A mortise and tenon type curtain wall connection method

Abstract

The application discloses a mortise and tenon type curtain wall connecting method and relates to the technical field of curtain wall connecting methods. The method comprises the following steps: after binding steel bars, the position of a pre-embedded part is found according to a drawing, one end of mortise one is welded with the steel bars, and a filler is inserted into the mortise; after concrete construction is completed and a formwork is removed, the mortise is cleaned and a layer of glue is brushed; a layer of glue is first brushed inside and then rubber gaskets are placed into mortise one according to directions; curtain wall fittings tongue two is placed into mortise one; the position of tongue two and mortise one is adjusted, and gaskets are placed in the gap; a wedge is inserted into a hole; curtain wall fittings are cleaned from a tenon shoulder to a tongue; glue is applied to tongue three; main keel mortise three is connected with tongue two through mortise and tenon connection; tongue three is cleaned and connected with mortise three; and tongue four is connected with mortise three through mortise and tenon connection. The application realizes curtain wall connection through the combination of mortise and tenon structure and concrete.

Description

Technical Field

[0001] This invention provides a mortise and tenon joint curtain wall connection method, which relates to the technical field of curtain wall connection methods. Background Technology

[0002] Traditionally, the connection between embedded parts and the curtain wall frame is achieved by fixing the frame with expansion bolts or chemical anchors and then welding them together. This method has the following problems:

[0003] First, the difficulty in determining whether expansion bolts and nuts are tightened, as well as the effects of mechanical vibrations on site, can cause the bolts and nuts to loosen.

[0004] II. The impact of operational procedures during the construction of chemical anchors on the strength of chemical anchors:

[0005] 1. The cleaning of dust inside the hole has a significant impact on the performance of chemical anchors. If the performance of chemical anchors is 100% under standard cleaning, the performance is only 70% when a backup vacuum cleaner is used; only 50% when a backup brush is used; and only 30% when no cleaning is done.

[0006] 2. The influence of the hole condition: If the performance of the chemical anchor is 100% when the hole is dry, the performance of the chemical anchor is 80% when there is water in the hole, and the performance of the chemical anchor is 100% when the hole is wet.

[0007] 3. Excessive stirring has a significant impact on the bonding strength of chemical anchors. It is necessary to make a embedment depth mark on the bolt. When the bolt reaches the hole surface, the stirring should be stopped in time. Otherwise, if the stirring is excessive for 5 seconds, the bonding strength will only reach 97%; if the stirring is excessive for 10 seconds, the bonding strength will only reach 77%; and if the stirring is excessive for 15 seconds, the bonding strength will only reach 67%.

[0008] 4. The larger the borehole diameter, the significantly lower the pull-out load will be. Therefore, the borehole diameter must be determined according to the data provided by the manufacturer.

[0009] 5. The impact of embedding chemical anchors into concrete through asphalt layers. Because asphalt contains resin-inhibiting agents, it hinders resin hardening. After drilling, it is essential to clean away both concrete dust and asphalt dust.

[0010] Therefore, we propose a mortise and tenon joint method to solve the above problems. Summary of the Invention

[0011] To solve the above-mentioned technical problems, the inventors, through practice and summarization, derived the technical solution of this invention. This invention discloses the basic concept of the technical solution adopted to solve the above-mentioned technical problems as follows:

[0012] A mortise and tenon joint curtain wall connection method includes the following steps:

[0013] Step S1: After the steel bars are tied on site, measure and lay out the position of the embedded parts according to the curtain wall drawings. Weld the tenon of the embedded part to the wall with ribbed bolts and weld it to the steel bars of the beam or column. Fill the tenon with filler to prevent concrete from pouring in.

[0014] Step S2: After the concrete construction is completed and the formwork is removed, take out the filler and clean the mortises, and apply a layer of glue to the inside.

[0015] Step S3: First, apply a layer of glue to the inside and then insert a rubber gasket into the tenon of the embedded part;

[0016] Step S4: Insert the second tenon of the curtain wall accessory into the first mortise of the embedded part; adjust the position of the second tenon and the first mortise. If a gap is generated and the gap thickness is greater than 2mm, place a shim in the gap.

