A board inserter for drain board installation
By designing a demolition vehicle and a plate-inserting device, and utilizing the combination of hooks and control components, the problems of positional displacement and mud film blockage during drainage plate installation were solved, achieving convenient installation and stable drainage effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ZHEJIANG OCEAN UNIV
- Filing Date
- 2023-03-30
- Publication Date
- 2026-04-24
AI Technical Summary
Existing drainage board installation devices are prone to displacement of the drainage board and clogging of the mud film during installation, which affects the drainage effect.
A plate inserter comprising a ground-breaking vehicle and a plate-loading device was designed. Through the cooperation of hooks and control components, the drainage plate is kept taut during the movement of the ground-breaking vehicle and automatically disengages during retraction, ensuring the positional stability of the drainage plate.
This improved the ease of installation and drainage effect of the drainage board, reduced mud film clogging, and ensured the stability of the drainage board's position during the excavation process.
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Figure CN116411576B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of drainage board installation technology, specifically to an inserter for installing drainage boards. Background Technology
[0002] Drainage boards can be used to consolidate soil under shallow water pressure conditions in the field of marine siltation solidification. They can be used to explore the soil skeleton drainage consolidation mechanism of marine silty soil under hydrostatic pressure alone. By studying the "natural settling process of marine soil and the soil skeleton drainage consolidation mechanism", we can explore the physical and mechanical mechanism of rapid drainage consolidation of large-scale and extremely deep marine dredged reclamation strata and the corresponding engineering treatment technology, and refine the rapid consolidation construction technology of large-scale dredged reclamation mud with high mud content at sea.
[0003] In the current installation process, drainage boards are usually driven into the soil at a predetermined position using a board inserter, and then the board inserter is removed from the drainage board so that the drainage board can function in the predetermined position.
[0004] Chinese Patent No. CN110029654A discloses a symmetrical adjustable plastic drainage board insert device, comprising: a drainage board and a drainage board pressure strip; both the left and right inserts are Z-shaped plate structures, and their outer end faces are each fitted with two anti-slip textured rubber plates; the left and right inserts are connected together by a sliding seat and a sliding rod, as well as a threaded sleeve and a screw; each of the left and right inserts has a row of circular holes at its top, and a guide sleeve is inserted through each of these holes; and the pressure components are installed on the left and right parts of the device.
[0005] The aforementioned insert device allows for installation by bending down and stepping on it with both feet. Utilizing the guide sliding and reset mechanisms on both sides of the plastic drainage board, the drainage board strips for insertion into the soil are simultaneously inserted. However, during the reset process of this insert device, the device can easily cause the drainage board to move, affecting its installation position. Furthermore, during the pressing process, mud film can easily form on the surface of the drainage board, blocking its drainage path and affecting its drainage efficiency. Summary of the Invention
[0006] The present invention aims to overcome the defects in the prior art and provide a drain plate inserter that has good drainage effect, is easy to install, and automatically disengages upon reset.
[0007] To achieve the above-mentioned objectives, the present invention adopts the following technical solution: a plate inserter for installing drainage boards, comprising a ground-breaking vehicle and a plate-loading device disposed within the ground-breaking vehicle. The ground-breaking vehicle includes a loading frame and a conical ground-breaking component disposed on one side of the loading frame, and the plate-loading device is installed within the loading frame. The plate-loading device includes a double-layered base plate and a pressure plate, the base plate being connected to the loading frame. A hanging plate assembly connected to the pressure plate is installed on the side of the base plate facing the conical ground-breaking component. The hanging plate assembly includes a fixing component, a control component, and a connecting component connected in sequence, the fixing component being connected to the base plate. The connector is connected to the pressure plate; a first rotating shaft is provided between the fixing component and the control component, and a second rotating shaft is provided between the control component and the connector; the control component is provided with a control sleeve that rotates coaxially with the first rotating shaft, and the fixing component is provided with a fixing sleeve that is sleeved with the first rotating shaft; the fixing sleeve and the control sleeve are rotatably connected, and a limit groove is formed inside the fixing sleeve, and a limit protrusion that matches the limit groove is provided on the control sleeve; the control component is provided with a hook that rotates coaxially with the first rotating shaft, and when the limit protrusion abuts against the opposite sides of the limit groove, the hook is in a tightened or loosened state.
