A carton processing center

Abstract

The application discloses a carton processing center which comprises a track, a plurality of unit function mechanisms, a transmission assembly, and a transmission gear set. Adjacent unit function mechanisms are connected through the transmission gear set. A power mechanism is arranged on the track of the unit function mechanism on the side, and is used for transmitting power to the unit function mechanism. A plurality of separable unit function mechanisms are arranged, so that the required function mechanism can be replaced according to the paperboard processing requirement, and the transmission assembly is matched to realize the modular processing of the paperboard. The unit function mechanism can move on the track, so that the spraying mechanism or the die-cutting mechanism can be increased or reduced according to the actual processing requirement, the diversity of the device is increased, more processing processes are realized, and the adaptability of the device can be adjusted according to the processing requirement.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of carton processing, in particular to a carton processing center. BACKGROUND

[0002] Corrugated paperboard is made into corrugated cartons through die cutting, indentation, nailing or sticking. Corrugated cartons are the most widely used packaging products, and their demand has been the highest among various packaging products for more than half a century. Corrugated cartons gradually replace wooden boxes and other transportation packaging containers due to their superior use performance and good processing performance, and become the main force of transportation packaging. In addition to protecting goods, facilitating storage and transportation, corrugated cartons also beautify goods and promote goods. Corrugated cartons are green and environmentally friendly products, which are conducive to environmental protection and loading and unloading transportation.

[0003] In the processing of corrugated cartons, multiple steps such as spraying and die cutting are usually required. In the existing process, the paperboard is sequentially sprayed and die cut, and after the completion of each step, it is manually taken out and transported to the next link. This method is low in efficiency and cannot efficiently realize modular processing. SUMMARY

[0004] The present application aims to solve the problem of modular processing of cartons and provide a carton processing center.

[0005] A carton processing center comprises

[0006] Two parallel tracks;

[0007] A plurality of unit function mechanisms slidably arranged on the tracks;

[0008] A transmission assembly arranged in the unit function mechanism for conveying the paperboard;

[0009] The transmission assembly comprises

[0010] A transmission housing,

[0011] A first transmission shaft sleeved with a first transmission roller, one end of the first transmission shaft being located in the transmission housing and sleeved with a first gear;

[0012] A second transmission shaft sleeved with a second transmission roller, one end of the second transmission shaft being located in the transmission housing and sleeved with a second gear;

[0013] The first gear and the second gear are in mesh with each other;

[0014] A transmission gear set arranged in the transmission housing;

[0015] The transmission gear set comprises a first transmission rod and a second transmission rod; the first transmission rod is sleeved with a first transmission gear; the second transmission rod is sleeved with a second transmission gear;

[0016] The first transmission gear is engaged with the second gear; the second transmission gear is engaged with the first transmission gear;

[0017] The transmission housing is provided with an opening; the second transmission gear is partially located outside the opening;

[0018] The adjacent unit function mechanisms are connected through the transmission gear set;

[0019] The power mechanism is arranged on the unit function mechanism track of the side and is used for transmitting power to the unit function mechanism.

[0020] Further, the unit function mechanism is arranged as a feeding mechanism, a spraying mechanism, a die-cutting mechanism and a collecting mechanism distributed from left to right.

[0021] Further, the feeding mechanism comprises a feeding body;

[0022] The feeding body is provided with a feeding cavity at the upper portion; the side wall of the feeding cavity is provided with a transmission housing; the first transmission roller and the second transmission roller are located in the feeding cavity;

[0023] The front side of the feeding cavity is provided with a placing groove; the rear portion of the feeding cavity is provided with a first conveying wheel.

[0024] Further, the spraying mechanism comprises a spraying body;

[0025] The spraying body is provided with a spraying cavity at the upper portion; the side wall of the spraying cavity is provided with a transmission housing; the first transmission roller and the second transmission roller are located in the spraying cavity;

[0026] The side wall of the spraying body is provided with a paint tank and a pump body; the top of the spraying cavity is provided with a spray head; the spray head, the pump body and the paint tank are sequentially connected through pipelines; the rear portion of the spraying cavity is provided with a second conveying wheel.

