A prefabricated box girder spraying maintenance device and a spraying maintenance method thereof
By designing a rotatable and swingable spray curing section and curing water collection system, the problems of spray dead zones and water waste in the precast box girder spray curing device were solved, realizing all-round spraying and water recycling, and improving the spraying effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-12
- Publication Date
- 2026-04-10
AI Technical Summary
The existing spray curing system for precast box girders has problems such as spray dead zones leading to cracks on the side wings and serious waste of water resources.
A precast box girder spray curing device is designed, including a rotatable first spray curing part and a swingable second spray curing part. By adjusting the included angle between the spraying parts and combining the curing water collection and recycling system, the device can achieve all-round spraying of the precast box girder and recycling of the spray water.
It avoids spray dead zones, improves spray uniformity, reduces water consumption, realizes the recycling of spray water, and enhances the spray maintenance effect.
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Figure CN116476209B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of precast box girder spraying maintenance, and particularly to a precast box girder spraying maintenance device and a spraying maintenance method thereof. BACKGROUND
[0002] In the construction of a bridge, a precast beam is widely used. In the process of concrete setting, it is a heat-releasing reaction, which is easy to cause a large amount of internal water to evaporate, and the concrete needs to be maintained.
[0003] In the process of bridge construction, the maintenance of the precast box girder is generally carried out by manual water spraying. The spraying maintenance efficiency is low, and when there are many precast bridges in the construction site, the water spraying on the side of the bridge is easy to be missed, which causes cracks in the bridge and quality problems. In order to solve the problem of low efficiency of manual water spraying maintenance, construction personnel gradually began to use a precast box girder spraying maintenance device for spraying maintenance.
[0004] However, the precast box girder spraying maintenance device in the related art is usually provided with multiple fixed-position water spraying heads for water spraying operation. The spraying area is fixed, and there are often dead angles in the spraying of the precast box girder side wings, which causes uneven spraying and cracks in the precast box girder side wings. In addition, since the positions of the water spraying heads are fixed and cannot be adjusted, the spraying areas of the various nozzles must have overlapping operations, which greatly consumes water and seriously wastes water resources. SUMMARY
[0005] The first object of the present application is to provide a precast box girder spraying maintenance device, which can solve the problems of cracks in the precast box girder side wings caused by dead angles in the precast box girder spraying maintenance device, and great water consumption and serious water resource waste.
[0006] The second object of the present application is to provide a precast box girder spraying maintenance method.
[0007] The first object of the present application is achieved in the following manner:
[0008] The utility model provides a prefabricated box girder spraying maintenance device, characterized by: including: support part, including first support piece and second support piece setting in first support piece both ends, walking part is connected support part for driving support part travels along the length of prefabricated box girder, first spraying maintenance part is rotatably arranged in the side of first support piece close to prefabricated box girder, second spraying maintenance part is swingably arranged in the side of walking part close to box girder, water storage part is connected spraying maintenance part through water pipeline, maintenance water collection part is arranged below prefabricated box girder, and pipeline connects water storage part, wherein, maintenance water collection part and water storage part between setting have maintenance water impurity removal part, maintenance water impurity removal part includes filter screen and adsorption component, and adsorption component is arranged in the side of filter screen away from maintenance water collection part, and second spraying maintenance part includes first spraying piece and second spraying piece, and the included angle angle formed between first spraying piece and second spraying piece can be adjusted.
[0009] The technical effects reached after adopting the technical scheme are as follows: the first spraying maintenance part rotatably arranged on the side of the first support piece close to the prefabricated box girder can fully spray and maintain the top of the prefabricated box girder; the second spraying maintenance part swingably arranged on the side of the walking part close to the prefabricated box girder can fully spray and maintain the side wing of the prefabricated box girder by adjusting the included angle angle formed between the first spraying piece and the second spraying piece, thereby avoiding the problem that the fixed position of the water spraying head causes the dead angle of spraying on the side wing of the prefabricated box girder; the maintenance water collection part arranged below the prefabricated box girder and connected with the water storage part through the pipeline can collect and recycle the spraying water flowing down from the prefabricated box girder, thereby reducing the unnecessary water consumption during the spraying and maintenance of the prefabricated box girder and further realizing the recycling of the spraying water. It should be noted that the spraying water collected in the maintenance water collection part is mixed with impurities such as core stones, gravel, and construction dust, and the maintenance water impurity removal part arranged between the maintenance water collection part and the water storage part can filter and purify the recycled maintenance water entering the water storage part. For example, the maintenance water collection part is a sedimentation tank arranged below the prefabricated box girder, and the impurities such as core stones and gravel having a certain weight will be deposited at the bottom of the maintenance water collection part; when the maintenance water collected in the maintenance water collection part is recycled, the filter screen can filter out the particulate impurities mixed in the maintenance water, thereby avoiding the problem that the particulate impurities block the pipeline between the water storage part and the maintenance water collection part; the adsorption component can adsorb the impurities such as construction dust mixed in the maintenance water, thereby avoiding the problem that the maintenance water entering the pipeline between the water storage part and the maintenance water collection part is too turbid to cause the dirt accumulation on the inner wall of the pipeline.
