A forming device, an assembling device, a forming method and an assembling method for a pipe
By designing the pipe wall processing part and end processing part of the pipe forming device, and using adjustable indentation head partitions for pipe forming, the problems of complex steps and low efficiency in the prior art are solved, and efficient and low-cost pipe forming is achieved.
Patent Information
- Application Number
- CN202211372442.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-29
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2042-08-29
AI Technical Summary
The existing pipe processing equipment has complex steps, long processing time, low efficiency, and high equipment cost, which increases the possibility of defective products.
A pipe forming device is designed, including a pipe wall processing part and an end processing part, and the pipe forming processing is achieved through multiple adjustable indentation plates, and the processing efficiency is improved by combining the assembly device of the metal pipe.
The pipe forming steps are simplified, processing efficiency is improved, equipment costs are reduced, and defective products are generated.
Smart Images

Figure CN116408655B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of plastic molding, and particularly relates to a forming device and an assembling device for pipes, as well as a forming method and an assembling method thereof. Background Art
[0002] For the existing pipe processing devices, the drilling and port forming are split into multiple steps. The processing steps of the pipes are complex and require multiple repeated steps such as impurity removal, heating, drilling, and forming. Therefore, the pipes need to be transferred many times, and the processing time is long, which is not conducive to the processing efficiency of the pipes. Moreover, the large number of processing steps and the large number of required devices also lead to a high possibility of defective products. At the same time, the equipment cost of the pipe processing device is large, and different steps may require different devices, which is not conducive to the production cost of the enterprise. Summary of the Invention
[0003] The purpose of the present invention is to provide a forming device for pipes, which can perform forming processing on the pipes through a pipe wall processing part and an end processing part, and can adjust multiple pressing head split plates to a separated state and a close-fitting state, facilitating the adjustment of the end heating column to enter the pipe and the sealing forming of one end of the pipe itself.
[0004] The present invention also provides an assembling device for pipes, which combines the above-mentioned forming device for pipes to embed the pipe into a metal pipe.
[0005] The present invention also provides a forming method for pipes, which is used to form a bullet head structure and a support platform structure on the pipes in combination with the above-mentioned forming device.
[0006] The present invention also provides an assembling method for pipes, which is used to embed the pipes formed by the above-mentioned assembling device into metal pipes.
[0007] To achieve the above object, the present invention adopts the following technical solutions:
[0008] A forming device for pipes, comprising: a pipe wall processing part and an end processing part;
[0009] The pipe wall processing part is used for performing hole processing on the side wall of the pipe;
[0010] The end processing part includes: a second pipe support part, an end former, and an end heating column;
[0011] The second pipe support part is used for fixing the pipe transferred from the pipe wall processing part; the end former includes: a pressing head split plate and a forming driver;
[0012] A plurality of the punch sub-boards are annularly distributed, and an inner ring of the punch sub-boards forms a punch passing port in a separated state; the forming driver drives the inner ring of the punch sub-boards to move towards the punch passing port direction, so that the inner rings of the plurality of punch sub-boards are abutted against each other in a close state and form a punch groove with a gradually decreasing inner diameter;
[0013] In a separated state of the plurality of punch sub-boards, after the end heating column passes through the punch passing port, it extends into the end of the pipe, and the end heating column is used for heating the pipe wall;
[0014] In a close state of the plurality of punch sub-boards, the second pipe support part is used for driving one end of the pipe to press towards the punch groove, so that one end of the pipe extending into the punch groove is sealed and formed.
[0015] Preferably, the pipe wall processing part includes: a first pipe support part, a pipe wall heating column and a pipe wall drill bit;
[0016] The first pipe support part is used for fixing the pipe; the pipe wall heating column is telescopically retractable, and the pipe wall heating column is used for axially extending one end into the pipe interior and heating the pipe wall; the pipe wall drill bits are distributed on the side of the moving direction of the pipe wall heating column, and the pipe wall drill bits are used for performing hole processing on the pipe wall surface.
[0017] More preferably, the pipe wall processing part includes: a blowing mechanism;
[0018] The end heating column is of a through-core structure; two end heating columns respectively extend into both ends of the pipe; one end of one of the end heating columns is communicated with the air outlet end of the blowing mechanism, and the other end of this end heating column is used for extending into one end of the pipe;
[0019] One end of the other end heating column is used for extending into the other end of the pipe, and the inner side of the other end of this end heating column is communicated with the outer side.
[0020] More preferably, the pipe wall processing part includes: an angle driver;
[0021] The output end of the angle driver is connected to the pipe wall heating column and is used for driving the pipe wall heating column to rotate.