[0027] Further, the die-cutting mechanism comprises a die-cutting body;

[0028] The die-cutting body is provided with a die-cutting cavity at the upper portion; the side wall of the die-cutting cavity is provided with a transmission housing; the first transmission roller and the second transmission roller are located in the die-cutting cavity;

[0029] The first transmission roller and the second transmission roller are sleeved with a die-cutting die; the rear portion of the die-cutting cavity is provided with a third conveying wheel.

[0030] Further, the collecting mechanism comprises a collecting body;

[0031] The upper part of the collecting body is provided with a collecting cavity; the side wall of the collecting cavity is provided with a transmission housing; the first transmission roller and the second transmission roller are located in the collecting cavity;

[0032] The rear side of the collecting cavity is provided with a collecting groove; the rear part in the collecting cavity is provided with a fourth conveying wheel.

[0033] Further, the spraying mechanism and the die-cutting mechanism can be provided as multiple.

[0034] Further, the power mechanism comprises a frame body and a motor; the frame body is located on one side of the track; the motor is arranged on the frame body; a power gear is sleeved on the output end of the motor; the power gear is in transmission connection with the first gear in the transmission assembly located on the side.

[0035] Further, the bottom of the unit function mechanism is further provided with a roller set; the unit function mechanism is slidably arranged on the track through the roller set.

[0036] Further, the front side of the roller set is provided with a lock key; the rear side of the roller set is provided with a lock groove; the lock key and the lock groove can be fixed by mutual cooperation.

[0037] The beneficial effects of the present application are:

[0038] 1. By arranging multiple separable unit function mechanisms, the required function mechanism can be replaced according to the paperboard processing needs, and the transmission assembly is cooperatively driven to realize the modular processing of the paperboard. Various process devices are combined by modularization and integrated on the same track to realize the flow line modular processing, reduce the manual transfer steps, and increase the processing efficiency.

[0039] 2. By arranging the unit function mechanism that can move on the track, the spraying mechanism or the die-cutting mechanism can be increased or decreased according to the actual processing needs, so as to increase the diversity of the device, realize more processing technology, and adjust the function of the mechanism according to the processing needs, increase the adaptability of the device.

[0040] 3. By arranging the transmission assembly and the transmission gear set to cooperate, the power can be transmitted from the previous unit function mechanism to the next unit function mechanism, so that the whole device is output by a single power source, realizes the linkage function of the whole device, and because they are directly transmitted by the transmission assembly, the unit function mechanism can be replaced conveniently, and the function of the paperboard modular processing is further realized. BRIEF DESCRIPTION OF DRAWINGS

[0041] Figure 1 It is a structural schematic diagram of the present application;

[0042] Figure 2 is a schematic view of the back side of the present application;

[0043] Figure 3 is a sectional view of the present application;

[0044] Figure 4 is a schematic view of the working of the transmission assembly;

[0045] Figure 5 is a schematic view of the structure of the transmission assembly;

[0046] Figure 6 is a front view of the transmission assembly;

[0047] Figure 7 is a sectional view of the feeding mechanism;

[0048] Figure 8 is a sectional view of the spraying mechanism;

[0049] Figure 9 is a sectional view of the die-cutting mechanism;

[0050] Figure 10 is a sectional view of the collecting mechanism.

[0051] In the figure, 1, track; 2, unit function mechanism; 21, feeding mechanism; 211, feeding main body; 212, feeding cavity; 213, placing groove; 214, first conveying wheel; 22, spraying mechanism; 221, spraying main body; 222, spraying cavity; 223, paint barrel; 224, pump body; 225, spray head; 226, pipeline; 227, second conveying wheel; 23, die-cutting mechanism; 231, die-cutting main body; 232, die-cutting cavity; 233, die-cutting die; 234, third conveying wheel; 24, collecting mechanism; 241, collecting main body; 242, collecting cavity; 243, collecting groove; 244, fourth conveying wheel; 3, transmission assembly; 31, transmission housing; 311, opening; 32, first transmission shaft; 321, first transmission roller; 322, first gear; 33, second transmission shaft; 331, second transmission roller; 332, second gear; 34, transmission gear set; 341, first transmission rod; 3411, first transmission gear; 342, second transmission rod; 3421, second transmission gear; 4, power mechanism; 41, frame body; 42, motor; 421, power gear; 5, roller set; 51, lock key; 52, lock groove. DETAILED DESCRIPTION

[0052] Following, the embodiments of the present application will be described in detail by specific examples. Other advantages and effects of the present application can be easily understood by those skilled in the art from this description. The present application can also be implemented or applied by other different embodiments, and the details in this description can be modified or changed in various ways based on different views and applications without departing from the spirit of the present application. It should be noted that the following examples and features in the examples can be combined with each other without conflict.