[0017] Step S5: A groove is provided on the mortise one, and a wedge is inserted between the groove and the tenon two;

[0018] Step S6: Set the second mortise on the side of the curtain wall fitting away from the wall, clean the second mortise and the tenon shoulder; apply glue to the third tenon of the main keel; connect the third tenon of the main keel to the second mortise of the curtain wall fitting with a tenon and mortise joint.

[0019] Step S7: Tenon 3 is set on the other side of the main keel. Clean mortise 3 before installation;

[0020] Step S8: Connect the fourth tenon of the secondary keel to the third mortise of step S8 using a wooden dowel.

[0021] In a further technical solution, the embedded part includes a first connecting part, a second connecting part, and a clamping plate. The first connecting part has a connecting hole adapted to be connected with a ribbed bolt. The second connecting part has an installation groove adapted to be passed through by a template. The clamping plate is installed on the top of the embedded part and is adapted to abut against the outside of the template.

[0022] In a further technical solution, the mortise is C-shaped and communicates with the upper groove;

[0023] The second tenon of the curtain wall fitting is a lower protrusion, and the top is provided with a lower groove of the same size as the upper groove. The upper groove and the lower groove are suitable for inserting a wedge plug.

[0024] In a further technical solution, the second mortise is adapted to be opened upwards, and the third tenon on the main keel is adapted to be inserted downwards into the second mortise.

[0025] In a further technical solution, the second mortise includes a beveled surface and a latch, the third tenon includes a beveled surface and a latching block, the first beveled surface and the second beveled surface are adapted to abut against each other, and the first latching block is adapted to be inserted into the latch.

[0026] In a further technical solution, the mortise three is provided with a mounting hole one, and the tenon four is provided with a mounting hole two, and a wooden dove is suitable for being inserted between the mounting hole one and the mounting hole two.

[0027] In a further technical solution, two layers of clamping plates are provided at the three positions of the tenon, and each of the two clamping plates is provided with a mounting hole, which is a square hole.

[0028] The tenon four is provided with an upper plate and a lower plate, and the upper plate and the lower plate are rolled up to provide mounting holes two, and mounting holes one and mounting holes two are compatible;

[0029] The length of the upper plate is smaller than that of the lower plate; the upper plate is adapted to be inserted between the two side plates.

[0030] In a further technical solution, the second mounting hole on the lower plate is a blind hole.

[0031] Beneficial effects:

[0032] Existing technologies largely rely on manual installation of expansion bolts to secure numerous connectors for curtain walls. This invention utilizes a mortise and tenon structure, combining this structure with a cast-in-place concrete structure to achieve a stronger connection while avoiding the need for extensive expansion bolt installation. Furthermore, the mortise and tenon joints are cleaned and glued during the implementation steps of this invention, ensuring connection strength and effective implementation. Attached Figure Description

[0033] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0034] Figure 1 This is a schematic diagram of the mortise and tenon curtain wall structure of the present invention;

[0035] Figure 2 This is a schematic diagram of the connection between the mortise and tenon of the present invention;

[0036] Figure 3 This is a schematic diagram of the curtain wall accessories and main keel structure of the present invention;

[0037] Figure 4 This is a structural diagram of the mortise and tenon joint of the present invention;

[0038] Figure 5 This is a schematic diagram of the tenon tongue three of the present invention;

[0039] Figure 6 This is a schematic diagram of the mortise and tenon structure of the present invention;

[0040] Figure 7 This is a schematic diagram of the tenon tongue four of the present invention;

[0041] Figure 8 This is a schematic cross-sectional view of the connection between mortise three and tenon four of the present invention;

[0042] Figure 9 This is a structural diagram of the embedded part in Embodiment 2 of the present invention.

