Emulsifying device for processing cleanable real stone paint

By introducing cleaning components and adjusting components into the emulsifying device, the emulsifying tank can be thoroughly cleaned, which solves the problem of residual real stone paint affecting product quality and ensures the uniformity of the real stone paint composition and consistency of appearance.

CN223351427UActive Publication Date: 2025-09-19SHANGLUO YUFEISUYOU BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422638352.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-19
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing emulsifying device is difficult to clean thoroughly during the processing of real stone paint, which causes the residual real stone paint to dry up and mix into the new material, affecting the product quality and appearance.

Method used

An emulsification device including cleaning and adjusting components was designed. Cleaning liquid was provided by a water pump and a nozzle. The inner wall of the emulsification tank was cleaned by a scraper and a stirring blade. The emulsification tank was fixed and raised and lowered by a ball screw and a splint.

Benefits of technology

Effectively remove residual real stone paint, ensure the uniform composition of newly produced real stone paint, avoid impurities from mixing, improve product quality stability, and ensure the overall quality and appearance of each batch of real stone paint.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of real stone paint processing, and discloses an emulsifying device for processing cleanable real stone paint, which comprises a base, a control panel and a cleaning part, the control panel is fixedly mounted on one side of the base, and the cleaning part is arranged above the control panel. When the emulsifying device is used for mixing and emulsifying real stone paint, the cleaning liquid is sprayed out through the spray head through the pumping of the water pump, so that the purpose of cleaning and washing the interior of the emulsifying tank is achieved, and the residual real stone paint in the last production process can be thoroughly removed in cooperation with the functions of scraping the inner wall of the emulsifying tank and cleaning the interior of the emulsifying tank through the scraping plate; the residual stone-like paint is prevented from being mixed into a new production batch after being dried and hardened in the machine, the newly produced stone-like paint is ensured to be uniform in component and free of impurities, the quality defects of inconsistent local color, rough texture and the like of the new batch of stone-like paint caused by residual materials are avoided, each batch of stone-like paint can reach a higher quality standard, and the production efficiency is improved. And the product quality is more stable and reliable.
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Description

Technical Field

[0001] The utility model relates to the technical field of real stone paint processing, in particular to an emulsifying device capable of cleaning real stone paint processing. Background Art

[0002] After spraying, real stone paint can present a texture and texture similar to natural marble, granite and other stones, with rich and diverse colors, which can add a noble and elegant visual effect to the exterior walls of buildings. An emulsifier is required in the processing of real stone paint. The real stone paint emulsifier mainly uses the shear force, friction and centrifugal force between the high-speed rotating rotor and stator to fully mix, disperse and emulsify various raw materials. In the production of real stone paint, it can evenly disperse ingredients such as emulsion, colored sand, and additives to form a stable suspension system.

[0003] The applicant believes that:

[0004] When the emulsifying device is mixing and emulsifying the real stone paint, most of the time the inside of the emulsifying device cannot be cleaned well, and the real stone paint remaining after the last production will dry and solidify in the emulsifying device. When used next time, these residual real stone paint will be mixed into the new raw materials, resulting in impurities and uneven components in the newly produced real stone paint, which may cause quality problems such as local color being too dark or too light, rough texture, etc., which seriously affect the overall quality and appearance of the real stone paint and need to be improved. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides an emulsifying device for processing cleanable real stone paint, which has the function of cleaning the inside of the emulsifying device, solving the problem that most emulsifying devices cannot be cleaned well, resulting in residual real stone paint being mixed into new raw materials, affecting the appearance of impurities and uneven components in the newly produced real stone paint, and may cause quality problems such as local color being too dark or too light, rough texture, etc., seriously affecting the overall quality and appearance of the real stone paint.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an emulsifying device for processing cleanable real stone paint, comprising a base, a control panel and a cleaning component, a control panel being fixedly mounted on one side of the base, a cleaning component being arranged above the control panel, and the cleaning component comprising a top cabinet, a main drive motor, a main roller, a belt, a secondary roller, a stirring rod, a scraper, a stirring blade, a cover plate, a water pump, a water inlet pipe, a water outlet pipe and a nozzle.