[0053] It should be noted that the diagrams provided in the following examples only schematically illustrate the basic concepts of the present application, and only the components related to the present application are shown in the diagrams, not the number, shape and size of the components when actually implemented. The shapes, number and proportions of the components when actually implemented can be arbitrarily changed, and the layout of the components can be more complex.

[0054] Example 1

[0055] As shown in Figures 1-10 ,

[0056] As shown in Figure 1 ,

[0057] A carton processing center comprises two parallel tracks 1; preferably, the two tracks are fixed to the ground by rivets and arranged in an inverted convex structure to facilitate the sliding of the roller set 5 on the tracks;

[0058] A plurality of unit function mechanisms 2 are slidably arranged on the tracks 1; specifically, the unit function mechanisms 2 can be arranged as any of a feeding mechanism 21, a spraying mechanism 22, a die-cutting mechanism 23 and a collecting mechanism 24, and in this scheme, the feeding mechanism 21, the spraying mechanism 22, the die-cutting mechanism 23 and the collecting mechanism 24 are preferably arranged.

[0059] In order to realize the modular automatic processing process for paperboard, the unit function mechanisms 2 are arranged as a feeding mechanism 21, a spraying mechanism 22, a die-cutting mechanism 23 and a collecting mechanism 24 distributed from left to right; at the same time, the spraying mechanism 22 and the die-cutting mechanism 23 can be arranged in multiple in this scheme.

[0060] As shown in Figure 7 ,

[0061] The feeding mechanism 21 comprises a feeding body 211;

[0062] The feeding body 211 is provided with a feeding cavity 212 at the upper portion; the side wall of the feeding cavity 212 is provided with a transmission housing 31; a first transmission roller 321 and a second transmission roller 331 are located in the feeding cavity 212;

[0063] A placement slot 213 is provided at the front side of the feed chamber 212 ; a first conveying wheel 214 is provided at the rear portion of the feed chamber 212 .

[0064] Specifically, in this solution, the feeding mechanism 21 can use existing feeding equipment, the difference being that this solution is additionally equipped with a transmission assembly 3, and uses the first transmission roller 321 and the second transmission roller 331 to drive the cardboard to move. Preferably, the unprocessed cardboard can be placed in the placement groove 213, and then a belt can be set on the first transmission roller 321 to feed the cardboard one by one into the gap between the first transmission roller 321 and the second transmission roller 331 through friction, and then transported into the device as the first transmission roller 321 and the second transmission roller 331 rotate;

[0065] like Figure 8 As shown,

[0066] The spraying mechanism 22 includes a spraying body 221;

[0067] A spraying chamber 222 is provided on the upper portion of the spraying body 221; a transmission housing 31 is provided on the side wall of the spraying chamber 222; a first transmission roller 321 and a second transmission roller 331 are located in the spraying chamber 222;

[0068] A paint bucket 223 and a pump body 224 are provided on the side wall of the spraying body 221; a nozzle 225 is provided on the top of the spraying chamber 222; the nozzle 225, the pump body 224 and the paint box are connected in sequence through a pipe 226; a second conveying wheel 227 is provided at the rear of the spraying chamber 222.

[0069] Specifically, the spraying mechanism 22 can be provided with multiple groups, and the nozzle 225 can be changed to achieve spraying in different directions on the cardboard and improve the spraying effect. At the same time, in this solution, the existing spraying mechanism can be used. The difference is that the transmission component 3 is added to the solution, and the first transmission roller 321 and the second transmission roller 331 are used to drive the cardboard to move.

