A polysilicon quantitative packaging bag opening and feeding and automatic bagging system

By designing an automatic bagging system, the automatic material pickup and bagging of polysilicon packaging bags is realized, solving the problems of low production efficiency and high cost caused by manual operation, and improving the applicability and efficiency of the equipment.

CN116424606BActive Publication Date: 2025-08-15SUZHOU HEROIC AUTOMATION TECH
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Patent Information

Application Number
CN202310377199.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-11
Publication Date
2025-08-15
Estimated Expiration
2043-04-11

AI Technical Summary

Technical Problem

During the existing polysilicon packaging process, the packaging bag supply method relies on manual operation, resulting in low production efficiency, high labor costs and safety hazards.

Method used

A polycrystalline silicon quantitative packaging bag opening and feeding and automatic bagging system is designed, including feeding modules, bag opening modules, load transfer modules, material box correction modules and bagging modules, to realize automatic material pickup, deployment and bagging of packaging bags, and complete the supply of packaging bags through mechanized means.

Benefits of technology

It improves the supply efficiency of packaging bags, liberates operators, reduces production costs, and is compatible with different models of packaging bags, improving the efficiency of equipment usage and scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a polysilicon quantitative packaging bagging and feeding system, which includes a feeding module, a bagging module, a transfer module, a magazine return module, and a bagging module. The feeding module is adjacent to the bagging module, and the transfer module spans the feeding module and the bagging module. The transfer module sequentially transfers the packaging bags stored in the feeding module to the bagging module, and the bag openings of the packaging bags are opened in the bagging module. The magazine return module is adjacent to one side of the bagging module, and the bagging module is adjacent to one side of the magazine return module. After the packaging bags with opened bag openings are transferred from the bagging module by the bagging module, the bottom of the packaging bags is opened by the bagging module, and the packaging bags are transferred to the magazine return module for clamping and fixed before being output. The present invention realizes precise automation, improves the efficiency of packaging bag supply, frees up operators, and reduces production costs. It also improves the efficiency, scope of application, and utilization rate of the equipment.
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Description

Technical Field

[0001] The present invention belongs to the technical field of polysilicon packaging, and in particular relates to a polysilicon quantitative packaging bag opening, feeding and automatic bagging system. Background Art

[0002] Bulk polysilicon with minimal contamination levels is ideal for semiconductor and solar industry applications; therefore, the material needs to be packaged to reduce contamination before shipping to customers.

[0003] Currently, the polysilicon packaging process typically includes bag feeding, loading the polysilicon into the bags, and heat-sealing the bag opening. Traditional bag feeding requires operator assistance in inserting the bags into the magazines for loading. This bag feeding method not only reduces production efficiency but also poses safety risks by causing fatigue to operators after long hours, leading to unforeseen situations. Furthermore, the short loading intervals require dedicated operators, limiting manpower and increasing production costs. Summary of the Invention

[0004] In order to solve the problems existing in the existing technology, the present invention aims to provide a polysilicon quantitative packaging, bag opening and feeding, and automatic bagging system, which can automatically take bags, open bags, and finally put the packaging bags on the material box, thereby realizing precise production automation, improving the packaging bag supply efficiency, liberating operators, and reducing production costs.

[0005] In order to achieve the above technical objectives and effects, the present invention is implemented through the following technical solutions:

[0006] A polysilicon quantitative packaging, bagging, feeding and automatic bagging system comprises a feeding module, a bag opening module, a transfer module, a material box correction module and a bagging module; the feeding module is arranged adjacent to the bag opening module, the transfer module spans the feeding module and the bag opening module, the packaging bags stored in the feeding module are sequentially transported to the bag opening module by the transfer module, and the bag openings of the packaging bags are opened in the bag opening module; the material box correction module is arranged adjacent to one side of the bag opening module, and the bagging module is arranged adjacent to one side of the material box correction module, the packaging bag with the opened bag opening is transferred out of the bag opening module by the bagging module, and then the bottom of the packaging bag is opened by the bagging module, and transferred to the material box correction module, clamped and fixed, and then output.

[0007] Furthermore, the feeding module includes a storage unit for storing packaging bags and a lifting unit that can lift the packaging bags stored in the storage unit; the storage unit is located below the storage unit, and the two are fixed on a feeding support frame through a feeding connecting plate.