[0008] As a preferred embodiment of the present invention, the base plate is provided with two parallel hanging plate assemblies, and the first rotating shaft and the second rotating shaft are simultaneously connected to the two hanging plate assemblies.
[0009] In a preferred embodiment of the present invention, one end of the control component is rotatably connected to the fixing component via a first rotating shaft, and the other end of the control component is rotatably connected to the connecting component via a second rotating shaft.
[0010] As a preferred embodiment of the present invention, the control component is an arc-shaped structure, the hook is disposed within the arc-shaped structure of the control component, and the hook is located in the vertical plane of the control component.
[0011] As a preferred embodiment of the present invention, the base plate has a groove for engaging with the fixing member, and the fixing member is provided with fastening screws for fixed connection with the base plate.
[0012] As a preferred embodiment of the present invention, the control member has a limiting block that abuts against the end of the pressure plate, the connector is fitted onto the surface of the pressure plate, and the connector is provided with connecting screws that are fixedly connected to the pressure plate.
[0013] As a preferred embodiment of the present invention, a tensioning station and a release station that abut against the limiting protrusion are respectively formed on both sides of the limiting groove;
[0014] When the limiting protrusion abuts against the tensioning station, the hook is tilted toward the pressure plate and the hook opening is in a tensioned state.
[0015] When the limiting protrusion abuts against the release station, the hook tilts toward the conical breaking part, and the hook opening is in the released state.
[0016] As a preferred embodiment of the present invention, the bottom of the loading frame has an overlap extending into the loading frame, the overlap being flush with the bottom of the loading frame, and a plurality of mounting holes are formed on the overlap.
[0017] As a preferred embodiment of the present invention, an outwardly extending section is formed at the corner of the base plate, and a mating hole corresponding to the mounting hole is formed on the extending section.
[0018] As a preferred embodiment of the present invention, the bottom plate is provided with an abutment seat that abuts against the overlapping edge.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] 1. The control component rotates on the fixed component due to the resistance of the soil, thereby synchronously driving the rotation of the hook fixedly connected to the control component. This allows the hook to be adjusted between a tensioned and a release state. Specifically, during the movement of the earth-breaking vehicle, the soil resistance drives the control component to rotate, rotating the hook to the tensioned state connected to the drainage board. At this time, the drainage board moves synchronously with the earth-breaking vehicle. During the retraction of the earth-breaking vehicle, the soil resistance drives the hook to rotate, rotating the hook to the release state where it is disengaged from the drainage board. At this time, the drainage board is separated from the earth-breaking vehicle, and the retraction of the earth-breaking vehicle does not affect the position of the drainage board.
