A method and device for determining an automotive glass production process
By establishing a component-level simulation model and conducting strength simulation tests, and selecting a production process that meets the target load, the problem of inappropriate selection of automotive glass production processes in existing technologies has been solved, achieving more efficient and reliable production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- FUYAO GLASS IND GROUP CO LTD
- Filing Date
- 2023-05-30
- Publication Date
- 2026-06-30
AI Technical Summary
In existing technologies, the selection of automotive glass manufacturing processes lacks a direct correlation with surface stress values, making it difficult for designers to accurately select suitable manufacturing processes, resulting in high production costs and low efficiency.
By obtaining the technical requirements and target loads of automotive glass, a component-level simulation model is established, strength simulation tests are conducted, the minimum force value for each production process is obtained, and a production process that meets the target load is selected.
It improves the reliability of automotive glass manufacturing processes, reduces rework due to inappropriate process selection, lowers costs, and increases production efficiency.
Smart Images

Figure CN116644582B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automotive glass manufacturing technology, and more specifically to a method and apparatus for determining automotive glass production processes. Background Technology
[0002] Automotive glass can be categorized by its installation location, such as windshield, rear windshield, door glass, triangular window glass, and sunroof glass. Different types of automotive glass typically require different manufacturing processes, so it is necessary to select the appropriate automotive glass manufacturing process when designing automotive glass.
[0003] To meet the safety and aesthetic requirements of automobiles, automotive glass requires curved glass sheets with appropriate strength. The automotive glass manufacturing process primarily involves processing flat glass sheets into curved sheets that meet usage requirements. This includes heating and softening steps, bending and shaping steps, and annealing and cooling steps. Different heating and softening steps, different bending and shaping steps, and / or different annealing and cooling steps can produce automotive glass with varying strengths. When designing automotive glass, designers need to select appropriate manufacturing processes to meet surface stress requirements. However, there is no direct relationship between surface stress values and manufacturing processes. Designers often choose processes based on experience, which carries the risk that automotive glass produced using experience-based processes may not meet surface stress requirements. This can lead to significant increases in production costs and reduced production efficiency due to adjustments to the manufacturing process and restarting production. Summary of the Invention
[0004] To address the problems in the prior art, embodiments of the present invention provide a method and apparatus for determining the automotive glass manufacturing process, which can at least partially solve the problems existing in the prior art.
[0005] On one hand, this invention proposes a method for determining the manufacturing process of automotive glass, including:
[0006] Obtain the technical requirements for the automotive glass to be manufactured, including automotive glass parameters and target load;
[0007] A simulation model of the automotive glass at the component level was established based on the aforementioned automotive glass parameters;
[0008] Strength simulation tests were conducted on the simulation models of the component-level automotive glass based on the simulation parameters corresponding to various automotive glass manufacturing processes to obtain the minimum force value corresponding to each automotive glass manufacturing process; wherein, the simulation parameters corresponding to different automotive glass manufacturing processes were obtained in advance.
[0009] If it is determined that there exists a minimum force value greater than the target load, then the production process of the automotive glass to be produced is obtained based on the automotive glass production process corresponding to the minimum force value greater than the target load.
[0010] On the other hand, the present invention provides an apparatus for determining an automotive glass manufacturing process, comprising:
[0011] The acquisition unit is used to acquire the technical requirements of the automotive glass to be produced, including automotive glass parameters and target load.
[0012] A simulation unit is established to create a component-level simulation model of the automotive glass based on the automotive glass parameters.
[0013] The simulation unit is used to conduct strength simulation tests on the simulation model of the component-level automotive glass based on the simulation parameters corresponding to various automotive glass manufacturing processes, and to obtain the minimum force value corresponding to each automotive glass manufacturing process; wherein, the simulation parameters corresponding to different automotive glass manufacturing processes are obtained in advance.
[0014] The judgment unit is used to determine the production process of the automotive glass to be produced based on the automotive glass production process corresponding to the minimum force value greater than the target load after determining that there is a minimum force value greater than the target load.
[0015] In another aspect, the present invention provides an electronic device, including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the program to implement the steps of the method for determining the automotive glass manufacturing process described in any of the above embodiments.
[0016] In another aspect, the present invention provides a computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the steps of the method for determining the automotive glass manufacturing process described in any of the above embodiments.
[0017] The method and apparatus for determining the automotive glass manufacturing process provided in this invention can obtain the technical requirements of the automotive glass to be manufactured, including automotive glass parameters and target load; establish a component-level automotive glass simulation model based on the automotive glass parameters; conduct strength simulation tests on the component-level automotive glass simulation model based on the simulation parameters corresponding to various automotive glass manufacturing processes to obtain the minimum force value corresponding to each automotive glass manufacturing process; if it is determined that there is a minimum force value greater than the target load, the manufacturing process of the automotive glass to be manufactured is obtained based on the automotive glass manufacturing process corresponding to the minimum force value greater than the target load, thus obtaining the manufacturing process of the automotive glass to be manufactured more accurately and improving the reliability of determining the automotive glass manufacturing process. After verification of single-pane glass and then of laminated glass, the simulation model of the component-level automotive glass is finally confirmed, thereby establishing rigorous and accurate simulation parameter settings. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In the drawings:
[0019] Figure 1 This is a flowchart illustrating the method for determining the automotive glass manufacturing process provided in the first embodiment of the present invention.
[0020] Figure 2 This is a flowchart illustrating the method for determining the automotive glass manufacturing process provided in the second embodiment of the present invention.
[0021] Figure 3 This is a flowchart illustrating the method for determining the automotive glass manufacturing process provided in the third embodiment of the present invention.
[0022] Figure 4 This is a flowchart illustrating the method for determining the automotive glass manufacturing process provided in the fourth embodiment of the present invention.
[0023] Figure 5 This is a flowchart illustrating the method for determining the automotive glass manufacturing process provided in the fifth embodiment of the present invention.
[0024] Figure 6 This is a flowchart illustrating the method for determining the automotive glass manufacturing process provided in the sixth embodiment of the present invention.
[0025] Figure 7 This is a schematic diagram of the structure of the device for determining the automotive glass manufacturing process provided in the seventh embodiment of the present invention.
[0026] Figure 8 This is a schematic diagram of the structure of the device for determining the automotive glass manufacturing process provided in the eighth embodiment of the present invention.
[0027] Figure 9 This is a schematic diagram of the structure of the device for determining the automotive glass manufacturing process provided in the ninth embodiment of the present invention.
[0028] Figure 10 This is a schematic diagram of the structure of the device for determining the automotive glass manufacturing process provided in the tenth embodiment of the present invention.
[0029] Figure 11 This is a schematic diagram of the structure of the device for determining the automotive glass manufacturing process provided in the eleventh embodiment of the present invention.
[0030] Figure 12 This is a schematic diagram of the structure of the device for determining the automotive glass manufacturing process provided in the twelfth embodiment of the present invention.
[0031] Figure 13 This is a schematic diagram of the physical structure of the electronic device provided in the thirteenth embodiment of the present invention. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. Here, the illustrative embodiments and descriptions of the present invention are used to explain the present invention, but are not intended to limit the present invention. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be arbitrarily combined with each other.
[0033] As safety glass, automotive glass must meet relevant safety requirements, such as impact resistance (e.g., resistance to penetration and impact). When designing automotive glass, only surface stress values are typically required; however, these values alone cannot accurately and directly select a suitable manufacturing process. After automotive glass production, surface stress meters are usually used to measure stress values at multiple points on the glass surface. The stress values on the glass surface vary with the measurement location, and different people measuring the surface stress values can produce significantly different results. This makes it difficult to accurately correlate stress values with the manufacturing process, further hindering the selection of a suitable manufacturing process during automotive glass design. Therefore, this invention proposes a method for determining the manufacturing process of automotive glass, which can accurately determine the manufacturing process of the automotive glass to be produced based on its technical requirements.
[0034] The execution subject of the method for determining the automotive glass manufacturing process provided in this embodiment of the invention includes, but is not limited to, a computer.
[0035] Figure 1This is a flowchart illustrating the method for determining the automotive glass manufacturing process provided in the first embodiment of the present invention, as shown below. Figure 1 As shown, the method for determining the automotive glass manufacturing process provided in this embodiment of the invention includes:
[0036] S101. Obtain the technical requirements for the automotive glass to be produced, including automotive glass parameters and target load;
[0037] Specifically, the technical requirements for the automotive glass to be produced can be obtained, including information such as automotive glass parameters and target load.
[0038] Automotive glass parameters include, but are not limited to, the length, width, and thickness of a single pane of glass; the length, width, and thickness of the two panes of glass used in laminated glass, as well as the length, width, and thickness of the interlayer film; and the length, width, thickness, radius of curvature, and length, width, and thickness of the two panes of glass used in component-level automotive glass, as well as the length, width, and thickness of the interlayer film. The target load is equal to the minimum force required to crush the automotive glass, which can usually be obtained directly from the customer during design input or obtained by converting the customer's required parameters.