[0010] In the technical solution, the second spraying maintenance part further comprises a second spraying shell, which is internally provided with a containing space and is provided with a spraying swing opening communicated with the containing space; a spraying mounting member is provided with a first sliding groove; a transmission assembly is connected between the sliding member, the first spraying member and the second spraying member, and is used for converting the reciprocating sliding of the sliding member into the reciprocating swinging of the first spraying member and the second spraying member.
[0011] After the technical solution is adopted, the following technical effects are achieved: the first sliding groove is formed in the spraying mounting member, so that the sliding member can reciprocate along the extension direction of the first sliding groove; the transmission assembly is hingedly connected with the sliding member, and can convert the reciprocating sliding of the sliding member into the reciprocating swinging of the first spraying member and the second spraying member, so that the side wings of the precast box girder can be fully sprayed and maintained.
[0012] In the technical solution, the spraying mounting member further comprises mounting holes symmetrically arranged on both sides of the first sliding groove; the transmission assembly comprises first and second transmission members and first and second swinging members symmetrically arranged; one end of the first transmission member is hingedly connected with one end of the sliding member, the other end of the first transmission member is hingedly connected with the first swinging member, the first swinging member is connected between the first transmission member and the first spraying member, and a first pivot hole matched with the mounting hole on one side of the first sliding groove is arranged on the first swinging member; one end of the second transmission member is hingedly connected with one end of the sliding member together with one end of the first transmission member, the other end of the second transmission member is hingedly connected with the second swinging member, the second swinging member is connected between the second transmission member and the second spraying member, and a second pivot hole matched with the mounting hole on the other side of the first sliding groove is arranged on the second swinging member; when the sliding member reciprocates along the first sliding groove, the first and second swinging members can be driven to reciprocate by the first and second transmission members, so as to adjust the included angle between the first spraying member and the second spraying member.
[0013] After the technical solution is adopted, the following technical effects are achieved: the two mounting holes are symmetrically arranged on both sides of the first sliding groove, and the transmission assembly is arranged as the first and second transmission members and the first and second swinging members, so that when the sliding member slides along the length direction of the first sliding groove, the first swinging member can be driven to rotate around the first pivot hole by the first transmission member, and the first spraying member is further driven to swing; similarly, when the sliding member slides along the length direction of the first sliding groove, the second swinging member can be driven to rotate around the second pivot hole by the second transmission member, and the second spraying member is further driven to swing.
[0014] In the technical solution, when the sliding member slides towards the direction close to the transmission assembly, the included angle between the first spraying member and the second spraying member becomes larger; when the sliding member slides away from the direction close to the transmission assembly, the included angle between the first spraying member and the second spraying member becomes smaller.
[0015] The technical effects achieved by the technical solution are as follows: when the sliding member slides towards the direction close to the transmission assembly, the first transmission member and the second transmission member connected with the sliding member can be driven to rotate relative to the hinge shaft, so that the first swinging member is driven to swing towards the direction away from each other by the first transmission member with the first rotating shaft hole as the axis, and the second swinging member is driven to swing towards the direction away from each other by the second transmission member with the second rotating shaft hole as the axis, so that the included angle between the first spraying member and the second spraying member becomes larger; when the sliding member slides away from the direction close to the transmission assembly, the first transmission member and the second transmission member connected with the sliding member can be driven to rotate relative to the hinge shaft, so that the first swinging member is driven to swing towards the direction close to each other by the first transmission member with the first rotating shaft hole as the axis, and the second swinging member is driven to swing towards the direction close to each other by the second transmission member with the second rotating shaft hole as the axis, so that the included angle between the first spraying member and the second spraying member becomes smaller.