[0021] 2. The control component is located between the cone-shaped earth-breaking component and the hook. During the movement of the earth-breaking vehicle, the control component protects the hook from soil resistance, thereby reducing the impact of soil resistance on the hook during the movement of the earth-breaking vehicle and ensuring better stability of the hook during use. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the present invention;
[0023] Figure 2 This is a structural schematic diagram of a groundbreaking vehicle;
[0024] Figure 3 This is a schematic diagram of the plate-loading device;
[0025] Figure 4 This is a bottom view of the plate-loading device;
[0026] Figure 5 This is a side view of the plate-loading device;
[0027] Figure 6 This is the front view of the plate-loading device;
[0028] Figure 7 This is a state diagram of the control component in the released state;
[0029] Figure 8 This is a status diagram of the control component in a tensioned state;
[0030] Figure 9 This is a schematic diagram of the control sleeve structure;
[0031] Figure 10 This is a structural diagram of the fastener;
[0032] Figure 11 This is a structural schematic diagram of the fixed sleeve;
[0033] Reference numerals: 1. Breaking vehicle; 11. Loading frame; 111. Overlap; 112. Mounting hole; 12. Conical breaking component; 2. Loading plate device; 3. Base plate; 31. Extension section; 32. Mating hole; 33. Abutment seat; 4. Pressure plate; 5. Hanging plate assembly; 51. Fixing component; 511. Fixing sleeve; 512. Limiting groove; 513. Tensioning position; 514. Loosening position; 52. Control component; 521. Control sleeve; 522. Limiting protrusion; 523. Limiting block; 53. Connecting component; 54. Hook; 55. First rotating shaft; 56. Second rotating shaft; 6. Fastening screw; 7. Connecting screw. Detailed Implementation
[0034] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
[0035] like Figures 1-11 As shown, a plate inserter for installing drainage boards includes a ground-breaking vehicle 1 and a plate-loading device 2 disposed within the ground-breaking vehicle 1. The ground-breaking vehicle 1 includes a loading frame 11 and a conical ground-breaking component 12 disposed on one side of the loading frame 11. The plate-loading device 2 is installed within the loading frame 11. The plate-loading device 2 includes a double-layered base plate 3 and a pressure plate 4. The base plate 3 is connected to the loading frame 11. A hanging plate assembly 5 connected to the pressure plate 4 is installed on the side of the base plate 3 facing the conical ground-breaking component 12. The hanging plate assembly 5 includes a fixing component 51, a control component 52, and a connecting component 53 connected in sequence. The fixing component 51 is connected to the base plate 3, and the connecting component 53 is connected to the pressure plate 4. The fixing component 51 and the control component 52 are connected in sequence. A first rotating shaft 55 is provided between the control component 52 and the connecting component 53, and a second rotating shaft 56 is provided between the control component 52 and the connecting component 53. The control component 52 is provided with a control sleeve 521 that rotates coaxially with the first rotating shaft 55, and the fixing component 51 is provided with a fixing sleeve 511 that is sleeved with the first rotating shaft 55. The fixing sleeve 511 is rotatably connected to the control sleeve 521, and a limiting groove 512 is formed inside the fixing sleeve 511. The control sleeve 521 is provided with a limiting protrusion 522 that is adapted to the limiting groove 512. The control component 52 is provided with a hook 54 that rotates coaxially with the first rotating shaft 55. When the limiting protrusion 522 abuts against the opposite sides of the limiting groove 512, the hook 54 is in a tightened or loosened state.
[0036] The earth-breaking vehicle 1 has a hollow planar structure. The loading device 2 is installed inside the hollow structure of the earth-breaking vehicle 1 and is used to connect the drainage board. During the movement of the earth-breaking vehicle 1, the loading device 2 and the drainage board are moved synchronously.
[0037] The drainage board is positioned between the base plate 3 and the pressure plate 4, and its end is connected to the hanging plate assembly 5. During the movement of the earth-breaking vehicle 1, the drainage board is moved. During the movement of the earth-breaking vehicle 1, the pressure plate 4 always presses the surface of the drainage board to ensure the stability of the drainage board within the earth-breaking vehicle 1. At the same time, under the action of the pressure plate 4, soil is prevented from falling onto the surface of the drainage board, thus preventing the formation of mud film that blocks the drainage path of the drainage board.
[0038] Under the action of the first rotating shaft 55, and on the premise that the fixing part 51 is always relatively stationary with respect to the bottom plate 4, the control part 52 is driven to rotate on the fixing part 51 by the assistance of the soil. At the same time, under the action of the second rotating shaft 56, it is ensured that the rotation of the control part 52 does not affect the setting of the connecting part 53, and that the pressure plate 4 always presses the drainage plate tightly.
