A waste ton bag collection system
By designing a waste ton bag collection system and using automated processing components such as a tearing machine, filter collector, and drum screen, the problem of spillage and pollution from residual materials in ton bags has been solved, achieving closed and full recycling and avoiding dust pollution.
Patent Information
- Application Number
- CN202310482881.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-04
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2043-05-04
AI Technical Summary
After the ton bag is filled, residual material is easily spilled, causing dust to fly and pollute the environment.
Design a waste ton bag collection system, including a bag tearing machine, a filter collector, a drum screen, a residual material recycling bin, and a baler. The system achieves closed-loop recycling through automated processing and uses secondary screening to process the residual material in the waste ton bags.
It enables automated recycling of waste ton bags, preventing dust leakage. It is suitable for packaging bags of various specifications and materials, ensuring full recycling of residual materials and avoiding dust pollution.
Smart Images

Figure CN116474869B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of ton bag processing technology, and in particular to a waste ton bag collection system. Background Technology
[0002] Ton bags are flexible transport packaging containers with advantages such as moisture-proof, dust-proof, radiation-resistant, and robust safety. They also possess sufficient structural strength and are widely used for packaging various powdery, granular, and lumpy goods, including food, chemicals, building materials, plastics, and mineral products. They are ideal for warehousing and transportation industries. After the material is loaded into the ton bags, the empty bags need to be manually removed from the lifting frame or electric hoist for folding and compaction. During this process, the material remaining inside the ton bags can easily spill into the environment, causing dust and creating a very harsh production environment. Summary of the Invention
[0003] The purpose of this invention is to provide a waste ton bag collection system to solve the problems mentioned in the background art.
[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a waste ton bag collection system, including a baler, a residual material recycling bin, a circular vibrating screen, a drum screen, a filter collector, a dust collection fan, a bag tearing machine, and a knife gate valve. The output end of the bag tearing machine is connected to and fixed with the knife gate valve. The input end of the filter collector is connected to and fixed with a third connecting pipe, and the output end of the knife gate valve is connected to and fixed with the third connecting pipe. The air inlet end of the dust collection fan is connected to the exhaust end of the filter collector. The output end of the filter collector is connected to and fixed with the input end of the drum screen. A second coarse material pipe and a second fine material pipe are installed on the drum screen. The second coarse material pipe is connected to the input end of the baler, and the second fine material pipe is connected to and fixed with the input end of the circular vibrating screen. A first coarse material pipe and a first fine material pipe are installed on the circular vibrating screen. The first coarse material pipe is connected to the input end of the baler, and the first fine material pipe is connected to the input end of the residual material recycling bin.
[0005] Preferably, the input end of the baler is connected to and fixed with a first connecting pipe, and the first coarse material pipe and the second coarse material pipe are connected and fixed to the first connecting pipe, and a control cabinet is fixedly connected to the baler.
[0006] Preferably, the air inlet end of the dust collection fan is connected to a second connecting pipe, and the other end of the second connecting pipe is connected to the exhaust end of the filter collector.
[0007] Preferably, the filter collector is equipped with a bag filter.
[0008] Preferably, a feed funnel is fixedly connected to the upper surface of the tearing machine, and a crushing roller is installed inside the tearing machine.
[0009] Preferably, the input end of the residual material recycling box is connected to and fixed with a feed pipe, and the first fine material pipe is connected to and fixed on the feed pipe.
[0010] The present invention provides a waste ton bag collection system, which has the following advantages: The present invention realizes the automated recycling and processing of waste ton bags through a tearing machine, a filter collector, a drum screen, a residual material recycling bin and a baler, and the process is fully enclosed with no dust leakage, and is suitable for packaging bags of various specifications and materials; The present invention adopts a secondary screening process to ensure that the residual materials of waste ton bags are fully recycled and avoid dust pollution. Attached Figure Description
[0011] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0012] Figure 1 This is a schematic diagram of the overall front view sectional structure of the present invention;