[0070] After the cardboard is transported to the spray chamber 222, the spray head 225 draws paint from the paint bucket 223 and sprays it onto the cardboard;

[0071] like Figure 9 As shown,

[0072] The die-cutting mechanism 23 includes a die-cutting body 231;

[0073] A die-cutting cavity 232 is provided on the upper portion of the die-cutting body 231; a transmission housing 31 is provided on the side wall of the die-cutting cavity 232; a first transmission roller 321 and a second transmission roller 331 are located in the die-cutting cavity 232;

[0074] The die-cutting mold 233 is sleeved on the first transmission roller 321 and the second transmission roller 331 ; the third conveying wheel 234 is arranged at the rear of the die-cutting cavity 232 .

[0075] Specifically, in the present scheme, the existing spraying mechanism can be used, the difference is that the present scheme is equipped with a transmission assembly 3, which drives the paperboard to move by using the first transmission roller 321 and the second transmission roller 331; at the same time, preferably, the die cutting die 233 is detachably mounted on the first transmission roller 321 and the second transmission roller 331 by bolts, and the paperboard is cut by the mutual extrusion action of the die cutting die 233, realizing the synchronous cutting of the paperboard; since it is gear driven, the rotation speed is clear and can be calculated, so that the rotation of the die cutting die 233 can be realized synchronously with the paperboard;

[0076] As shown in Figure 10

[0077] The collection mechanism 24 comprises a collection main body 241;

[0078] The upper part of the collection main body 241 is provided with a collection cavity 242; the side wall of the collection cavity 242 is provided with a transmission housing 31; the first transmission roller 321 and the second transmission roller 331 are located in the collection cavity 242;

[0079] The rear side of the collection cavity 242 is provided with a collection groove 243; the rear part in the collection cavity 242 is provided with a fourth conveying wheel 244.

[0080] Specifically, in the present scheme, the existing spraying mechanism can be used, the difference is that the present scheme is equipped with a transmission assembly 3, which drives the paperboard to move by using the first transmission roller 321 and the second transmission roller 331; after processing is completed, the paperboard is transported to the collection groove 243, and then the paperboard that has been processed can be taken out manually;

[0081] As shown in Figures 4-6

[0082] The transmission assembly 3 is arranged in the unit function mechanism 2, and is used for conveying the paperboard;

[0083] The transmission assembly 3 comprises

[0084] The transmission housing 31,

[0085] The first transmission shaft 32, on which the first transmission roller 321 is sleeved, is located in the transmission housing 31, and the first gear 322 is sleeved on one end of the first transmission shaft 32;

[0086] The second transmission shaft 33, on which the second transmission roller 331 is sleeved, is located in the transmission housing 31, and the second gear 332 is sleeved on one end of the second transmission shaft 33;

[0087] Specifically, the first transmission shaft 32 and the second transmission shaft 33 are located in the same vertical plane, and there is a certain gap between the first transmission roller 321 and the second transmission roller 331, and the gap is set as the thickness of the paperboard, thereby realizing the function of transferring the paperboard.​​

[0088] Specifically, the first transmission roller 321 and the second transmission roller 331 are located in the cavity of each unit function mechanism 2;

[0089] Meanwhile, the first transmission shaft 32 and the second transmission shaft 33 rotate with the first gear 322 and the second gear 332;

[0090] The first gear 322 and the second gear 332 are in meshing relationship;

[0091] The transmission gear set 34 is arranged in the transmission housing 31;

[0092] The transmission gear set 34 includes a first transmission rod 341 and a second transmission rod 342; the first transmission rod 341 is sleeved with a first transmission gear 3411; the second transmission rod 342 is sleeved with a second transmission gear 3421;

[0093] The first transmission gear 3411 is in meshing relationship with the second gear 332; the second transmission gear 3421 is in meshing relationship with the first transmission gear 3411;

[0094] The transmission housing 31 is provided with an opening 311; the second transmission gear 3421 is partially located outside the opening 31;

[0095] Specifically, the first transmission gear 3411 is arranged to change the gear direction, so that the second transmission gear 3411 can transmit power to the next transmission assembly 3, and the directions are the same, so as to realize synchronous rotation;

[0096] Meanwhile, the first transmission rod 341 and the second transmission rod 342 are fixed in the transmission housing 31 and cannot rotate;

[0097] The adjacent unit function mechanisms 2 are connected in transmission through the transmission gear set 34;

[0098] Through the scheme, power transmission is realized;