[0039] The base plate 3 is provided with two parallel hanging plate assemblies 5. The first rotating shaft 55 and the second rotating shaft 56 are connected to the two hanging plate assemblies 5. The two parallel hanging plate assemblies 5 are located on the same side of the base plate 3, and the two hanging plate assemblies 5 are connected to the end of the drainage board at the same time. Under the action of the two hanging plate assemblies 5, better connection stability between the hanging plate assembly 5 and the drainage board is ensured.
[0040] One end of the control component 52 is rotatably connected to the fixing component 51 via the first rotating shaft 55, and the other end of the control component 52 is rotatably connected to the connecting component 53 via the second rotating shaft 56. When the fixing component 51 is always in a relatively stationary state, the control component 52 is rotatably connected to the fixing component 51 via the first rotating shaft 55, thereby adjusting the position of the hook 54 during the rotation of the control component 52. The connecting component 53 is rotatably connected to the control component 52 via the second rotating shaft 56, ensuring that the position of the connecting component 53 is not affected after the control component 52 rotates relative to the fixing component 51, and ensuring that the pressure plate 4 always presses the drainage plate tightly.
[0041] The control component 52 has an arc-shaped structure. The fixing component 51, the control component 52, and the connecting component 53 are connected to form a U-shaped structure, thereby satisfying the connection of the fixing component 51 and the connecting component 53 to the base plate 3 and the pressure plate 4 respectively. At the same time, the connection transition between the fixing component 51 and the connecting component 53 is realized under the action of the arc-shaped control component 52.
[0042] The hook 54 is set within the arc-shaped structure of the control component 52, and the hook 54 is located in the vertical plane where the control component 52 is located. Thus, as the hanging plate assembly 5 moves with the earth-breaking vehicle 1, the control component 52 blocks the hook 54, thereby reducing the contact area between the hook 54 and the soil while the control component 52 is in contact with the soil, thus ensuring that the hook 54 has better stability in actual use.
[0043] The base plate 3 has a groove for engaging with the fixing member 51, and the fixing member 51 is provided with a fastening screw 6 for fixed connection with the base plate 3. Under the action of the groove on the base plate 3, the connection area between the base plate 3 and the fixing member 51 is increased, thereby improving the stability of the fixing member 51 on the base plate 3. At the same time, under the action of the fastening screw 6, the fixed connection between the fixing member 51 and the base plate 3 is realized.
[0044] The control component 52 has a limiting block 523 that abuts against the end of the pressure plate 4. The connector 53 is fitted onto the surface of the pressure plate 4, and the connector 53 is provided with a connecting screw 7 that is fixedly connected to the pressure plate 4. When the hook 54 is in the tensioned state, the limiting block 523 abuts against the pressure plate 4, which improves the stability between the hanging plate assembly 5, the base plate 3 and the pressure plate 4, and also improves the stability of the hook 54 during use.
[0045] The limiting groove 512 forms a tensioning station 513 and a release station 514 on both sides, which abut against the limiting protrusion 522. The size of the limiting groove 512 is larger than the size of the limiting protrusion 522, so that the limiting protrusion 522 can rotate within the limiting groove 512. The two sides of the limiting protrusion 522 can abut against the tensioning station 513 and the release station 514 respectively according to the rotation of the hook 54.
[0046] When the limiting protrusion 522 abuts against the tensioning station 513, the hook 54 tilts towards the pressure plate 4 and is in a downward hooked state. At this time, the hook 54 is connected to the drainage plate, the drainage plate is hooked inside the hook 54, and the opening of the hook 54 is in a tensioned state.
[0047] When the limiting protrusion 522 abuts against the loosening station 514, the hook 54 tilts toward the conical soil breaking part 12 and the hook 54 is in an upward loosening state. At this time, the drainage board is separated from the hook 54 under the action of gravity, and the drainage board falls onto the bottom plate 3. The opening of the hook 54 is in a loosening state.