[0022] Preferably, the end former includes: a forming circular shell, a forming cover and a return spring;
[0023] The formed circular shell is provided with a formed circular groove; a plurality of the press head splitter plates are distributed around the press head passing port as the center in the formed circular groove; one end of the return spring is connected to the press head splitter plate, and the other end is connected to the inner wall of the formed circular groove; the press head splitter plate is provided with a driven inclined surface; the forming cover is provided with a driving inclined surface; the forming cover is movably covered to the notch of the formed circular groove in a resetable manner, and the driving inclined surface is attached to the driven inclined surface; the driving inclined surface drives the driven inclined surface to move towards the direction of the press head passing port, so that one ends of the plurality of press head splitter plates form the press head groove in a tightly attached state.
[0024] Preferably, it further includes: a material conveying part;
[0025] The pipe wall processing part and the end processing part are arranged in sequence along the conveying direction of the pipe;
[0026] The pipe wall processing part includes: a first pipe supporting part; the first pipe supporting part is used for fixing the pipe;
[0027] The material conveying part includes: a material conveying inclined plate, a material conveying bracket, a material conveying manipulator and a material blocking lifter;
[0028] The material conveying bracket is provided with a receiving port for placing the pipe; the material conveying inclined plate is inclined, and its lower end is aligned with the receiving port; the output end of the material blocking lifter can movably approach and move away from the material conveying inclined plate; when the output end of the material blocking lifter approaches the material conveying inclined plate, the pipe is limited to the material conveying inclined plate; when the output end of the material blocking lifter moves away from the material conveying inclined plate, the material conveying inclined plate guides the pipe to the receiving port; the material conveying manipulator is used for sequentially transferring the pipe from the receiving port to the first pipe supporting part and the second pipe supporting part.
[0029] Preferably, the end processing part includes: an end face former;
[0030] The end face former is located at one end of the pipe, and the end former is located at the other end of the pipe;
[0031] The end face former includes: a male end face press clamp, a female end face press clamp and an end face press head;
[0032] The male end face press clamp and the female end face press clamp can movably lean against each other, and a end face forming port for accommodating the pipe is formed therebetween; one end of the end face forming port is provided with an end face step at the pipe orifice; the end face press head moves to be linearly aligned with the end face forming port and presses the pipe orifice against the end face step, so that the pipe orifice is sealed according to the shape of the end face forming port.
[0033] An assembling device for a pipe includes: a circumferential presser and the above-mentioned forming device for a pipe;
[0034] The circumferential compactor includes: a hydraulic splitter plate, a hydraulic frame, and a hydraulic driver;
[0035] A plurality of the hydraulic splitter plates are distributed around the center of the hydraulic frame in a circumferential manner, and a hydraulic port for accommodating a metal pipe is provided at the center;
[0036] When adjacent two of the hydraulic splitter plates are separated, the inner diameter of the hydraulic port is the largest;
[0037] When the hydraulic driver drives the plurality of hydraulic splitter plates to be sequentially and resetably attached together, the inner diameter of the hydraulic port is the smallest, and the hydraulic port fixes the metal pipe; the hydraulic splitter plate is provided with a hydraulic bump in the hydraulic port.
[0038] A forming method for a pipe includes the following steps:
[0039] (S1): The wall heating columns respectively extend into both ends of the pipe to heat the side wall of the pipe; the wall drill bit extends into the pipe to drill holes in the side wall of the pipe; before and / or after drilling, an air flow is introduced into the wall heating column at one end of the pipe to blow impurities towards the wall heating column at the other end of the pipe;
[0040] (S2): The end heating column extends into the first end of the pipe to heat the port of the pipe; a plurality of press head splitter plates move to be closely attached together to form a press head groove; the first end of the pipe is driven to press against the press head groove to perform a sealing treatment on the pipe orifice at the first end of the pipe and form according to the texture in the press head groove;
[0041] (S3): The end face forming port limits the second end of the pipe; the end heating column extends into the second end of the pipe to heat the second end of the pipe; the end face press head moves to align with the end face forming port, and the end face press head presses the pipe orifice at the second end of the pipe to an end face step to perform a sealing treatment on the pipe orifice at the second end of the pipe and form according to the shape of the end face forming port.
[0042] An assembling method for a pipe includes the following steps:
[0043] (D1): The wall heating columns respectively extend into both ends of the pipe to heat the side wall of the pipe; the wall drill bit extends into the pipe to drill holes in the side wall of the pipe; before and / or after drilling, an air flow is introduced into the wall heating column at one end of the pipe to blow impurities towards the wall heating column at the other end of the pipe;
[0044] (D2): The end heating column extends into the first end of the pipe to heat the port of the pipe; a plurality of press head splitter plates move to be closely attached together to form a press head groove; the first end of the pipe is driven to press against the press head groove to perform a sealing treatment on the pipe orifice at the first end of the pipe and form according to the texture in the press head groove;
[0045] (D3): Place the metal tube at the hydraulic port of the circumferential press, and place the pipe inside the metal tube; start the hydraulic drive to drive multiple hydraulic sub-boards to fit together, reducing the inner diameter of the hydraulic port and pressing the metal tube through the hydraulic bumps; the side wall of the metal tube is concave to form a convex head, and the pipe is pressed through the convex head.