[0043] In the diagram: 1. Embedded part; 2. Tenon 1; 3. Wedge plug; 4. Tenon 2; 5. Curtain wall accessories; 6. Tenon 2; 7. Main keel; 8. Tenon 3; 9. Tenon 3; 10. Secondary keel; 11. Tenon 4; 12. Wooden dowel; 13. Ribbed bolt; 14. Connecting hole; 15. Mounting groove; 16. Clamping plate; 17. Upper groove; 18. Lower groove; 61. Beveled part 1; 62. Clamping opening 1; 81. Beveled part 2; 82. Clamping block 1; 91. Mounting hole 1; 92. Clamping plate; 111. Mounting hole 2; 112. Upper board; 113. Lower board. Detailed Implementation

[0044] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0045] The application principle of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0046] Example 1

[0047] like Figures 1 to 8 The image shows one embodiment of the present invention. A mortise and tenon joint curtain wall connection method includes the following steps:

[0048] Step S1: After the steel bars are tied on site, measure and lay out the position of the embedded part 1 according to the curtain wall drawings. Weld the tenon 1-2 of the embedded part 1 to the wall through the ribbed bolt 13 to the beam or column steel bars, and fill the tenon 1-2 with filler to prevent concrete from pouring in.

[0049] Step S2: After the concrete construction is completed and the formwork is removed, take out the filler and clean the tenon 12 and apply a layer of glue to the inside;

[0050] Step S3: First, apply a layer of glue to the inside and then insert a rubber gasket into the tenon 2 of the embedded part 1;

[0051] Step S4: Insert the second tenon 4 of the curtain wall accessory 5 into the first tenon 2 of the embedded part 1; adjust the position of the second tenon 4 and the first tenon 2. If a gap is generated and the gap thickness is greater than 2mm, put a shim in the gap.

[0052] Step S5: A groove 17 is provided on the mortise 1 2, and a wedge 3 is inserted between the groove 17 and the tongue 2 4;

[0053] Step S6: Set the mortise 2 6 on the side of the curtain wall accessory 5 away from the wall, clean the mortise 2 6 and the tenon shoulder; apply glue to the tenon tongue 3 8 of the main keel 7; connect the tenon tongue 3 8 of the main keel 7 with the mortise 2 6 of the curtain wall accessory 5 using a tenon and mortise joint.

[0054] Step S7: The other side of the main keel 7 is provided with mortise 3 9. Clean mortise 3 9 before installation;

[0055] Step S8: Connect the tenon tongue 11 of the secondary keel 10 to the mortise 9 of step S8 using the wooden dowel 12.

[0056] like Figure 2 As shown, mortise 12 is C-shaped and connected to the upper groove 17;

[0057] The second tenon 4 of the curtain wall accessory 5 is a lower protrusion, and the top is provided with a lower groove 18 of the same size as the upper groove 17. The upper groove 17 and the lower groove 18 are suitable for inserting a wedge plug 3.

[0058] The second mortise 6 is adapted to be opened upwards, and the third tenon 8 on the main keel 7 is adapted to be inserted downwards into the second mortise 6.

[0059] like Figure 4 and Figure 5 The mortise 6 shown includes a beveled surface 61 and a latch 62, and the tongue 8 includes a beveled surface 81 and a latch 82. The beveled surface 61 and the beveled surface 81 are adapted to abut against each other, and the latch 82 is adapted to be inserted into the latch 62.

[0060] like Figure 6 and Figure 7 As shown, the mortise 3 9 is provided with a mounting hole 91, and the tenon 4 11 is provided with a mounting hole 111. The mounting hole 91 and the mounting hole 111 are suitable for inserting a wooden dowel 12.

[0061] Two layers of clamping plates 92 are provided at the position of the mortise three 9, and mounting holes one 91 are provided on both sides of the clamping plates 92, and the mounting holes one 91 are square holes;

[0062] The tenon tongue 11 is provided with an upper plate 112 and a lower plate 113. The upper plate 112 and the lower plate 113 are rolled open with mounting holes 111. The mounting holes 111 and 91 are compatible with each other.

[0063] like Figure 8 As shown, the length of the upper plate 112 is smaller than the length of the lower plate 113; the upper plate 112 is adapted to be inserted between the two side clamps 92. The mounting hole 111 on the lower plate 113 is a blind hole.

[0064] Example 2

[0065] like Figure 9 As shown, another embodiment of the present invention is proposed. Based on embodiment 1, in order to reduce weight and achieve template interleaving and casting, the embedded part 1 includes a first connecting part, a second connecting part, and a retaining plate part 16. The first connecting part has a connecting hole 14, which is adapted to be connected with a ribbed bolt 13. The second connecting part has an installation groove 15, which is adapted for the template to pass through. The retaining plate part 16 is installed on the top of the embedded part 1 and is adapted to abut against the outside of the template.

