Pipeline de-ironer with built-in material guiding structure
By setting a material guiding structure in the pipeline iron separator, the wear problem caused by the direct impact of material on the magnetic rod or sleeve is solved, achieving a more efficient iron removal effect and reducing equipment maintenance costs.
Patent Information
- Application Number
- CN202310319606.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-29
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2043-03-29
AI Technical Summary
Existing pipeline iron separators lack a flow guiding structure during material flow, resulting in severe wear on the surface of the magnetic rod or sleeve, and poor iron removal effect, which affects production efficiency and product quality.
A material guiding structure, including a main guide plate and side guide plates, is set in the pipeline iron separator. These plates divert and guide the material, reduce the impact and wear on the magnetic rod or sleeve, and improve the magnetic iron removal effect.
This reduces the impact and wear of materials on the magnetic rod, improves the iron removal effect, extends the equipment life, and increases production efficiency.
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Figure CN116422463B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of pipeline iron removers, and particularly relates to a pipeline iron remover with an internal material flow guide structure. BACKGROUND
[0002] Pipeline transportation is a commonly used conveying method in production. The material conveyed in the pipeline inevitably mixes with iron, such as iron wire, iron nail, screw, and ferromagnetic substances such as iron impurities caused by mechanical shedding and wear. If not removed, it will affect the quality of the production product and reduce the service life of the pipeline and process equipment.
[0003] The pipeline iron remover is mainly used for removing iron from the material in the pipeline. The main working mode is to connect the pipeline iron remover at both ends with the material conveying pipeline. The material flows through the iron remover and the iron residues in the material are adsorbed by magnetic attraction. It is suitable for food, chemical, pharmaceutical and other industries.
[0004] As shown in Figure 1 , the pipeline iron remover mainly includes a cylinder assembly 1, a sleeve assembly 2 and a magnetic rod assembly 3. The internal key component is a magnetic rod or a sleeve with a magnetic rod. This component achieves the effect of removing iron by directly contacting the material. In the existing pipeline iron remover, the flow direction of the material in the inside is as shown in Figure 2 . Due to the lack of flow guide, the material will directly impact the magnetic rod or the sleeve with the magnetic rod, causing large wear on the surface of the magnetic rod or the sleeve with the magnetic rod. After a period of use, the surface of the magnetic rod or the sleeve is damaged, which requires maintenance, increases the use cost and reduces the production efficiency of the production line.
[0005] At the same time, due to the interval distribution of the magnetic rods in the iron remover, there are weak places or uncovered places between the magnetic fields of the magnetic rods. If the pipeline material flow is too fast, the material directly passes through the iron remover, and the magnetic field of the magnetic rod cannot effectively adsorb the iron residues in the material, which will increase the iron content of the material in the downstream process, affect the quality of the material, and increase unnecessary processes and equipment. SUMMARY
[0006] Therefore, the purpose of the application is to provide a pipeline iron remover with an internal material flow guide structure, so as to reduce the impact and wear of the material on the surface of the magnetic rod or the sleeve, and improve the iron removal effect.
[0007] The application solves the above problems through the following technical means:
[0008] The application provides a pipeline iron remover with an internal material flow guide structure, which comprises a cylinder assembly and a magnetic rod assembly extending into the cylinder assembly. The cylinder assembly is provided with a feeding port and a discharging port, and the cylinder assembly is provided with a material flow guide structure.
[0009] Further, the material flow guide structure comprises a main flow guide plate and / or a side flow guide plate.
[0010] Furthermore, the head end of the main flow plate is provided with a flow divider that directs the material to flow to both sides.
[0011] Furthermore, main flow support plates are provided on both sides of the main flow plate.
[0012] Furthermore, a main flow port is provided on the main flow branch plate.
[0013] Furthermore, a side guide port is provided on the side guide plate.
[0014] Furthermore, it also includes a sleeve assembly, wherein the magnetic rod assembly and the sleeve assembly are nested and assembled.
[0015] The beneficial effects of this invention are:
[0016] The pipe iron separator with built-in material flow guiding structure of the present invention has a material flow guiding structure set in the cylinder assembly. The material flow guiding structure guides the flowing material, reduces the impact and wear of the material on the magnetic rod, and improves the iron removal effect. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Figure 1 This is a schematic diagram of a pipeline iron separator.
[0019] Figure 2 This is a schematic diagram of the material flow inside an existing pipeline iron separator.
[0020] Figure 3 This is a schematic diagram of the internal material flow of the present invention, which simultaneously installs the main guide plate and the side guide plate.
[0021] Figure 4 This is a schematic diagram of the internal material flow when the main flow plate of the present invention is installed.
[0022] Figure 5 This is a three-dimensional schematic diagram of the main flow plate.
[0023] Figure 6 This is a three-dimensional schematic diagram of the side deflector.
[0024] Figure 7 This is a three-dimensional schematic diagram of the nested installation of the main diffuser and the side diffusers.
[0025] Figure 8 This is a schematic diagram of another structure of a pipeline iron separator.