[0008] Furthermore, the bag opening module includes a bag opening support frame, and a bag opening unit for unfolding the bag opening of the packaging bag and a partition receiving unit for receiving the partition are provided on the table top of the bag opening support frame.

[0009] Furthermore, the bag opening unit includes a bag opening fixing frame, a first suction cup is provided on the upper end of the front end surface of the bag opening fixing frame, a bag opening bracket is provided on the left and right sides of the bag opening fixing frame respectively, a bag opening rodless cylinder is provided on the upper end surface of the bag opening bracket respectively, a bag opening rotating cylinder is provided on the moving slider of the bag opening rodless cylinder respectively, the bag opening rotating cylinders are connected by the bag opening bracket, and the bag opening bracket is provided with a second suction cup.

[0010] Furthermore, the transfer module includes a transfer frame, a transfer drive slide rail is provided at the upper end of the transfer frame, a transfer unit is provided on the slider of the transfer drive slide rail, and the transfer unit can move back and forth on the transfer drive slide rail through the drive of the transfer drive slide rail.

[0011] Furthermore, the transferring unit includes a transferring and fixing frame, the transferring and fixing frame is provided with a vertically downward electric push cylinder and a first guide shaft passing vertically downward through a first linear bearing, a transferring and fixing plate is provided directly below the transferring and fixing frame, the front end of the piston rod of the electric push cylinder and the lower end surface of the first guide shaft are respectively connected to the transferring and fixing plate, and the transferring and fixing plate is driven up and down by the electric push cylinder; the upper end surface of the transferring and fixing plate is provided with a first transferring bracket, a second transferring bracket, a third transferring bracket and a fourth transferring bracket; the first transferring bracket, the second transferring bracket, the third transferring bracket and the fourth transferring bracket are all provided with a third suction cup, and the third suction cup protrudes from the lower end surface of the transferring and fixing plate; the second transferring bracket and the third transferring bracket are also respectively provided with a bag pressing cylinder, and the first transferring bracket is also provided with a bag pressing mouth cylinder, and the front ends of the piston rods of the bag pressing cylinder and the bag pressing mouth cylinder are both provided with a pressing rod.

[0012] Furthermore, the material box correction module is composed of a speed chain unit for conveying the material box assembly and a material box correction unit for correcting the material box assembly.

[0013] Furthermore, the magazine return unit includes a pair of folding ear assemblies, which are respectively arranged on both sides of the double-speed chain unit through a return bracket, and the return brackets are connected by a return connecting frame spanning above the double-speed chain unit. A pair of pressing cylinders are provided on the return connecting frame, and a pressure plate is provided at the front end of the piston rod of the pressing cylinder;

[0014] The folding ear assembly includes a correction fixing plate, a double-rod cylinder is respectively provided on both sides of the correction fixing plate, a folding ear roller is provided between the double-rod cylinders, and the two ends of the folding ear roller are respectively fixed to the stopper of the double-rod cylinder on the corresponding side through a support seat; a folding ear lifting cylinder is provided at the lower end of the correction fixing plate, and the folding ear lifting cylinder is fixed to the correction bracket on the corresponding side through a cylinder bracket.

[0015] Furthermore, the material box assembly includes a tooling plate and a material box arranged on the tooling plate, and the left and right sides of the upper end of the material box are respectively connected to a first folding plate that can be folded toward the outside of the material box through a first hinge, and the upper end of the first folding plate is respectively connected to a second folding plate that can be folded toward the inside of the first folding plate through a second hinge.

[0016] Furthermore, the bagging module is composed of a robotic arm and a bag gripper unit provided at the end of the robotic arm;

[0017] The packaging bag clamp unit includes a clamp fixing plate, a first clamp cylinder is respectively provided at the four top corners of the lower end surface of the clamp fixing plate, a clamping plate is respectively provided on the clamping jaws of the first clamp cylinder, a vertically downward clamp lifting cylinder is provided in the middle of the clamp fixing plate, and a clamp connecting plate is provided at the front end of the piston rod of the clamp lifting cylinder; a second guide shaft is provided on the upper end surface of the clamp connecting plate, and the second guide shaft passes through the clamp fixing plate through a second linear bearing, and a pair of second clamp cylinders are provided on the lower end surface of the clamp connecting plate, and the clamping jaws of the second clamp cylinder are connected to the expansion roller through a core shaft connector.