[0046] The technical solution provided by the present invention may include the following beneficial effects:
[0047] This solution provides a forming device for pipes. It forms and processes the pipes through the pipe wall processing part and the end processing part, and can adjust multiple press head sub-boards to the separated state and the close-fitting state, facilitating the adjustment of the end heating column to enter the pipe and the sealing and forming of one end of the pipe itself, solving the problem of cumbersome and complex pipe forming steps in the prior art and improving the efficiency of pipe forming. Brief Description of the Drawings
[0048] Figure 1 is a schematic structural diagram of one embodiment of the forming device;
[0049] Figure 2 is a schematic structural diagram of one embodiment of the pipe wall processing part and the end processing part;
[0050] Figure 3 is a schematic structural diagram of one embodiment of the end former;
[0051] Figure 4 is a schematic structural diagram of one embodiment of the pipe extending into the press head groove;
[0052] Figure 5 is a schematic structural diagram of one embodiment of the pipe after being processed by the end former and the end face former;
[0053] Figure 6 is a schematic cross-sectional view of one embodiment of the forming cover;
[0054] Figure 7 is a schematic structural diagram of one embodiment of the end face former;
[0055] Figure 8 is a schematic structural diagram of one embodiment of the circumferential press releasing the metal tube;
[0056] Figure 9 is a schematic structural diagram of one embodiment of the circumferential press clamping the metal tube;
[0057] Figure 10 is Figure 2 a partial enlarged schematic diagram of A in
[0058] Figure 11 is Figure 3 a partial enlarged schematic diagram of B in
[0059] Figure 12 is Figure 4 A partial enlarged schematic view at position C in
[0060] Figure 13 is Figure 8 A partial enlarged schematic view at position D in
[0061] Wherein:
[0062] The pipe wall processing part 1, the end processing part 2; the material conveying part 3; the circumferential compressor 4; the pipe material 9; the metal pipe 8;
[0063] The first pipeline support part 11, the pipe wall heating column 12, the pipe wall drill bit 13; the material blowing mechanism 14; the angle driver 15;
[0064] The second pipeline support part 21, the end former 22, the end heating column 23; the end face former 24;
[0065] The forming driver 220, the pressure head splitter plate 221, the forming circular shell 222, the forming cover 223, the return spring 224; the guide rod 227; the pressure head passing port 228; the pressure head groove 229; the guide hole 2231; the driving inclined surface 2232;
[0066] The male clamp for pressing the end face 241, the female clamp for pressing the end face 242, the end face pressure head 243; the end face forming port 240; the end face step 244;
[0067] The forming circular groove 2221; the driven inclined surface 2211;
[0068] The material conveying inclined plate 31, the material conveying bracket 32, the material conveying manipulator 33, the material blocking lifter 34; the supporting port 321;
[0069] The hydraulic splitter plate 41, the hydraulic frame 42; the hydraulic port 43; the hydraulic bump 44. Specific embodiments
[0070] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0071] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, "a plurality of" means two or more unless otherwise specifically defined.
[0072] The technical solution of the present solution will be further described below with reference to the drawings through specific embodiments.
[0073] A forming device for a pipe, comprising: a pipe wall processing part 1 and an end processing part 2;
[0074] The pipe wall processing part 1 is used for performing hole processing on the side wall of the pipe 9;
[0075] The end processing part 2 includes: a second pipe support part 21, an end former 22 and an end heating column 23;
[0076] The second pipe support part 21 is used for fixing the pipe transferred from the pipe wall processing part 1; the end former 22 includes: a punch split plate 221 and a forming driver 220;
[0077] A plurality of the punch split plates 221 are annularly distributed, and an inner ring of the punch split plate 221 forms a punch through-port 228 in a separated state; the forming driver 220 drives the inner ring of the punch split plate 221 to move towards the punch through-port 228, so that the inner rings of the plurality of punch split plates 221 are close to each other in a tightened state and form a punch groove 229 with a gradually decreasing inner diameter;
[0078] When a plurality of the punch split plates 221 are in a separated state, after the end heating column 23 passes through the punch through-port 228, it extends into the end of the pipe, and the end heating column 23 is used for heating the pipe wall of the pipe;
[0079] When a plurality of the punch split plates 221 are in a tightened state, the second pipe support part 21 is used for driving one end of the pipe to press against the punch groove 229, so that one end of the pipe extending into the punch groove 229 is sealed and formed.