[0007] A top cabinet is welded to one side above the control panel, and the output shaft of the main drive motor is fixedly connected to the main roller through a coupling. A belt is installed on the outer wall of the main roller, and the other end of the belt is installed on the outer wall of the auxiliary roller. A stirring rod is fixedly connected to the lower end of the auxiliary roller, and scrapers are welded to both ends of the outer wall of the stirring rod. A water pump is fixedly connected to the top of the top cabinet, and the water inlet of the water pump is butt-connected to a water inlet pipe, and the water outlet of the water pump is butt-connected to a water outlet pipe. The other ends of the outlet pipe are located on both sides of the cover plate and are butt-connected to nozzles.

[0008] Furthermore, a main driving motor is fixedly connected to the interior of the control panel, and the upper end of the auxiliary roller is connected to the inner wall of the top cabinet through a bearing.

[0009] Furthermore, a stirring blade is welded to the lower end of the stirring rod, and a cover plate is fixedly connected to the lower end of one end of the top cabinet.

[0010] Furthermore, an adjusting component is provided on the lower side of the base, and the adjusting component includes an adjusting cabinet, an auxiliary drive motor, a ball screw, a ball nut, an adjusting plate, a limit block, a limit column, a splint, a threaded barrel and a threaded screw block.

[0011] Furthermore, an adjustment cabinet is welded to one side of the interior of the base, and an auxiliary driving motor is fixedly connected to the upper end of the adjustment cabinet.

[0012] Furthermore, the output shaft of the auxiliary drive motor is fixedly connected to a ball screw through a coupling, a ball nut is fitted on the outer side of the ball screw, and an adjustment plate is welded to one side of the ball nut.

[0013] Furthermore, both sides of the adjustment plate are welded with limiting blocks, the interior of the limiting blocks is penetrated by limiting columns, and both ends of the limiting columns are fixed to the adjustment cabinet.

[0014] Furthermore, the other side of the adjustment plate is connected to a splint via a hinge, both sides of the splint are welded with threaded barrels, the internal threads of the threaded barrel are connected to a threaded block, and the internal movably connected to the emulsification tank of the adjustment plate.

[0015] Compared with the prior art, the present invention provides an emulsifying device for cleaning real stone paint, which has the following beneficial effects:

[0016] 1. When the emulsifying device is mixing and emulsifying the real stone paint, it connects the water inlet pipe with the cleaning liquid storage tank, and then sprays the cleaning liquid through the nozzle by the pumping of the water pump, which provides the purpose of cleaning and flushing the inside of the emulsification tank. The scraper scrapes the inner wall of the emulsification tank to clean the inside of the emulsification tank. It can completely remove the real stone paint remaining in the previous production process, and avoid the residual real stone paint from drying in the machine and mixing into the new production batch, ensuring that the newly produced real stone paint is uniform in composition and free of impurities. There will be no quality defects such as inconsistent local color and rough texture of the new batch of real stone paint due to residual materials, ensuring that each batch of real stone paint can meet higher quality standards and make the product quality more stable and reliable.

[0017] 2. When the emulsifying device is working on mixing and emulsifying the real stone paint, the splint is turned over in coordination with the hinge, and then the threaded blocks on both sides of the splint are screwed into the inside of the adjusting plate in coordination with the threaded barrel to be fixed, thereby providing a fixed clamping function for the emulsification tank placed inside the adjusting plate, and then the auxiliary drive motor drives the ball screw to rotate, so that the rotating ball screw cooperates with the ball nut to provide a lifting and adjusting function for the adjusting plate, thereby providing a lifting and adjusting function for the emulsification tank placed on the adjusting plate, so as to facilitate the docking and sealing of the emulsification tank and the cover plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of an emulsifying device for processing cleanable real stone paint provided by an embodiment of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the cleaning components of the emulsifying device for cleaning real stone paint provided by an embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the transmission structure of the main drive motor and the stirring rod of the emulsifying device for processing cleanable real stone paint provided by an embodiment of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the adjustment components of the emulsifying device for processing cleanable real stone paint provided by an embodiment of the utility model.