[0018] The beneficial effects of the present invention are as follows:

[0019] The present invention realizes storage and automatic feeding of packaging bags by providing a feeding module, and cooperates with a bag opening module, a transfer module, a material box return module and a bag filling module to realize automatic material removal, unfolding of packaging bags and placement of packaging bags into the material box, thereby achieving precise automation, improving packaging bag supply efficiency, freeing up operators and reducing production costs; at the same time, it is compatible with packaging bags of different models, thereby improving the use efficiency and application range of the equipment;

[0020] The present invention can be freely moved and can be freely combined with other devices through a speed-multiplying chain, so the utilization rate is high.

[0021] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the description, the following preferred embodiments of the present invention are described in detail with reference to the accompanying drawings. The specific implementation methods of the present invention are given in detail by the following embodiments and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0023] Figure 1 It is a schematic diagram of the overall structure of the mechanism of the present invention;

[0024] Figure 2 This is a schematic diagram of the feeding module structure of the present invention;

[0025] Figure 3 This is a schematic structural diagram of the storage unit and the lifting unit of the present invention;

[0026] Figure 4 This is a schematic diagram of the bag opening module structure of the present invention;

[0027] Figure 5 This is a schematic diagram of the bag opening unit structure of the present invention;

[0028] Figure 6 This is a schematic diagram of the transfer module structure of the present invention;

[0029] Figure 7 This is a schematic structural diagram of the transfer unit of the present invention from a first perspective;

[0030] Figure 8 This is a schematic structural diagram of the transfer unit of the present invention from a second viewing angle;

[0031] Figure 9 This is a schematic diagram of the structure of the magazine return module of the present invention;

[0032] Figure 10 This is a structural diagram of the magazine correction unit of the present invention;

[0033] Figure 11 This is a schematic structural diagram of the folding ear assembly of the present invention;

[0034] Figure 12 This is a schematic structural diagram of the material box assembly of the present invention;

[0035] Figure 13 This is a schematic diagram of the bagging module structure of the present invention;

[0036] Figure 14This is a schematic diagram of the structure of the packaging bag clamp unit of the present invention;

[0037] Figure 15 This is a schematic diagram of the structure of the packaging bag clamping unit of the present invention clamping the bag opening;

[0038] Figure 16 This is a schematic diagram of the bag bottom structure when the clamping unit of the packaging bag of the present invention is unfolded.

[0039] Explanation of the numbers in the figure: 1. Feeding module; 2. Bag opening module; 3. Transfer module; 4. Material box return module; 5. Bagging module; 11. Storage unit; 12. Lifting unit; 13. Feeding connecting plate; 14. Feeding support frame; 21. Bag opening support frame; 22. Bag opening unit; 23. Partition receiving unit; 221. Bag opening fixing frame; 222. First suction cup; 223. Bag opening bracket; 224. Bag opening rodless cylinder; 225. Bag opening rotary cylinder ; 226, second suction cup; 31, transfer frame; 32, transfer drive slide rail; 33, transfer unit; 331, transfer fixed frame; 332, electric push cylinder; 333, first linear bearing; 334, first guide shaft; 335, transfer fixed plate; 336, first transfer bracket; 337, second transfer bracket; 338, third transfer bracket; 339, fourth transfer bracket; 440, third suction cup; 441, cylinder in the bag press; 442, air in the bag press Cylinder; 443, press rod; 41, double speed chain unit; 42, material box return unit; 43, material box assembly; 421, folding ear assembly; 422, return bracket; 423, 424, press cylinder; 425, press plate; 4211, return fixed plate; 4212, double rod cylinder; 4213, folding ear roller; 4214, support seat; 4215, folding ear lifting cylinder; 4216, cylinder bracket; 431, tooling plate; 432, material box; 433, A hinge; 434, a first folding plate; 435, a second hinge; 436, a second folding plate; 51, a robotic arm; 52, a packaging bag clamping unit; 53, a base; 521, a clamping clamp fixing plate; 522, a first clamping clamp cylinder; 523, a clamping plate; 524, a clamping clamp lifting cylinder; 525, a second guide shaft; 526, a second linear bearing; 527, a second clamping clamp cylinder; 528, a core shaft connector; 529, a spreading roller; 530, a clamping clamp connecting plate. Implementation Method