[0013] In the diagram: 1. Baler; 2. Residual material recycling bin; 3. Circular vibrating screen; 4. Rotary drum screen; 5. Filter collector; 6. Dust collection fan; 7. Cloth tearing machine; 8. Knife gate valve; 9. First connecting pipe; 10. First coarse material pipe; 11. Second coarse material pipe; 12. First fine material pipe; 13. Second fine material pipe; 14. Second connecting pipe; 15. Bag filter; 16. Third connecting pipe; 17. Crushing roller; 18. Feed hopper; 19. Control cabinet; 20. Feed pipe. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0015] Please see Figure 1This invention provides an embodiment of a waste ton bag collection system, comprising a baler 1, a residual material recycling bin 2, a circular vibrating screen 3, a drum screen 4, a filter collector 5, a dust collection fan 6, a bag tearing machine 7, and a knife gate valve 8. The output end of the bag tearing machine 7 is connected to and fixed with the knife gate valve 8. The input end of the filter collector 5 is connected to and fixed with a third connecting pipe 16, and the output end of the knife gate valve 8 is connected to and fixed with the third connecting pipe 16. The inlet end of the dust collection fan 6 is connected to the exhaust end of the filter collector 5, and the output end of the filter collector 5 is connected to and fixed with the input end of the drum screen 4. A second coarse material pipe 11 and a second fine material pipe 13 are installed on the drum screen 4. The second coarse material pipe 11 is connected to the input end of the baler 1, and the second fine material pipe 13 is connected to and fixed with the input end of the circular vibrating screen 3. A first coarse material pipe is installed on the circular vibrating screen 3. Pipe 10 and first fine material pipe 12 are connected, and the first coarse material pipe 10 is connected to the input end of the baler 1, and the first fine material pipe 12 is connected to the input end of the residual material recycling box 2; the input end of the baler 1 is connected to the first connecting pipe 9, and the first coarse material pipe 10 and the second coarse material pipe 11 are connected to the first connecting pipe 9; the baler 1 is fixedly connected to the control cabinet 19; the air inlet end of the dust collecting fan 6 is connected to the second connecting pipe 14, and the other end of the second connecting pipe 14 is connected to the exhaust end of the filter collector 5; a bag filter 15 is installed inside the filter collector 5; a feed funnel 18 is connected to the upper surface of the tearing machine 7, and a crushing roller 17 is installed inside the tearing machine 7; the input end of the residual material recycling box 2 is connected to the feed pipe 20, and the first fine material pipe 12 is connected to the feed pipe 20.
[0016] Working principle: When using this invention to collect waste ton bags, the truss uses a bag-grabbing clamp to feed the waste ton bags into the feed funnel 18 of the bag-tearing machine 7. The bag-tearing machine 7 shreds the waste ton bags using the shredding roller 17. The knife gate valve 8 is opened, and the dust collection fan 6 is started. The dust collection fan 6 draws air through the second connecting pipe 14, creating a negative pressure inside the filter collector 5. This negative pressure then draws the shredded waste ton bags into the filter collector 5 through the third connecting pipe 16. The bags are filtered and blocked by the bag filter 15. After the filter collector 5 collects a certain amount of waste, the dust collection fan 6 is turned off, and the discharge valve of the filter collector 5 is opened to discharge the waste into the drum screen. 4. The drum screen 4 performs grading. The coarse material is discharged into the first connecting pipe 9 through the second coarse material pipe 11 and then enters the baler 1. The fine material is discharged into the circular vibrating screen 3 through the second fine material pipe 13. The circular vibrating screen 3 performs secondary screening. The screened coarse material is discharged into the first connecting pipe 9 through the first coarse material pipe 10 and then enters the baler 1. The screened fine material is discharged into the feed pipe 20 through the first fine material pipe 12 and then enters the residual material recovery box 2. When the baler 1 collects the amount of waste bag to be baled, the baling process begins, thus completing the collection process of waste ton bags. The control cabinet 19 is used to control the baler 1.
[0017] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0018] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.
[0019] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A waste ton bag collection system, comprising: The package includes a baler (1), a residual material recycling bin (2), a circular vibrating screen (3), a drum screen (4), a filter collector (5), a dust collection fan (6), a package tearing machine (7), and a knife gate valve (8), characterized in that: The output end of the tearing machine (7) is connected to a knife gate valve (8), the input end of the filter collector (5) is connected to a third connecting pipe (16), and the output end of the knife gate valve (8) is connected to the third connecting pipe (16). The air inlet of the dust collector fan (6) is connected to the exhaust end of the filter collector (5), the output end of the filter collector (5) is connected to the input end of the drum screen (4), and a second coarse material pipe is installed on the drum screen (4). (11) and the second fine material pipe (13), and the second coarse material pipe (11) is connected to the input end of the baler (1), and the second fine material pipe (13) is connected to the input end of the circular vibrating screen (3). The circular vibrating screen (3) is equipped with the first coarse material pipe (10) and the first fine material pipe (12), and the first coarse material pipe (10) is connected to the input end of the baler (1), and the first fine material pipe (12) is connected to the input end of the residual material recycling box (2). The input end of the baler (1) is connected to and fixed with a first connecting pipe (9), and the first coarse material pipe (10) and the second coarse material pipe (11) are connected to and fixed on the first connecting pipe (9). The baler (1) is fixedly connected to a control cabinet (19). The inlet end of the dust collector (6) is connected to a second connecting pipe (14), and the other end of the second connecting pipe (14) is connected to the exhaust end of the filter collector (5). The filter collector (5) is equipped with a bag filter (15); The upper surface of the tearing machine (7) is connected and fixed with a feed funnel (18), and a crushing roller (17) is installed inside the tearing machine (7); The input end of the residual material recovery box (2) is connected to and fixed with a feed pipe (20), and the first fine material pipe (12) is connected to and fixed on the feed pipe (20).
Citation Information
Patent Citations
Screening device and unpacking machine comprising screening device
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