[0099] Specifically, the power mechanism 4 is in meshing relationship with the first gear 322 in the transmission assembly 3 to transmit power; part of the power is used to drive the first transmission roller 321 and the second transmission roller 331 to rotate, so as to convey the paperboard to move; another part of the power is transmitted through the meshing relationship between the first transmission gear 3411 and the second transmission gear 3421, and the second transmission gear 3421 located in the front transmission assembly 3 and the first gear 322 located in the rear transmission assembly 3 are in meshing relationship with each other, so as to transmit the power from the front unit function mechanism 2 to the rear unit function mechanism 2; so as to realize the function of transmitting power in sequence;

[0100] Power mechanism 4, set in the side unit function mechanism 2 track 1, for the unit function mechanism 2 transmission power.

[0101] At the same time, preferably, power mechanism 4 can also be integrated in one of the transmission components 3, also can realize synchronous drive;

[0102] Power mechanism 4 includes frame 41 and motor 42; frame 41 is located on one side of the track 1; motor 42 is arranged on the frame 41; motor 42 output end sleeve power gear 421 is provided with; power gear 421 and the first gear 322 in the side transmission assembly 3 transmission connection.

[0103] Specifically, by this scheme, realize through single power drive device operation, realize the synchronous operation of the device;

[0104] Unit function mechanism 2 bottom is also provided with the roller group 5; unit function mechanism 2 is slidably arranged on the track 1 through the roller group 5.

[0105] Specifically, the roller group 5 is prior art, can be preferably provided with two groups of roller structure, and the roller is provided with concave structure, can cooperate with the track, prevent the roller offset out of the track;

[0106] The roller group 5 front side is provided with lock key 51; the roller group 5 rear side is provided with lock slot 52; the lock key 51 can be fixed with the lock slot 52 each other cooperation;

[0107] Through this scheme, after the adjacent unit function mechanism is connected, the rear side lock buckle and the front side lock key are fixed, the fixed operation of the device is realized.

[0108] The working mode of the device

[0109] According to the need of paperboard processing, the corresponding function unit function mechanism 2 is selected and installed on the track 1, then each unit function mechanism 2 is pushed through the lock key 51 and the lock slot 52 cooperation fixed, at the same time, the second transmission gear 3421 and the rear side first gear 322 are engaged with each other, so that the device installation is completed;

[0110] First, the unprocessed paperboard is placed in the placing groove 213, and then the motor 42 is started;

[0111] The motor 42 drives the power gear 421 to engage the first gear 322 in the front transmission assembly 3 to transmit power, wherein a part of the power is used to drive the first transmission roller 321 and the second transmission roller 331 to rotate to convey the paperboard; another part of the power is transmitted through the first transmission gear 3411 and the second transmission gear 3421, and is transmitted from the front unit functional mechanism 2 to the rear unit functional mechanism 2 through the second transmission gear 3421 in the front transmission assembly 3 and the first gear 322 in the rear transmission assembly 3,

[0112] The transmission mechanism enables the entire device to be driven by a single power, reduces power waste of the device, and realizes synchronous driving of the device through gear transmission, improves the synchronization rate of the device, and increases the operation efficiency of the device, so that the paperboard processing efficiency is not reduced due to the different speeds of multiple mechanisms.

[0113] Meanwhile, the device can increase or reduce the spraying mechanism 22 or the die-cutting mechanism 23 according to actual processing needs, and since the device uniformly transmits power through the transmission assembly 3, the adaptability is high, and the device can be adjusted according to actual needs.

[0114] When the paperboard passes through the spraying mechanism 22, the spraying mechanism 22 sprays the paperboard through the spray head 225, and then continues to be transported to the die-cutting mechanism 23 in the above-mentioned manner, the die-cutting mechanism 23 processes and cuts the paperboard through the die-cutting die 233, and finally continues to be transported to the collecting device.

[0115] The paperboard passes through the spraying mechanism 22 and the die-cutting mechanism 23 in sequence, and is finally collected from the collecting groove 243 of the collecting mechanism 24, so that the modular processing of the paperboard is realized.

[0116] The above-described embodiments only express the specific implementation of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the patent of the present application. It should be noted that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of protection of the present application.