[0040] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0041] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, upper end, lower end, top, bottom...) are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0042] See also Figure 1 As shown, a polysilicon quantitative packaging, bagging, feeding and automatic bagging system includes a feeding module 1, a bagging module 2, a transferring module 3, a material box correcting module 4 and a bagging module 5; the feeding module 1 is adjacent to the bagging module 2, and the transferring module 3 spans the feeding module 1 and the bagging module 2, and the packaging bags stored in the feeding module 1 are sequentially transported to the bagging module 2 through the transferring module 3, and the bag openings of the packaging bags are opened in the bagging module 2; the material box correcting module 4 is adjacent to one side of the bagging module 2, and the bagging module 5 is adjacent to one side of the material box correcting module 4, and the bagging module 5 is adjacent to one side of the material box correcting module 4, and the packaging bag with the opened bag opening is transferred out of the bagging module 2 by the bagging module 5, and then the bottom of the packaging bag is opened by the bagging module 5, and transferred to the material box correcting module 4 for clamping and fixation before output.

[0043] For further information, see Figure 2-3 As shown, the feeding module 1 includes a storage unit 11 for storing packaging bags and a lifting unit 12 that can lift the packaging bags stored in the storage unit 11. In this embodiment, there are three groups of storage units 11. Of course, it is not limited to three groups, and can also be set to other numbers according to actual needs. The three groups of storage units 11 are all equipped with corresponding lifting units 12; the storage unit 11 is located below the storage unit 11, and the two are fixed on a feeding support frame 14 through a feeding connecting plate 13; in addition, it should be noted that when the packaging bags are placed in the storage unit 11, a partition is placed between every 10 packaging bags. The main function of the partition is to flatten the packaging bags.

[0044] For further information, see Figure 4 As shown, the bag opening module 2 includes a bag opening support frame 21, and a bag opening unit 22 for opening the bag opening of the packaging bag and a partition receiving unit 23 for receiving the partition are provided on the table surface of the bag opening support frame 21.

[0045] Among them, see Figure 5As shown, the bag opening unit 22 includes a bag opening fixing frame 221, a first suction cup 222 is provided on the upper end of the front end surface of the bag opening fixing frame 221, a bag opening bracket 223 is provided on the left and right sides of the bag opening fixing frame 221, and the upper end surface of the bag opening bracket 223 is provided with a bag opening rodless cylinder 224, and a bag opening rotating cylinder 225 is provided on the moving slider of the bag opening rodless cylinder 224. The bag opening rotating cylinder 225 can move back and forth on the bag opening rodless cylinder 224 by the drive of the bag opening rodless cylinder 224, and the bag opening rotating cylinders 225 are connected by the bag opening bracket 223, and the bag opening bracket 223 can be rotated by the drive of the bag opening rotating cylinder 225, and a second suction cup 226 is provided on the bag opening bracket 223; in this embodiment, four first suction cups 222 are provided and five second suction cups 226 are provided, all of which are arranged in a straight line.

[0046] For further information, see Figure 6 As shown, the transfer module 3 includes a transfer frame 31, a transfer drive slide rail 32 is provided at the upper end of the transfer frame 31, a transfer unit 33 is provided on the slider of the transfer drive slide rail 32, and the transfer unit 33 can move back and forth on the transfer drive slide rail 32 through the drive of the transfer drive slide rail 32.