[0039] For example, automotive glass parameters include a single pane of glass with a length of 145cm, a width of 20cm, and a thickness of 2mm; laminated glass uses two single panes of glass with a length of 145cm, a width of 20cm, and a thickness of 2mm, and an interlayer with a length of 145cm, a width of 20cm, and a thickness of 0.76mm; component-level automotive glass used as a windshield uses two single panes of glass with a length of 120cm, a width of 110cm, thicknesses of 2mm and 1.8mm, a radius of curvature of 5000mm, and an interlayer with a length of 120cm, a width of 110cm, and a thickness of 0.76mm.
[0040] S102. Establish a component-level simulation model of the automotive glass based on the automotive glass parameters;
[0041] Specifically, the simulation model of the component-level automotive glass in this embodiment of the invention includes the component-level automotive glass and a support component. The component-level automotive glass can be fixed to the support component by means of bonding or other methods. The component-level automotive glass is a curved laminated glass, which includes at least two curved monolithic glass panes and an interlayer film sandwiched between the two monolithic glass panes. Based on the automotive glass parameters, a simulation model of a flat monolithic glass pane can be established first, then a simulation model of a flat laminated glass pane can be established based on the simulation model of the flat monolithic glass pane, and finally a simulation model of the component-level automotive glass pane can be established based on the simulation model of the flat laminated glass pane. The simulation parameters required to establish the simulation model of the component-level automotive glass pane can be determined based on the simulation models of the flat monolithic glass pane and the flat laminated glass pane. Each simulation model can be established using simulation software, including but not limited to Abaqus, Ansys, Marc, Comsol, etc., selected according to actual needs; this embodiment of the invention does not impose any limitations.
[0042] S103. Based on the simulation parameters corresponding to various automotive glass manufacturing processes, a strength simulation test is conducted on the simulation model of the component-level automotive glass to obtain the minimum force value of the component-level automotive glass corresponding to each automotive glass manufacturing process; wherein, the simulation parameters corresponding to different automotive glass manufacturing processes are obtained in advance.
[0043] Specifically, under the simulation parameters corresponding to each automotive glass manufacturing process, a strength simulation test is conducted on the simulation model of the component-level automotive glass to obtain the maximum and minimum force values of the component-level automotive glass corresponding to each automotive glass manufacturing process. The strength simulation test refers to a strength experiment performed in simulation software. The maximum force value of the component-level automotive glass corresponding to the automotive glass manufacturing process is the maximum load that the component-level automotive glass produced by the aforementioned manufacturing process can withstand when it fails in the strength simulation test, assuming that the first stress limit value of a single glass sample is used as the maximum stress value of a single glass piece constituting the component-level automotive glass. The minimum force value of the component-level automotive glass corresponding to the automotive glass manufacturing process is the maximum load that the component-level automotive glass produced by the aforementioned manufacturing process can withstand when it fails in the strength simulation test, assuming that the second stress limit value of a single glass sample is used as the maximum stress value of a single glass piece constituting the component-level automotive glass. The strength test for the component-level automotive glass includes, but is not limited to, static pressure testing, and is selected according to actual needs; this embodiment of the invention does not impose limitations. The component-level simulation parameters corresponding to each automotive glass manufacturing process are obtained in advance.
[0044] The automotive glass manufacturing process can include heating and softening steps, bending and forming steps, and annealing and cooling steps. Different automotive glass manufacturing processes can produce automotive glass with different strengths.
[0045] The heating and softening step is used to heat the glass plate to a softening temperature of 500℃ to 800℃. The heating and softening step can employ radiant heating (A1) and / or convection heating (A2). Radiant heating uses resistive elements, gas radiation, etc., to heat the glass plate; convection heating uses hot air convection, etc., to heat the glass plate.
[0046] The bending and forming step is used to give the heated and softened glass sheet its final bent shape. This step can employ at least one of the following processes: gravity bending (B1), roller bending (B2), pressing bending (B3), and suction bending (B4). Gravity bending utilizes the glass sheet's own weight and a gravity bending mold to bend it into shape. Roller bending uses paired bending rollers to press the glass sheet into shape. Press bending uses convex and concave molds to press the glass sheet into shape. Suction bending uses vacuum holes in a convex or concave mold to adhere the glass sheet to its forming surface, thus bending it into shape.
[0047] The annealing cooling step is used to anneal and cool the glass plate with the final curved shape to obtain curved glass plates of different strengths. The annealing cooling step can be performed using either convection annealing or radiation annealing. Convection annealing (C1) uses cold air and / or water mist for annealing cooling; radiation annealing (C2) uses a cooler material placed opposite the glass, and the radiative heat exchange results in greater localized cooling of the glass plate area facing the material.
[0048] Combining the above-mentioned heating and softening steps, bending and forming steps, and annealing and cooling steps can yield different automotive glass manufacturing processes, as exemplified below:
[0049] Automotive glass manufacturing process A1+B1+C1; Automotive glass manufacturing process A1+B2+C1; Automotive glass manufacturing process A1+B3+C1; Automotive glass manufacturing process A1+B4+C1; Automotive glass manufacturing process A1+B1+C2; Automotive glass manufacturing process A1+B2+C2; Automotive glass manufacturing process A1+B3+C2; Automotive glass manufacturing process A1+B4+C2; Automotive glass manufacturing process A2+B1+C1; Automotive glass manufacturing process A2+B2+C1; Automotive glass manufacturing process A2+B3+C1; Automotive glass manufacturing process A2+B4+C2.
[0050] Simulation parameters corresponding to the various automotive glass manufacturing processes mentioned above can be obtained in advance and used for strength simulation tests of component-level automotive glass simulation models, thereby accelerating the simulation test efficiency of component-level automotive glass simulation models.
[0051] S104. If it is determined that there is a minimum force value greater than the target load, then the production process of the automotive glass to be produced is obtained based on the automotive glass production process corresponding to the minimum force value greater than the target load.
[0052] Specifically, the minimum force value corresponding to each automotive glass manufacturing process is compared with the target load. If there is a minimum force value greater than the target load, it means that the automotive glass manufacturing process corresponding to the minimum force value greater than the target load can produce automotive glass that meets the target load. If there is only one minimum force value greater than the target load, then the automotive glass manufacturing process corresponding to the minimum force value greater than the target load is used as the manufacturing process for the automotive glass to be produced. If there are multiple minimum force values greater than the target load, then one automotive glass manufacturing process corresponding to the multiple minimum force values greater than the target load can be selected as the manufacturing process for the automotive glass to be produced. The manufacturing process for the automotive glass to be produced can be selected based on factors such as yield rate, production cost, or production cycle time.
[0053] The method for determining the automotive glass manufacturing process provided in this invention can more accurately obtain the manufacturing process of the automotive glass to be manufactured, improve the reliability of the determination of the automotive glass manufacturing process, and reduce or even avoid re-production due to inappropriate selection of the manufacturing process, thereby reducing the production cost of automotive glass and improving production efficiency.
[0054] Figure 2 This is a flowchart illustrating the method for determining the automotive glass manufacturing process provided in the second embodiment of the present invention, as shown below. Figure 2 As shown, based on the above embodiments, the steps for obtaining simulation parameters corresponding to different automotive glass manufacturing processes further include:
[0055] S201. Conduct single-piece glass strength simulation tests based on single-piece glass samples under each automotive glass manufacturing process to obtain simulation parameters of single-piece glass samples under each automotive glass manufacturing process.
[0056] Specifically, simulation models of single-piece glass samples under each automotive glass manufacturing process are established in simulation software. Then, single-piece glass strength simulation tests are conducted to obtain simulation parameters for each automotive glass manufacturing process. The single-piece glass strength simulation test can be a four-point bending test or a three-point bending test performed in the simulation software. The simulation parameters for each automotive glass manufacturing process include, but are not limited to, the material parameters of the single-piece glass, the constitutive model of the material of the single-piece glass sample, the element shape, element order, mesh size, and coefficient of friction. The length, width, and thickness of the single-piece glass sample are prepared according to testing standards. Material parameters include, but are not limited to, Young's modulus, Poisson's ratio, and density. Element shapes include, but are not limited to, tetrahedral elements, hexahedral elements, and wedge elements. Element orders include, but are not limited to, linear elements, quadratic elements, and modified quadratic elements.
[0057] S202. Based on the simulation parameters of the laminated glass sample composed of single glass samples under each automotive glass production process and the single glass sample under each automotive glass production process, a laminated glass strength simulation test is conducted to obtain the simulation parameters of the laminated glass sample under each automotive glass production process.
[0058] Specifically, simulation models of laminated glass samples under each automotive glass manufacturing process are established in simulation software. Then, laminated glass strength simulation tests are conducted to obtain simulation parameters for the laminated glass samples under each automotive glass manufacturing process. The simulation model of the laminated glass sample under each automotive glass manufacturing process includes a simulation model of a single-piece glass sample under that process. During the laminated glass strength simulation test, the simulation parameters of the single-piece glass sample under each automotive glass manufacturing process are kept constant. The laminated glass strength simulation test can be performed in the simulation software using either a four-point bending test or a three-point bending test. The simulation parameters of the laminated glass sample under each automotive glass manufacturing process include the simulation parameters of the corresponding single-piece glass sample, as well as the polymer material parameters used in the interlayer, the polymer constitutive model, unit shape, unit order, and mesh size. The interlayer thickness of the laminated glass sample is set according to actual needs; this embodiment of the invention does not limit this setting.