[0048] The loading frame 11 has an overlap 111 extending into the bottom of the loading frame 11. The overlap 111 is flush with the bottom of the loading frame 11, so that after the loading plate device 2 is installed, the side of the loading frame 11 is located above the loading plate device 2. This reduces the impact of soil on the loading plate device 2 during the movement of the earth-breaking vehicle 1 and improves the stability of the drainage plate inside the loading plate device 2 during movement. The overlap 111 has a number of mounting holes 112, and the number and position of the mounting holes 112 are set according to actual needs.
[0049] An outwardly extending section 31 is formed at the corner of the base plate 3. A mating hole 32 corresponding to the mounting hole 112 is formed on the extension section 31. Bolts are provided on the extension section 31 to be fixedly connected to the overlapping edge 111, thereby realizing the fixed connection between the loading device 2 and the loading frame 11.
[0050] The bottom plate 3 is provided with an abutment seat 33 that abuts against the overlap 111. After the loading device 2 is connected to the loading frame 11, the abutment seat 33 abuts against the overlap 111, thereby ensuring the relative stability of the loading device 2 and the loading frame 11 during use.
[0051] The hook 54 is fixedly connected to the control component 52, and the control component 52 is located between the cone-shaped soil-breaking component 12 and the hook 54.
[0052] In actual use, the drainage board is installed in the loading device 2, and the loading device 2 is installed in the soil breaking vehicle 1. By pulling the conical soil breaking component 12, the entire soil breaking vehicle 1 is moved along the direction of the conical soil breaking component 12, and the soil breaking operation is achieved under the action of the conical soil breaking component 12.
[0053] When the excavator 1 moves to the left, the control component 52 moves to the right due to the resistance of the soil. As a result, the control component 52 rotates on the fixed component 51, and the limiting protrusion 522 abuts against the tensioning position 513. The hook 54 is inside the control component 52. While being protected by the control component 52, the hook 54 is fixedly connected to the control component 52. The hook 54 is in a tensioned state with the drainage board, so that the drainage board is always moved synchronously during the movement of the excavator 1.
[0054] When the excavator 1 moves to the required position, it needs to be moved to the right to retract. At this time, soil fills the excavator 1. When the excavator 1 moves to the right, the hook 54 receives resistance from the soil and moves to the left, causing the control component 52 and the hook 54 to rotate to the left. The limit protrusion 522 abuts against the release position 514. At this time, the hook 54 is in the released state from the drainage board. The drainage board falls onto the base plate 3 under the action of gravity, thereby realizing the separation of the drainage board from the excavator 1.
[0055] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention; therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
[0056] Although this document uses numerous reference numerals from the accompanying drawings—such as: 1. Breaking vehicle; 11. Loading frame; 111. Overlap; 112. Mounting hole; 12. Conical breaking component; 2. Loading plate device; 3. Base plate; 31. Extension section; 32. Mating hole; 33. Abutment seat; 4. Pressure plate; 5. Hanging plate assembly; 51. Fixing component; 511. Fixing sleeve; 512. Limiting groove; 513. Tensioning station; 514. Loosening station; 52. Control component; 521. Controlling sleeve; 522. Limiting protrusion; 523. Limiting block; 53. Connecting component; 54. Hook; 55. First rotating shaft; 56. Second rotating shaft; 6. Fastening screw; 7. Connecting screw—the use of other terms is not excluded. These terms are used merely for the convenience of describing and explaining the essence of the invention; interpreting them as any additional limitation would contradict the spirit of the invention.