[0066] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.

[0067] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A mortise and tenon joint curtain wall connection method, comprising the following steps: Step S1: After the steel bars are tied on site, the position of the embedded part (1) is found by measuring and laying out according to the curtain wall drawings. The tenon 1 (2) of the embedded part (1) is welded to the beam or column steel bar through the ribbed bolt (13), and the filling material is inserted into the tenon 1 (2) to prevent concrete from being poured in. Step S2: After the concrete construction is completed and the formwork is removed, take out the filler and clean the tenon 1 (2) and apply a layer of glue inside; Step S3: First, apply a layer of glue to the inside and then put a rubber gasket into the tenon (2) of the embedded part (1); Step S4: Place the second tenon (4) of the curtain wall accessory (5) into the first tenon (2) of the embedded part (1); adjust the position of the second tenon (4) and the first tenon (2). If a gap is generated and the gap thickness is greater than 2mm, put a shim in the gap. Step S5: A groove (17) is provided on the mortise one (2), and a wedge plug (3) is inserted between the groove (17) and the tenon two (4); Step S6: Set the second mortise (6) on the side of the curtain wall fitting (5) away from the wall, clean the second mortise (6) and the mortise shoulder; apply glue to the third mortise (8) of the main keel (7); connect the third mortise (8) of the main keel (7) with the second mortise (6) of the curtain wall fitting (5) using a tenon and tenon joint. Step S7: The other side of the main keel (7) is provided with mortise three (9). Clean the mortise three (9) before installation. Step S8: Connect the tenon tongue four (11) of the secondary keel (10) to the mortise three (9) of step S8 with a wooden dowel (12).

2. The mortise and tenon joint curtain wall connection method according to claim 1, characterized in that, The embedded part (1) includes a first connecting part, a second connecting part, and a clamping plate part (16). The first connecting part has a connecting hole (14) which is suitable for connecting with a ribbed bolt (13). The second connecting part has an installation groove (15) which is suitable for the template to pass through. The clamping plate part (16) is installed on the top of the embedded part (1) and is suitable for abutting against the outside of the template.

3. The mortise and tenon joint curtain wall connection method according to claim 1, characterized in that, The mortise 1 (2) is C-shaped and connected to the upper groove (17); The second tenon (4) of the curtain wall fitting (5) is a lower protrusion, and a lower groove (18) of the same size as the upper groove (17) is provided on the top. The upper groove (17) and the lower groove (18) are suitable for inserting a wedge plug (3).

4. The mortise and tenon joint curtain wall connection method according to claim 1, characterized in that, The second mortise (6) is adapted to be opened upwards, and the third mortise (8) on the main keel (7) is adapted to be inserted downwards into the second mortise (6).

5. A mortise and tenon joint curtain wall connection method according to claim 4, characterized in that, The second mortise (6) includes a beveled part (61) and a latch (62), and the third tenon (8) includes a beveled part (81) and a latch (82). The beveled part (61) and the second beveled part (81) are adapted to abut against each other, and the latch (82) is adapted to be inserted into the latch (62).

6. The mortise and tenon joint curtain wall connection method according to claim 1, characterized in that, The mortise three (9) is provided with a mounting hole one (91), and the tenon four (11) is provided with a mounting hole two (111). The mounting hole one (91) and the mounting hole two (111) are suitable for inserting a wooden dowel (12).

7. A mortise and tenon joint curtain wall connection method according to claim 6, characterized in that, Two layers of clamping plates (92) are provided at the position of the mortise three (9), and mounting holes one (91) are provided on both sides of the clamping plates (92), and the mounting holes one (91) are square holes; The tenon four (11) is provided with an upper plate (112) and a lower plate (113), and the upper plate (112) and the lower plate (113) are rolled open with mounting holes two (111), and the mounting holes one (91) and the mounting holes two (111) are compatible; The length of the upper plate (112) is smaller than that of the lower plate (113); the upper plate (112) is adapted to be inserted between the two side plates (92).

8. A mortise and tenon joint curtain wall connection method according to claim 7, characterized in that, Mounting hole 2 (111) on the lower plate (113) is a blind hole.

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