[0059] In order to facilitate simulation design and improve simulation efficiency, the single-piece glass sample is a flat single-piece glass, and the laminated glass sample is a flat laminated glass.
[0060] S203. Establish simulation models of component-level automotive glass samples under each automotive glass manufacturing process. Based on the simulation parameters of single-piece glass samples and laminated glass samples under each automotive glass manufacturing process, conduct component-level automotive glass strength simulation tests to obtain simulation parameters of component-level automotive glass samples under each automotive glass manufacturing process.
[0061] Specifically, a simulation model of a component-level automotive glass sample under each automotive glass manufacturing process is established in simulation software. Then, a strength simulation test of the component-level automotive glass sample is conducted to obtain the simulation parameters of the component-level automotive glass sample under each automotive glass manufacturing process. The simulation model of the component-level automotive glass sample under each automotive glass manufacturing process includes the component-level automotive glass and a support component. The component-level automotive glass is a curved laminated glass with parameters consistent with the actual automotive glass installed in the vehicle. During the strength simulation test of the component-level automotive glass sample, the simulation parameters of the curved laminated glass under each automotive glass manufacturing process are kept unchanged. The strength simulation test of the component-level automotive glass sample can be a static pressure test performed in the simulation software. The simulation parameters of the component-level automotive glass sample under each automotive glass manufacturing process include the corresponding simulation parameters of the curved laminated glass, as well as the relative bonding position, bonding area, and bonding force between the curved laminated glass and the support component. The simulation parameters of the curved laminated glass are derived from the simulation parameters of the laminated glass sample obtained in step S202. The support component of the component-level automotive glass sample is set according to actual needs, and this embodiment of the invention does not impose limitations.
[0062] The static pressure test involves placing the component-grade automotive glass onto a support structure identical to the vehicle frame, and then applying pressure to the center of the component-grade automotive glass at a speed of less than 10 mm / min to simulate static stress until the component-grade automotive glass breaks. Depending on the requirements, the component-grade automotive glass can be placed directly onto the support structure, or it can be placed on the support structure and then bonded together.
[0063] S204. Obtain the simulation parameters of the component-level automotive glass samples under each automotive glass manufacturing process, and use them as the simulation parameters corresponding to each automotive glass manufacturing process.
[0064] Specifically, simulation parameters for component-level automotive glass samples under each automotive glass manufacturing process are obtained and used as simulation parameters corresponding to each automotive glass manufacturing process. These simulation parameters for various automotive glass manufacturing processes are then used to conduct strength simulation tests during the determination of the manufacturing process for the automotive glass to be produced.
[0065] Based on the above embodiments, the monolithic glass sample is a flat monolithic glass, the laminated glass sample is a flat laminated glass, and the component-level automotive glass sample is a curved laminated glass.
[0066] Based on the above embodiments, the single-piece glass strength simulation test is a four-point bending or three-point bending test performed in simulation software; the laminated glass strength simulation test is a four-point bending or three-point bending test performed in simulation software; and the component-level automotive glass strength simulation test is a static pressure test performed in simulation software.
[0067] Figure 3 This is a flowchart illustrating the method for determining the automotive glass manufacturing process provided in the third embodiment of the present invention, as shown below. Figure 3 As shown, based on the above embodiments, the step of conducting single-piece glass strength simulation tests on single-piece glass samples under each automotive glass manufacturing process to obtain simulation parameters for single-piece glass samples under each automotive glass manufacturing process includes:
[0068] S301. Based on the single-piece glass sample under the automotive glass manufacturing process, establish a simulation model of the single-piece glass sample under the automotive glass manufacturing process.
[0069] Specifically, based on the single-piece glass sample produced under the aforementioned automotive glass manufacturing process, a simulation model of the single-piece glass sample under the aforementioned automotive glass manufacturing process is established in simulation software. The single-piece glass sample produced under the aforementioned automotive glass manufacturing process refers to a single-piece glass sample obtained through the aforementioned automotive glass manufacturing process. The single-piece glass sample is a flat, single-piece glass.
[0070] S302. Based on the first stress limit of the single-piece glass sample under the automotive glass manufacturing process, a strength simulation test is conducted on the simulation model of the single-piece glass sample under the automotive glass manufacturing process to obtain the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process; based on the second stress limit of the single-piece glass sample under the automotive glass manufacturing process, a strength simulation test is conducted on the simulation model of the single-piece glass sample under the automotive glass manufacturing process to obtain the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process.
[0071] Specifically, in the simulation software, the maximum stress value of the single glass sample under the automotive glass manufacturing process is set as the first stress limit value of the single glass sample under the automotive glass manufacturing process. A strength simulation test is performed on the simulation model of the single glass sample under the automotive glass manufacturing process, and the maximum load when the simulation model of the single glass sample is destroyed during the simulation test is recorded as the first simulation force value of the single glass sample under the automotive glass manufacturing process.
[0072] The maximum stress value of a single-piece glass specimen under the aforementioned automotive glass manufacturing process is set as the second stress limit value for the single-piece glass specimen under the aforementioned automotive glass manufacturing process. A strength simulation test is performed on a simulation model of the single-piece glass specimen under the aforementioned automotive glass manufacturing process. The maximum load at which the simulation model of the single-piece glass specimen fails during the strength simulation test is recorded as the second simulated force value of the single-piece glass specimen under the aforementioned automotive glass manufacturing process. The strength simulation test of the simulation model of the single-piece glass specimen under the aforementioned automotive glass manufacturing process can be a simulation test of a four-point bending test or a three-point bending test.
[0073] S303. If it is determined that the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process matches the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process, and the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process matches the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the single-piece glass sample under the automotive glass manufacturing process in the strength simulation test are obtained as the simulation parameters of the single-piece glass sample under the automotive glass manufacturing process; if it is determined that the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process does not match the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process, or the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process does not match the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the single-piece glass sample under the automotive glass manufacturing process in the strength simulation test are adjusted and the strength simulation test is repeated until the simulation parameters of the single-piece glass sample under the automotive glass manufacturing process are obtained.
[0074] Specifically, the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process is compared with the first force value of the single-piece glass sample under the automotive glass manufacturing process, and the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process is compared with the second force value of the single-piece glass sample under the automotive glass manufacturing process. If the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process matches the first force value of the single-piece glass sample under the automotive glass manufacturing process, and the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process matches the second force value of the single-piece glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the single-piece glass sample under the automotive glass manufacturing process in the strength simulation test are obtained as the simulation parameters of the single-piece glass sample under the automotive glass manufacturing process.
[0075] If the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process does not match the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process, or if the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process does not match the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process, then adjust the simulation parameters of the simulation model of the single-piece glass sample under the automotive glass manufacturing process in the strength simulation test, and then repeat step S302 to re-perform the strength simulation test to obtain the first simulated force value and the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process. Then determine whether the re-obtained first simulated force value of the single-piece glass sample under the automotive glass manufacturing process matches the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process, and whether the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process matches the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process. If they both match, then obtain the simulation parameters of the single-piece glass sample under the automotive glass manufacturing process, and the simulation ends. If any mismatch is found, the simulation parameters of the simulation model of the single-piece glass sample under the automotive glass manufacturing process in the strength simulation test are adjusted, and step S302 is repeated until the simulation parameters of the single-piece glass sample under the automotive glass manufacturing process can be obtained. When adjusting the simulation parameters of the simulation model of the single-piece glass sample under the automotive glass manufacturing process in the strength simulation test, the material parameters of the single-piece glass, the constitutive model of the material of the single-piece glass sample, the element shape, the element order, the mesh size, the coefficient of friction, etc., can be adjusted according to actual needs. This embodiment of the invention does not limit the adjustments.
[0076] The first and second stress limits of the single-piece glass sample under the automotive glass manufacturing process are obtained in advance. The first stress limit of the single-piece glass sample under the automotive glass manufacturing process can be obtained from the first stress value, and the second stress limit of the single-piece glass sample under the automotive glass manufacturing process can be obtained from the second stress value. The first stress value and the second stress limit of the single-piece glass sample under the automotive glass manufacturing process correspond to each other.
[0077] It should be noted that, in this embodiment of the invention, whether the first simulated force value matches the first force value can be determined by comparing the absolute value 'a' of the difference between the first simulated force value and the first force value with a threshold 'b'. If 'a' is less than or equal to 'b', then the first simulated force value matches the first force value; if 'a' is greater than 'b', then the first simulated force value does not match the first force value. The process for determining whether the second simulated force value matches the second force value is similar to the process for determining whether the first simulated force value matches the first force value, and will not be elaborated here.
