A production process of industrial wax powder

By combining the liquid flow box with the condenser and air-cooling components, the problem of insufficient contact between the water flow and the conduit was solved, achieving efficient cooling of the wax material and energy-saving production, thus improving the production efficiency of wax powder.

CN116551898BActive Publication Date: 2025-10-28SILUOER NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202310699092.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-13
Publication Date
2025-10-28
Estimated Expiration
2043-06-13

AI Technical Summary

Technical Problem

In the existing technology, insufficient contact between the water flow and the conduit leads to slow cooling of the wax, and the increased temperature of the cooling water affects the subsequent cooling effect, resulting in low cooling efficiency of the wax.

Method used

The liquid flow box design allows the water to come into direct contact with the molding frame. The combination of condenser pipes and air-cooling components ensures low water temperature, increases the contact area and cooling efficiency, and reduces the use of external motors through the linkage shaft, saving energy.

Benefits of technology

It improves the cooling and solidification efficiency of wax blocks, reduces production costs, enhances the cooling effect, and achieves efficient wax powder production.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the technical field of industrial wax powder production, specifically to a production process for industrial wax powder. The process employs a wax block forming device, which includes a liquid flow tank, a condensation mechanism, and a feeding mechanism. The liquid flow tank, as designed in this invention, allows water to directly contact the forming frame during flow, thereby increasing the surface area between the water and the frame and improving the cooling and solidification effect of the molten material inside the frame. Simultaneously, the flowing water ensures that the temperature of the water in contact with the frame remains low, further enhancing the cooling and solidification efficiency of the molten material. In the condensation mechanism, the water inside the liquid flow tank is cooled by a condenser pipe and then pumped back into the liquid flow tank by a water pump, ensuring that the water inside the liquid flow tank remains at a low temperature, further improving the cooling and solidification efficiency of the molten material.
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Description

Technical Field

[0001] This invention relates to the technical field of industrial wax powder production, specifically to a production process for industrial wax powder. Background Technology

[0002] Wax powder is a white, ultra-fine modified micronized PE wax. It is obtained by melting raw materials such as paraffin wax, palm wax, and beeswax, adding additives, stirring, cooling, and pulverizing. It has excellent scratch resistance and good matting properties, and is widely used in printing inks, paints, and coatings. It is an indispensable and important additive.

[0003] In existing production processes, raw materials are usually cooled and solidified naturally at room temperature after melting, or the solidification speed can be accelerated by cooling water or air. Chinese invention patent application with publication number CN207190333U discloses a simple device for forming block wax material. It uses spiral flowing water inside the sleeve to cool the conduit, thereby rapidly cooling the wax material inside the conduit. The wax material is quickly formed by the extrusion of the first and second push plates. The device has a simple structure and is easy to operate.

[0004] Using the above-mentioned patent application, the wax material can be rapidly molded during the cooling process of the melted wax material, and it has the characteristics of simple structure and convenient operation. However, there are still the following defects: 1. In the above-mentioned patent application, the water flow is spiral flow through the sleeve. The water flow does not directly contact the conduit during the flow process, which leads to insufficient contact between the water flow and the conduit, thereby affecting the cooling speed of the water flow on the wax material inside the conduit and affecting the cooling and solidification efficiency of the wax material.

[0005] 2. In the patent application, the water flow inside the sleeve cools the wax inside the conduit, causing the temperature to rise. After the wax is cooled initially, the molded wax block is removed, and then the melted wax is filled into the conduit. Therefore, when the wax in the conduit is cooled again, the water flow temperature is higher than the initial cooling temperature, which affects the cooling rate of the wax inside the conduit. If this cooling method is followed, the water flow temperature will gradually increase, and the cooling effect of the water flow will become worse and worse. Summary of the Invention

[0006] The purpose of this invention is to provide a production process for industrial wax powder, in which the water flow in the liquid flow tank directly contacts the molding frame, thereby increasing the contact area between the water flow and the molding frame and improving the cooling and molding efficiency of the wax block.