[0080] This solution provides a forming device for pipes. It forms and processes pipes through a pipe wall processing part 1 and an end processing part 2. It can adjust multiple press head split plates 221 to a separated state and a close-fitting state, which is convenient for adjusting the end heating column 23 to enter the pipe and the sealing forming of one end of the pipe itself, solves the problem of cumbersome and complex pipe forming steps in the prior art, and improves the efficiency of pipe forming.
[0081] Specifically, as Figure 1 and Figure 2 , the pipe wall processing part 1 is used for hole processing on the side wall of the pipe, and it can be replaced by a well-known drilling mechanism; after the pipe wall processing part 1 finishes the hole processing, it can transfer the pipe to the end processing part 2; the pipe is placed on the second pipeline support part 21; the press head split plates 221 are in a separated state, a gap is formed between multiple press head split plates 221, and a press head passing port 228 is formed at one end of the inner circle of the press head split plates 221, as Figure 3 ; at this time, the end heating column 23 can pass through the press head passing port 228 and extend into the end of the pipe to heat the end of the pipe, which is convenient for subsequent processing; after that, the forming driver 220 drives multiple press head split plates 221 to move in the direction of the press head passing port 228, and the diameter of the press head passing port 228 becomes smaller and smaller; one end of multiple press head split plates 221 abuts against each other to form a concave press head groove 229, as Figure 4 ; after that, only need to drive the second pipeline support part 21 to move, drive the pipe to move in the direction of the press head groove 229, as Figure 4 ; one end of the pipe abuts against the inner wall of the press head groove 229. Since this end has been heated by the end heating column 23, this end is easy to process; the shape of the press head groove 229 can be designed according to the processing requirements of the pipe. The diameter of the press head groove 229 gradually decreases from the outside to the inside. When one end of the pipe extends into the press head groove 229, the inner wall of the press head groove 229 gradually tightens one end of the pipe, that is, guides one end of the pipe to tighten towards the central axis, and a bullet head structure 91 is formed at one end of the pipe; at the same time, grooves or protrusions can be designed on the inner wall of the press head groove 229 to process a specific structure on the outside of the pipe port, such as a reinforcing rib 93, etc.
[0082] Among them, the forming driver 220 can be a well-known mechanism with a driving function. For example, in one embodiment, the forming driver 220 is a cylinder, and the cylinder drives the press head split plates 221 to move towards the press head passing port 228; for example, in one embodiment, the forming driver 220 is an endless belt. Place multiple press head split plates 221 inside the endless belt and tighten the inner diameter of the endless belt, then the press head split plates 221 can be controlled to be adjusted to a separated state and a close-fitting state.
[0083] The movement of the second pipeline support part 21 can be realized by a well-known driving mechanism, such as a conveyor belt, a transfer cart, or a combination of a motor and a lead screw, etc.
[0084] Preferably, the pipe wall processing part 1 includes: a first pipe support part 11, a pipe wall heating column 12, and a pipe wall drill 13;
[0085] The first pipe support part 11 is used to fix the pipe; the pipe wall heating column 12 is telescopically retractable, and the pipe wall heating column 12 is used to axially extend one end into the interior of the pipe and heat the pipe wall; the pipe wall drills 13 are distributed on the side of the moving direction of the pipe wall heating column 12, and the pipe wall drills 13 are used to perform hole processing on the wall surface of the pipe.
[0086] Such as Figure 1 and Figure 2 , the pipe is pre-placed on the first pipe support part 11 and then transferred from the first pipe support part 11 to the second pipe support part 21; the pipe wall heating column 12 can extend into the pipe to heat the position where the hole is drilled in the pipe. The pipe wall drills 13 perform hole processing on the wall surface of the pipe to form a water inlet hole, a water outlet hole, or other functional holes on the side wall of the pipe.
[0087] The movement of the first pipe support part 11 can be realized by a known driving mechanism, such as a conveyor belt, a transfer cart, or a combination of a motor and a lead screw, etc.
[0088] More preferably, the pipe wall processing part 1 includes: a blowing mechanism 14;
[0089] The end heating column 23 has a through-hole structure; the two end heating columns 23 respectively extend into the two ends of the pipe; one end of one of the end heating columns 23 is communicated with the air outlet end of the blowing mechanism 14, and the other end of this end heating column 23 is used to extend into one end of the pipe;
[0090] The other end of the other end heating column 23 is used to extend into the other end of the pipe, and the inner side of the other end of this end heating column 23 is communicated with the outer side.
