Colorant adding mechanism and glass tube production equipment
By designing a color material addition mechanism containing an annular track and multiple discharge units, the problem that the existing glass tube process cannot produce local color glass tubes is solved, and the fine control of the size and shape of the color block of the glass tube is achieved.
Patent Information
- Application Number
- CN202310560055.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-18
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2043-05-18
AI Technical Summary
The existing glass tube drawing process cannot produce locally colored glass tubes, such as colored ring glass tubes and colored dot glass tubes.
A color material addition mechanism is designed, including an annular track and a plurality of discharge units movably connected to the annular track. Through the combination of nozzles and flow stops, the local color of the glass tube is controlled.
By controlling the position, frequency and time of the coloring material, the size and shape of the coloring blocks of the glass tube can be controlled, and glass tubes with local colors can be produced.
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Figure CN116589166B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass tube manufacturing, and in particular to a colorant adding mechanism and glass tube production equipment. Background Art
[0002] Danafar draws glass tubes by dripping molten glass from a platinum channel onto the surface of a rotating tube, which then rotates the tube to discharge the material, combined with the traction force at the rear end of the assembly line to draw a glass tube.
[0003] This glass tube drawing process is relatively mature and is suitable for drawing pure color transparent or opaque glass tubes. If colored glass is to be produced, it can only be added in the platinum channel. The colorant is dripped into the rotating tube along with the molten glass. Therefore, it is only suitable for producing pure color glass tubes.
[0004] The current glass tube drawing process is unable to produce glass tubes with local colors, such as colored ring glass tubes and colored dot glass tubes. Summary of the invention
[0005] The object of the present invention is to provide a glass color adding mechanism and a glass tube production device to solve the problem that the existing glass tube production process cannot produce glass tubes with local colors, such as color ring glass tubes and color dot glass tubes.
[0006] In order to solve the above technical problems, the technical solution provided by the present invention is:
[0007] A colorant adding mechanism comprises: an annular track and a plurality of discharging units movably connected to the annular track;
[0008] A glass tube may be inserted into the annular track;
[0009] The two sides of the annular track are respectively a first side and a second side, and the first side and the second side are both provided with a plurality of the discharging units;
[0010] The discharging unit is provided with a nozzle and a baffle, wherein the baffle can perform telescopic movement to block or open the nozzle opening of the nozzle, and the baffle can pull the solidified glass slag located at the edge of the nozzle in the process of moving away from the nozzle opening to open the channel of the nozzle;
[0011] Adjacent discharging units on the first side or the second side of the annular track may be merged upward along the ring;
[0012] The two opposite discharging units on both sides of the annular track can be merged along the axial direction.
[0013] Furthermore,
[0014] The baffle includes a connecting portion and an extending portion, wherein the extending portion protrudes from the connecting portion, the connecting portion is connected to the motor shaft of the first motor, the axial direction of the first motor is perpendicular to the discharge direction of the nozzle, and the extending portion is attached to the outer wall of the nozzle.
[0015] Furthermore,
[0016] A second motor is arranged inside the discharging unit, and an output shaft of the second motor is parallel to the discharging direction of the nozzle; a gear is connected to the output shaft of the second motor; meshing teeth are arranged on the annular track, and the gear is meshed with the meshing teeth.
[0017] Furthermore,
[0018] An annular fixing portion is provided on the top of the discharging unit, and the annular fixing portion includes a plurality of fixing points arranged on the top of the discharging unit. The fixing points of two adjacent discharging units in the annular direction are respectively connected by locking parts to lock the two discharging units.
[0019] Furthermore,
[0020] At least four fixed points are provided, and the four fixed points are arranged roughly in a rectangular manner on the top of the discharging unit.
[0021] Furthermore,
[0022] The discharging unit is also provided with a longitudinal fixing portion, and the longitudinal fixing portion is arranged at two ends of the discharging unit along the radial direction of the annular track;
[0023] The longitudinal fixing part comprises a latch member arranged on one of the longitudinally arranged discharging units and a socket member on another longitudinally arranged discharging unit, and the two longitudinally arranged discharging units are fixed by matching the latch member and the socket member.