[0016] In the technical solution, the second spraying maintenance part further comprises a driving motor and a power conversion assembly connected between the output shaft of the driving motor and the other end of the sliding member, for converting the rotary motion output by the driving motor into the reciprocating sliding of the sliding member.
[0017] The technical effects achieved by the technical solution are as follows: by arranging the power conversion assembly between the output shaft of the driving motor and the sliding member, the rotary motion output by the driving motor can be converted into the reciprocating sliding of the sliding member by the power conversion assembly.
[0018] In the technical solution, the power conversion assembly comprises a rotating plate connected with the output shaft, and a connecting rod with one end connected with the rotating plate and the other end connected with the other end of the sliding member; when the rotating plate rotates, the sliding member can be driven to reciprocate by the connecting rod.
[0019] The technical effects achieved by the technical solution are as follows: by arranging the power conversion assembly in the form of a rotating plate and a connecting rod, when the output shaft rotates, the rotating plate matched with the output shaft can be driven to rotate, so that the connecting rod and the rotating plate are driven to rotate, and the sliding member is further driven to reciprocate along the length direction of the first sliding groove by the connecting rod.
[0020] In this technical solution, the precast box girder spray curing device further includes: a temperature and humidity detection unit, located on the side of the support unit near the precast box girder, for detecting the temperature and humidity of the surface of the precast box girder and generating temperature and humidity signals; a spray regulating valve, located between the first spray curing unit and the second spray curing unit, for controlling the water output of the precast box girder spray curing device; and an electrical control component, signal-connected to the temperature and humidity detection unit, for controlling the opening degree of the spray regulating valve and the included angle formed between the first spray component and the second spray component according to the temperature and humidity signals.
[0021] The technical effects achieved by adopting this technical solution are as follows: By setting up a temperature and humidity detection unit, the temperature and humidity of the precast box girder surface can be acquired in real time. This allows the generation of corresponding temperature and humidity signals based on the surface temperature and humidity of the precast box girder and the transmission of these signals to the electronic control components. Upon receiving the temperature and humidity signals, the electronic control components can control the opening of the spray regulating valve, adaptively adjust the water output of the first and second spray units, and control the angle between the first and second spray units based on the temperature and humidity signals. This allows for concentrated spraying of areas with higher temperatures and / or lower humidity, thereby improving the spray curing effect.
[0022] In this technical solution, the precast box girder spray curing device further includes: multiple sections of traveling guide rails, which are laid on both sides of the precast box girder along its length.
[0023] The technical effects achieved by adopting this solution are as follows: By laying multiple sections of travel guide rails along the length of the precast box girder on both sides, the travel direction of the precast box girder spray curing device can be guided, avoiding the problem of some areas of the precast box girder not being cured by spray water due to deviation of the travel path of the precast box girder spray curing device. Compared with setting guide wheels between the side end face of the precast box girder and the second support member, laying travel guide rails on both sides of the precast box girder can avoid the problem of incomplete spraying in the area where the guide wheels contact the side end face of the precast box girder; since the volume of the precast box girder is very large, the required length of the travel guide rail is relatively long. Therefore, setting the travel guide rail into segmented multi-section travel guide rails allows for adaptive adjustment of the number of sections of the travel guide rail according to the length of the precast box girder, making it more applicable.
[0024] The second objective of this invention is achieved as follows:
[0025] The precast box girder spraying maintenance method uses the precast box girder spraying maintenance device in any one of the preceding technical solutions, and the same effect can be achieved.
[0026] The technical effects achieved by the technical solution are as follows: the precast box girder spraying maintenance device in any one of the preceding technical solutions can be used, and the same effect can be achieved.
[0027] In the technical solution, the water level monitoring member and the water pump are arranged in the maintenance water collecting part, the precast box girder spraying maintenance method further comprises: acquiring the water level in the maintenance water collecting part in real time through the water level monitoring member; and if the water level is greater than a water level threshold, pumping the maintenance water collected in the maintenance water collecting part into the water storage part through the water pump.