[0078] Figure 4 This is a flowchart illustrating the method for determining the automotive glass manufacturing process provided in the fourth embodiment of the present invention, as shown below. Figure 4 As shown, based on the above embodiments, further, the laminated glass strength simulation test is conducted based on the simulation parameters of the laminated glass samples composed of single-pane glass samples under each automotive glass manufacturing process and the simulation parameters of the single-pane glass samples under each automotive glass manufacturing process. The simulation parameters of the laminated glass samples under each automotive glass manufacturing process include:
[0079] S401. Based on the laminated glass sample composed of a single glass sample under the automotive glass manufacturing process and the simulation parameters of the single glass sample under the automotive glass manufacturing process, establish a simulation model of the laminated glass sample under the automotive glass manufacturing process; wherein, the simulation parameters of the single glass sample under the automotive glass manufacturing process include the first stress limit and the second stress limit of the single glass sample under the automotive glass manufacturing process.
[0080] Specifically, based on the laminated glass specimen composed of single-piece glass samples from the aforementioned automotive glass manufacturing process, a simulation model of the laminated glass specimen from the aforementioned automotive glass manufacturing process is established. The simulation model of the laminated glass specimen from the aforementioned automotive glass manufacturing process includes a simulation model of the single-piece glass sample, which adopts the simulation model of the single-piece glass sample from the aforementioned automotive glass manufacturing process, and applies the simulation parameters of the single-piece glass sample from the aforementioned automotive glass manufacturing process. The laminated glass specimen from the aforementioned automotive glass manufacturing process refers to a laminated glass specimen composed of single-piece glass samples.
[0081] S402. Based on the first stress limit of the single-piece glass sample under the automotive glass manufacturing process, a strength simulation test is conducted on the simulation model of the laminated glass sample under the automotive glass manufacturing process to obtain the third simulated force value of the laminated glass sample under the automotive glass manufacturing process; based on the second stress limit of the single-piece glass sample under the automotive glass manufacturing process, a strength simulation test is conducted on the simulation model of the laminated glass sample under the automotive glass manufacturing process to obtain the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process.
[0082] Specifically, in the simulation software, when the maximum stress value of a single glass sample under the automotive glass manufacturing process is the first stress limit value of the single glass sample under the automotive glass manufacturing process, a strength simulation test is performed on the simulation model of the laminated glass sample under the automotive glass manufacturing process. The maximum load when the simulation model of the laminated glass sample is destroyed during the strength simulation test is recorded as the third simulation force value of the laminated glass sample under the automotive glass manufacturing process.
[0083] When the maximum stress value of a single glass sample under the automotive glass manufacturing process is the second stress limit value of a single glass sample under the automotive glass manufacturing process, a strength simulation test is performed on a simulation model of a laminated glass sample under the automotive glass manufacturing process. The maximum load when the simulation model of the laminated glass sample is destroyed during the strength simulation test is recorded as the fourth simulation force value of the laminated glass sample under the automotive glass manufacturing process.
[0084] The strength simulation test of the simulation model of the laminated glass sample under the automotive glass manufacturing process can be a simulation test of a four-point bending test or a three-point bending test.
[0085] S403. If it is determined that the third simulated force value of the laminated glass sample under the automotive glass manufacturing process matches the third simulated force value of the laminated glass sample under the automotive glass manufacturing process, and the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process matches the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the laminated glass sample under the automotive glass manufacturing process in the strength simulation test are obtained as the simulation parameters of the laminated glass sample under the automotive glass manufacturing process; if it is determined that the third simulated force value of the laminated glass sample under the automotive glass manufacturing process does not match the third simulated force value of the laminated glass sample under the automotive glass manufacturing process, or the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process does not match the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the laminated glass sample under the automotive glass manufacturing process in the strength simulation test are adjusted and the strength simulation test is repeated until the simulation parameters of the laminated glass sample under the automotive glass manufacturing process are obtained.
[0086] Specifically, the third simulated force value of the laminated glass sample under the automotive glass manufacturing process is compared with the third force value of the laminated glass sample under the automotive glass manufacturing process, and the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process is compared with the fourth force value of the laminated glass sample under the automotive glass manufacturing process. If the third simulated force value of the laminated glass sample under the automotive glass manufacturing process matches the third force value of the laminated glass sample under the automotive glass manufacturing process, and the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process matches the fourth force value of the laminated glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the laminated glass sample under the automotive glass manufacturing process in the strength simulation test are obtained as the simulation parameters of the laminated glass sample under the automotive glass manufacturing process.
[0087] If the third simulated force value of the laminated glass sample under the automotive glass manufacturing process does not match the third simulated force value of the laminated glass sample under the automotive glass manufacturing process, or if the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process does not match the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process, then adjust the simulation parameters of the simulation model of the laminated glass sample under the automotive glass manufacturing process in the strength simulation test, and then repeat step S402 to re-perform the strength simulation test and re-obtain the third and fourth simulated force values of the laminated glass sample under the automotive glass manufacturing process. Then determine whether the re-obtained third simulated force value of the laminated glass sample under the automotive glass manufacturing process matches the third simulated force value of the laminated glass sample under the automotive glass manufacturing process, and whether the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process matches the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process. If they all match, then obtain the simulation parameters of the laminated glass sample under the automotive glass manufacturing process, and the simulation ends. If any mismatch is found, the simulation parameters of the laminated glass sample simulation model under the automotive glass manufacturing process in the strength simulation test are adjusted, and step S402 is repeated until the simulation parameters of the laminated glass sample under the automotive glass manufacturing process can be obtained. When adjusting the simulation parameters of the laminated glass sample simulation model under the automotive glass manufacturing process in the strength simulation test, the polymer material parameters of the interlayer film of the laminated glass, the constitutive model of the polymer, the unit shape, the unit order, the mesh size, etc., can be adjusted according to actual needs. This embodiment of the invention does not impose limitations on these adjustments.
[0088] The third and fourth force values of the laminated glass sample under the automotive glass manufacturing process are obtained in advance. The steps for obtaining the third and fourth force values of the laminated glass sample under the automotive glass manufacturing process include:
[0089] A strength test was conducted on a first sample number of laminated glass samples under the automotive glass manufacturing process to obtain sample data of the force values of the laminated glass samples under the automotive glass manufacturing process.
[0090] Based on the confidence level and the force value sample data of the laminated glass sample under the automotive glass manufacturing process, the third and fourth force values of the laminated glass sample under the automotive glass manufacturing process are obtained.
[0091] Specifically, for each automotive glass manufacturing process, a strength test can be conducted on a first sample number of laminated glass samples under that automotive glass manufacturing process to obtain the magnitude of the force and the corresponding displacement value of the laminated glass samples under that automotive glass manufacturing process. Weibull statistical analysis is performed on the magnitude of the force of the first sample number of laminated glass samples under that automotive glass manufacturing process to obtain sample data of the force values of the laminated glass samples under that automotive glass manufacturing process. Based on the confidence level and the sample data of the force values of the laminated glass samples under that automotive glass manufacturing process, a confidence interval for the force values of the laminated glass samples under that automotive glass manufacturing process can be obtained. The maximum force value is obtained from the confidence interval of the force values of the laminated glass samples under that automotive glass manufacturing process as the third force value of the laminated glass samples under that automotive glass manufacturing process, and the minimum force value is obtained from the confidence interval of the force values of the laminated glass samples under that automotive glass manufacturing process as the fourth force value of the laminated glass samples under that automotive glass manufacturing process. The confidence level is preset, for example, set to 95%. The first sample number is, for example, greater than 30, and can be set according to actual needs; this embodiment of the invention does not impose a limitation. Strength tests for laminated glass specimens include, but are not limited to, four-point bending test, three-point bending test, and double-ring test.
[0092] Figure 5 This is a flowchart illustrating the method for determining the automotive glass manufacturing process provided in the fifth embodiment of the present invention, as shown below. Figure 5 As shown, based on the above embodiments, a simulation model of a component-level automotive glass sample under each automotive glass manufacturing process is further established. Based on the simulation parameters of the single-pane glass sample and the laminated glass sample under each automotive glass manufacturing process, a component-level automotive glass strength simulation test is conducted. The simulation parameters of the component-level automotive glass sample under each automotive glass manufacturing process include:
[0093] S501. Establish simulation models of component-level automotive glass samples under each automotive glass manufacturing process according to actual design requirements; wherein, the simulation parameters of the single glass sample under the automotive glass manufacturing process include the first stress limit and the second stress limit of the single glass sample under the automotive glass manufacturing process.
[0094] Specifically, the actual design requirements for component-level automotive glass, including automotive glass parameters, can be obtained from the technical requirements of the automotive glass to be manufactured. Based on these actual design requirements, simulation models of component-level automotive glass samples under each automotive glass manufacturing process can be established. The simulation models of component-level automotive glass samples under the automotive glass manufacturing process employ simulation parameters of laminated glass samples and single-pane glass samples under the same manufacturing process. Specifically, the simulation parameters of single-pane glass samples under the same manufacturing process include the first stress limit and the second stress limit of the single-pane glass sample under the same manufacturing process.
[0095] S502. Based on the first stress limit of the single-piece glass sample under the automotive glass manufacturing process and the simulation parameters of the laminated glass sample, a strength simulation test is conducted on the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process to obtain the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process; based on the second stress limit of the single-piece glass sample under the automotive glass manufacturing process and the simulation parameters of the laminated glass sample, a strength simulation test is conducted on the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process to obtain the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process.