[0007] The present invention is achieved by the following technical solution: a production process for industrial wax powder, including the following steps: Step 1, raw material melting: after separating and purifying the raw materials (paraffin wax, palm wax and beeswax, etc.), they are added to the reaction vessel and heated to a melting state.

[0008] Step 2: Add additives: Add an appropriate amount of additives to the melted raw materials and mix and stir further to make them evenly dispersed.

[0009] Step 3, Cooling and Solidification: Pour the raw material obtained in step 2 into the molding frame, start the water pump, and make the water flow through the transition box and the condenser pipe, so that the melted raw material inside the molding frame can be quickly cooled and solidified to obtain a wax block.

[0010] Step 4, Material Removal: After the raw material from Step 3 has cooled, rotate the feeding rod and insert it into the wax block. Manually pull the rotating rod to remove the wax block from the molding frame through the feeding rod.

[0011] Step 5: Crushing and sieving: The wax block obtained in step 4 is crushed and sieved to obtain the required powdered wax powder.

[0012] Step 6: Packaging and storage: Package the wax powder according to specifications and store it in a dry and ventilated place.

[0013] Steps three and four above are completed using a wax block forming device. The wax block forming device includes a liquid flow tank, a forming frame is snapped into the upper middle part of the liquid flow tank, and a condensation mechanism and a feeding mechanism are installed on the liquid flow tank.

[0014] The condensation mechanism includes transition boxes symmetrically arranged on the left and right sides of the lower end face of the liquid flow tank. A condenser pipe is installed between the transition boxes. A water pump is installed on the left transition box, and a No. 1 pipe is installed on the water pump and is connected to the left end face of the liquid flow tank. A No. 2 pipe is installed on the right transition box and is connected to the right end face of the liquid flow tank. An air-cooling component is installed on the liquid flow tank.

[0015] The feeding mechanism includes feeding rods symmetrically arranged front and rear. The circumferential surface of the feeding rods is threaded. A support plate for placing the feeding rods and screwed to the feeding rods is fixed on the upper right side of the front and rear end faces of the liquid flow box. Rotating rods symmetrically arranged left and right are installed on the upper circumferential surface of the feeding rods.

[0016] Optionally, the air-cooling component includes an inverted groove with its opening facing downward on both sides of the liquid flow box. A support frame is installed on the vertical section on the right side of the inverted groove. A rotating shaft is installed between the support frames through bearings. Multiple air-cooling blades that cooperate with the forming frame are evenly installed on the circumferential surface of the rotating shaft.

[0017] Optionally, a transition pipe is installed on the upper end face of the first pipe, and multiple connecting pipes are evenly installed on the right side wall of the transition pipe from front to back, with the right end of the connecting pipe connected to the liquid flow box.

[0018] Optionally, a linkage shaft with a connecting pipe on the same horizontal plane is provided on the left side inside the liquid flow box. The front and rear ends of the linkage shaft are mounted on the front and rear inner walls of the liquid flow box through bearings. Multiple rotating blades that cooperate with the connecting pipe are evenly installed on the circumferential surface of the linkage shaft. A linkage box is installed on the front side of the upper end of the liquid flow box and directly above the linkage shaft. A linkage connecting shaft is rotatably installed through the front end face of the linkage box. The part of the linkage connecting shaft inside the linkage box is connected to the linkage shaft by a belt drive. The linkage connecting shaft and the rotating shaft are connected by a belt drive.

[0019] Optionally, a support protrusion is fixedly installed on the front end face of the fluid tank and directly below the linkage shaft. An elastic telescopic rod is installed on the upper end face of the support protrusion, a connecting block is installed on the upper end face of the elastic telescopic rod, and a tensioning shaft is installed on the front end face of the connecting block through a bearing. A tensioning wheel is installed on the tensioning shaft.