[0022] Among them: 1. Base; 2. Control panel; 3. Cleaning parts; 301. Top cabinet; 302. Main drive motor; 303. Main roller; 304. Belt; 305. Auxiliary roller; 306. Stirring rod; 307. Scraper; 308. Stirring blade; 309. Cover plate; 310. Water pump; 311. Water inlet pipe; 312. Water outlet pipe; 313. Sprinkler; 4. Adjustment parts; 401. Adjustment cabinet; 402. Auxiliary drive motor; 403. Ball screw; 404. Ball nut; 405. Adjustment plate; 406. Limit block; 407. Limit column; 408. Clamp; 409. Threaded barrel; 410. Threaded screw block; 5. Emulsification tank. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1 to 4 The utility model provides a technical solution: an emulsifying device for cleaning real stone paint processing, comprising a base 1, a control panel 2 and a cleaning component 3. The control panel 2 is fixedly mounted on one side of the base 1, the cleaning component 3 is arranged above the control panel 2, and an adjusting component 4 is arranged on the lower side of the base 1. The emulsifying tank 5 is movably connected inside the adjusting plate 405.

[0025] Among them: when the emulsification device is mixing and emulsifying the real stone paint, the emulsification tank 5 is first placed on the adjustment plate 405 for fixation, and then the various raw materials of the real stone paint are placed inside the emulsification tank 5, and then the emulsification tank 5 and the cover plate 309 are docked and sealed through the adjustment component 4, and then the emulsification device is used to place various raw materials of the real stone paint inside the emulsification tank 5 for mixing and emulsification. After the emulsification is completed, the inside of the emulsification tank 5 is cleaned by the cleaning component 3.

[0026] See also Figure 1 、 Figure 2 and Figure 3, an emulsifying device for cleaning real stone paint processing, the cleaning component 3 includes a top cabinet 301, a main drive motor 302, a main roller 303, a belt 304, an auxiliary roller 305, a stirring rod 306, a scraper 307, a stirring blade 308, a cover 309, a water pump 310, a water inlet pipe 311, a water outlet pipe 312 and a nozzle 313, the top side of the control panel 2 is welded to the top cabinet 301, the output shaft of the main drive motor 302 is fixedly connected to the main roller 303 through a coupling, the outer wall of the main roller 303 is fitted with a belt 304, the other end of the belt 304 is fitted with the outer wall of the auxiliary roller 305, and the lower end of the auxiliary roller 305 is fixed A stirring rod 306 is fixedly connected, and scrapers 307 are welded to both ends of the outer wall of the stirring rod 306. A water pump 310 is fixedly connected to the top of the top cabinet 301, and the water inlet of the water pump 310 is docked with a water inlet pipe 311, and the water outlet of the water pump 310 is docked with a water outlet pipe 312. The other ends of the water outlet pipe 312 are located on both sides of the cover 309 and are docked with nozzles 313. The inside of the control panel 2 is fixedly connected to the main drive motor 302, and the upper end of the auxiliary roller 305 is connected to the inner wall of the top cabinet 301 through a bearing. The lower end of the stirring rod 306 is welded with a stirring blade 308, and a cover 309 is fixedly connected to the bottom of one end of the top cabinet 301.

[0027] Among them: when the cleaning component 3 cleans the inside of the emulsification tank 5, first the water inlet pipe 311 is connected to the cleaning liquid storage tank, and then the water pump 310 is started to cooperate with the water inlet pipe 311 to pump the cleaning liquid through the water outlet pipe 312 to the nozzle 313 for spraying, thereby providing the purpose of cleaning and flushing the inside of the emulsification tank 5, and then the main driving motor 302 is started to drive the main roller 303 to cooperate with the belt 304 to drive the auxiliary roller 305, so that the stirring rod 306 connected to the bottom of the auxiliary roller 305 drives the scraper 307 to scrape the inner wall of the emulsification tank 5, which is the function of cleaning the inside of the emulsification tank 5 and can completely remove the liquid left in the previous production process. Residual real stone paint can be prevented from being mixed into the new production batch after drying in the machine, ensuring that the newly produced real stone paint has uniform composition and no impurities, and there will be no quality defects such as inconsistent local color and rough texture of the new batch of real stone paint due to residual materials, ensuring that each batch of real stone paint can meet higher quality standards, making the product quality more stable and reliable. At the same time, the main drive motor 302 can be started to drive the main roller 303 to cooperate with the belt 304 to transmit the auxiliary roller 305, which can drive the stirring rod 306 and the stirring blade 308 to rotate, providing a mixed emulsification work for the various raw materials of real stone paint placed in the emulsification tank 5.