[0096] Specifically, in the simulation software, the maximum stress value of a single glass sample under the automotive glass manufacturing process is the first stress limit value of the single glass sample under the automotive glass manufacturing process. While keeping the simulation parameters of the laminated glass sample unchanged, a strength simulation test is performed on the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process. The maximum load when the simulation model of the component-level automotive glass sample is destroyed during the simulation test is recorded as the fifth simulation force value of the component-level automotive glass sample under the automotive glass manufacturing process.
[0097] The maximum stress value of a single glass sample under the automotive glass manufacturing process is the second stress limit value of a single glass sample under the automotive glass manufacturing process. While keeping the simulation parameters of the laminated glass sample unchanged, a strength simulation test is performed on the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process. The maximum load when the simulation model of the component-level automotive glass sample is destroyed during the strength simulation test is recorded as the sixth simulation force value of the component-level automotive glass sample under the automotive glass manufacturing process.
[0098] Among them, the strength simulation test of the simulation model of the component-level automotive glass sample under the automotive glass production process can be a simulation test of static pressure test.
[0099] S503. If it is determined that the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process matches the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, and the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process matches the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process in the strength simulation test are obtained as the simulation parameters corresponding to the automotive glass manufacturing process; if it is determined that the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process does not match the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, or the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process does not match the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process in the strength simulation test are adjusted and the strength simulation test is repeated until the simulation parameters corresponding to the automotive glass manufacturing process are obtained.
[0100] Specifically, the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process is compared with the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, and the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process is compared with the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process. If the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process matches the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, and the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process matches the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process in the strength simulation test are obtained as the simulation parameters corresponding to the automotive glass manufacturing process.
[0101] If the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process does not match the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, or if the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process does not match the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, then adjust the simulation parameters of the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process in the strength simulation test, and then repeat step S502 to re-perform the strength simulation test to obtain the fifth and sixth simulated force values of the component-level automotive glass sample under the automotive glass manufacturing process. Then determine whether the re-obtained fifth simulated force value of the laminated glass sample under the automotive glass manufacturing process matches the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, and whether the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process matches the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process. If they all match, then obtain the simulation parameters corresponding to the automotive glass manufacturing process, and the simulation ends. If any mismatch is found, the simulation parameters of the component-level automotive glass sample simulation model under the automotive glass manufacturing process in the strength simulation test are adjusted, and step S502 is repeated until the simulation parameters corresponding to the automotive glass manufacturing process can be obtained. When adjusting the simulation parameters of the component-level automotive glass sample simulation model under the automotive glass manufacturing process in the strength simulation test, the relative bonding position, bonding area, and bonding force between the bent laminated glass sample and the support can be adjusted according to actual needs; this embodiment of the invention does not limit the adjustments.
[0102] The fifth and sixth force values of the component-level automotive glass samples under the aforementioned automotive glass manufacturing process are obtained in advance. Obtaining the fifth and sixth force values of the component-level automotive glass samples under the aforementioned automotive glass manufacturing process includes:
[0103] A strength test was conducted on a second sample number of component-level automotive glass samples under the automotive glass manufacturing process to obtain force value sample data of the component-level automotive glass samples under the automotive glass manufacturing process.
[0104] Based on the confidence level and the force value sample data of the component-level automotive glass samples under the automotive glass manufacturing process, the fifth and sixth force values of the component-level automotive glass samples under the automotive glass manufacturing process are obtained.
[0105] Specifically, for each automotive glass manufacturing process, a strength test can be conducted on a second sample number of component-level automotive glass samples under that manufacturing process to obtain the magnitude of the force and the corresponding displacement value for each component-level automotive glass sample. Weibull statistical analysis is then performed on the force magnitudes of the second sample number of component-level automotive glass samples under that manufacturing process to obtain sample force data for the component-level automotive glass samples under that manufacturing process. Based on the confidence level and the sample force data of the component-level automotive glass samples under that manufacturing process, a confidence interval for the force value corresponding to the component-level automotive glass sample under that manufacturing process can be obtained. The maximum force value is obtained from the confidence interval of the force value corresponding to the component-level automotive glass sample under that manufacturing process as the fifth force value of the component-level automotive glass sample under that manufacturing process, and the minimum force value is obtained from the confidence interval of the force value corresponding to the component-level automotive glass sample under that manufacturing process as the sixth force value of the component-level automotive glass sample under that manufacturing process. The confidence level is preset, for example, set to 95%. The second sample size may be greater than 30, and can be set according to actual needs; this embodiment of the invention does not impose a limitation. Strength tests on component-level automotive glass samples include, but are not limited to, static pressure tests.
[0106] Figure 6 This is a flowchart illustrating the method for determining the automotive glass manufacturing process provided in the sixth embodiment of the present invention, as shown below. Figure 6 As shown, based on the above embodiments, the steps for obtaining the first stress limit, second stress limit, first force value, and second force value of a single glass sample under the automotive glass manufacturing process further include:
[0107] S601. A strength test is conducted on a predetermined number of single glass samples under the automotive glass manufacturing process to obtain sample data of the force values of the single glass samples under the automotive glass manufacturing process.
[0108] Specifically, for each automotive glass manufacturing process, a predetermined number of single-piece glass samples are obtained under that process. Then, a strength test is performed on each single-piece glass sample to obtain the magnitude of the force and the corresponding displacement value for each sample. Weibull statistical analysis is performed on the forces of the predetermined number of single-piece glass samples under the automotive glass manufacturing process to obtain sample data of the force values. The dimensions of the single-piece glass samples are prepared according to testing standards, and this embodiment of the invention does not limit the dimensions. The predetermined number is set according to actual needs, and this embodiment of the invention does not limit the number of samples.
[0109] S602. Based on the confidence level and the force value sample data of the single glass sample under the automotive glass manufacturing process, obtain the first force value and the second force value of the single glass sample under the automotive glass manufacturing process.
[0110] Specifically, based on the confidence level and the force value sample data of a single glass sample under the automotive glass manufacturing process, a confidence interval for the force value of the single glass sample under the automotive glass manufacturing process can be obtained. The maximum force value is obtained from the confidence interval as the first force value of the single glass sample under the automotive glass manufacturing process, and the minimum force value is obtained from the confidence interval as the second force value of the single glass sample under the automotive glass manufacturing process. The confidence level is preset, for example, set to 95%.
[0111] S603. Convert the first force value and the second force value of the single glass sample under the automotive glass manufacturing process into the first stress limit value and the second stress limit value of the single glass sample under the automotive glass manufacturing process.
[0112] Specifically, after obtaining the first force value and the second force value of the single glass sample under the automotive glass manufacturing process, the first force value of the single glass sample under the automotive glass manufacturing process can be converted into the first stress limit value of the single glass sample under the automotive glass manufacturing process, and the second force value of the single glass sample under the automotive glass manufacturing process can be converted into the second stress limit value of the single glass sample under the automotive glass manufacturing process.
[0113] For example, the first force value and the second force value of a single glass sample under the automotive glass manufacturing process obtained by the four-point bending test can be used to calculate the first stress limit corresponding to the first force value and the second limit corresponding to the second force value using the following formula.
[0114]
[0115] Where, σ bB F represents the flexural strength of a single glass specimen, measured in megapascals (MPa). max L represents the maximum load corresponding to the moment a single glass specimen breaks, expressed in Newtons (N). s L represents the distance between the center lines of the two support rollers, in mm. b σ represents the distance between the center lines of the two bending rollers, in mm; B represents the width of a single glass sample, in mm; h represents the thickness of a single glass sample, in mm; bG The bending stress generated by the self-weight of a single glass sample is expressed in megapascals (MPa). ρ represents the density of a single glass sample, g represents the acceleration due to gravity, and k is a constant.
[0116] Let the first force value be F. max Substituting these values into the above formula, the calculated bending strength of the single glass specimen is the first stress limit. The second force value is then taken as F. max Substituting these values into the above formula, the calculated bending strength of a single glass sample is the second stress limit.
[0117] Based on the above embodiments, further, if it is determined that there is a minimum force value greater than the target load, then obtaining the production process of the automotive glass to be produced based on the automotive glass production process corresponding to the minimum force value greater than the target load includes:
[0118] If there are multiple minimum force values greater than the target load, then according to the preset process screening rules, one automotive glass manufacturing process is selected from the automotive glass manufacturing processes corresponding to the multiple minimum force values greater than the target load as the manufacturing process of the automotive glass to be produced.
[0119] Specifically, if there are multiple minimum force values greater than the target load, then an automotive glass manufacturing process can be selected from the automotive glass manufacturing processes corresponding to the multiple minimum force values greater than the target load according to preset process screening rules as the manufacturing process for the automotive glass to be produced. The process screening rules are preset and can be set according to factors such as yield rate, production cost, or production cycle time; this embodiment of the invention does not impose any limitations on these settings.
[0120] For example, the process selection rule could be: select the automotive glass manufacturing process with the highest yield; select the automotive glass manufacturing process with the lowest production cost; or select the automotive glass manufacturing process with the fastest production cycle.