[0024] Furthermore,
[0025] The bottom of the discharging unit is provided with a hollow part, and the hollow parts of the two discharging units are connected to form a space for passing the annular track.
[0026] Furthermore,
[0027] It also includes a lateral moving part, which includes an annular moving member arranged outside the annular track, and the discharging unit is connected to the annular moving member.
[0028] Furthermore,
[0029] The annular moving part is connected to a lead screw motor, and the axial direction of the lead screw is parallel to the axial direction of the glass tube.
[0030] A glass tube production device comprises the above-mentioned colorant adding mechanism.
[0031] Technical effect analysis
[0032] The present invention provides a color material adding mechanism, which comprises: an annular track and a plurality of discharging units movably connected to the annular track;
[0033] Glass tubes can be inserted into the inside of the circular track; the two sides of the circular track are respectively the first side and the second side, and the first side and the second side are each provided with a plurality of the discharging units; the discharging unit is provided with a nozzle and a baffle, and the baffle can perform telescopic movement to block or open the nozzle of the nozzle, and the baffle can pull the solidified glass slag at the edge of the nozzle in the process of moving away from the nozzle nozzle to open the channel of the nozzle; the adjacent discharging units on the first side or the second side of the circular track can be merged in a circular direction; the two opposite discharging units on both sides of the circular track can be merged in the axial direction.
[0034] The colorant adding mechanism provided in the present invention adds colorant on the rotating tube, so the colorant can be integrated into the glass liquid with a certain viscosity. By controlling the position, frequency and time of adding colorant, the size and shape of the color block can be adjusted, so the local color of the glass tube can be fully regulated.
[0035] In the colorant adding mechanism provided by the present scheme, the flow rate of the colorant sprayed in the annular direction can be increased by merging the two discharging units in the annular direction, and the flow rate of the colorant sprayed in the axial direction can be increased by merging the two discharging units in the axial direction. By regulating the flow rates in the annular direction and the axial direction, the size of the color block on the glass tube can be regulated.
[0036] The discharge unit provided in the present solution is provided with a baffle, which can be extended and retracted to block or open the nozzle of the nozzle. Since the discharge unit is intermittently fed, and the material provided is a high-temperature molten liquid, such as a glass liquid containing a colorant, or a pure colorant, the glassy material will solidify after cooling, and it is easy to block the outlet of the nozzle. In the long run, it is easy to block the nozzle. Therefore, the present solution sets a baffle at the nozzle, and the baffle can pull the solidified glass slag at the edge of the nozzle in the process of moving away from the nozzle, thereby opening the channel of the nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0038] Figure 1 A schematic diagram of the overall structure of a colorant adding mechanism provided in an embodiment of the present invention;
[0039] Figure 2 A side view of a colorant adding mechanism provided in an embodiment of the present invention;
[0040] Figure 3 It is the plan view of the discharging unit;
[0041] Figure 4 It is a cross-sectional view of two discharging units merged along the axial direction of the glass tube;
[0042] Figure 5 It is a schematic diagram of the overall structure of two discharging units merged along the axial direction of the glass tube.
[0043] Icons: 100-annular track; 200-discharging unit; 210-nozzle; 220-baffle; 221-connecting part; 222-extending part; 230-first motor; 240-second motor; 250-annular fixing part; 251-fixing point; 252-locking part; 260-longitudinal fixing part; 261-latch part; 262-socket; 300-lateral moving part; 310-annular moving part; 320-screw motor. DETAILED DESCRIPTION
[0044] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0045] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0047] Figure 1 A schematic diagram of the overall structure of a colorant adding mechanism provided in an embodiment of the present invention; Figure 2 A side view of a colorant adding mechanism provided in an embodiment of the present invention; Figure 3 It is the plan view of the discharging unit; Figure 4 It is a cross-sectional view of two discharging units merged along the axial direction of the glass tube; Figure 5 It is a schematic diagram of the overall structure of two discharging units merged along the axial direction of the glass tube.
