Modified asphalt cooling device

Abstract

The application discloses a modified asphalt cooling device and relates to the technical field of asphalt mechanisms.The device comprises a base, a stirring tank and a water tank are installed on the base, a feeding port and a discharging port are arranged on the stirring tank respectively, a water outlet is arranged at the bottom of the stirring tank, a plurality of horizontally arranged stirring shafts are arranged in the stirring tank, stirring rods are arranged on the stirring shafts, a plurality of vertically moving stirring mechanisms are arranged in the stirring tank, a driving mechanism is arranged on one side of the stirring tank, a spraying pipe is arranged at the central position of the stirring tank, a plurality of spraying holes are arranged on the surface of the spraying pipe, the water tank is connected with the spraying pipe through a water pipe, a check valve is arranged at one end of the water pipe connected with the spraying pipe, a piston rod capable of moving up and down is connected to the other end of the spraying pipe, and a filter plate is arranged at the bottom of the stirring tank.The horizontally arranged stirring shafts and the vertically arranged stirring mechanisms arranged in the water tank are matched with the water tank to spray water into the stirring tank for cooling, and the cooling effect of the asphalt is improved.

Description

Technical Field

[0001] This invention relates to the field of asphalt processing equipment technology, and specifically to a modified asphalt cooling device. Background Technology

[0002] Modified asphalt (AR) is a new type of high-quality composite material. It is produced through the combined action of heavy-duty asphalt, waste tire rubber powder, and additives. The rubber powder absorbs resins, hydrocarbons, and other organic matter from the asphalt, undergoing a series of physical and chemical changes that cause the rubber powder to become wetted, swell, increase viscosity, and raise the softening point. It also combines the viscosity, toughness, and elasticity of both rubber and asphalt, thus improving the road performance of the rubberized asphalt. Asphalt is a waterproof, moisture-proof, and corrosion-resistant organic cementitious material, mainly used in coatings, plastics, rubber industries, and road paving. Asphalt is flammable and irritating; it ignites when exposed to open flames or high heat, releasing toxic and irritating fumes during combustion, polluting the environment.

[0003] In current production processes, the produced liquid asphalt is usually cooled by a cooling device before being placed in a storage tank. This process is cumbersome, inefficient, costly, and the cooling effect is poor. Summary of the Invention

[0004] To address the aforementioned technical shortcomings, the present invention aims to provide a modified asphalt cooling device. By incorporating a mixing mechanism and a mixing shaft within a mixing tank, and coordinating with a water tank to spray water into the mixing tank, the device rapidly improves the cooling effect on asphalt, thus solving the technical problems mentioned in the background section.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: The present invention provides a modified asphalt cooling device, including a base, on which a mixing tank and a water tank are installed; the mixing tank is provided with an inlet and an outlet, and a water outlet is provided at the bottom of the mixing tank; multiple horizontally arranged mixing shafts are provided inside the mixing tank, and mixing rods are provided on the mixing shafts; multiple vertically moving mixing mechanisms are provided inside the mixing tank; a drive mechanism for simultaneously driving the mixing shafts and mixing mechanisms is provided on one side of the mixing tank; a spray pipe is provided at the center of the mixing tank, and several spray holes are provided on the surface of the spray pipe; the water tank is connected to the spray pipe through a water pipe; a check valve is provided at one end of the spray pipe connected to the water pipe; a piston rod that can move up and down is connected to the other end of the spray pipe; and a filter plate is provided at the bottom of the mixing tank.

[0006] As a preferred embodiment of the present invention, the stirring mechanism includes a vertically arranged lead screw and a guide rod, a lifting seat is threadedly connected to the lead screw, the lifting seat is slidably connected to the guide rod, and a stirring blade capable of circular motion is connected to the lifting seat.

[0007] As a preferred embodiment of the present invention, the lifting seat is connected to a roller that contacts the guide rod, and a first helical gear that rotates coaxially is connected to the roller. The lifting seat is also connected to a second helical gear that meshes with the first helical gear. A drive gear that rotates coaxially is connected to the second helical gear. The lifting seat is connected to a gear ring that can move in a circular motion. The drive gear meshes with the gear ring, and the stirring blade is fixedly connected to the gear ring.