[0028] The technical effects achieved by the technical solution are as follows: the water level monitoring member and the water pump are arranged in the maintenance water collecting part, the water level in the maintenance water collecting part can be acquired in real time through the water level monitoring member, if the water level is greater than a water level threshold, it indicates that the maintenance water recycled in the maintenance water collecting part has accumulated a certain volume, so the maintenance water recycled in the maintenance water collecting part is pumped into the water storage part through the water pump for recycling, thereby improving the utilization rate of the maintenance water and reducing unnecessary water resource consumption.
[0029] In summary, the present application has the following advantages:
[0030] (1) The first spraying maintenance part arranged on the side of the first support member close to the precast box girder can be rotated to fully spray and maintain the top of the precast box girder; the second spraying maintenance part arranged on the side of the walking part close to the precast box girder can be swung to fully spray and maintain the side wings of the precast box girder by adjusting the included angle between the first spraying member and the second spraying member, thereby avoiding the problem of spraying dead angle on the side wings of the precast box girder caused by the fixed position of the spraying head; the maintenance water collecting part arranged below the precast box girder and connected with the pipeline of the water storage part can collect and recycle the spraying water flowing down from the precast box girder, thereby reducing unnecessary water resource consumption during the precast box girder spraying maintenance, and further realizing the recycling of the spraying water.
[0031] (2) By opening the first sliding groove on the spray mounting, the sliding member can reciprocatingly slide along the extension direction of the first sliding groove, and by setting the transmission assembly hinged with the sliding member, the reciprocating sliding of the sliding member can be converted into the reciprocating swing of the first and second spray members, so that sufficient spray maintenance of the side wing of the precast box girder can be realized;
[0032] (3) By setting the temperature and humidity detection part, the temperature and humidity of the surface of the precast box girder can be obtained in real time, so that the corresponding temperature and humidity signal can be generated according to the temperature and humidity of the surface of the precast box girder and sent to the electric control assembly; after receiving the temperature and humidity signal, the electric control assembly can control the opening of the spray regulating valve according to the temperature and humidity signal, adjust the water output of the first and second spray parts adaptively, and control the angle formed between the first and second spray members according to the temperature and humidity signal, so as to concentrate the spray on the area with higher temperature and / or lower humidity, and improve the spray maintenance effect. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 It is a structural schematic view of the precast box girder spray maintenance device;
[0034] Figure 2 It is a structural schematic view of the second spray maintenance part;
[0035] Figure 3 It is a transmission schematic view of the second spray maintenance part;
[0036] Figure 4 It is a transmission schematic view of the second spray maintenance part in another state;
[0037] Figure 5 It is a structural schematic view of the second spray housing;
[0038] Figure 6 It is a structural schematic view of the spray mounting;
[0039] Figure 7 It is a connection schematic view of the driving motor and the sliding member;
[0040] Figure 8 It is a connection schematic view of the power conversion assembly;
[0041] Figure 9 It is a connection schematic view of the power conversion assembly in another state;
[0042] Figure 10 It is a connection schematic view of the sliding member and the power conversion assembly;
[0043] MAIN ELEMENT SYMBOL EXPLANATION:
[0044] 100, precast box girder spraying maintenance device; 11, first support; 12, second support; 20, walking part; 30, first spraying maintenance part; 40, second spraying maintenance part; 41, second spraying shell; 411, spraying swing opening; 412, sliding opening; 42, sliding part; 43, transmission assembly; 431, first transmission part; 432, first swing part; 433, second transmission part; 434, second swing part; 435, first rotating shaft hole; 436, second rotating shaft hole; 441, first spraying part; 442, second spraying part; 45, spraying mounting part; 451, first sliding groove; 452, mounting hole; 50, water storage part; 60, maintenance water collecting part; 71, output shaft; 72, power conversion assembly; 721, rotating plate; 722, connecting rod; 200, precast box girder. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0046] [First embodiment]
[0047] Reference is made to Figure 1 , which is a precast box girder spraying maintenance device 100 provided by the first embodiment of the present application. The precast box girder spraying maintenance device 100 is used for spraying maintenance of a precast box girder 200, and in combination with Figures 1 to 9 , the precast box girder spraying maintenance device 100 comprises: a support part comprising a first support 11 and a second support 12 arranged at both ends of the first support 11; a walking part 20 connected to the support part, used for driving the support part to travel along the length of the precast box girder 200; a first spraying maintenance part 30 rotatably arranged at one side of the first support 11 close to the precast box girder 200; a second spraying maintenance part 40 swingably arranged at one side of the walking part 20 close to the box girder; a water storage part 50 connected to the water inlet of the spraying maintenance part through a water supply pipeline; a maintenance water collecting part 60 arranged below the precast box girder 200 and connected to the water inlet of the water storage part 50 through a pipeline; wherein the second spraying maintenance part 40 comprises a first spraying part 441 and a second spraying part 442, and the included angle between the first spraying part 441 and the second spraying part 442 can be adjusted.