Claims

1. A carton processing center, characterized by: include Two parallel tracks (1); A plurality of unit functional mechanisms (2) slidably arranged on the track (1); A transmission assembly (3), arranged in the unit functional mechanism (2), for conveying cardboard; The transmission assembly (3) includes Transmission housing (31), A first transmission shaft (32) is sleeved with a first transmission roller (321), one end of the first transmission shaft (32) is located in the transmission housing (31) and is sleeved with a first gear (322); A second transmission shaft (33) is sleeved with a second transmission roller (331), one end of the second transmission shaft (33) is located in the transmission housing (31) and is sleeved with a second gear (332); The first gear (322) and the second gear (332) are meshed with each other; A transmission gear set (34) is disposed in the transmission housing (31); The transmission gear set (34) comprises a first transmission rod (341) and a second transmission rod (342); a first transmission gear (3411) is sleeved on the first transmission rod (341); and a second transmission gear (3421) is sleeved on the second transmission rod (342); The first transmission gear (3411) is meshed with the second gear (332); the second transmission gear (3421) is meshed with the first transmission gear (3411); The transmission housing (31) is provided with an opening (311); the second transmission gear (3421) is partially located outside the opening (311); Adjacent unit functional mechanisms (2) are connected in transmission via a transmission gear set (34); A power mechanism (4) is arranged on the track (1) of the side unit functional mechanism (2) and is used to transmit power to the unit functional mechanism (2); The unit functional mechanism (2) is configured to include a feeding mechanism (21), a spraying mechanism (22), a die-cutting mechanism (23), and a collecting mechanism (24) distributed from left to right; The feeding mechanism (21) comprises a feeding body (211); A feeding cavity (212) is provided on the upper portion of the feeding body (211); a transmission housing (31) is provided on the side wall of the feeding cavity (212); the first transmission roller (321) and the second transmission roller (331) are located in the feeding cavity (212); A placement groove (213) is provided at the front side of the feed cavity (212); a first conveying wheel (214) is provided at the rear portion of the feed cavity (212); The spraying mechanism (22) includes a spraying body (221); A spraying chamber (222) is provided on the upper portion of the spraying body (221); a transmission housing (31) is provided on the side wall of the spraying chamber (222); the first transmission roller (321) and the second transmission roller (331) are located in the spraying chamber (222); The side wall of the spraying body (221) is provided with a paint bucket (223) and a pump body (224); the top of the spraying chamber (222) is provided with a spray head (225); the spray head (225), the pump body (224) and the paint box are connected in sequence through a pipe (226); a second conveying wheel (227) is provided at the rear of the spraying chamber (222); The die-cutting mechanism (23) comprises a die-cutting body (231); A die-cutting cavity (232) is provided on the upper portion of the die-cutting body (231); a transmission housing (31) is provided on the side wall of the die-cutting cavity (232); the first transmission roller (321) and the second transmission roller (331) are located in the die-cutting cavity (232); A die-cutting die (233) is sleeved on the first transmission roller (321) and the second transmission roller (331); a third conveying wheel (234) is provided at the rear of the die-cutting cavity (232); The collecting mechanism (24) includes a collecting body (241); A collecting chamber (242) is provided on the upper portion of the collecting body (241); a transmission housing (31) is provided on the side wall of the collecting chamber (242); the first transmission roller (321) and the second transmission roller (331) are located in the collecting chamber (242); A collecting trough (243) is provided at the rear side of the collecting chamber (242); a fourth conveying wheel (244) is provided at the rear portion of the collecting chamber (242); The spraying mechanism (22) and the die-cutting mechanism (23) can be provided in plurality; The power mechanism (4) includes a frame (41) and a motor (42); the frame (41) is located on one side of the track (1); the motor (42) is arranged on the frame (41); a power gear (421) is sleeved on the output end of the motor (42); the power gear (421) is in transmission connection with a first gear (322) in the transmission assembly (3) located on the side; A roller group (5) is also provided at the bottom of the unit functional mechanism (2); the unit functional mechanism (2) is slidably arranged on the track (1) via the roller group (5); A locking key (51) is provided on the front side of the roller assembly (5); a locking slot (52) is provided on the rear side of the roller assembly (5); and the locking key (51) and the locking slot (52) can cooperate with each other to be fixed.

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