[0091] During the drilling process, some waste chips can enter the interior of the pipe through the drilled holes, so the end heating columns 23 can be extended into the interior of the pipe before and after drilling; before and after drilling, the end heating columns 23 extend into the pipe. On the one hand, the pipe can be heated, and on the other hand, the blowing mechanism 14 can be started; such as Figure 2 , the blowing mechanism 14 outputs air flow to the through-hole structure end heating column 23 to discharge the waste chips from the end heating column 23 at one end of the pipe through between the two ends of the pipe and then output from the end heating column 23 at the other end of the pipe, realizing the function of discharging waste chips. The blowing mechanism 14 is a known mechanism with an air output function, such as a hair dryer.
[0092] Preferably, the pipe wall processing part 1 includes: an angle driver 15;
[0093] The output end of the angle driver 15 is connected to the pipe wall heating column 12 and is used to drive the pipe wall heating column 12 to rotate.
[0094] Such as Figure 2 , the output end of the angle driver 15 can rotate to drive the pipe wall heating column 12 to rotate; the pipe wall drill bit 13 performs hole processing on the pipe wall of the pipe, specifically, drilling along the length direction of the pipe; when the pipe wall heating column 12 extends into the pipe, the first pipe support portion 11 can release the clamping of the pipe, and the pipe wall heating column 12 rotates to drive the pipe to rotate, so that the originally processed hole deviates from the pipe wall drill bit 13, and the pipe wall drill bit 13 can perform drilling on other positions of the pipe, thereby realizing drilling at multiple positions on the pipe body in the pipe; at the same time, since the pipe wall heating column 12 has a heating function, the pipe can be slightly heated by the pipe wall heating column 12 for a period of time, so that the pipe adheres slightly to the pipe wall heating column 12, facilitating the synchronous rotation of the pipe wall heating column 12 and the pipe.
[0095] Among them, the angle driver 15 can be driven by a synchronous belt. A driving wheel 151 is installed at the output end of the angle driver 15, and a driven wheel 152 is coaxially installed on the pipe wall heating column 12. The synchronous belt 153 synchronously connects the driving wheel and the driven wheel, thereby realizing the rotation of the pipe wall heating column 12.
[0096] Preferably, the end former 22 includes: a forming circular shell 222, a forming cover 223 and a return spring 224;
[0097] The forming circular shell 222 is provided with a forming circular groove 2221; a plurality of the press head dividing plates 221 are distributed around the press head through port 228 as the center in the forming circular groove 2221; one end of the return spring 224 is connected to the press head dividing plate 221, and the other end is connected to the inner wall of the forming circular groove 2221; the press head dividing plate 221 is provided with a driven inclined surface 2211; the forming cover 223 is provided with a driving inclined surface 2232; the forming cover 223 is movably covered on the notch of the forming circular groove 2221 in a returnable manner, and the driving inclined surface 2232 is attached to the driven inclined surface 2211; the driving inclined surface 2232 drives the driven inclined surface 2211 to move towards the press head through port 228, so that one ends of the plurality of press head dividing plates 221 form the press head groove 229 in a tightly attached state.
[0098] For the driving part of the indenter splitting plate 221, in one embodiment, the forming cover 223 is movably covered on the forming circular shell 222, that is, the forming cover 223 can approach and move away from the forming circular shell 222; thus, during the movement of the forming cover 223, the driving inclined surface 2232 of the forming cover 223 can adhere to the driven inclined surface 2211, and when the forming cover 223 approaches the forming circular shell 222, the driving inclined surface 2232 drives the driven inclined surface 2211 to move, driving the indenter splitting plate 221 to move towards the indenter passing port 228 and gradually compressing the return spring 224 until the inner diameter of the indenter passing port 228 gradually disappears; when the inner circles of multiple indenter splitting plates 221 abut against each other, the indenter groove 229 is finally formed; and since one end of the return spring 224 is connected to the indenter splitting plate 221 and the other end is connected to the inner wall of the forming circular groove 2221, at this time the return spring 224 is in a compressed state, when the forming cover 223 resets to move away from the forming circular shell 222, multiple indenter splitting plates 221 will automatically reset along with the elastic recovery of the return spring 224. Thus, the indenter splitting plate 221 can realize automatic switching between the separated state and the close state.
[0099] Among them, the relative movement between the forming cover 223 and the forming circular shell 222 can be realized by a mechanism known to have a driving function, such as a cylinder, a moving trolley, a conveyor belt, or a combination of a motor and a lead screw. It only needs to connect this mechanism to the forming cover 223 and / or the forming circular shell 222 to realize driving its linear movement. For example, in the figure, a cylinder is used to drive the forming cover 223 to move linearly. At the same time, to enable the forming cover 223 and the forming circular shell 222 to realize relative linear movement, a guiding hole 2231 can be provided between the forming cover 223 and the forming circular shell 222, and a guiding rod 227 is coaxially installed in the guiding holes 2231 of both.