[0047] Among them, see Figure 7-8As shown, the transfer unit 33 includes a transfer fixing frame 331, on which a vertically downward electric push cylinder 332 and four first guide shafts 334 are vertically downwardly passed through corresponding first linear bearings 333. A transfer fixing plate 335 is provided just below the transfer fixing frame 331. The front end of the piston rod of the electric push cylinder 332 and the lower end surface of the first guide shaft 334 are respectively connected to the transfer fixing plate 335. The electric push cylinder 332 drives the transfer fixing frame 331 to move the load. The loading and fixing plate 335 moves up and down; a first loading bracket 336, a second loading bracket 337, a third loading bracket 338 and a fourth loading bracket 339 are provided on the upper end surface of the loading and fixing plate 335; the first loading bracket 336 is located at the front end of the loading and fixing plate 33, the second loading bracket 337 and the third loading bracket 338 are located in the middle of the loading and fixing plate 33, and the fourth loading bracket 339 is located at the rear end of the loading and fixing plate 33; the first loading bracket 336 The second transfer bracket 337, the third transfer bracket 338 and the fourth transfer bracket 339 are all provided with a third suction cup 440, and the third suction cup 440 protrudes from the lower end surface of the transfer fixing plate 335. In this embodiment, the first transfer bracket 336 and the fourth transfer bracket 339 are respectively provided with five third suction cups, and the second transfer bracket 337 and the third transfer bracket 338 are respectively provided with two third suction cups, which are arranged in a straight line; the second transfer bracket 337 and the fourth transfer bracket 339 are respectively provided with five third suction cups. The third transfer bracket 338 is also provided with a bag pressing cylinder 441; the first transfer bracket 336 is also provided with five bag pressing cylinders 442, and the front end of the piston rod of the bag pressing cylinder 441 and the bag pressing cylinder 442 is provided with a pressure rod 443. The pressure rod 443 can pass through the lower end surface of the transfer fixing plate 335 under the action of the bag pressing cylinder 441 or the bag pressing cylinder 442, and the pressure rods 443 are located between the two third suction cups 440.

[0048] For further information, see Figure 9 As shown, the magazine return module 4 is composed of a speed chain unit 41 for conveying the magazine assembly 43 and a magazine return unit 42 for returning the magazine assembly 43 .

[0049] Among them, see Figure 10 As shown, the magazine return unit 42 includes a pair of folding ear components 421, and the folding ear components 421 are respectively arranged on both sides of the speed chain unit 41 through a return bracket 422. The return brackets 422 are connected by a return connecting frame 423 spanning above the speed chain unit 41. A pair of pressing cylinders 424 are provided on the return connecting frame 423, and a pressure plate 425 is provided at the front end of the piston rod of the pressing cylinder 424; see Figure 11As shown, the folding ear assembly 421 includes a correction fixing plate 4211, and a double-rod cylinder 4212 is respectively provided on both sides of the correction fixing plate 4211, and a folding ear roller 4213 is provided between the double-rod cylinders 4212, and the two ends of the folding ear roller 4213 are respectively fixed to the stop block of the double-rod cylinder 4212 on the corresponding side through a support seat 4214; the lower end of the correction fixing plate 4211 is provided with a folding ear lifting cylinder 4215, and the folding ear lifting cylinder 4215 is fixed to the correction bracket 422 on the corresponding side through a cylinder bracket 4216.

[0050] In addition, see Figure 12 As shown, the material box assembly 43 includes a tooling plate 431 and a material box 432 arranged on the tooling plate 431, and the left and right sides of the upper end of the material box 432 are respectively connected to a first folding plate 434 that can be folded toward the outside of the material box 432 through a first hinge 433, and the upper end of the first folding plate 434 is respectively connected to a second folding plate 436 that can be folded toward the inside of the first folding plate 434 through a second hinge 435; wherein, the first hinge 433 adopts a zinc alloy damping hinge with torsional force, and the second hinge 435 adopts a plastic nylon hinge.

[0051] For further information, see Figure 13 As shown, the bagging module 5 is composed of a robotic arm 51 and a bag clamping unit 52 arranged at the end of the robotic arm 51 ; the robotic arm 51 is fixed on a base 53 .

[0052] Among them, see Figure 14 As shown, the packaging bag clamp unit 52 includes a clamp fixing plate 521, and a first clamp cylinder 522 is respectively provided at the four top corners of the lower end surface of the clamp fixing plate 521. A clamping plate 523 is respectively provided on the clamping jaws of the first clamp cylinder 522. A vertical downward clamp lifting cylinder 524 is provided in the middle of the clamp fixing plate 521, and a clamp connecting plate 530 is provided at the front end of the piston rod of the clamp lifting cylinder 524; the upper end surface of the clamp connecting plate 530 is provided with two second guides. Towards the axis 525, the second guide axis 525 passes through the clamp fixing plate 521 through the corresponding second linear bearing 526, and a pair of second clamp cylinders 527 are arranged at intervals on the lower end surface of the clamp connecting plate 530, and the clamping jaws on the same side of the second clamp cylinder 527 are connected to a stretching roller 529 through a core shaft connector 528, that is, the lower end of the second clamp cylinder 527 is connected to two groups of the stretching rollers 529, and in a natural state, the two groups of the stretching rollers 529 are tightly attached to each other.