[0028] See also Figure 1 and Figure 4, an emulsifying device for cleaning real stone paint processing, the adjusting component 4 includes an adjusting cabinet 401, an auxiliary drive motor 402, a ball screw 403, a ball nut 404, an adjusting plate 405, a limit block 406, a limit column 407, a splint 408, a threaded cylinder 409 and a threaded screw block 410, the inner side of the base 1 is welded with the adjusting cabinet 401, the upper end of the adjusting cabinet 401 is fixedly connected to the auxiliary drive motor 402, and the output shaft of the auxiliary drive motor 402 is fixedly connected to the ball screw 403 through a coupling, A ball nut 404 is installed on the outer side of the ball screw 403, and an adjustment plate 405 is welded to one side of the ball nut 404. Limit blocks 406 are welded to both sides of the adjustment plate 405. The inside of the limit block 406 is connected with a limit column 407. Both ends of the limit column 407 are fixed to the adjustment cabinet 401. The other side of the adjustment plate 405 is connected to a splint 408 through a hinge. Threaded barrels 409 are welded to both sides of the splint 408. The internal threads of the threaded barrel 409 are connected to a threaded screw block 410.

[0029] Among them: when the adjusting component 4 adjusts the emulsification tank 5, the emulsification tank 5 is first placed inside the adjusting plate 405, and then the splint 408 is turned over with the hinge, and then the threaded screw blocks 410 on both sides of the splint 408 are screwed into the adjusting plate 405 with the threaded cylinder 409 to fix it, thereby providing a fixed clamping function for the emulsification tank 5 placed inside the adjusting plate 405, and then the auxiliary drive motor 402 drives the ball screw 403 to rotate, so that the rotating ball screw 403 cooperates with the ball nut 404 to provide a lifting and adjusting function for the adjusting plate 405, thereby providing a lifting and adjusting function for the emulsification tank 5 placed on the adjusting plate 405, so as to facilitate the docking and sealing of the emulsification tank 5 and the cover plate 309, and when the adjusting plate 405 is lifted and lowered, the limit blocks 406 on both sides of the adjusting plate 405 will provide the purpose of limiting and guiding the adjusting plate 405 on the limit column 407.