Claims
1. A plate inserter for installing drainage boards, comprising a ground-breaking vehicle (1) and a plate-installing device (2) disposed within the ground-breaking vehicle (1), characterized in that, The earth-breaking vehicle (1) includes a loading frame (11) and a conical earth-breaking component (12) disposed on one side of the loading frame (11). A loading plate device (2) is installed inside the loading frame (11). The loading plate device (2) includes a double-layered bottom plate (3) and a pressure plate (4). The bottom plate (3) is connected to the loading frame (11). A hanging plate assembly (5) connected to the pressure plate (4) is installed on the side of the bottom plate (3) facing the conical earth-breaking component (12). The hanging plate assembly (5) includes a fixing component (51), a control component (52), and a connecting component (53) connected in sequence. The fixing component (51) is connected to the bottom plate (3), and the connecting component (53) is connected to the pressure plate (4). A first rotating shaft (55) is provided between the fixing component (51) and the control component (52). 2) A second rotating shaft (56) is provided between the connector (53); the control component (52) is provided with a control sleeve (521) that rotates coaxially with the first rotating shaft (55), and the fixing component (51) is provided with a fixing sleeve (511) that is sleeved with the first rotating shaft (55); the fixing sleeve (511) is rotatably connected to the control sleeve (521), and a limiting groove (512) is formed in the fixing sleeve (511), and a limiting protrusion (522) that is adapted to the limiting groove (512) is provided on the control sleeve (521); the control component (52) is provided with a hook (54) that rotates coaxially with the first rotating shaft (55), and when the limiting protrusion (522) abuts against the opposite sides of the limiting groove (512), the hook (54) is in a tightened or loosened state.
2. The inserter for installing drainage boards according to claim 1, characterized in that, The base plate (3) is provided with two parallel hanging plate assemblies (5), and the first rotating shaft (55) and the second rotating shaft (56) are connected to the two hanging plate assemblies (5) at the same time.
3. The inserter for installing drainage boards according to claim 1, characterized in that, One end of the control component (52) is rotatably connected to the fixing component (51) via the first rotating shaft (55), and the other end of the control component (52) is rotatably connected to the connecting component (53) via the second rotating shaft (56).
4. A plate inserter for installing drainage boards according to claim 1, characterized in that, The control component (52) has an arc-shaped structure, and the hook (54) is located within the arc-shaped structure of the control component (52), and the hook (54) is located in the vertical plane where the control component (52) is located.
5. A plate inserter for installing drainage boards according to claim 4, characterized in that, The base plate (3) has a groove for engaging with the fixing member (51), and the fixing member (51) is provided with a fastening screw (6) for fixed connection with the base plate (3).
6. A plate inserter for installing drainage boards according to claim 4, characterized in that, The control component (52) has a limiting block (523) that abuts against the end of the pressure plate (4), the connector (53) is fitted onto the surface of the pressure plate (4), and the connector (53) is provided with a connecting screw (7) that is fixedly connected to the pressure plate (4).
7. A plate inserter for installing drainage boards according to claim 1, characterized in that, The limiting groove (512) forms a tensioning station (513) and a release station (514) on both sides, which abut against the limiting protrusion (522). When the limiting protrusion (522) abuts against the tensioning station (513), the hook (54) tilts toward the pressure plate (4), and the opening of the hook (54) is in a tensioned state. When the limiting protrusion (522) abuts against the release station (514), the hook (54) tilts toward the conical soil breaking component (12), and the opening of the hook (54) is in the released state.
8. A plate inserter for installing drainage boards according to claim 1, characterized in that, The bottom of the loading frame (11) has an overlap (111) extending into the interior of the loading frame (11), the overlap (111) is flush with the bottom of the loading frame (11), and a plurality of mounting holes (112) are formed on the overlap (111).
9. A plate inserter for installing drainage boards according to claim 8, characterized in that, The base plate (3) has an outwardly extending extension section (31) at its corner, and a mating hole (32) corresponding to the mounting hole (112) is formed on the extension section (31).
10. A plate inserter for installing drainage boards according to claim 8, characterized in that, The bottom plate (3) is provided with an abutment seat (33) that abuts against the edge (111).
Citation Information
Patent Citations
Bilaterally-symmetrical adjustable plastic drainage plate inserting device
CN110029654A
Drain board driving structure of spile machine
CN102587351A
Portable plate inserting machine for shallow surface layer soft foundation treatment and use method thereof
CN113585227A