[0008] As a preferred embodiment of the present invention, the driving mechanism includes a drive motor, one end of each stirring shaft is fixedly connected to a pulley, a belt line is connected between adjacent pulleys, and the drive motor shaft is connected to one of the pulleys.

[0009] As a preferred embodiment of the present invention, a rotating rod is connected inside the mixing tank, one end of the rotating rod is connected to a first gear, and a second gear is connected to a pulley, wherein the first gear meshes with the second gear.

[0010] As a preferred embodiment of the present invention, the rotating rod is provided with a crankshaft, one end of the piston rod is rotatably connected to a connecting rod, the connecting rod is rotatably connected to the crankshaft, and the end of the piston rod located inside the spray pipe is provided with a sealing seat.

[0011] As a preferred embodiment of the present invention, a third helical gear is fixedly connected to the lower end of the lead screw, and a fourth helical gear that meshes with the third helical gear is fixedly connected to the rotating rod.

[0012] As a preferred embodiment of the present invention, the check valve is provided with an inlet and an outlet, a liquid channel is provided inside the check valve, a valve plate with an elastic structure is provided inside the liquid channel, and a stop block that cooperates with the valve plate is provided inside the liquid channel.

[0013] The beneficial effects of this invention are as follows:

[0014] 1. This invention improves the cooling effect of asphalt by providing a horizontally arranged stirring shaft and a vertically arranged stirring mechanism in the water tank, and by driving the stirring shaft and stirring mechanism simultaneously through the driving mechanism, and by spraying water into the mixing tank from the water tank to cool it down.

[0015] 2. The present invention improves the mixing effect of asphalt by providing a lifting seat on the mixing mechanism, and the lifting seat is connected to the mixing blades. The lifting seat drives the mixing blades to rotate while moving up and down, which further enhances the cooling effect of asphalt. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of the present invention.

[0018] Figure 2 This is a schematic diagram of the drive mechanism of the present invention.

[0019] Figure 3 This is a schematic diagram of the stirring mechanism of the present invention.

[0020] Figure 4 This is a schematic diagram of the lifting seat of the present invention.

[0021] Figure 5 This is a schematic diagram of the spray pipe of the present invention.

[0022] Figure 6 This is a schematic diagram of the check valve of the present invention.

[0023] Explanation of reference numerals in the attached drawings: 1. Mixing tank; 101. Feed inlet; 102. Discharge outlet; 103. Water outlet; 104. Base; 2. Mixing shaft; 3. Drive mechanism; 31. Drive motor; 32. Pulley; 33. Belt cable; 34. Second gear; 4. Water pipe; 5. Spray pipe; 501. Piston rod; 502. Sealing seat; 503. Spray hole; 504. Connecting rod; 6. Check valve; 601. Liquid inlet; 602. Liquid outlet; 60 3. Liquid channel; 604. Valve plate; 605. Baffle; 7. Stirring mechanism; 701. Lead screw; 702. Guide rod; 703. Third helical gear; 8. Lifting seat; 801. Roller; 802. First helical gear; 803. Second helical gear; 804. Drive gear; 805. Stirring blade; 806. Gear ring; 9. Rotating rod; 901. First gear; 10. Fourth helical gear; 11. Crankshaft; 12. Filter plate; 13. Water tank. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] Example: Figures 1-6As shown, this invention is a modified asphalt cooling device for cooling the asphalt processing process. It includes a base 104, on which a mixing tank 1 and a water tank 13 are mounted. The mixing tank 1 has an inlet 101 and an outlet 102, and a water outlet 103 at the bottom. Multiple horizontally arranged mixing shafts 2 are located inside the mixing tank 1, each with a mixing rod. Multiple vertically moving mixing mechanisms 7 are also located inside the mixing tank 1. A drive mechanism 3 is located on one side of the mixing tank 1 to simultaneously drive the mixing shafts 2 and the mixing mechanisms 7. The drive mechanism 3 simultaneously drives the mixing mechanism 7 and the mixing shaft 2 to improve the mixing effect of asphalt. A spray pipe 5 is provided at the center of the mixing tank 1. The surface of the spray pipe 5 is provided with several spray holes 503. The water tank 13 is connected to the spray pipe 5 through the water pipe 4. A check valve 6 is provided at one end of the spray pipe 5 connected to the water pipe 4. Water can only flow from the water pipe 4 into the spray pipe 5 in one direction. The other end of the spray pipe 5 is connected to a piston rod 501 that can move up and down. A filter plate 12 is provided at the bottom of the mixing tank 1. The filter plate 12 only allows water to pass through. The filtered water flows out from the outlet 103.