[0030] The working principle of the present invention is as follows: when the emulsifying device is working on mixing and emulsifying the real stone paint, the emulsifying tank 5 is first placed inside the adjusting plate 405, and then the splint 408 is turned over with the hinge, and then the threaded screw blocks 410 on both sides of the splint 408 are screwed into the adjusting plate 405 with the threaded cylinder 409 to fix it, and the emulsifying tank 5 placed inside the adjusting plate 405 is fixed and clamped, and then various raw materials of the real stone paint are placed inside the emulsifying tank 5, and then the ball screw 403 is driven to rotate by starting the auxiliary drive motor 402, so that the rotating ball screw 403 cooperates with the ball nut 404 to lift and lower the adjusting plate 405, so as to drive the emulsifying tank 5 and the cover plate 309 to dock and seal, and then the main drive motor 302 is started to drive the main roller 303 to cooperate with the belt 304 to transmit the auxiliary roller 305, driving the stirring rod 306 and The stirring blade 308 rotates to provide a mixed emulsification work for the various raw materials of real stone paint placed in the emulsification tank 5. After the emulsification is completed, the water inlet pipe 311 is connected to the cleaning liquid storage tank, and the water pump 310 is started to cooperate with the water inlet pipe 311 to pump the cleaning liquid through the water outlet pipe 312 to the nozzle 313 for spraying, thereby providing the purpose of cleaning and flushing the inside of the emulsification tank 5. Then the main drive motor 302 is started to drive the main roller 303 to cooperate with the belt 304 to transmit the auxiliary roller 305, so that the stirring rod 306 connected to the bottom of the auxiliary roller 305 drives the scraper 307 to scrape the inner wall of the emulsification tank 5 to clean the inside of the emulsification tank 5. In this way, the working principle and work flow of an emulsification device for cleaning real stone paint processing are completed, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An emulsifying device for cleaning real stone paint processing, characterized in that: The invention comprises a base (1), a control panel (2) and a cleaning component (3), wherein the control panel (2) is fixedly mounted on one side of the base (1), and the cleaning component (3) is arranged above the control panel (2), and the cleaning component (3) comprises a top cabinet (301), a main drive motor (302), a main roller (303), a belt (304), an auxiliary roller (305), a stirring rod (306), a scraper (307), a stirring blade (308), a cover plate (309), a water pump (310), a water inlet pipe (311), a water outlet pipe (312) and a nozzle (313); A top cabinet (301) is welded to one side of the upper portion of the control panel (2); an output shaft of the main drive motor (302) is fixedly connected to a main roller (303) via a coupling; a belt (304) is cooperatively mounted on the outer wall of the main roller (303); the other end of the belt (304) is cooperatively mounted on the outer wall of the auxiliary roller (305); a stirring rod (306) is fixedly connected to the lower end of the auxiliary roller (305); scrapers (307) are welded to both ends of the outer wall of the stirring rod (306); a water pump (310) is fixedly connected to the upper portion of the top cabinet (301); a water inlet of the water pump (310) is butt-jointed to a water inlet pipe (311); a water outlet of the water pump (310) is butt-jointed to a water outlet pipe (312); and the other end of the water outlet pipe (312) is butt-jointed to nozzles (313) on both sides of the cover plate (309).

2. The emulsifying device for processing cleanable real stone paint according to claim 1, characterized in that: The control panel (2) is fixedly connected to the interior of the main drive motor (302), and the upper end of the auxiliary roller (305) is connected to the inner wall of the top cabinet (301) via a bearing.

3. The emulsifying device for processing cleanable real stone paint according to claim 1, characterized in that: A stirring blade (308) is welded to the lower end of the stirring rod (306), and a cover plate (309) is fixedly connected to the lower end of one end of the top cabinet (301).

4. The emulsifying device for processing cleanable real stone paint according to claim 1, characterized in that: An adjusting component (4) is provided on one side below the base (1), and the adjusting component (4) comprises an adjusting cabinet (401), an auxiliary driving motor (402), a ball screw (403), a ball nut (404), an adjusting plate (405), a limiting block (406), a limiting column (407), a clamping plate (408), a threaded barrel (409), and a threaded screw block (410).

5. The emulsifying device for processing cleanable real stone paint according to claim 4, characterized in that: An adjustment cabinet (401) is welded to one side of the interior of the base (1), and an auxiliary driving motor (402) is fixedly connected to the upper end of the adjustment cabinet (401).

6. The emulsifying device for processing cleanable real stone paint according to claim 5, characterized in that: The output shaft of the auxiliary drive motor (402) is fixedly connected to a ball screw (403) via a coupling, a ball nut (404) is cooperatingly mounted on the outer side of the ball screw (403), and an adjustment plate (405) is welded to one side of the ball nut (404).

7. The emulsifying device for processing cleanable real stone paint according to claim 6, characterized in that: Both sides of the regulating plate (405) are welded to limit blocks (406), the interior of the limit blocks (406) is penetrated by limit columns (407), and both ends of the limit columns (407) are fixed to the regulating cabinet (401).

8. The emulsifying device for processing cleanable real stone paint according to claim 7, characterized in that: The other side of the adjustment plate (405) is connected to a clamping plate (408) via a hinge, and both sides of the clamping plate (408) are welded to threaded barrels (409), the internal threads of the threaded barrel (409) are connected to threaded screw blocks (410), and the internal part of the adjustment plate (405) is movably connected to the emulsification tank (5).