[0048] It can be understood that by arranging the first rotatable spraying maintenance part 30 on the side of the first support 11 close to the prefabricated box girder 200, sufficient spraying maintenance can be performed on the top of the prefabricated box girder 200; by arranging the second swingable spraying maintenance part 40 on the side of the walking part 20 close to the prefabricated box girder 200, sufficient spraying maintenance can be performed on the side wings of the prefabricated box girder 200 by adjusting the angle formed between the first spraying part 441 and the second spraying part 442, and the problem of spraying dead angle on the side wings of the prefabricated box girder 200 caused by the fixed position of the spraying head can be avoided; by arranging the maintenance water collecting part 60 connected with the pipeline of the water storage part 50 below the prefabricated box girder 200, the spraying water flowing down from the prefabricated box girder 200 can be collected and recycled, unnecessary water consumption during the spraying maintenance of the prefabricated box girder can be reduced, and the recycling of the spraying water can be realized.
[0049] It should be noted that the spraying water collected at the maintenance water collecting part 60 is mixed with impurities such as core stones, gravel, and construction dust, and by arranging the maintenance water impurity removing part between the maintenance water collecting part 60 and the water storage part 50, the recycled maintenance water entering the water storage part 50 can be filtered and purified. For example, the maintenance water collecting part 60 is a sedimentation tank arranged below the prefabricated box girder 200, and the impurities such as core stones and gravel with a certain weight will be deposited at the bottom of the maintenance water collecting part 60; when the maintenance water collected by the maintenance water collecting part 60 is recycled, the granular impurities mixed in the maintenance water can be filtered out by the filter screen, so as to avoid the pipeline between the water storage part 50 and the maintenance water collecting part 60 being blocked by the granular impurities; the impurities such as construction dust mixed in the maintenance water can be adsorbed by the adsorption assembly, so as to avoid the problem of dirt accumulation on the inner wall of the pipeline caused by the excessive turbidity of the maintenance water entering the pipeline between the water storage part 50 and the maintenance water collecting part 60. For example, a water outlet is formed in the sidewall of the maintenance water collecting part 60, the maintenance water collecting part 60 is connected with the water storage part 50 through the pipeline of the water outlet, and the maintenance water impurity removing part is detachably arranged at the water outlet through the elastic buckle; when the surface of the filter screen is deposited with too many impurities and the adsorption assembly needs to be replaced, the maintenance water impurity removing part can be detached from the water outlet through the elastic buckle for cleaning and replacement.
[0050] Further, the second spraying maintenance part 40 further comprises: a second spraying shell 41, which is internally provided with an accommodating space and is provided with a spraying swing opening 411 and a sliding opening 412 which are in communication with the accommodating space; a spraying mounting part 45, which is provided with a first sliding groove 451; and a transmission assembly 43, wherein the sliding part 42 is connected with the first spraying part 441 and the second spraying part 442 through the transmission assembly 43, and the transmission assembly 43 is used for converting the reciprocating sliding of the sliding part 42 in the first sliding groove 451 into the reciprocating swing of the first spraying part 441 and the second spraying part 442.
[0051] It can be understood that, by opening the first sliding groove 451 on the spray mounting 45, the sliding member 42 can reciprocatingly slide along the extension direction of the first sliding groove 451, and by setting the transmission assembly 43 hinged with the sliding member 42, the reciprocating sliding of the sliding member 42 can be converted into the reciprocating swinging of the first and second spray members 441 and 442, so that the sufficient spray maintenance of the side wing of the precast box girder 200 can be realized.