[0026] Figure label:
[0027] 1. Cylinder assembly; 2. Sleeve assembly; 3. Magnetic rod assembly; 4. Main flow guide plate; 5. Side flow guide plate.
[0028] 41. Flow divider head, 42. Main flow branch plate, 43. Main flow outlet, 51. Detailed Implementation
[0029] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. Through these descriptions, the features and advantages of the present invention will become clearer and more apparent. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them.
[0030] like Figures 1 to 8 As shown, this application discloses a pipeline iron separator with a built-in material guiding structure, which can, as Figure 1 The assembly shown includes a cylinder assembly 1, a sleeve assembly 2, and a magnetic rod assembly 3, which can also be as follows: Figure 8 The diagram shows a cylindrical assembly 1 and a magnetic rod assembly 3. When the assembly includes a cylindrical assembly, a sleeve assembly, and a magnetic rod assembly, the sleeve assembly 2 has a sleeve that is inserted into the cylindrical assembly 1 and connected to it by bolts. A sealing strip or sealant is used to seal the gap between the cylindrical assembly 1 and the sleeve assembly 2. The magnetic rod assembly 3 has a magnetic rod that is clearance-fitted with the sleeve and inserted into the sleeve. The magnetic rod assembly 3 and the sleeve assembly 2 are fixed together by threads. When the assembly includes both a cylindrical assembly and a magnetic rod assembly, the magnetic rod assembly has a magnetic rod that is inserted into the cylindrical assembly and connected to it by bolts. A sealing strip or sealant is used to seal the gap between the cylindrical assembly and the magnetic rod assembly.
[0031] The pipeline iron separator of this embodiment includes a cylinder assembly 1, a sleeve assembly 2, and a magnetic rod assembly 3. The cylinder assembly 1 is provided with an inlet and an outlet, which are connected to the pipeline.
[0032] The cylindrical assembly is provided with a material guiding structure, which includes a main flow plate 4 and / or a side flow plate 5. The number of the main flow plate 4 and the side flow plate 5 is unlimited and multiple can be set as needed. The main flow plate and the side flow plate can be set on the cylindrical assembly, the sleeve assembly, and the magnetic rod assembly, and the connection method is bolt connection, welding, or nested connection.
[0033] In this embodiment, the main flow plate 4 is disposed on the sleeve assembly 2 inside the iron separator, within the shortest material flow area between the inlet and outlet, and is connected to the sleeve assembly 2 in a nested connection manner, see [link to documentation]. Figure 7 The shortest material flow area between the inlet and outlet, i.e., the shortest path between the inlet and outlet. (Refer to...) Figure 5 As shown, the head end of the main flow plate is provided with a diversion head 41 that allows the material to flow to both sides, and the sides of the main flow plate are provided with main flow support plates 42. The main flow support plates are provided with main flow ports 43. The main flow plate diverts and guides the material, reducing the impact of the material on the surface of the sleeve assembly 2.
[0034] In this embodiment, the side guide plate 5 is disposed on the sleeve assembly 2 inside the iron separator, outside the shortest material flow area between the inlet and outlet. The connection method with the sleeve assembly 2 is a nested connection, see [link to documentation]. Figure 7 ;reference Figure 6 As shown, the side guide plate has a side guide port 51; the side guide plate diverts and guides the material, reducing the impact of the material on the surface of the sleeve assembly 2. In some embodiments, refer to... Figure 3 The upper side guide port causes the material to flow clockwise, while the lower side guide port causes the material to flow counterclockwise. In this way, the material on the upper and lower sides mixes and washes with the material in the middle, which helps to slow down the flow rate of the material and thus improve the magnetic iron removal effect.
[0035] During operation, after the material enters the iron separator from the feed inlet, it first passes through the main flow plate to reduce the impact and wear of the material on the surface of the magnetic rod or sleeve. Then, it passes through the side guide plate or the main flow plate to guide the material to flow evenly to different magnetic fields of the magnetic rod, and finally flows out from the discharge port.
[0036] In summary, the pipeline iron separator of this application guides the flow of materials through a material guiding structure, reducing the impact and wear of materials on the magnetic rod and improving the iron removal effect.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. A pipe separator with a built-in material flow guiding structure, characterized in that: The device includes a cylindrical assembly and a magnetic rod assembly extending into the cylindrical assembly. The cylindrical assembly has an inlet and an outlet, and a material guiding structure is provided inside the cylindrical assembly. The material guiding structure includes a main flow plate and side flow plates. The head end of the main flow plate is provided with a diverting head that directs the material to flow to both sides. Main flow support plates are provided on both sides of the main flow plate. The main flow support plates have main flow ports. The side flow plates have side flow ports.
2. The pipeline iron separator with a built-in material guiding structure according to claim 1, characterized in that: It also includes a sleeve assembly, wherein the magnetic rod assembly and the sleeve assembly are nested together.
Citation Information
Patent Citations
Filtering device for removing magnetic impurities
CN214637275U
Pipeline iron remover with built-in material flow guide structure
CN219596924U