[0048] The present solution provides a colorant adding mechanism, comprising: an annular track 100 and a plurality of discharging units 200 movably connected to the annular track 100;
[0049] A glass tube may be inserted into the annular track 100;
[0050] The two sides of the annular track 100 are respectively a first side and a second side, and a plurality of discharge units 200 are disposed on both the first side and the second side;
[0051] The discharge unit 200 is provided with a nozzle 210 and a baffle 220. The baffle 220 can perform telescopic movement to block or open the nozzle of the nozzle 210. The baffle 220 can pull the solidified glass slag at the edge of the nozzle 210 when moving away from the nozzle of the nozzle 210, thereby opening the passage of the nozzle 210.
[0052] Adjacent discharging units 200 on the first side or the second side of the annular track 100 may be merged upward along the annular track;
[0053] The two opposite discharging units 200 on both sides of the annular track 100 may be combined along the axis direction.
[0054] The colorant adding mechanism provided in the present invention adds colorant on the rotating tube, so the colorant can be integrated into the glass liquid with a certain viscosity. By controlling the position, frequency and time of adding colorant, the size and shape of the color block can be adjusted, so the local color of the glass tube can be fully regulated.
[0055] In the colorant adding mechanism provided by the present scheme, the flow rate of the colorant sprayed in the annular direction can be increased by merging the two discharging units 200 in the annular direction, and the flow rate of the colorant sprayed in the axial direction can be increased by merging the two discharging units 200 in the axial direction. By regulating the flow rates in the annular direction and the axial direction, the size of the color block on the glass tube can be regulated.
[0056] The discharging unit 200 provided in the present solution is provided with a baffle plate 220, which can be extended and retracted to block or open the nozzle of the nozzle 210. Since the discharging unit 200 is intermittently fed, and the material provided is a high-temperature molten liquid, such as a glass liquid containing a colorant, or a pure colorant, the glassy material will solidify after cooling, and it is easy to block the outlet of the nozzle. In the long run, it is easy to block the nozzle. Therefore, the present solution sets a baffle plate 220 at the nozzle, and the baffle plate 220 can pull the solidified glass slag at the edge of the nozzle 210 in the process of moving away from the nozzle of the nozzle 210, thereby opening the channel of the nozzle 210.
[0057] Regarding the shape and structure of the baffle 220, specifically:
[0058] The baffle 220 includes a connecting portion 221 and an extending portion 222 . The extending portion 222 protrudes from the connecting portion 221 . The connecting portion 221 is connected to the motor shaft of the first motor 230 . The axial direction of the first motor 230 is perpendicular to the discharge direction of the nozzle 210 . The extending portion 222 is attached to the outer wall of the nozzle 210 .
[0059] For details, please see the attached Figure 4 , Figure 4 It is a cross-sectional view. It can be seen from the cross-sectional view that a part of the baffle 220 is connected to the motor shaft of the screw motor 320, and the other part extends upward and close to the nozzle 210. The extended part is the extension part 222. The extension part 222 extends forward with the movement of the screw motor 320. During the extension process, the residual material at the nozzle 210 mouth will be removed to prevent the residual material from contaminating the glass tube. When the nozzle 210 mouth needs to be opened, the extension part 222 will retract under the drive of the screw motor 320, thereby driving the solidified glass solidified at the nozzle 210 mouth to break, thereby preventing glass slag from clogging the nozzle 210 mouth.
[0060] The discharging unit 200 can move along the annular track 100, and the specific movement mechanism is as follows:
[0061] A second motor 240 is disposed inside the discharge unit 200, and the output shaft of the second motor 240 is parallel to the discharge direction of the nozzle 210; the output shaft of the second motor 240 is connected to a gear; meshing teeth are disposed on the annular track 100, and the gear meshes with the meshing teeth.
[0062] For details, please see Figure 2 and Figure 4 , Figure 4 In the embodiment, the second motor 240 is disposed inside the discharging unit 200. Figure 4From the perspective of the invention, the discharging unit 200 is arranged in a horizontal position, and its motor shaft faces the direction of the nozzle 210. As the motor shaft of the second motor 240 rotates, the gear is driven to rotate, and the gear is engaged with the meshing teeth of the annular track 100, thereby realizing annular motion. The discharging unit 200 realizes the addition action of any point of the glass tube through annular motion.