[0026] like Figure 2 As shown, the drive mechanism 3 includes a drive motor 31, which can rotate in both directions. During operation, the drive motor 31 rotates in both directions intermittently. One end of each stirring shaft 2 is fixedly connected to a pulley 32, and a belt line 33 is connected between adjacent pulleys 32. The shaft of the drive motor 31 is connected to one of the pulleys 32, and the drive motor 31 drives multiple stirring shafts 2 to rotate simultaneously.

[0027] A rotating rod 9 is connected inside the mixing tank 1. One end of the rotating rod 9 is connected to a first gear 901. A second gear 34 is connected to a pulley 32. The first gear 901 and the second gear 34 mesh. A crankshaft 11 is provided on the rotating rod 9. One end of the piston rod 501 is rotatably connected to a connecting rod 504. The connecting rod 504 is rotatably connected to the crankshaft 11. A sealing seat 502 is provided at one end of the piston rod 501 inside the spray pipe 5. When the rotating rod 9 rotates, it drives the piston rod 501 to move up and down back and forth, thereby drawing water from the water tank 13 into the spray pipe 5 and then spraying it out from the spray pipe 5.

[0028] like Figures 3-4As shown, the stirring mechanism 7 includes a vertically arranged lead screw 701 and a guide rod 702. A lifting seat 8 is threaded onto the lead screw 701 and slidably connected to the guide rod 702. A stirring blade 805 capable of circular motion is connected to the lifting seat 8. A roller 801 that contacts the guide rod 702 is connected inside the lifting seat 8. A first helical gear 802 that rotates coaxially is connected to the roller 801. A second helical gear 803 that meshes with the first helical gear 802 is also connected inside the lifting seat 8. A drive gear that rotates coaxially is connected to the second helical gear 803. 804. A gear ring 806 capable of circular motion is connected inside the lifting seat 8. The drive gear 804 meshes with the gear ring 806, and the stirring blade 805 is fixedly connected to the gear ring 806. When the lifting seat 8 moves up and down, it drives the roller 801 to rotate. The rotation of the roller 801 drives the first helical gear 802 to rotate, which in turn drives the second helical gear 803 and the drive gear 804 to rotate. The drive gear 804 drives the gear ring 806 to rotate circumferentially, thereby driving the stirring blade 805 to rotate circumferentially, thus stirring the asphalt and improving the stirring effect of the asphalt.

[0029] The lower end of the lead screw 701 is fixedly connected to a third helical gear 703, and the rotating rod 9 is fixedly connected to a fourth helical gear 10 that meshes with the third helical gear 703. When the rotating rod 9 rotates, it drives the lead screw 701 to rotate, thereby driving the lifting seat 8 to rise and fall.

[0030] like Figure 6 As shown, the check valve 6 is provided with an inlet 601 and an outlet 602. The inlet 601 is connected to the water pipe 4, and the outlet 602 is connected to the spray pipe 5. The check valve 6 is provided with a liquid channel 603, and a valve plate 604 with an elastic structure is provided in the liquid channel 603. A stop block 605 that cooperates with the valve plate 604 is provided in the liquid channel 603. When the piston rod 501 moves upward, the valve plate 604 closes the liquid channel 603 by limiting the stop block 605, and water is sprayed out from the spray hole 503. When the piston rod 501 moves downward, the valve plate 604 opens the liquid channel 603 and draws water into the spray pipe 5.