[0020] Optionally, the feeding rod has an adjustment groove inside, and a screw is rotatably installed through the upper end face of the feeding rod. A lifting block is set inside the adjustment groove, and the lower end of the screw is installed on the upper end face of the lifting block through a bearing. Locking rods are slidably arranged through the left and right sides of the adjustment groove. A linkage rod is provided between the locking rod and the adjustment block, which is symmetrically arranged in a figure-eight shape. The upper end of the linkage rod is hinged to the lifting block, and the lower end of the linkage rod is hinged to the locking rod on the same side.

[0021] Optionally, a level gauge is provided on the left side of the upper end face of the liquid flow tank, and a liquid inlet is provided on the front end face of the transition pipe. A sealing plug is provided on the liquid inlet. Since water absorbs heat and evaporates easily, the water level inside the liquid flow tank may drop, which will reduce the contact area between the molding frame and the water flow and affect the cooling and solidification effect of the wax block. Therefore, when the level gauge reading drops, the sealing plug is opened and water is added to the liquid flow tank through the transition pipe. When the level gauge reading returns to the initial position, water addition is stopped and the sealing plug is re-clamped on the liquid inlet.

[0022] Optionally, multiple swing plates that cooperate with the forming frame are evenly arranged on both the front and rear sides of the liquid flow box from left to right. The swing plates are installed on the front and rear inner walls of the liquid flow box by hinges. When the water flows between the forming frame and the inner wall of the liquid flow box, it can drive the swing plates to swing. During the swinging process, the water flow speed can be slowed down, thereby prolonging the contact time between the water flow and the forming frame and improving the cooling and solidification efficiency of the wax block.

[0023] Optionally, the condenser tube has a spiral structure, and a horizontally placed columnar tube is provided between the transition boxes to wrap the condenser tube.

[0024] Compared with existing technologies, the above-mentioned industrial wax powder production process has the following advantages: 1. When the water flows inside the liquid flow box designed in this invention, it can directly contact the forming frame. In this way, the water flow can increase the area between the water and the forming frame, improve the cooling and solidification effect of the molten raw material inside the forming frame, and at the same time, the flowing water can ensure that the temperature of the water in contact with the forming frame is always at a low temperature, further improving the cooling and solidification efficiency of the molten raw material.

[0025] 2. In the condensation mechanism designed in this invention, the water inside the liquid flow tank is cooled by the condenser tube and then pumped back into the liquid flow tank by the water pump, thereby ensuring that the water inside the liquid flow tank is always at a low temperature and improving the cooling and solidification efficiency of the melted raw materials.

[0026] 3. In the air-cooling component designed in this invention, the rotating shaft drives the air-cooling blades to rotate around the rotating shaft in a circumferential direction. As a result, the air-cooling blades accelerate the airflow above the forming frame during rotation, thereby enabling the raw materials inside the forming frame to be cooled by air blowing, further improving the cooling and solidification efficiency of the raw materials inside the forming frame.

[0027] 4. In the linkage shaft designed in this invention, when the connecting pipe pumps water into the liquid tank, the impact force of the water flow can drive the linkage shaft to rotate through the rotating blades. During the rotation of the linkage shaft, it drives the rotating shaft to rotate through the belt drive and the linkage shaft. Thus, the rotating shaft can be driven to rotate without applying external force, reducing the use of external motors and saving energy and production costs. Attached Figure Description

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] To enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0030] Figure 1 This is a flow chart of the industrial wax powder production process provided in an embodiment of the present invention.

[0031] Figure 2 This is a three-dimensional structural diagram of the wax block forming device provided in an embodiment of the present invention.

[0032] Figure 3 This is a schematic diagram of the three-dimensional installation structure between the air-cooled component, the linkage shaft, and the elastic telescopic rod provided in the embodiment of the present invention.

[0033] Figure 4 This is a schematic diagram of the three-dimensional structure of some air-cooled components provided in an embodiment of the present invention.