[0053] The working principle of the present invention is as follows:

[0054] Before packaging, the operator first places the packaging bag into the storage unit 11 in the feeding module 1 .

[0055] During packaging, the transfer unit 33 moves to the storage unit 11 in the feeding module 1 through the transfer drive slide rail 32, and the piston rod of the electric push cylinder 332 extends to drive the transfer fixed plate 335 to move downward. At this time, the third suction cup 440 indirectly connected to the transfer fixed plate 335 through the first transfer bracket 336, the second transfer bracket 337, the third transfer bracket 338 and the fourth transfer bracket 339 moves downward together to suck up the packaging bag. After sucking it up, the piston rod of the electric push cylinder 332 retracts to lift the sucked packaging bag.

[0056] Then, the transfer unit 33 moves to the bag opening unit 22 in the bag opening module 2 through the transfer drive slide rail 32, and the piston rod of the electric push cylinder 332 extends to drive the transfer fixing plate 335 to move downward, and the packaging bag sucked up by the third suction cup 440 follows and descends; after descending to a certain height, the second suction cup 226 sucks one side of the bag opening of the packaging bag. At this time, the piston rod of the bag pressing cylinder 442 extends to drive the pressure rod 443 on it to descend, pressing the bag opening of the packaging bag downward and disengaging it from the third suction cup 440 in the first transfer bracket 336; then, the piston rod of the bag pressing cylinder 441 extends to drive the pressure rod 443 on it to descend, disengaging the middle and rear part of the packaging bag from the second transfer bracket 337, the third transfer bracket 338 and the third suction cup 440 in the fourth transfer bracket 339, and pressing it down into the bag opening fixing frame 221 and the bag opening. The gap between the brackets 223; then, the piston rod of the electric push cylinder 332 retracts, so that the third suction cup 440 is away from the packaging bag. After lifting a certain high end, the piston rods of the bag pressing cylinder 442 and the bag pressing cylinder 441 retract. At the same time, the bag opening rotating cylinder 225 drives the bag opening bracket 223 to rotate 90 degrees. At this time, the second suction cup 226 changes from a horizontal state to a vertical state, opposite to the first suction cup 222; then, the bag opening rodless cylinder 224 drives the bag opening rotating cylinder 225 to move, so that the second suction cup 226 approaches the first suction cup 222, so that the first suction cup 222 sucks the other side of the bag opening of the packaging bag. After sucking, the bag opening rodless cylinder 224 drives the bag opening rotating cylinder 225 to move in the opposite direction, so that the second suction cup 226 is away from the first suction cup 222, thereby opening the bag opening of the packaging bag.

[0057] Then, the robot arm 51 in the bagging module 5 drives the bag clamping unit 52 to move to the bag opening unit 22, and moves toward the bag with the bag opening opened, so that the clamping claw of the first clamping claw cylinder 522 drives the clamping plate 523 to clamp the bag opening of the bag (such as Figure 15 As shown); then, the robotic arm 51 drives the packaging bag clamping claw unit 52 holding the packaging bag to move to the material box return unit 42.

[0058] Then, the speed chain unit 41 drives the magazine assembly 43 to move to the pressing cylinder 424 in the magazine return unit 42. Subsequently, the piston rod of the pressing cylinder 424 extends to drive the pressing plate 425 and presses the first folding plate 434 and the second folding plate 43 on the left and right sides of the upper end of the magazine 432, so that the first folding plate 434 and the second folding plate 43 are folded along the first hinge 433 to the outside of the magazine 432. After completion, the speed chain unit 41 drives the magazine assembly 43 to move to the folding ear Component 421, and the robot arm 51 drives the packaging bag clamping claw unit 52 with the packaging bag to move above the material box 432; then, the piston rod of the clamping claw lifting cylinder 524 extends, and drives the expansion roller 529 to descend to the bottom of the packaging bag through the clamping claw connecting plate 530, the second clamping claw cylinder 527 and the core shaft connecting piece 528; then, the clamping claw of the second clamping claw cylinder 527 drives the two sets of expansion rollers 529 to expand through the core shaft connecting piece 528, so as to realize the expansion of the bottom of the packaging bag (such as Figure 16 434, and the second folding plate 436 on the corresponding side is folded 90 degrees to the inner side of the first folding plate 434. The stacking plate 436 presses the mouth of the packaging bag; then, the piston rod of the ear folding lifting cylinder 4215 extends out, and after lifting the ear folding roller 4213 on the corresponding side, the piston rod of the double-rod cylinder 4212 contracts, driving the ear folding roller 4213 on the corresponding side to retract, and then the clamping jaws of the second clamping cylinder 527 close, driving the two sets of stretching rollers 529 to close, and then the piston rod of the clamping jaw lifting cylinder 524 retracts, so that the stretching roller 529 is separated from the packaging bag; finally, the material box assembly 43 flows to the next workstation through the double-speed chain unit 41.

