on the pipe with the opening at the right end of the flow control valve (42). The bottom of the first one-way valve (44) and the second air pipe (43) are connected to the top pipe of the first one-way valve (44); The compensation cylinder (45) is bolted to the front of the top of the first one-way valve (44); The transmission assembly (38) includes: The second motor (381) is installed at the rear end of the feeding cylinder (31) by a fixing ring bolt to drive the second motor (381). The transmission belt (382) is connected to the top drive shaft of the second motor (381). The right end of the transmission belt (382) is connected to the transmission shaft (383) via a collar. Lifting ring (384): The lifting ring (384) is welded and fixed to the outer side of the drive shaft (383) to lift materials; baffle plate (385): The baffle plate (385) is welded and fixed to the inner side of the lifting ring (384) to block materials; stirring paddle (386): The stirring paddle (386) is welded and fixed to the bottom of the outer side of the drive shaft (383) to stir; stirring assembly (387): The stirring assembly (387) is provided at the bottom of the drive shaft (383).
2. The equipment for preparing beryllium aluminum alloy plates according to claim 1, characterized in that: The second motor (381) is electrically connected to the control panel (6).
3. The equipment for preparing beryllium aluminum alloy plates according to claim 2, characterized in that: The stirring assembly (387) includes: An electromagnetic clutch (3871) is rotatably mounted on the bottom of the drive shaft (383). The first filter screen (3872) is bolted to the inner through hole of the electromagnetic clutch (3871); The second filter (3873) is located around the bottom of the first filter (3872); The storage cylinder (3874) has the second filter screen (3873) bolted to the inner wall of the storage cylinder (3874); The electromagnetic clutch (3871), the guide pump (3875), and the reversing valve (3876) are all electrically connected to the control panel (6).
4. The equipment for preparing beryllium aluminum alloy plates according to claim 3, characterized in that: The stirring assembly (387) also includes a guide pump (3875), which is fixedly installed at the right end opening of the storage cylinder (3874) through a connecting pipe to guide the flow; a reversing valve (3876), which is installed on the right end pipe of the guide pump (3875) to reverse the flow; and a first air pipe (3877), which is installed on the rear end pipe of the reversing valve (3876).
5. The equipment for preparing beryllium aluminum alloy plates according to claim 1, characterized in that: The flow control valve (42), the first check valve (44), the second check valve (46), and the pressure sensor (49) are all electrically connected to the control panel (6).
6. The equipment for preparing beryllium aluminum alloy plates according to claim 5, characterized in that: The compensation assembly (4) also includes a second one-way valve (46), which is installed on the front pipe of the compensation cylinder (45) to guide the flow; a piston plate (47), which is slidably arranged on the inner wall of the compensation cylinder (45); a compression spring (48), which is fixedly installed at the rear end of the piston plate (47) to reset the compression spring (48); and a pressure sensor (49), which is fixedly installed at the rear end of the piston plate (47) to detect pressure.
7. The equipment for preparing beryllium aluminum alloy plates according to claim 4, characterized in that: The top of the side box (32) is connected to the first air pipe (3877), and a dust filter screen is provided at the connection between the side box (32) and the first air pipe (3877) to prevent material from being blocked.
8. The equipment for preparing beryllium aluminum alloy plates according to claim 2, characterized in that: The lifting ring (384) has a spiral upward-shaped filter structure, and a rubber gasket is provided at the contact point between the outer wall of the lifting ring (384) and the material cylinder (31).
9. The equipment for preparing beryllium aluminum alloy plates according to claim 2, characterized in that: The drive shaft (383) has three sets of stirring paddles (386) on its outer bottom, and the stirring paddles (386) are designed with an angle of 60 degrees.
10. A method of using the equipment for preparing beryllium aluminum alloy plates according to any one of claims 4 to 9, characterized in that: Includes the following steps: Step 1: Add block or powdered aluminum metal into the feeding cylinder (31), and control the first motor (33) through the control panel (6) to drive the drive roller (34) and crushing roller (35) to rotate and perform crushing work. Then, add beryllium powder and plasticizer into the feeding cylinder (31) one after another. The ratio of beryllium powder, plasticizer and aluminum powder is 6.5:0.5:
3. At this time, the drive roller (34) and crushing roller (35) crush the various raw materials, and the crushed raw material powder falls onto the lifting ring (384) by gravity. The lifting ring (384) is in the shape of a filter screen. Step 2: The second motor (381) is controlled to work, so that it drives the lifting ring (384) to lift the material through the transmission belt (382). At this time, the metal raw materials with qualified particle diameter will fall into the storage cylinder (3874) through the lifting ring (384), and the stirring paddle (386) will drive the various materials to stir through the transmission shaft (383). The metal particles with unqualified diameter will be driven upward to the feed plate (37) by the transmission action of the lifting ring (384), so that they can be crushed multiple times until the particle diameter is qualified. Here, the qualified particle diameter is set to 200 mesh. Step 3: During the crushing process, inert gas connected to the outside can be introduced into the reversing valve (3876) through the first air pipe (3877), and the inert gas can be blown into the storage cylinder (3874) and the feeding cylinder (31) through the reversing valve (3876) and the guide pump (3875). The inert gas mentioned here can be nitrogen or helium. At this time, the characteristics of the inert gas can prevent the metal powder from flying and causing powder explosion. The airflow of the inert gas can be discharged through the air hole set on the top of the side box (32) to reduce the phenomenon of being discharged from the feed port. Step 4: After the powder preparation process is completed, the electromagnetic clutch (3871) can be controlled by the control panel (6) to work, so that the rotating drive shaft (383) can drive the first filter screen (3872) to rotate through the electromagnetic clutch (3871), so that the holes of the first filter screen (3872) and the second filter screen (3873) overlap to feed the prepared powder, which can reduce the phenomenon of stratification between different solutions; Step 5: During the mixing process, the operator first controls the vacuum pump (5) through the control panel (6) to operate, so that the vacuum pump (5) draws the gas inside the melting furnace (2) and gradually forms a vacuum. When the vacuum pump (5) completes the drawing work, the operator controls the second check valve (46) through the control panel (6) to operate, so that the inert gas flowing inside the storage cylinder (3874) can flow into the compensation cylinder (45) through the second check valve (46), so that the inert gas accumulates inside the compensation cylinder (45) and pushes the piston plate (47) to move backward. Step 6: At this time, the displacement of the piston plate (47) pushes the compression spring (48) and the pressure sensor (49) to contract, so that the pressure sensor (49) detects the total amount of gas at the front end of the piston plate (47). When the overall volume reaches the standard value, the pressure sensor (49) sends an electrical signal to the control panel (6) to control the first one-way valve (44) to open, so that the inert gas can flow into the interior of the melting furnace (2), and the melting, cooling and forming processes can be carried out under the protection of the inert gas.