[0052] Further, the spray mounting 45 further comprises mounting holes 452 symmetrically arranged on both sides of the first sliding groove 451; the transmission assembly 43 comprises symmetrically arranged first and second transmission members 431 and 433 and symmetrically arranged first and second swinging members 432 and 434; one end of the first transmission member 431 is hinged with one end of the sliding member 42, the other end of the first transmission member 431 is hinged with the first swinging member 432, the first swinging member 432 is connected between the first transmission member 431 and the first spray member 441, and a first rotating shaft hole 435 matched with the mounting hole 452 on one side of the first sliding groove 451 is arranged on the first swinging member 432; one end of the second transmission member 433 is hinged with one end of the first transmission member 431, the other end of the second transmission member 433 is hinged with the second swinging member 434, the second swinging member 434 is connected between the second transmission member 433 and the second spray member 442, and a second rotating shaft hole 436 matched with the mounting hole 452 on the other side of the first sliding groove 451 is arranged on the second swinging member 434; when the sliding member 42 reciprocatingly slides along the first sliding groove 451, the first and second swinging members 432 and 434 can be driven to reciprocatingly swing by the first and second transmission members 431 and 433, so as to adjust the included angle formed between the first and second spray members 441 and 442.
[0053] It can be understood that by symmetrically opening two mounting holes 452 on both sides of the first sliding groove 451, and by setting the transmission assembly 43 as symmetric first transmission member 431 and second transmission member 433, first swing member 432 and second swing member 434, the first transmission member 431 and the sliding member 42 are hinged, the first transmission member 431 and the first swing member 432 are hinged, and the first swing member 432 and the mounting hole 452 are matched with the rotating shaft hole, so that when the sliding member 42 slides along the length direction of the first sliding groove 451, the first swing member 432 can be driven to rotate around the first rotating shaft hole 435 by the first transmission member 431, and then the first spray member 441 is swung; similarly, when the sliding member 42 slides along the length direction of the first sliding groove 451, the second swing member 434 can be driven to rotate around the second rotating shaft hole 436 by the second transmission member 433, and then the second spray member 442 is swung.
[0054] Further, when the sliding member 42 slides towards the direction close to the transmission assembly 43, the included angle between the first spray member 441 and the second spray member 442 becomes larger; when the sliding member 42 slides towards the direction close to the transmission assembly 43, the included angle between the first spray member 441 and the second spray member 442 becomes smaller.
[0055] It can be understood that when the sliding member 42 slides towards the direction close to the transmission assembly 43, the first transmission member 431 and the second transmission member 433 hinged with the sliding member 42 can be driven to rotate around the hinge shaft, so that the first swing member 432 can be driven to swing towards the direction away from each other by the first transmission member 431 around the first rotating shaft hole 435, and the second swing member 434 can be driven to swing towards the direction away from each other by the second transmission member 433 around the second rotating shaft hole 436, and then the included angle between the first spray member and the second spray member 442 becomes larger; when the sliding member 42 slides away from the direction close to the transmission assembly 43, the first transmission member 431 and the second transmission member 433 hinged with the sliding member 42 can be driven to rotate around the hinge shaft, so that the first swing member 432 can be driven to swing towards the direction close to each other by the first transmission member 431 around the first rotating shaft hole 435, and the second swing member 434 can be driven to swing towards the direction close to each other by the second transmission member 433 around the second rotating shaft hole 436, and then the included angle between the first spray member and the second spray member 442 becomes smaller.
[0056] Further, the second spray maintenance part 40 further comprises: a driving motor; a power conversion assembly 72 connected between the output shaft of the driving motor and the other end of the sliding member 42, for converting the rotary motion output by the driving motor into the reciprocating sliding of the sliding member 42.
[0057] It can be understood that by arranging the power conversion assembly between the output shaft of the driving motor and the sliding piece 42, the power conversion assembly can be used to convert the rotary motion output by the driving motor into the reciprocating sliding of the sliding piece 42.
[0058] Further, the power conversion assembly 72 comprises a rotating plate 721 connected to the output shaft 71, and a connecting rod 722, one end of the connecting rod 722 being connected to the rotating plate 721 and the other end of the connecting rod 722 being connected to the other end of the sliding piece 42, wherein when the rotating plate 721 rotates, the sliding piece 42 can be driven to reciprocate by the connecting rod 722.