[0100] Preferably, it further includes: a material conveying part 3;
[0101] The pipe wall processing part 1 and the end processing part 2 are arranged in sequence along the conveying direction of the pipe;
[0102] The pipe wall processing part 1 includes: a first pipe supporting part 11; the first pipe supporting part 11 is used to fix the pipe;
[0103] The material conveying part 3 includes: a material conveying inclined plate 31, a material conveying bracket 32, a material conveying manipulator 33, and a material blocking lifter 34;
[0104] The material transfer bracket 32 is provided with a support opening 321 for placing the pipe; the material transfer inclined plate 31 is inclined, and its lower end is aligned with the support opening 321; the output end of the material blocking lifter 34 can move close to and away from the material transfer inclined plate 31; when the output end of the material blocking lifter 34 is close to the material transfer inclined plate 31, the pipe is limited to the material transfer inclined plate 31; when the output end of the material blocking lifter 34 is away from the material transfer inclined plate 31, the material transfer inclined plate 31 guides the pipe to the support opening 321; the material transfer manipulator 33 is used to sequentially transfer the pipe from the support opening 321 to the first pipeline support part 11 and the second pipeline support part 21.
[0105] In this solution, the pipe can be placed on the material transfer inclined plate 31 manually or mechanically; in the initial state, the fixed end of the material blocking lifter 34 can be connected to the material transfer inclined plate 31, and the output end of the material blocking lifter 34 is close to the material transfer inclined plate 31. The distance between the output end and the material transfer inclined plate 31 is less than the outer diameter of the pipe. Therefore, the pipe cannot pass through the output end and fall, and the pipe is limited to the material transfer inclined plate 31. When the output end of the material blocking lifter 34 rises, the pipe can fall to the support opening 321 of the material transfer bracket 32 under the action of gravity; the support opening 321 can facilitate the subsequent transfer of the material transfer manipulator 33 to the first pipeline support part 11 and then from the first pipeline support part 11 to the second pipeline support part 21; thus, by adopting the above feeding method, this solution can achieve that only by driving the output end of the material blocking lifter 34 to rise and fall, the pipe can be automatically placed at the support opening 321 of the material transfer bracket 32. When the pipe falls along the material transfer inclined plate 31, the pipe wall rubs against the material transfer inclined plate 31 and falls to the support opening 321 of the bracket under the action of gravity. The pipe wall will generate a certain vibration, which can clean the impurities on the pipe wall, reduce the influence on drilling, and facilitate the impurity removal and discharge of the subsequent blowing mechanism 14.
[0106] In one of the embodiments, the end face former 24 cooperates with the end former 22 to form at one end of the pipe according to the groove shape of the pressing head groove 229, and a support table structure 92 is formed at the other end of the pipe according to the end face pressing head 243.
[0107] Specifically:
[0108] The end processing part 2 includes: an end face former 24;
[0109] The end face former 24 is located at one end of the pipe, and the end former 22 is located at the other end of the pipe;
[0110] The end face former 24 includes: a male end face pressing clamp 241, a female end face pressing clamp 242, and an end face pressing head 243;
[0111] The male end-face pressing clamp 241 and the female end-face pressing clamp 242 are movably abutted against each other, and an end-face forming opening 240 for accommodating the pipe is formed therebetween; one end of the end-face forming opening 240 is provided with an end-face step 244 at the pipe orifice; the end-face pressing head 243 moves to be linearly aligned with the end-face forming opening 240, and presses the pipe orifice of the pipe against the end-face step 244, so that the pipe orifice of the pipe is sealed according to the shape of the end-face forming opening 240.
[0112] The male end-face pressing clamp 241 and the female end-face pressing clamp 242 can move towards each other, which is realized by a mechanism known to have a linear movement driving function, such as Figure 2 and Figure 7 a cylinder is used to drive the linear movement of the male end-face pressing clamp 241 and the female end-face pressing clamp 242 in [relevant reference]; when the male end-face pressing clamp 241 and the female end-face pressing clamp 242 move towards each other, the end-face forming opening 240 formed therebetween can clamp the pipe to prevent deviation during the subsequent end-face forming of the pipe. The end heating column 23 can extend into the end of the pipe to heat the end of the pipe; the end-face pressing head 243 moves to be horizontally aligned with the end-face forming opening 240 and presses one end of the pipe towards the end-face forming opening 240; at the same time, the end-face pressing head 243 can press the pipe towards the end-face step 244, seal one end of the pipe, and shape the end according to the shape of the end-face step 244, forming a support platform structure 92. For example, the inner diameter of one end of the end-face forming opening 240 outside the end-face step 244 is the largest, and the inner diameter from within the end-face step 244 to the other end is smaller than the inner diameter outside the end-face step 244; thus, a support platform structure 92 is finally formed at one end of the pipe, and the support platform structure 92 is located outside the end-face step 244, so the outer diameter of the support platform structure 92 is larger than the outer diameter of the pipe 9.