[0063] Furthermore, a hollow portion is provided at the bottom of the discharging unit 200 , and the hollow portions of the two discharging units 200 are connected to form a space for the annular track 100 to pass through.
[0064] The circumferentially adjacent discharging units 200 can be merged, specifically:
[0065] The top of the discharging unit 200 is provided with an annular fixing portion 250, which includes a plurality of fixing points 251 provided on the top of the discharging unit 200. The fixing points 251 of two adjacent discharging units 200 are respectively connected by a locking member 252 between the discharging units 200 in the annular direction to lock the two discharging units 200. Furthermore, at least four fixing points 251 are provided, and the four fixing points 251 are arranged on the top of the discharging unit 200 in a roughly rectangular manner.
[0066] For details, please see Figure 2 , Figure 2 The two discharging units 200 are fixed by two annular fixing parts 250, so that the two discharging units 200 can move synchronously and discharge materials together, thereby increasing the discharge flow rate.
[0067] Two axially adjacent discharging units 200 can be combined, specifically:
[0068] The discharging unit 200 is also provided with a longitudinal fixing part 260, which is arranged at both ends of the discharging unit 200 along the radial direction of the annular track; the longitudinal fixing part 260 includes a latch part 261 arranged on one of the longitudinally arranged discharging units 200 and a socket 262 on the other discharging unit 200, and the two longitudinally arranged discharging units 200 are fixed by matching the latch and socket 262.
[0069] For details, please see Figure 4 , Figure 4It is a schematic diagram of the combined state of two axially adjacent discharging units 200, which are fixed by two longitudinal fixing parts 260 on both sides, wherein two latches 261 are provided at both ends of the upper discharging unit 200, and two insertion holes 262 are provided at both ends of the lower discharging unit 200. Of course, the above structure also has the following deformation forms, for example, two insertion holes 262 are provided at both ends of the upper discharging unit 200, and two latches 261 are provided at both ends of the two lower discharging units 200, or one end of the upper discharging unit 200 is provided with a latch 261 and the other end is provided with a insertion hole 262, and one end of the lower discharging unit 200 is provided with a insertion hole 262 and the other end is provided with a latch 261.
[0070] The colorant adding mechanism can also move laterally along the axis of the glass tube. Specifically:
[0071] The colorant adding mechanism further includes a transverse moving part 300 , and the transverse moving part 300 includes an annular moving member 310 disposed outside the annular track 100 , and the discharging unit 200 is connected to the annular moving member 310 .
[0072] The annular moving member 310 is connected to the lead screw motor 320 , and the axial direction of the lead screw is parallel to the axial direction of the glass tube.
[0073] Embodiment 2
[0074] This embodiment provides a glass tube production device, including the colorant adding mechanism described in the first embodiment, so as to have all the beneficial effects of the colorant adding mechanism.
[0075] In summary:
[0076] The colorant adding mechanism provided in the present invention adds colorant on the rotating tube, so the colorant can be integrated into the glass liquid with a certain viscosity. By controlling the position, frequency and time of adding colorant, the size and shape of the color block can be adjusted, so the local color of the glass tube can be fully regulated.
[0077] In the colorant adding mechanism provided by the present scheme, the flow rate of the colorant sprayed in the annular direction can be increased by merging the two discharging units 200 in the annular direction, and the flow rate of the colorant sprayed in the axial direction can be increased by merging the two discharging units 200 in the axial direction. By regulating the flow rates in the annular direction and the axial direction, the size of the color block on the glass tube can be regulated.