[0031] Working principle: Asphalt is fed into the mixing tank 1 through the feed inlet 101. The drive motor 31 drives the mixing shaft 2 and the mixing mechanism 7 to rotate simultaneously. The drive motor 31 rotates forward and reverse intermittently. The lifting seat 8 on the mixing mechanism 7 moves up and down back and forth. At the same time, the mixing blades 805 rotate in a circle to improve the mixing effect of the asphalt. When the rotating rod 9 rotates, it drives the piston rod 501 to move up and down back and forth, continuously drawing water from the water tank 13 into the spray pipe 5, and then spraying it out from the spray hole 503 to cool the asphalt.

Claims

1. A modified asphalt cooling device, characterized by, It includes the base (104), the base (104) is installed with the stirring box (1) and water tank (13); The stirring box (1) is respectively provided with a feeding port (101) and a discharge port (102), the bottom of the stirring box (1) is provided with a water outlet (103), the stirring box (1) is provided with a plurality of horizontal stirring shafts (2), the stirring shaft (2) is provided with a stirring rod, and the stirring box (1) is provided with a plurality of vertical stirring mechanisms (7), one side of the stirring box (1) is provided with a driving mechanism (3) for driving the stirring shaft (2) and the stirring mechanism (7) to move simultaneously. The center of the stirring box (1) is provided with a spraying pipe (5), the surface of the spraying pipe (5) is provided with a plurality of spraying holes (503), the water tank (13) is connected with the spraying pipe (5) through a water pipe (4), one end of the spraying pipe (5) connected with the water pipe (4) is provided with a check valve (6), the other end of the spraying pipe (5) is connected with a piston rod (501) which can move up and down, and the bottom of the stirring box (1) is provided with a filter plate (12). The stirring mechanism (7) comprises a vertical lead screw (701) and a guide rod (702), the lead screw (701) is threadedly connected with a lifting seat (8), the lifting seat (8) is slidably connected with the guide rod (702), and the lifting seat (8) is connected with a circumferentially movable stirring blade (805). The lifting seat (8) is connected with a roller (801) in contact with the guide rod (702), the roller (801) is connected with a coaxially rotating first helical gear (802), the lifting seat (8) is further connected with a second helical gear (803) engaged with the first helical gear (802), the second helical gear (803) is connected with a coaxially rotating driving gear (804), the lifting seat (8) is connected with a circumferentially movable gear ring (806), the driving gear (804) is engaged with the gear ring (806), and the stirring blade (805) is fixedly connected to the gear ring (806).

2. The modified bitumen temperature reduction device of claim 1, wherein, The driving mechanism (3) comprises a driving motor (31), one end of the stirring shaft (2) is fixedly connected with a belt pulley (32), and adjacent belt pulleys (32) are connected with a belt line (33), and the driving motor (31) is connected with one of the belt pulleys (32).

3. The modified bitumen temperature reduction device of claim 2, wherein, The stirring box (1) is connected with a rotating rod (9), one end of the rotating rod (9) is connected with a first gear (901), one of the belt pulleys (32) is connected with a second gear (34), and the first gear (901) is engaged with the second gear (34).

4. The modified bitumen temperature reduction device of claim 3, wherein, The rotating rod (9) is provided with a crankshaft (11), one end of the piston rod (501) is rotatably connected with a connecting rod (504), the connecting rod (504) is rotatably connected with the crankshaft (11), and one end of the piston rod (501) located in the spraying pipe (5) is provided with a sealing seat (502).

5. The modified bitumen temperature reduction device of claim 4, wherein, The lower end of the lead screw (701) is fixedly connected with a third helical gear (703), and the rotating rod (9) is fixedly connected with a fourth helical gear (10) engaged with the third helical gear (703).

6. A modified bitumen temperature reduction device as claimed in claim 5, wherein, The non-return valve (6) is respectively provided with a liquid inlet (601) and a liquid outlet (602), and is provided with a liquid channel (603) inside, the liquid channel (603) is provided with an elastic structure valve plate (604) inside, and the liquid channel (603) is provided with a stop block (605) matched with the valve plate (604).

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