[0059] It can be understood that by arranging the power conversion assembly in the form of a rotating plate and a connecting rod, when the output shaft rotates, the rotating plate matched therewith can be driven to rotate, thereby driving the connecting rod to rotate together with the rotating plate, and further driving the sliding piece 42 to reciprocate along the length direction of the first sliding groove 451 through the connecting rod.
[0060] Further, the precast box girder spraying maintenance device 100 further comprises a temperature and humidity detection part arranged on the support part near one side of the precast box girder 200, for detecting the temperature and humidity of the surface of the precast box girder 200 and generating a temperature and humidity signal; a spraying adjusting valve arranged between the first spraying maintenance part 30 and the second spraying maintenance part 40, for controlling the water output of the precast box girder spraying maintenance device 100; and an electric control assembly signal connected to the temperature and humidity detection part, for controlling the opening degree of the spraying adjusting valve and the included angle between the first spraying part 441 and the second spraying part 442 according to the temperature and humidity signal.
[0061] It can be understood that by arranging the temperature and humidity detection part, the temperature and humidity of the surface of the precast box girder 200 can be obtained in real time, so that the corresponding temperature and humidity signal can be generated according to the temperature and humidity of the surface of the precast box girder 200 and sent to the electric control assembly; after receiving the temperature and humidity signal, the electric control assembly can control the opening degree of the spraying adjusting valve according to the temperature and humidity signal, adaptively adjust the water output of the first spraying part and the second spraying part, and control the included angle between the first spraying part 441 and the second spraying part 442 according to the temperature and humidity signal, so as to concentrate spraying on the area with higher temperature and / or lower humidity and improve the spraying maintenance effect.
[0062] Further, the precast box girder spraying maintenance device 100 further comprises a plurality of walking guide rails laid on both sides of the precast box girder 200 along the length direction of the precast box girder 200.
[0063] Understandably, by laying multiple sections of travel guide rails along the length of both sides of the precast box girder 200, the travel direction of the precast box girder spray curing device 100 can be guided, avoiding the problem of some areas of the precast box girder 200 not being cured by spray water due to deviation in the travel path of the precast box girder spray curing device 100. Compared with setting guide wheels between the side end face of the precast box girder 200 and the second support member 12, laying travel guide rails on both sides of the precast box girder 200 can avoid the problem of incomplete spraying between the guide wheels and the side end face of the precast box girder 200. Since the volume of the precast box girder 200 is very large, the required length of the travel guide rail is relatively long. Therefore, setting the travel guide rails as segmented multi-section travel guide rails can adapt to the length of the precast box girder 200 by adjusting the number of sections of the travel guide rails, making it more applicable.
[0064] [Second Embodiment]
[0065] The second embodiment of the present invention provides a method for spray curing precast box girders. This method uses a precast box girder spray curing device 100 as described in any of the previous technical solutions. The method includes: placing the precast box girder 200 above the curing water collection section 60; laying walking tracks on both sides of the precast box girder 200; obtaining the surface temperature of the precast box girder 200; and controlling the water spray volume of the spray curing device and the included angle formed between the first spray member 441 and the second spray member 442 according to the surface temperature.
[0066] Furthermore, the curing water collection section 60 is equipped with a water level monitoring device and a water pump. The precast box girder spray curing method also includes: obtaining the water level in the curing water collection section 60 in real time through the water level monitoring device; if the water level is greater than the water level threshold, the curing water collected in the curing water collection section 60 is pumped into the water storage section 50 by the water pump.
[0067] Understandably, by installing a water level monitoring device and a water pump in the maintenance water collection section 60, the water level in the maintenance water collection section 60 can be obtained in real time through the water level monitoring device. If the water level is greater than the water level threshold, it means that the maintenance water collected in the maintenance water collection section 60 has accumulated to a certain volume. Therefore, the maintenance water collected in the maintenance water collection section 60 is pumped into the water storage section 50 for recycling, thereby improving the utilization rate of maintenance water and reducing unnecessary water consumption.