[0059] It should be noted here that when the packaging bags in one group of storage units 11 are taken out, they will automatically be transferred to other storage units 11 to continue taking packaging bags, and the storage unit 11 that has run out of packaging bags will sound an alarm, and the operator can come to place the packaging bags, and there is no need for special personnel to guard, which frees up manpower; secondly, in each group of storage units 11, after 10 packaging bags are taken out, there will be a partition. At this time, the transfer module 3 will first transfer the partition to the partition receiving unit 23 in the bag opening module 2, and then transfer the packaging bags; and after each packaging bag is taken out, the lifting unit 12 will lift the other packaging bags in the storage unit 11 to a corresponding height to facilitate the next time the transfer module 3 takes material.

[0060] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.

Claims

1. A polysilicon quantitative packaging bag opening and feeding and automatic bagging system, characterized by: The invention comprises a feeding module (1), a bag opening module (2), a transfer module (3), a material box return module (4) and a bag filling module (5); the feeding module (1) and the bag opening module (2) are arranged adjacent to each other, the transfer module (3) spans the feeding module (1) and the bag opening module (2), and the packaging bags stored in the feeding module (1) are sequentially transported to the bag opening module (2) through the transfer module (3), and the packaging bags are placed in the bag opening module (2) 2) unfolding the bag opening of the packaging bag; the material box return module (4) is arranged adjacent to one side of the bag opening module (2), and the bagging module (5) is arranged adjacent to one side of the material box return module (4); after the packaging bag with the opened bag opening is transferred out of the bag opening module (2) by the bagging module (5), the bottom of the packaging bag is unfolded by the bagging module (5), and transferred to the material box return module (4) for clamping and fixing before output; The material box correction module (4) is composed of a speed chain unit (41) for conveying the material box assembly (43) and a material box correction unit (42) for correcting the material box assembly (43); The magazine return unit (42) includes a pair of folding ear components (421), the folding ear components (421) are respectively arranged on both sides of the double-speed chain unit (41) through a return bracket (422), the return brackets (422) are connected by a return connecting frame (423) spanning above the double-speed chain unit (41), and a pair of pressing cylinders (424) are provided on the return connecting frame (423), and a pressure plate (425) is provided at the front end of the piston rod of the pressing cylinder (424); The folding ear assembly (421) comprises a return fixing plate (4211), a double-rod cylinder (4212) is respectively provided on both sides of the return fixing plate (4211), a folding ear roller (4213) is provided between the double-rod cylinders (4212), and both ends of the folding ear roller (4213) are respectively fixed to the stopper of the double-rod cylinder (4212) on the corresponding side via a support seat (4214); a folding ear lifting cylinder (4215) is provided at the lower end of the return fixing plate (4211), and the folding ear lifting cylinder (4215) is fixed to the return bracket (422) on the corresponding side via a cylinder bracket (4216).

2. The polysilicon quantitative packaging bag opening and feeding and automatic bagging system according to claim 1 is characterized in that: The feeding module (1) comprises a storage unit (11) for storing packaging bags and a lifting unit (12) for lifting the packaging bags stored in the storage unit (11); the lifting unit (12) is located below the storage unit (11), and the two are fixed to a feeding support frame (14) via a feeding connecting plate (13).

3. The polysilicon quantitative packaging bag opening and feeding and automatic bagging system according to claim 1 is characterized in that: The bag opening module (2) comprises a bag opening support frame (21), and a bag opening unit (22) for unfolding the bag opening of the packaging bag and a partition receiving unit (23) for receiving the partition are provided on the table surface of the bag opening support frame (21).