[0113] In one embodiment, the end former 22 can cooperate with the circumferential pressing device 4 to place the pipe made by the end former 22 inside the metal pipe 8. Specifically:
[0114] An assembling device for a pipe, comprising: a circumferential pressing device 4 and the above-mentioned pipe forming device;
[0115] The circumferential pressing device 4 includes: hydraulic split plates 41, a hydraulic frame 42 and a hydraulic driver;
[0116] A plurality of the hydraulic split plates 41 are distributed around the center in the hydraulic frame 42, and a hydraulic port 43 for accommodating the metal pipe 8 is provided at the center;
[0117] When adjacent two of the hydraulic split plates 41 are separated, the inner diameter of the hydraulic port 43 is the largest;
[0118] When the hydraulic driver drives the multiple hydraulic splitting plates 41 to be sequentially and resetably attached together, the inner diameter of the hydraulic port 43 is the smallest, and the hydraulic port 43 fixes the metal pipe 8; the hydraulic splitting plate 41 is provided with a hydraulic bump 44 in the hydraulic port 43.
[0119] As Figure 8 and Figure 9 , place the metal pipe 8 in the hydraulic port 43, and place the pipe processed by the end former 22 of this solution in the metal pipe; in the initial state, the hydraulic splitting plates 41 are distributed around the hydraulic frame 42, as Figure 8 ; this solution can drive the hydraulic splitting plates 41 through a hydraulic driver to move the multiple hydraulic splitting plates 41 towards the hydraulic port 43, gradually tighten the hydraulic port 43, and finally make one end of the hydraulic splitting plates 41 abut against each other. The inner diameter of the hydraulic port 43 is the smallest, and then the metal pipe can be pressed by the hydraulic splitting plates 41, as Figure 9 ; there is a hydraulic bump 44 in the hydraulic port 43. When the inner wall of the hydraulic port 43 presses the metal pipe, the hydraulic bump 44 presses the outer wall of the metal pipe to be concave, so a convex head is formed inside the metal pipe, and this convex head presses the pipe, thereby improving the connection tightness between the pipe and the metal pipe. The hydraulic driver is a known mechanism with a driving function. For example, in one embodiment, the hydraulic driver is a cylinder, and the cylinder drives the hydraulic splitting plate 41 to move towards the hydraulic port 43 to tighten the hydraulic port 43; for example, in one embodiment, the hydraulic driver is an endless belt. Place the multiple hydraulic splitting plates 41 inside the endless belt, and mechanically drive the inner diameter of the endless belt to tighten, then the inner diameter size of the hydraulic port 43 can be controlled. In the optimal embodiment, as Figure 8 and Figure 9 , the hydraulic driver is a circumferential hydraulic press. For example, in one embodiment, the inner diameter of the open end of the hydraulic frame 42 is larger than the inner diameter of the other open end. The hydraulic driver drives the hydraulic splitting plate 41 to move along the length direction of the hydraulic frame 42, driving the hydraulic splitting plate 41 to move to the end with a larger diameter, and then separating the hydraulic splitting plates 41; the hydraulic driver drives the hydraulic splitting plate 41 to move along the length direction of the hydraulic frame 42, driving the hydraulic splitting plate 41 to move to the end with a smaller diameter, and then contracting the hydraulic splitting plates 41 to press the metal pipe. Of course, if necessary, before the hydraulic bump 44 presses the metal pipe, a heating column can also be used to heat the pipe wall of the pipe inside the metal pipe to facilitate the fit between the convex head and the pipe wall.
[0120] A method for forming a pipe, comprising the following steps:
[0121] (S1): The pipe wall heating columns 12 respectively extend into both ends of the pipe to heat the side wall of the pipe; the pipe wall drill 13 extends into the pipe to drill holes in the side wall of the pipe; before and / or after drilling, the pipe wall heating column 12 at one end of the pipe passes through air flow to blow the impurities towards the pipe wall heating column 12 at the other end of the pipe;
[0122] (S2): The end heating column 23 extends into the first end of the pipe to heat the end of the pipe; the plurality of pressure head plates 221 move to be tightly attached to form a pressure head groove 229; the first end of the pipe is driven to press against the pressure head groove 229, so that the pipe opening of the first end of the pipe is sealed and formed according to the texture in the pressure head groove 229;
[0123] (S3): The end face forming opening 240 limits the second end of the tube; the end heating column 23 extends into the second end of the tube to heat the second end of the tube; the end face pressing head 243 moves to align with the end face forming opening 240, and the end face pressing head 243 presses the tube opening of the second end of the tube to the end face step 244, so that the tube opening of the second end of the tube is sealed and formed according to the shape of the end face forming opening 240.