[0068] It should be pointed out finally that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit the same; and although the present application has been described in detail with reference to the foregoing embodiments, it should be appreciated by those skilled in the art that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features thereof can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A spray curing device for precast box girders, characterized in that: include: The support portion includes a first support member and second support members disposed at both ends of the first support member; The traveling part is connected to the support part and is used to drive the support part to travel along the length direction of the precast box girder; The first spray curing section is rotatably disposed on the side of the first support member near the precast box girder; The second spray curing section is swayably installed on the side of the traveling section near the precast box girder; The water storage section is connected to the spray curing section via a water supply pipe; A maintenance water collection unit is located below the precast box girder, and a pipeline is connected to the water storage unit; A curing water impurity removal section is provided between the curing water collection section and the water storage section; the curing water impurity removal section includes a filter screen and an adsorption component; the adsorption component is located on the side of the filter screen away from the curing water collection section; the second spray curing section includes a first spray component and a second spray component, and the included angle formed between the first spray component and the second spray component can be adjusted. The second spray curing section also includes: The second spray housing has an internal accommodating space and a spray swing opening that communicates with the accommodating space. The spray installation component has a first sliding groove; A sliding member, provided on the spray mounting component, can reciprocate along the first sliding groove; A transmission assembly is provided, wherein the sliding member is connected to the first spray member and the second spray member via the transmission assembly, and the transmission assembly is used to convert the reciprocating sliding of the sliding member into the reciprocating oscillation of the first spray member and the second spray member.
2. The precast box girder spray curing device according to claim 1, characterized in that: The spray mounting component further includes mounting holes symmetrically arranged on both sides of the first chute; the transmission assembly includes: a first transmission component and a second transmission component symmetrically arranged, and a first swing component and a second swing component symmetrically arranged; wherein, one end of the first transmission component is hinged to one end of the sliding component, the other end of the first transmission component is hinged to the first swing component, the first swing component is connected between the first transmission component and the first spray component, and a first pivot hole is provided on the first swing component to cooperate with the mounting hole on one side of the first chute; one end of the second transmission component and one end of the first transmission component are hinged together to one end of the sliding component, the other end of the second transmission component is hinged to the second swing component, the second swing component is connected between the second transmission component and the second spray component, and a second pivot hole is provided on the second swing component to cooperate with the mounting hole on the other side of the first chute.
3. The precast box girder spray curing device according to claim 1, characterized in that: The second spray curing section also includes: Drive motor; A power conversion assembly connects the output shaft of the drive motor to the slider, and is used to convert the rotational motion output by the drive motor into the reciprocating sliding motion of the slider.
4. The precast box girder spray curing device according to claim 3, characterized in that: The power conversion component includes: Rotary plate, connected to the output shaft; A connecting rod, one end of which is connected to the rotating plate, and the other end of which is connected to the other end of the sliding member; When the rotating plate rotates, the sliding member can be driven to reciprocate through the connecting rod.
5. The precast box girder spray curing device according to claim 1, characterized in that: The precast box girder spray curing device also includes: A temperature and humidity detection unit is located on the side of the support unit near the precast box girder, and is used to detect the temperature and humidity on the surface of the precast box girder and generate temperature and humidity signals; A spray regulating valve is provided in the first spray curing section and the second spray curing section to control the water output of the precast box girder spray curing device; The electronic control component is connected to the temperature and humidity detection unit and is used to control the opening degree of the spray regulating valve and the included angle formed between the first spray element and the second spray element according to the temperature and humidity signal.
6. The precast box girder spray curing device according to claim 1, characterized in that: The precast box girder spray curing device also includes: Multiple sections of travel guide rails are laid on both sides of the precast box girder along its length.
7. A method for spray curing precast box girders, characterized in that: The precast box girder spray curing method uses the precast box girder spray curing device as described in any one of claims 1-6, and the precast box girder spray curing method includes: The precast box girder is placed above the curing water collection section; Tracks are laid on both sides of the precast box girder; Obtain the surface temperature of the precast box girder; The amount of water sprayed by the spray curing device and the angle formed between the first spray member and the second spray member are controlled according to the surface temperature.
8. The spray curing method for precast box girders according to claim 7, characterized in that: The curing water collection unit is equipped with a water level monitoring device and a water pump. The precast box girder spray curing method also includes: The water level in the maintenance water collection section is obtained in real time through the water level monitoring device; If the water level is greater than the water level threshold, the maintenance water collected in the maintenance water collection section is pumped into the water storage section by the water pump.
Citation Information
Patent Citations
Segmental box girder spraying maintenance system
CN112549273A
Swinging pipe with adjustable spraying angle
US20210092915A1