[0121] Figure 7 This is a schematic diagram of the structure of the device for determining the automotive glass manufacturing process provided in the seventh embodiment of the present invention, as shown below. Figure 7 As shown, the device for determining the automotive glass manufacturing process provided in this embodiment of the invention includes an acquisition unit 701, a setup unit 702, a simulation unit 703, and a judgment unit 704, wherein:
[0122] The acquisition unit 701 is used to acquire the technical requirements of the automotive glass to be produced, including automotive glass parameters and target load; the establishment unit 702 is used to establish a simulation model of the component-level automotive glass based on the automotive glass parameters; the simulation unit 703 is used to conduct strength simulation tests on the simulation model of the component-level automotive glass based on the simulation parameters corresponding to various automotive glass production processes, and obtain the minimum force value corresponding to each automotive glass production process; wherein, the simulation parameters corresponding to different automotive glass production processes are obtained in advance; the judgment unit 704 is used to determine the production process of the automotive glass to be produced based on the automotive glass production process corresponding to the minimum force value greater than the target load after determining that there is a minimum force value greater than the target load.
[0123] Specifically, the acquisition unit 701 can acquire the technical requirements of the automotive glass to be produced, including information such as automotive glass parameters and target load. Automotive glass parameters include, but are not limited to, the length, width, and thickness of a single pane of glass, the interlayer thickness of laminated glass, and relevant data for component-level automotive glass.
[0124] In this embodiment of the invention, the component-level automotive glass includes laminated glass and a support member. The laminated glass can be fixed to the support member by means of bonding or other methods. The laminated glass includes at least two single-pane glass pieces, with an interlayer film sandwiched between each single-pane glass piece. The modeling unit 702 can, based on the automotive glass parameters, first establish a simulation model of the single-pane glass, then establish a simulation model of the laminated glass based on the simulation model of the single-pane glass, and finally establish a simulation model of the component-level automotive glass based on the simulation model of the laminated glass. Each simulation model can be established using simulation software, including but not limited to Abaqus, Ansys, Marc, Comsol, etc., selected according to actual needs; this embodiment of the invention does not impose any limitations.
[0125] Under the simulation parameters corresponding to each automotive glass manufacturing process, simulation unit 703 conducts strength simulation tests on the simulation model of the component-level automotive glass, thereby obtaining the maximum and minimum force values of the component-level automotive glass corresponding to each automotive glass manufacturing process. The strength simulation test refers to a strength experiment performed in simulation software. The maximum force value of the component-level automotive glass corresponding to the automotive glass manufacturing process is the maximum load that the component-level automotive glass produced by the aforementioned automotive glass manufacturing process can withstand when it is destroyed in the strength simulation test, provided that the first stress limit value of a single glass sample is used as the maximum stress value of a single glass piece constituting the component-level automotive glass. The minimum force value of the component-level automotive glass corresponding to the automotive glass manufacturing process is the maximum load that the component-level automotive glass produced by the aforementioned automotive glass manufacturing process can withstand when it is destroyed in the strength simulation test, provided that the second stress limit value of a single glass sample is used as the maximum stress value of a single glass piece constituting the component-level automotive glass. The strength tests for the component-level automotive glass include, but are not limited to, static pressure tests, and are selected according to actual needs; this embodiment of the invention does not impose limitations. The component-level simulation parameters corresponding to each automotive glass manufacturing process are obtained in advance.
[0126] The judgment unit 704 compares the minimum force value corresponding to each automotive glass manufacturing process with the target load. If there is a minimum force value greater than the target load, it means that the automotive glass manufacturing process corresponding to the minimum force value greater than the target load can produce automotive glass that meets the target load. If there is only one minimum force value greater than the target load, then the automotive glass manufacturing process corresponding to the minimum force value greater than the target load is used as the manufacturing process for the automotive glass to be produced. If there are multiple minimum force values greater than the target load, then one automotive glass manufacturing process can be selected from the multiple automotive glass manufacturing processes corresponding to the minimum force values greater than the target load as the manufacturing process for the automotive glass to be produced. The manufacturing process for the automotive glass to be produced can be selected based on factors such as yield rate, production cost, or production cycle time.
[0127] The device for determining the automotive glass production process provided in this embodiment of the invention can more accurately obtain the production process of the automotive glass to be produced, improve the reliability of the determination of the automotive glass production process, and reduce or even avoid re-production due to inappropriate selection of the production process, thereby reducing the production cost of automotive glass and improving production efficiency.
[0128] Figure 8 This is a schematic diagram of the structure of the device for determining the automotive glass manufacturing process provided in the eighth embodiment of the present invention, as shown below. Figure 8As shown, based on the above embodiments, the device for determining the automotive glass manufacturing process provided in this embodiment of the invention further includes a first test unit 705, a second test unit 706, a third test unit 707, and a parameter acquisition unit 708, wherein:
[0129] The first experimental unit 705 is used to conduct single-piece glass strength simulation tests based on single-piece glass samples under each automotive glass manufacturing process, and obtain simulation parameters of single-piece glass samples under each automotive glass manufacturing process; the second experimental unit 706 is used to conduct laminated glass strength simulation tests based on laminated glass samples composed of single-piece glass samples under each automotive glass manufacturing process and the simulation parameters of single-piece glass samples under each automotive glass manufacturing process, and obtain simulation parameters of laminated glass samples under each automotive glass manufacturing process; the third experimental unit 707 is used to establish simulation models of component-level automotive glass samples under each automotive glass manufacturing process, and conduct component-level automotive glass strength simulation tests based on the simulation parameters of single-piece glass samples and laminated glass samples under each automotive glass manufacturing process, and obtain simulation parameters of component-level automotive glass samples under each automotive glass manufacturing process; the parameter acquisition unit 708 is used to acquire the simulation parameters of component-level automotive glass samples under each automotive glass manufacturing process, as the simulation parameters corresponding to each automotive glass manufacturing process.
[0130] Figure 9 This is a schematic diagram of the structure of the device for determining the automotive glass manufacturing process provided in the ninth embodiment of the present invention, as shown below. Figure 9 As shown, based on the above embodiments, the first test unit 705 further includes a first establishment subunit 7051, a first test subunit 7052, and a first judgment subunit 7053, wherein:
[0131] The first establishment subunit 7051 is used to establish a simulation model of the single-piece glass sample under the automotive glass manufacturing process based on the single-piece glass sample under the automotive glass manufacturing process; the first test subunit 7052 is used to conduct a strength simulation test on the simulation model of the single-piece glass sample under the automotive glass manufacturing process based on the first stress limit value of the single-piece glass sample under the automotive glass manufacturing process, to obtain the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process; and to conduct a strength simulation test on the simulation model of the single-piece glass sample under the automotive glass manufacturing process based on the second stress limit value of the single-piece glass sample under the automotive glass manufacturing process, to obtain the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process; the first judgment subunit 7053 is used to determine if the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process matches the first force value of the single-piece glass sample under the automotive glass manufacturing process and the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process matches the first force value of the single-piece glass sample under the automotive glass manufacturing process. If the second force value of the single-piece glass sample under the production process matches, then the simulation parameters of the simulation model of the single-piece glass sample under the automotive glass production process in the strength simulation test are obtained as the simulation parameters of the single-piece glass sample under the automotive glass production process. If it is determined that the first simulated force value of the single-piece glass sample under the automotive glass production process does not match the first force value of the single-piece glass sample under the automotive glass production process, or the second simulated force value of the single-piece glass sample under the automotive glass production process does not match the second force value of the single-piece glass sample under the automotive glass production process, then the simulation parameters of the simulation model of the single-piece glass sample under the automotive glass production process in the strength simulation test are adjusted and the strength simulation test is repeated until the simulation parameters of the single-piece glass sample under the automotive glass production process are obtained. The first stress limit and the second stress limit of the single-piece glass sample under the automotive glass production process are obtained in advance. The first force value and the second force value of the single-piece glass sample under the automotive glass production process are also obtained in advance.
[0132] Figure 10 This is a schematic diagram of the structure of the device for determining the automotive glass manufacturing process provided in the tenth embodiment of the present invention, as shown below. Figure 10 As shown, based on the above embodiments, the second test unit 706 further includes a second establishment subunit 7061, a second test subunit 7062, and a second judgment subunit 7063, wherein:
[0133] The second establishment subunit 7061 is used to establish a simulation model of the laminated glass sample under the automotive glass manufacturing process based on the single-piece glass sample constituting the laminated glass sample and the simulation parameters of the single-piece glass sample under the automotive glass manufacturing process; wherein, the simulation parameters of the single-piece glass sample under the automotive glass manufacturing process include the first stress limit and the second stress limit of the single-piece glass sample under the automotive glass manufacturing process; the second test subunit 7062 is used to conduct a strength simulation test on the simulation model of the laminated glass sample under the automotive glass manufacturing process based on the first stress limit of the single-piece glass sample under the automotive glass manufacturing process to obtain the third simulated force value of the laminated glass sample under the automotive glass manufacturing process; and to conduct a strength simulation test on the simulation model of the laminated glass sample under the automotive glass manufacturing process based on the second stress limit of the single-piece glass sample under the automotive glass manufacturing process to obtain the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process; the second judgment subunit 7063 is used to determine the laminated glass sample under the automotive glass manufacturing process... After the third simulated force value matches the third force value of the laminated glass sample under the automotive glass manufacturing process, and the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process matches the fourth force value of the laminated glass sample under the automotive glass manufacturing process, the simulation parameters of the simulation model of the laminated glass sample under the automotive glass manufacturing process in the strength simulation test are obtained as the simulation parameters of the laminated glass sample under the automotive glass manufacturing process. If it is determined that the third simulated force value of the laminated glass sample under the automotive glass manufacturing process does not match the third force value of the laminated glass sample under the automotive glass manufacturing process, or that the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process does not match the fourth force value of the laminated glass sample under the automotive glass manufacturing process, the simulation parameters of the simulation model of the laminated glass sample under the automotive glass manufacturing process in the strength simulation test are adjusted, and the strength simulation test is repeated until the simulation parameters of the laminated glass sample under the automotive glass manufacturing process are obtained. The fifth and sixth force values of the laminated glass sample under the automotive glass manufacturing process are obtained in advance.