[0124] A method for assembling a pipe comprises the following steps:
[0125] (D1): The pipe wall heating columns 12 are respectively inserted into the two ends of the pipe to heat the side wall of the pipe; the pipe wall drill bit 13 is inserted into the pipe to drill a hole in the side wall of the pipe; before and / or after drilling, the pipe wall heating column 12 at one end of the pipe is passed through an air flow to blow out impurities to the pipe wall heating column 12 at the other end of the pipe;
[0126] (D2): The end heating column 23 extends into the first end of the pipe to heat the end of the pipe; the multiple pressure head plates 221 move to be tightly attached to form a pressure head groove 229; the first end of the pipe is driven to press against the pressure head groove 229, so that the pipe opening of the first end of the pipe is sealed and formed according to the texture in the pressure head groove 229;
[0127] (D3): Place the metal tube in the hydraulic port 43 of the circumferential clamp 4, and place the pipe in the metal tube; start the hydraulic driver to drive the multiple hydraulic dividing plates 41 to fit together, the inner diameter of the hydraulic port 43 is reduced, and the metal tube is compressed by the hydraulic convex point 44; the side wall of the metal tube is concave to form a convex head, and the pipe is compressed by the convex head.
[0128] The technical principle of the present invention is described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.
Claims
1. A forming device for a pipe, characterized in that, Comprising: A pipe wall processing part, an end processing part and a material conveying part; The pipe wall processing part is used for performing hole processing on the side wall of the pipe; The end processing part includes: a second pipe support part, an end former and an end heating column; The second pipe support part is used for fixing the pipe transferred from the pipe wall processing part; The end former includes: a punch split plate and a forming driver; A plurality of the punch split plates are annularly distributed, and an inner ring of the punch split plate forms a punch passing port in a separated state; The forming driver drives the inner ring of the punch split plate to move towards the punch passing port direction, so that the inner rings of the plurality of punch split plates are abutted against each other in a close state and form a punch groove with a gradually decreasing inner diameter; When a plurality of the punch split plates are in a separated state, after the end heating column passes through the punch passing port, it extends into the end of the pipe, and the end heating column is used for heating the pipe wall of the pipe; When a plurality of the punch split plates are in a close state, the second pipe support part is used for driving one end of the pipe to press towards the punch groove, so that the end of the pipe extending into the punch groove is sealed and formed; The pipe wall processing part and the end processing part are arranged in sequence along the conveying direction of the pipe; The pipe wall processing part includes: a first pipe support part; The first pipe support part is used for fixing the pipe; The material conveying part includes: a conveying inclined plate, a conveying bracket, a conveying manipulator and a material blocking lifter; The conveying bracket is provided with a support opening for placing the pipe; The conveying inclined plate is inclined, and its lower end is aligned with the support opening; The output end of the material blocking lifter can move close to and away from the conveying inclined plate; When the output end of the material blocking lifter is close to the conveying inclined plate, the pipe is limited to the conveying inclined plate; When the output end of the material blocking lifter is away from the conveying inclined plate, the conveying inclined plate guides the pipe to the support opening; The conveying manipulator is used for sequentially transferring the pipe from the support opening to the first pipe support part and the second pipe support part.
2. The forming device for a pipe according to claim 1, characterized in that, The end processing part includes: an end face former; The end face former is located at one end of the pipe, and the end former is located at the other end of the pipe; The end face former includes: a male end face clamp, a female end face clamp and an end face punch; The male end face clamp and the female end face clamp can move and abut against each other, and a end face forming opening for accommodating the pipe is formed therebetween; One end of the end face forming opening is provided with an end face step at the pipe orifice; The end face punch moves to be linearly aligned with the end face forming opening and presses the pipe orifice against the end face step, so that the pipe orifice is sealed according to the shape of the end face forming opening.
3. An assembly device for a pipe, comprising: A circumferential presser and a pipe forming device according to claim 1; The circumferential presser includes: a hydraulic split plate, a hydraulic frame and a hydraulic driver; A plurality of the hydraulic split plates are distributed around the center in the hydraulic frame, and a hydraulic port for accommodating the metal pipe is provided at the center; When the distance between two adjacent hydraulic split plates is the largest, the inner diameter of the hydraulic port is the largest; When the hydraulic driver drives the multiple hydraulic splitting plates to be integrally fitted in a resetable manner in sequence, the inner diameter of the hydraulic port is the smallest, and the hydraulic port fixes the metal pipe; the hydraulic splitting plates are provided with hydraulic bumps in the hydraulic port.
Citation Information
Patent Citations
Forming device, assembling device, forming method and assembling method of pipe
CN115570393A