4. The polysilicon quantitative packaging bag opening and feeding and automatic bagging system according to claim 3 is characterized in that: The bag opening unit (22) includes a bag opening fixed frame (221), a first suction cup (222) is provided on the upper end of the front end surface of the bag opening fixed frame (221), a bag opening bracket (223) is provided on the left and right sides of the bag opening fixed frame (221), a bag opening rodless cylinder (224) is provided on the upper end surface of each bag opening bracket (223), a bag opening rotating cylinder (225) is provided on the moving slider of each bag opening rodless cylinder (224), the bag opening rotating cylinders (225) are connected to each other through the bag opening bracket (223), and the bag opening bracket (223) is provided with a second suction cup (226).

5. The polysilicon quantitative packaging bag opening and feeding and automatic bagging system according to claim 1 is characterized in that: The transfer module (3) includes a transfer frame (31), a transfer drive slide rail (32) is provided at the upper end of the transfer frame (31), a transfer unit (33) is provided on the slider of the transfer drive slide rail (32), and the transfer unit (33) can move back and forth on the transfer drive slide rail (32) by being driven by the transfer drive slide rail (32).

6. The polysilicon quantitative packaging bag opening and feeding and automatic bagging system according to claim 5 is characterized in that: The transfer unit (33) includes a transfer fixing frame (331), on which a vertically downward electric push cylinder (332) and a first guide shaft (334) passing vertically downward through a first linear bearing (333) are provided. A transfer fixing plate (335) is provided directly below the transfer fixing frame (331), and the front end of the piston rod of the electric push cylinder (332) and the lower end surface of the first guide shaft (334) are respectively connected to the transfer fixing plate (335). The transfer fixing plate (335) is driven to move up and down by the electric push cylinder (332); a first transfer bracket (336) and a second transfer bracket (337) are provided on the upper end surface of the transfer fixing plate (335). , a third transfer bracket (338) and a fourth transfer bracket (339); the first transfer bracket (336), the second transfer bracket (337), the third transfer bracket (338) and the fourth transfer bracket (339) are all provided with a third suction cup (440), and the third suction cup (440) protrudes from the lower end surface of the transfer fixing plate (335); the second transfer bracket (337) and the third transfer bracket (338) are also respectively provided with a bag pressing cylinder (441), and the first transfer bracket (336) is also provided with a bag pressing opening cylinder (442), and the front ends of the piston rods of the bag pressing cylinder (441) and the bag pressing opening cylinder (442) are both provided with a pressing rod (443).

7. The polysilicon quantitative packaging bag opening, feeding and automatic bagging system according to claim 1 is characterized in that: The material box assembly (43) comprises a tooling plate (431) and a material box (432) arranged on the tooling plate (431), wherein the left and right sides of the upper end of the material box (432) are respectively connected to a first folding plate (434) that can be folded toward the outside of the material box (432) via a first hinge (433), and the upper end of the first folding plate (434) is respectively connected to a second folding plate (436) that can be folded toward the inside of the first folding plate (434) via a second hinge (435).

8. The polysilicon quantitative packaging bag opening, feeding and automatic bagging system according to claim 1 is characterized in that: The bagging module (5) is composed of a mechanical arm (51) and a bag clamping unit (52) arranged at the end of the mechanical arm (51); The packaging bag clamping unit (52) includes a clamping plate (521), a first clamping cylinder (522) is respectively provided at the four top corners of the lower end surface of the clamping plate (521), a clamping plate (523) is respectively provided on the clamping jaws of the first clamping cylinder (522), a vertical downward clamping cylinder (524) is provided in the middle of the clamping plate (521), and a front end of the piston rod of the clamping cylinder (524) is provided. A clamping jaw connecting plate (530); the upper end surface of the clamping jaw connecting plate (530) is provided with a second guide shaft (525), the second guide shaft (525) passes through the clamping jaw fixing plate (521) through a second linear bearing (526), and the lower end surface of the clamping jaw connecting plate (530) is provided with a pair of second clamping jaw cylinders (527), and the clamping jaws of the second clamping jaw cylinders (527) are connected to the expansion roller (529) through a core shaft connector (528).

Citation Information

Patent Citations

  • Full-automatic quantitative packaging machine

    CN102616408A

  • Carton inner bagging machine

    CN211167611U