[0034] Figure 5 This is a schematic diagram of the three-dimensional installation structure between the linkage shaft and the rotating blades provided in an embodiment of the present invention.

[0035] Figure 6 This is a schematic diagram of the internal structure of the fluid tank provided in an embodiment of the present invention.

[0036] Figure 7 This is a three-dimensional structural diagram of the condensation mechanism provided in an embodiment of the present invention.

[0037] Figure 8 This is a three-dimensional structural diagram of a portion of the feeding mechanism provided in an embodiment of the present invention.

[0038] Figure 9 This is provided by the embodiments of the present invention. Figure 8 A schematic diagram of the internal structure (viewed from front to back).

[0039] Figure 10 This is provided by the embodiments of the present invention. Figure 9 A magnified view of part A.

[0040] Figure 11 This is a schematic diagram of the internal three-dimensional structure of the fluid tank provided in an embodiment of the present invention.

[0041] Icons: 1. Liquid tank; 11. Linkage shaft; 12. Rotating blade; 13. Linkage box; 14. Linkage coupling; 15. Pulley; 16. Belt; 17. Support protrusion; 18. Elastic telescopic rod; 19. Connecting block; 10. Tensioning shaft; 101. Tensioning wheel; 102. Liquid level gauge; 103. Sealing plug; 104. Swing plate; 2. Forming frame; 3. Condensation mechanism; 31. Transition box; 311. Columnar tube; 32. Condensing tube; 3 3. Water pump; 34. Pipe No. 1; 341. Transition pipe; 342. Connecting pipe; 35. Pipe No. 2; 36. Air-cooled assembly; 361. C-shaped groove; 362. Support frame; 363. Rotating shaft; 364. Air-cooled blades; 4. Feeding mechanism; 41. Feeding rod; 411. Adjusting groove; 412. Screw; 413. Lifting block; 414. Locking rod; 415. Linkage rod; 42. Thread; 43. Support plate; 44. Rotating rod. Implementation

[0042] To make the above-mentioned objects, features, and advantages of the present invention more apparent and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of the present invention. However, the present invention can be practiced in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0043] See Figure 1 A production process for industrial wax powder includes the following steps: Step 1: Raw material melting: After separating and purifying the raw materials (paraffin wax, palm wax, and beeswax, etc.), they are added to the reaction vessel and heated to a melting state.

[0044] Step 2: Add additives: Add an appropriate amount of additives to the melted raw materials and mix and stir further to make them evenly dispersed.

[0045] Step 3, Cooling and Solidification: Pour the raw material obtained in step 2 into the molding frame 2, start the water pump 33, and make the water flow through the transition box 31 and the condenser pipe 32, so that the melted raw material inside the molding frame 2 can be quickly cooled and solidified to obtain a wax block.

[0046] Step 4, Material Removal: After the raw material from Step 3 has cooled, rotate the feeding rod 41 and insert it into the wax block. Manually pull the rotating rod 44 to remove the wax block from the molding frame 2 through the feeding rod 41.

[0047] Step 5: Crushing and sieving: The wax block obtained in step 4 is crushed and sieved to obtain the required powdered wax powder.

[0048] Step 6: Packaging and storage: Package the wax powder according to specifications and store it in a dry and ventilated place.

[0049] See Figure 2 Steps three and four above are completed with the assistance of a wax block forming device. The production process uses a wax block forming device, which includes a liquid flow tank 1. A forming frame 2 is snapped into the middle of the upper side of the liquid flow tank 1. A condensation mechanism 3 and a feeding mechanism 4 are installed on the liquid flow tank 1.

[0050] See Figure 2 as well as Figure 7 The condensation mechanism 3 includes transition boxes 31 symmetrically arranged on the left and right sides of the lower end face of the liquid flow tank 1. A condenser pipe 32 is installed between the transition boxes 31. A water pump 33 is installed on the left transition box 31. A first pipe 34 is installed on the water pump 33 and is connected to the left end face of the liquid flow tank 1. A second pipe 35 is installed on the right transition box 31 and is connected to the right end face of the liquid flow tank 1. An air-cooling component 36 is installed on the liquid flow tank 1.