[0134] Figure 11 This is a schematic diagram of the structure of the device for determining the automotive glass manufacturing process provided in the eleventh embodiment of the present invention, as shown below. Figure 11 As shown, based on the above embodiments, the third test unit 707 further includes a third establishment subunit 7071, a third test subunit 7072, and a third judgment subunit 7073, wherein:
[0135] The third establishment subunit 7071 is used to establish simulation models of component-level automotive glass samples under each automotive glass manufacturing process according to actual design requirements; wherein, the simulation parameters of the single-piece glass sample under the automotive glass manufacturing process include the first stress limit and the second stress limit of the single-piece glass sample under the automotive glass manufacturing process; the third test subunit 7072 is used to conduct strength simulation tests on the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process based on the first stress limit of the single-piece glass sample under the automotive glass manufacturing process and the simulation parameters of the laminated glass sample, to obtain the fifth simulation force value of the component-level automotive glass sample under the automotive glass manufacturing process; based on the second stress limit of the single-piece glass sample under the automotive glass manufacturing process and the simulation parameters of the laminated glass sample, the third judgment subunit 7073 is used to determine whether the fifth simulation force value of the component-level automotive glass sample under the automotive glass manufacturing process is consistent with the simulation parameters of the laminated glass sample under the automotive glass manufacturing process. After the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process matches and the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process matches the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, the simulation parameters of the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process in the strength simulation test are obtained as the simulation parameters corresponding to the automotive glass manufacturing process; if it is determined that the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process does not match or the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process does not match the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, the simulation parameters of the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process in the strength simulation test are adjusted and the strength simulation test is repeated until the simulation parameters corresponding to the automotive glass manufacturing process are obtained; wherein, the fifth and sixth simulated force values of the component-level automotive glass sample under the automotive glass manufacturing process are obtained in advance.
[0136] Figure 12 This is a schematic diagram of the structure of the device for determining the automotive glass manufacturing process provided in the twelfth embodiment of the present invention, as shown below. Figure 12 As shown, based on the above embodiments, the device for determining the automotive glass manufacturing process provided in this embodiment of the invention further includes a first obtaining unit 709, a second obtaining unit 710, and a conversion unit 711, wherein:
[0137] The first obtaining unit 709 is used to conduct strength tests on a preset number of single-piece glass samples under the automotive glass manufacturing process to obtain force value sample data of the single-piece glass samples under the automotive glass manufacturing process; the second obtaining unit 710 is used to obtain a first force value and a second force value of the single-piece glass samples under the automotive glass manufacturing process based on the confidence level and the force value sample data of the single-piece glass samples under the automotive glass manufacturing process; the conversion unit 711 is used to convert the first force value and the second force value of the single-piece glass samples under the automotive glass manufacturing process into a first stress limit value and a second stress limit value of the single-piece glass samples under the automotive glass manufacturing process.
[0138] Based on the above embodiments, the determination unit 704 is further specifically used for:
[0139] After there are multiple minimum force values greater than the target load, an automotive glass manufacturing process is selected from the automotive glass manufacturing processes corresponding to the multiple minimum force values greater than the target load according to a preset process screening rule, and used as the manufacturing process for the automotive glass to be produced.
[0140] The embodiments of the device provided in this invention can be used to execute the processing flow of the above-described method embodiments. Its functions will not be repeated here, but can be referred to the detailed description of the above-described method embodiments.
[0141] Figure 13 This is a schematic diagram of the physical structure of an electronic device provided in an embodiment of the present invention, as shown below. Figure 13 As shown, the electronic device may include: a processor 1301, a communication interface 1302, a memory 1303, and a communication bus 1304, wherein the processor 1301, the communication interface 1302, and the memory 1303 communicate with each other through the communication bus 1304. The processor 1301 can call logical instructions in the memory 1303 to execute the following methods: obtaining the technical requirements of the automotive glass to be produced, the technical requirements including automotive glass parameters and target load; establishing a component-level automotive glass simulation model based on the automotive glass parameters; conducting strength simulation tests on the component-level automotive glass simulation model based on the simulation parameters corresponding to various automotive glass production processes to obtain the minimum force value corresponding to each automotive glass production process; wherein the simulation parameters corresponding to different automotive glass production processes are obtained in advance; if it is determined that there is a minimum force value greater than the target load, then the production process of the automotive glass to be produced is obtained based on the automotive glass production process corresponding to the minimum force value greater than the target load.
[0142] Furthermore, the logical instructions in the aforementioned memory 1303 can be implemented as software functional units and, when sold or used as independent products, can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, or the part that contributes to the prior art, or a part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of the present invention. The aforementioned storage medium includes various media capable of storing program code, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.
[0143] This embodiment discloses a computer program product, which includes a computer program stored on a non-transitory computer-readable storage medium. The computer program includes program instructions, and when the program instructions are executed by a computer, the computer can execute the methods provided in the above-described method embodiments, such as: obtaining the technical requirements of the automotive glass to be produced, the technical requirements including automotive glass parameters and target load; establishing a component-level automotive glass simulation model based on the automotive glass parameters; conducting strength simulation tests on the component-level automotive glass simulation model based on simulation parameters corresponding to various automotive glass production processes to obtain the minimum force value corresponding to each automotive glass production process; wherein, the simulation parameters corresponding to different automotive glass production processes are obtained in advance; if it is determined that there is a minimum force value greater than the target load, then the production process of the automotive glass to be produced is obtained based on the automotive glass production process corresponding to the minimum force value greater than the target load.
[0144] This embodiment provides a computer-readable storage medium storing a computer program that causes a computer to execute the methods provided in the above-described method embodiments. For example, the methods include: obtaining technical requirements for automotive glass to be manufactured, the technical requirements including automotive glass parameters and a target load; establishing a component-level automotive glass simulation model based on the automotive glass parameters; conducting strength simulation tests on the component-level automotive glass simulation model based on simulation parameters corresponding to various automotive glass manufacturing processes to obtain the minimum force value corresponding to each automotive glass manufacturing process; wherein the simulation parameters corresponding to different automotive glass manufacturing processes are obtained in advance; if it is determined that a minimum force value greater than the target load exists, then obtaining the manufacturing process of the automotive glass to be manufactured based on the automotive glass manufacturing process corresponding to the minimum force value greater than the target load.
[0145] Those skilled in the art will understand that embodiments of the present invention can be provided as methods, systems, or computer program products. Therefore, the present invention can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, the present invention can take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.
[0146] This invention is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, generate instructions for implementing the flowchart illustrations and / or block diagrams. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.
[0147] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1 The function specified in one or more boxes.
[0148] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.
[0149] In the description of this specification, the references to terms such as "an embodiment," "a specific embodiment," "some embodiments," "for example," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0150] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of the present invention. It should be understood that the above descriptions are merely specific embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
Claims
1. A method of determining an automotive glass production process, characterized by, include: Obtain the technical requirements for the automotive glass to be manufactured, including automotive glass parameters and target load; A simulation model of the automotive glass at the component level was established based on the aforementioned automotive glass parameters; Strength simulation tests were conducted on the simulation models of the component-level automotive glass based on the simulation parameters corresponding to various automotive glass manufacturing processes to obtain the minimum force value corresponding to each automotive glass manufacturing process; wherein, the simulation parameters corresponding to different automotive glass manufacturing processes were obtained in advance. If it is determined that there is a minimum force value greater than the target load, then the production process of the automotive glass to be produced is obtained based on the automotive glass production process corresponding to the minimum force value greater than the target load. The steps for obtaining simulation parameters corresponding to different automotive glass manufacturing processes include: Based on the single glass sample under each automotive glass manufacturing process, a single glass strength simulation test was conducted to obtain the simulation parameters of the single glass sample under each automotive glass manufacturing process. The strength simulation test of laminated glass was carried out based on the simulation parameters of the single glass sample under each automotive glass manufacturing process and the simulation parameters of the single glass sample under each automotive glass manufacturing process, so as to obtain the simulation parameters of the laminated glass sample under each automotive glass manufacturing process. Establish simulation models for component-level automotive glass samples under each automotive glass manufacturing process. Based on the simulation parameters of single-pane glass samples and laminated glass samples under each automotive glass manufacturing process, conduct component-level automotive glass strength simulation tests to obtain simulation parameters for component-level automotive glass samples under each automotive glass manufacturing process. The simulation parameters of the component-level automotive glass samples under each automotive glass manufacturing process are obtained and used as the simulation parameters corresponding to each automotive glass manufacturing process.