[0078] The discharging unit 200 provided in the present solution is provided with a baffle plate 220, which can be extended and retracted to block or open the nozzle of the nozzle 210. Since the discharging unit 200 is intermittently fed, and the material provided is a high-temperature molten liquid, such as a glass liquid containing a colorant, or a pure colorant, the glassy material will solidify after cooling, and it is easy to block the outlet of the nozzle. In the long run, it is easy to block the nozzle. Therefore, the present solution sets a baffle plate 220 at the nozzle, and the baffle plate 220 can pull the solidified glass slag at the edge of the nozzle 210 in the process of moving away from the nozzle of the nozzle 210, thereby opening the channel of the nozzle 210.
[0079] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A colorant adding mechanism, characterized in that: include: An annular track (100) and a plurality of discharging units (200) movably connected to the annular track (100); A glass tube can be inserted into the annular track (100); The two sides of the annular track (100) are respectively a first side and a second side, and the first side and the second side are both provided with a plurality of the discharging units (200); The discharge unit (200) is provided with a nozzle (210) and a baffle (220), wherein the baffle (220) can perform telescopic movement to block or open the nozzle of the nozzle (210), and the baffle (220) can pull the solidified glass slag located at the edge of the nozzle (210) in the process of moving away from the nozzle of the nozzle (210) to open the channel of the nozzle (210); Adjacent discharging units (200) on the first side or the second side of the annular track (100) may be merged along the annular direction; The two opposite discharging units (200) on both sides of the annular track (100) can be combined along the axial direction.
2. The colorant adding mechanism according to claim 1, characterized in that: The baffle plate (220) comprises a connecting portion (221) and a protruding portion (222), wherein the protruding portion (222) protrudes from the connecting portion (221), the connecting portion (221) is connected to the motor shaft of the first motor (230), the axial direction of the first motor (230) is perpendicular to the discharge direction of the nozzle (210), and the protruding portion (222) is attached to the outer wall of the nozzle (210).
3. The colorant adding mechanism according to claim 2, characterized in that: A second motor (240) is arranged inside the discharge unit (200), and an output shaft of the second motor (240) is parallel to the discharge direction of the nozzle (210); the output shaft of the second motor (240) is connected to a gear; meshing teeth are arranged on the annular track (100), and the gear is meshed with the meshing teeth.
4. The colorant adding mechanism according to claim 3, characterized in that: The top of the discharging unit (200) is provided with an annular fixing portion (250), and the annular fixing portion (250) includes a plurality of fixing points (251) arranged on the top of the discharging unit (200), and the fixing points (251) of two adjacent discharging units (200) in the annular direction are respectively connected by locking parts (252) to lock the two discharging units (200).
5. The colorant adding mechanism according to claim 4, characterized in that: At least four fixed points (251) are provided, and the four fixed points (251) are arranged roughly in a rectangular manner on the top of the discharge unit (200).
6. The colorant adding mechanism according to claim 5, characterized in that: The discharging unit (200) is further provided with a longitudinal fixing portion (260), and the longitudinal fixing portion (260) is arranged at two ends of the discharging unit (200) along the radial direction of the annular track (100); The longitudinal fixing portion (260) comprises a latch member (261) provided on one of the longitudinally arranged discharging units (200) and a socket (262) provided on another of the longitudinally arranged discharging units (200); the two longitudinally arranged discharging units (200) are fixed by matching the latch member and the socket (262).
7. The colorant adding mechanism according to claim 6, characterized in that: The bottom of the discharging unit (200) is provided with a hollow portion, and the hollow portions of two discharging units (200) are connected to form a space for passing the annular track (100).
8. The colorant adding mechanism according to claim 7, characterized in that: It also includes a transverse moving part (300), wherein the transverse moving part (300) includes an annular moving member (310) arranged outside the annular track (100), and the discharging unit (200) is connected to the annular moving member (310).
9. The colorant adding mechanism according to claim 8, characterized in that: The annular moving member (310) is connected to a lead screw motor (320), and the axial direction of the lead screw is parallel to the axial direction of the glass tube.
10. A glass tube production device, characterized in that: It comprises a colorant adding mechanism as described in any one of claims 1 to 9.
Citation Information
Patent Citations
Glass tube step-by-step cooling device for thermometer production
CN112696873A
Glass processing equipment
CN114682595A