[0051] The liquid flow tank 1, the transition tank 31, and the condenser tube 32 are all filled with water. In actual operation, the melted raw material is poured into the molding frame 2. The water in the liquid flow tank 1 can cool and solidify the raw material inside the molding frame 2. The direct contact between the water in the liquid flow tank 1 and the molding frame 2 can increase the area between them and improve the cooling and solidification effect of the melted raw material inside the molding frame 2.

[0052] After a period of time, the water inside the liquid flow tank 1 heats up due to heat absorption. At this time, the water pump 33 is started and works in conjunction with the first pipe 34 to pump water into the liquid flow tank 1 from the left transition box 31, thereby cooling the water inside the liquid flow tank 1. After the water is pumped into the liquid flow tank 1, the original water inside the liquid flow tank 1 flows into the condenser pipe 32 through the second pipe 35 and the right transition box 31. After the water flows through the condenser pipe 32, the air comes into contact with the condenser pipe 32, which cools the water inside the condenser pipe 32. Thus, the liquid flow tank 1 and the condenser pipe 32 work together to form a closed loop, thereby cooling the water inside the liquid flow tank 1 and ensuring that the water inside the liquid flow tank 1 is always at a low temperature, thus improving the cooling and solidification efficiency of the melted raw materials.

[0053] See Figure 7 To further ensure rapid cooling of the water flow inside the condenser tube 32, the condenser tube 32 has a spiral structure. A horizontally placed columnar tube 311 is provided between the transition boxes 31 to wrap the condenser tube 32. Refrigerant can be pumped into the columnar tube 311 to accelerate the cooling speed of the water flow inside the condenser tube 32. At the same time, the spiral structure of the condenser tube 32 extends the path of the water flow inside the columnar tube 311, thus prolonging the cooling time of the water flow inside the condenser tube 32 inside the columnar tube 311, further improving the cooling effect of the water flow inside the condenser tube 32.

[0054] See Figure 2 as well as Figure 4 The air-cooled component 36 includes an inverted groove 361 with its opening facing downward on both sides of the liquid flow box 1. A support frame 362 is installed on the vertical section on the right side of the inverted groove 361. A rotating shaft 363 is installed between the support frames 362 through bearings. A plurality of air-cooled blades 364 that cooperate with the forming frame 2 are evenly installed on the circumferential surface of the rotating shaft 363.

[0055] In actual operation, the rotating shaft 363 drives the air-cooling blades 364 to rotate around the rotating shaft 363. As a result, the air-cooling blades 364 accelerate the airflow above the forming frame 2 during rotation, which can cool the raw materials inside the forming frame 2 by blowing air, thereby further improving the cooling and solidification efficiency of the raw materials inside the forming frame 2.

[0056] See Figure 7A transition pipe 341 is installed on the upper end face of the first pipe 34. Multiple connecting pipes 342 are evenly installed on the right side wall of the transition pipe 341 from front to back. The right end of the connecting pipe 342 is connected to the liquid flow box 1.

[0057] See Figure 3 , Figure 5 as well as Figure 6 Inside the liquid flow tank 1, on the left side, there is a connecting pipe 342 and a linkage shaft 11 located on the same horizontal plane. The front and rear ends of the linkage shaft 11 are mounted on the front and rear inner walls of the liquid flow tank 1 by bearings. Multiple rotating blades 12 that cooperate with the connecting pipe 342 are evenly installed on the circumferential surface of the linkage shaft 11. A linkage box 13 is installed on the front side of the upper end of the liquid flow tank 1 and directly above the linkage shaft 11. A linkage connecting shaft 14 is rotatably installed through the front end face of the linkage box 13. The part of the linkage connecting shaft 14 inside the linkage box 13 is connected to the linkage shaft 11 by belt drive. The linkage connecting shaft 14 is connected to the rotating shaft 363 by belt drive. Both the linkage connecting shaft 14 and the rotating shaft 363 are equipped with pulleys 15, and a belt 16 is installed between the pulleys 15.