2. The method of claim 1, wherein, The monolithic glass sample is a flat monolithic glass, the laminated glass sample is a flat laminated glass, and the component-level automotive glass sample is a curved laminated glass.
3. The method of claim 1, wherein, The single-piece glass strength simulation test is a four-point bending or three-point bending test performed in simulation software. The laminated glass strength simulation test is a four-point bending or three-point bending test performed in simulation software. The component-level automotive glass strength simulation test is a static pressure test performed in simulation software.
4. The method of claim 1, wherein, The simulation test of single-piece glass strength based on single-piece glass samples under each automotive glass manufacturing process, and the simulation parameters of single-piece glass samples under each automotive glass manufacturing process include: Based on the single-piece glass sample under the automotive glass manufacturing process, a simulation model of the single-piece glass sample under the automotive glass manufacturing process is established. Based on the first stress limit of the single-piece glass sample under the automotive glass manufacturing process, a strength simulation test is conducted on the simulation model of the single-piece glass sample under the automotive glass manufacturing process to obtain the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process; based on the second stress limit of the single-piece glass sample under the automotive glass manufacturing process, a strength simulation test is conducted on the simulation model of the single-piece glass sample under the automotive glass manufacturing process to obtain the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process. If it is determined that the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process matches the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process, and the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process matches the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the single-piece glass sample under the automotive glass manufacturing process in the strength simulation test are obtained as the simulation parameters of the single-piece glass sample under the automotive glass manufacturing process. If it is determined that the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process does not match the first simulated force value of the single-piece glass sample under the automotive glass manufacturing process, or the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process does not match the second simulated force value of the single-piece glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the single-piece glass sample under the automotive glass manufacturing process in the strength simulation test are adjusted, and the strength simulation test is repeated until the simulation parameters of the single-piece glass sample under the automotive glass manufacturing process are obtained. The first stress limit and the second stress limit of the single glass sample under the automotive glass manufacturing process are obtained in advance; the first force value and the second force value of the single glass sample under the automotive glass manufacturing process are obtained in advance.
5. The method of claim 4, wherein, The steps for obtaining the first stress limit, second stress limit, first force value, and second force value of a single glass sample under the aforementioned automotive glass manufacturing process include: A strength test was conducted on a predetermined number of single glass samples under the automotive glass manufacturing process to obtain sample data of the force values of the single glass samples under the automotive glass manufacturing process. Based on the confidence level and the force value sample data of the single glass sample under the automotive glass manufacturing process, the first force value and the second force value of the single glass sample under the automotive glass manufacturing process are obtained. The first force value and the second force value of a single glass sample under the automotive glass manufacturing process are converted into the first stress limit value and the second stress limit value of a single glass sample under the automotive glass manufacturing process.
6. The method of claim 1, wherein, The laminated glass strength simulation test is conducted based on the laminated glass specimens composed of single-layer glass samples under each automotive glass manufacturing process and the simulation parameters of single-layer glass samples under each automotive glass manufacturing process. The simulation parameters of the laminated glass specimens under each automotive glass manufacturing process include: Based on the simulation parameters of the laminated glass sample composed of a single glass sample under the automotive glass manufacturing process and the single glass sample under the automotive glass manufacturing process, a simulation model of the laminated glass sample under the automotive glass manufacturing process is established; wherein, the simulation parameters of the single glass sample under the automotive glass manufacturing process include the first stress limit and the second stress limit of the single glass sample under the automotive glass manufacturing process. Based on the first stress limit of the single-piece glass sample under the automotive glass manufacturing process, a strength simulation test is conducted on the simulation model of the laminated glass sample under the automotive glass manufacturing process to obtain the third simulated force value of the laminated glass sample under the automotive glass manufacturing process; based on the second stress limit of the single-piece glass sample under the automotive glass manufacturing process, a strength simulation test is conducted on the simulation model of the laminated glass sample under the automotive glass manufacturing process to obtain the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process. If it is determined that the third simulated force value of the laminated glass sample under the automotive glass manufacturing process matches the third simulated force value of the laminated glass sample under the automotive glass manufacturing process, and the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process matches the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the laminated glass sample under the automotive glass manufacturing process in the strength simulation test are obtained as the simulation parameters of the laminated glass sample under the automotive glass manufacturing process. If it is determined that the third simulated force value of the laminated glass sample under the automotive glass manufacturing process does not match the third simulated force value of the laminated glass sample under the automotive glass manufacturing process, or the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process does not match the fourth simulated force value of the laminated glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the laminated glass sample under the automotive glass manufacturing process in the strength simulation test are adjusted and the strength simulation test is repeated until the simulation parameters of the laminated glass sample under the automotive glass manufacturing process are obtained. The third and fourth force values of the laminated glass sample under the automotive glass manufacturing process are obtained in advance.
7. The method according to claim 1, characterized in that, Simulation models of component-level automotive glass samples under each automotive glass manufacturing process were established. Based on the simulation parameters of single-pane glass samples and laminated glass samples under each automotive glass manufacturing process, component-level automotive glass strength simulation tests were conducted. The simulation parameters of component-level automotive glass samples under each automotive glass manufacturing process were obtained, including: Based on actual design requirements, simulation models of component-level automotive glass samples under each automotive glass manufacturing process are established; wherein, the simulation parameters of the single-piece glass sample under the automotive glass manufacturing process include the first stress limit and the second stress limit of the single-piece glass sample under the automotive glass manufacturing process. Based on the first stress limit of the single-piece glass sample under the automotive glass manufacturing process and the simulation parameters of the laminated glass sample, a strength simulation test is conducted on the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process to obtain the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process; based on the second stress limit of the single-piece glass sample under the automotive glass manufacturing process and the simulation parameters of the laminated glass sample, a strength simulation test is conducted on the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process to obtain the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process. If it is determined that the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process matches the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, and the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process matches the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process in the strength simulation test are obtained as the simulation parameters corresponding to the automotive glass manufacturing process; if it is determined that the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process does not match the fifth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, or the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process does not match the sixth simulated force value of the component-level automotive glass sample under the automotive glass manufacturing process, then the simulation parameters of the simulation model of the component-level automotive glass sample under the automotive glass manufacturing process in the strength simulation test are adjusted and the strength simulation test is repeated until the simulation parameters corresponding to the automotive glass manufacturing process are obtained. The fifth and sixth force values of the component-level automotive glass samples under the automotive glass manufacturing process are obtained in advance.
8. The method according to any one of claims 1 to 7, characterized in that, If it is determined that a minimum force value greater than the target load exists, then obtaining the production process of the automotive glass to be produced based on the automotive glass production process corresponding to the minimum force value greater than the target load includes: If there are multiple minimum force values greater than the target load, then according to the preset process screening rules, one automotive glass manufacturing process is selected from the automotive glass manufacturing processes corresponding to the multiple minimum force values greater than the target load as the manufacturing process of the automotive glass to be produced.
9. An apparatus for determining an automotive glass manufacturing process, characterized in that, include: The acquisition unit is used to acquire the technical requirements of the automotive glass to be produced, including automotive glass parameters and target load. A simulation unit is established to create a component-level simulation model of the automotive glass based on the automotive glass parameters. The simulation unit is used to conduct strength simulation tests on the simulation model of the component-level automotive glass based on the simulation parameters corresponding to various automotive glass manufacturing processes, and to obtain the minimum force value corresponding to each automotive glass manufacturing process; wherein, the simulation parameters corresponding to different automotive glass manufacturing processes are obtained in advance. The judgment unit is used to determine the production process of the automotive glass to be produced based on the automotive glass production process corresponding to the minimum force value greater than the target load after determining that there is a minimum force value greater than the target load. The first test unit is used to conduct single-piece glass strength simulation tests based on single-piece glass samples under each automotive glass manufacturing process, and to obtain simulation parameters of single-piece glass samples under each automotive glass manufacturing process. The second test unit is used to conduct laminated glass strength simulation tests based on the simulation parameters of the single glass sample under each automotive glass production process and the single glass sample under each automotive glass production process, so as to obtain the simulation parameters of the laminated glass sample under each automotive glass production process. The third experimental unit is used to establish simulation models of component-level automotive glass samples under each automotive glass manufacturing process. Based on the simulation parameters of single-pane glass samples and laminated glass samples under each automotive glass manufacturing process, component-level automotive glass strength simulation tests are conducted to obtain simulation parameters of component-level automotive glass samples under each automotive glass manufacturing process. The parameter acquisition unit is used to acquire the simulation parameters of the component-level automotive glass samples under each automotive glass manufacturing process, which are then used as the simulation parameters corresponding to each automotive glass manufacturing process.
10. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, When the processor executes the computer program, it implements the steps of the method according to any one of claims 1 to 8.
11. A computer-readable storage medium having a computer program stored thereon, characterized in that, When the computer program is executed by a processor, it implements the steps of the method according to any one of claims 1 to 8.