[0058] When the water pump 33 is started and pumps water into the liquid tank 1 through the cooperation of the transition pipe 341 and the connecting pipe 342, the impact force of the water flow can drive the linkage shaft 11 to rotate through the rotating blade 12. During the rotation of the linkage shaft 11, the linkage shaft 14 is driven to rotate through the belt drive. During the rotation of the linkage shaft 14, the rotating shaft 363 is driven to rotate through the cooperation of the pulley 15 and the belt 16. Thus, the rotating shaft 363 can be driven in linkage without the application of external force, reducing the use of external motors and saving energy and production costs. The linkage box 13 can block the water carried out during the belt drive of the linkage shaft 11 and the linkage shaft 14, preventing the water from falling on the upper surface of the liquid tank 1. The cooperation of multiple connecting pipes 342 ensures that the rotating blade 12 receives multiple forces at the same time, ensuring that the rotating blade 12 can rotate smoothly around the rotating shaft 363.

[0059] See Figure 5 A support protrusion 17 is fixedly installed on the front end face of the fluid tank 1 and directly below the linkage shaft 14. An elastic telescopic rod 18 is installed on the upper end face of the support protrusion 17. A connecting block 19 is installed on the upper end face of the elastic telescopic rod 18. A tensioning shaft 10 is installed on the front end face of the connecting block 19 through a bearing. A tensioning wheel 101 that cooperates with the belt 16 is installed on the tensioning shaft 10.

[0060] After the raw material inside the molding frame 2 has cooled and solidified, the support frame 362 is moved from the right vertical section of the C-shaped groove 361 through the horizontal section of the C-shaped groove 361 to the left vertical section of the C-shaped groove 361. Then, the rotating shaft 363 and the air-cooling blade 364 can be moved to the upper outer side of the molding frame 2. During the movement of the support frame 362, the elastic telescopic rod 18 cooperates with the connecting block 19, the tensioning shaft 10 and the tensioning wheel 101 to ensure that the belt 16 is always taut, thereby preventing the belt 16 from loosening and falling off the pulley 15.

[0061] See Figure 2 as well as Figure 8 The feeding mechanism 4 includes a feeding rod 41 symmetrically arranged at the front and rear. The feeding rod 41 is provided with a thread 42 on its circumferential surface. A support plate 43 for placing the feeding rod 41 and screwing it to the upper right side of the front and rear end face of the liquid flow box 1 is fixed. A rotating rod 44 symmetrically arranged at the left and right sides is installed on the upper circumferential surface of the feeding rod 41.

[0062] After the rotating shaft 363 moves, the feeding rod 41 is removed from the support plate 43, and then the feeding rod 41 is inserted into the cooled and formed wax block. The feeding rod 41 is manually rotated to make the feeding rod 41 enter the wax block through the thread 42. Then, the wax block is removed from the forming frame 2 by manually or by using an existing hoist to pull the feeding rod 41. The liquid flow box 1 is screwed with fastening bolts on both the front and rear sides for fixing the forming frame 2, so as to ensure that the forming frame 2 will not move upward synchronously during the wax block removal process. The thread 42 can increase the friction between the feeding rod 41 and the wax block by cooperating with the feeding rod 41, so as to prevent the feeding rod 41 from sliding out of the wax block when it moves the wax block outward, which would affect the removal of the wax block.

[0063] See Figure 9 as well as Figure 10 The feeding rod 41 has an adjustment groove 411 inside. A screw 412 is rotatably mounted through the feeding rod 41. A lifting block 413 is provided inside the adjustment groove 411. The lower end of the screw 412 is mounted on the upper end face of the lifting block 413 through a bearing. Locking rods 414 are slidably arranged through the left and right sides of the adjustment groove 411. A linkage rod 415 is provided between the locking rod 414 and the lifting block 413, which are symmetrically arranged in a figure-eight shape. The upper end of the linkage rod 415 is hinged to the lifting block 413, and the lower end of the linkage rod 415 is hinged to the locking rod 414 on the same side.

[0064] After the feeding rod 41 is inserted into the wax block, the screw 412 is rotated to move the lifting block 413 downward. During the downward movement of the lifting block 413, the linkage rod 415 is driven to open to the left and right. At this time, the angle between the upper end face of the linkage rod 415 and the locking rod 414 increases, and the locking rod 414 moves away and is inserted into the wax block. In addition, the locking rod 414 can increase the stability of the contact between the feeding rod 41 and the wax block through the cooperation of the feeding rod 41, and further reduce the possibility of relative sliding between the feeding rod 41 and the wax block.

[0065] Once the wax block has moved to the designated position, the screw 412 is rotated in the opposite direction to move the lifting block 413 upward. During the upward movement of the lifting block 413, the locking rod 414 is reset to the starting position via the linkage rod 415. Then, the feeding rod 41 is rotated in the opposite direction to remove it from the wax block. The wax block stuck inside the thread 42 is removed manually to avoid affecting the next use of the feeding rod 41.

[0066] See Figure 2 A level gauge 102 is provided on the left side of the upper end face of the liquid flow tank 1, and an inlet is provided on the front end face of the transition pipe 341. A sealing plug 103 is provided on the inlet. Since water absorbs heat and evaporates easily, the water level inside the liquid flow tank 1 may drop, which will reduce the contact area between the molding frame 2 and the water flow and affect the cooling and solidification effect of the wax block. Therefore, when the reading of the level gauge 102 drops, the sealing plug 103 is opened and water is added to the liquid flow tank 1 through the transition pipe 341. When the reading of the level gauge 102 returns to the initial position, the water addition is stopped and the sealing plug 103 is re-clamped on the inlet.

[0067] See Figure 11 The liquid flow box 1 has multiple swing plates 104 that cooperate with the forming frame 2 arranged evenly from left to right on both the front and rear sides. The swing plates 104 are installed on the front and rear inner walls of the liquid flow box 1 by hinges. When the water flows between the forming frame 2 and the inner wall of the liquid flow box 1, it can drive the swing plates 104 to swing. During the swinging process, the swing plates 104 can slow down the water flow speed, thereby prolonging the contact time between the water flow and the forming frame 2 and improving the cooling and solidification efficiency of the wax block.

[0068] In the description of this invention, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is generally based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this invention and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this invention; the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0069] Furthermore, the terms "first," "second," "number one," and "number two" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "number one," or "number two" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0070] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "connected," "installed," and "connected" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0071] The embodiments described herein are preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.

Claims

1. A production process for industrial wax powder, comprising the following steps: Step 1: Raw material melting: After separating and purifying the raw materials, add them to the reaction vessel and heat them to a molten state; Step 2: Adding additives: Add an appropriate amount of additives to the melted raw materials and mix and stir further to make them evenly dispersed; Step 3, Cooling and solidification: Pour the raw material obtained in step 2 into the molding frame, start the water pump (33) and make the water flow through the transition box and the condenser pipe, so that the melted raw material inside the molding frame can be quickly cooled and solidified to obtain a wax block. Step 4, material removal: After the raw material in step 3 has cooled down, rotate the feeding rod and insert it into the wax block. Manually pull the rotating rod (44) to remove the wax block from the molding frame through the feeding rod. Step 5: Crushing and sieving: The wax block obtained in step 4 is crushed and sieved to obtain the required powdered wax powder; Step 6: Packaging and Storage: Package the wax powder according to specifications and store it in a dry and ventilated place; Steps three and four above are completed using a wax block forming device, which includes a liquid flow tank. The device is characterized in that: a forming frame is snapped into the upper center of the liquid flow tank, and a condensation mechanism and a feeding mechanism are installed on the liquid flow tank; wherein: The condensation mechanism includes transition boxes symmetrically arranged on the left and right sides of the lower end face of the liquid flow tank. A condensation pipe is installed between the transition boxes. A water pump is installed on the left transition box. A No. 1 pipe is installed on the water pump and is connected to the left end face of the liquid flow tank. A No. 2 pipe is installed on the right transition box and is connected to the right end face of the liquid flow tank. An air-cooling component is installed on the liquid flow tank. The feeding mechanism includes feeding rods symmetrically arranged front and rear, wherein the circumferential surface of the feeding rods is threaded, and a support plate for placing the feeding rods and being screwed to the feeding rods is fixed on the upper right side of the front and rear end faces of the liquid flow box, and rotating rods symmetrically arranged left and right are installed on the upper circumferential surface of the feeding rods. The liquid flow box has multiple swing plates that cooperate with the forming frame, arranged evenly from left to right on both the front and rear sides. The swing plates are installed on the front and rear inner walls of the liquid flow box by hinges.

2. The production process of industrial wax powder according to claim 1, characterized in that: The air-cooling component includes an inverted groove with downward openings on both sides of the liquid flow box. A support frame is installed on the vertical section on the right side of the inverted groove. A rotating shaft is installed between the support frames through bearings. Multiple air-cooling blades that cooperate with the forming frame are evenly installed on the circumferential surface of the rotating shaft.

3. The production process of industrial wax powder according to claim 1, characterized in that: A transition pipe is installed on the upper end face of the first pipe. Multiple connecting pipes are evenly installed on the right side wall of the transition pipe from front to back. The right end of the connecting pipe is connected to the liquid flow box.

4. The production process of industrial wax powder according to claim 3, characterized in that: Inside the liquid flow tank, on the left side, there is a linkage shaft with the connecting pipe on the same horizontal plane. The front and rear ends of the linkage shaft are mounted on the front and rear inner walls of the liquid flow tank through bearings. Multiple rotating blades that cooperate with the connecting pipe are evenly installed circumferentially on the circumferential surface of the linkage shaft. A linkage box is installed on the front side of the upper end of the liquid flow tank and directly above the linkage shaft. A linkage connecting shaft is rotatably installed through the front end face of the linkage box. The part of the linkage connecting shaft inside the linkage box is connected to the linkage shaft by a belt drive. The linkage connecting shaft is also connected to the rotating shaft by a belt drive.

5. The production process of industrial wax powder according to claim 4, characterized in that: A support protrusion is fixedly installed on the front end face of the fluid tank and directly below the linkage shaft. An elastic telescopic rod is installed on the upper end face of the support protrusion. A connecting block is installed on the upper end face of the elastic telescopic rod. A tensioning shaft is installed on the front end face of the connecting block through a bearing. A tensioning wheel is installed on the tensioning shaft.

6. The production process of industrial wax powder according to claim 1, characterized in that: The feeding rod has an adjustment groove inside. A screw is rotatably installed through the upper end face of the feeding rod. A lifting block is set inside the adjustment groove, and the lower end of the screw is installed on the upper end face of the lifting block through a bearing. Locking rods are slidably arranged through the left and right sides of the adjustment groove. A linkage rod is set between the locking rod and the lifting block, which is symmetrically arranged in a figure-eight shape. The upper end of the linkage rod is hinged to the lifting block, and the lower end of the linkage rod is hinged to the locking rod on the same side.

7. The production process of industrial wax powder according to claim 3, characterized in that: A level gauge is provided on the left side of the upper end face of the liquid flow tank, and an inlet is provided on the front end face of the transition pipe, with a sealing plug provided on the inlet.

8. The production process of industrial wax powder according to claim 1, characterized in that: The condenser tube has a spiral structure, and a horizontally placed columnar tube is provided between the transition boxes to wrap the condenser tube.

Citation Information

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