Low-temperature automatic cutting process and device for prepared meat products
By designing a fully automatic low-temperature cutting device for processed meat products, and utilizing a support platform, roller conveyor, and cutting components, the device achieves automated conveying and cutting of meat products. This solves the problems of unstable manual feeding and inconsistent feeding in existing technologies, and improves safety and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- FUJIAN YAMING FOOD
- Filing Date
- 2023-05-09
- Publication Date
- 2026-06-19
AI Technical Summary
The existing process for cutting prepared meat products suffers from problems such as unstable manual feeding, low safety, low production efficiency, and inconsistent feeding, resulting in discontinuous cutting and accumulation, making it impossible to achieve fully automated processing.
A fully automatic low-temperature cutting device for processed meat products was designed, including a support platform, a roller conveyor, a cutting component, and an automatic feeding component. The automatic conveying and cutting of meat products is achieved through the transmission component, and the automatic cutting and collection are realized by the cooperation of the push rod motor and the cutting blade.
It improves the safety and production efficiency of the cutting process, realizes fully automated processing from feeding to cutting, avoids problems such as human injury and unstable feeding, and ensures stable transportation and cutting of meat products.
Smart Images

Figure CN116649397B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of prepared meat products technology, specifically relating to a low-temperature fully automatic cutting process and apparatus for prepared meat products. Background Technology
[0002] Pre-processed meat products, also known as prepared meat products, refer to non-ready-to-eat foods made from fresh or frozen livestock and poultry meat (including livestock and poultry by-products) that have undergone initial processing followed by one or more processing methods such as seasoning, marinating, tumbling, coating, breading, shaping, and heat processing. These products are stored, transported, and sold under low-temperature conditions and require cooking before consumption. After pre-processing, appropriate auxiliary materials and seasonings are added to the raw meat, which is then stored at room temperature, frozen, or refrigerated. It can be eaten after simple processing or directly. In my country, prepared meat products are mainly quick-frozen. Examples include seasoned meat skewers, seasoned meatballs, quick-frozen hot pot meat, and ready-to-cook meat. Other products include pre-marinated meat products and pre-fermented meat products.
[0003] Currently, in the processing of prepared meat products, the meat is generally cut while at a low temperature, and then manually fed into a cutting machine. This method has the following problems:
[0004] ① When cutting meat products, staff need to manually feed them. The effect of manual feeding is not consistent and unstable. At the same time, manual feeding is prone to injury to staff, which reduces the safety of cutting meat products.
[0005] ②The meat processing and cutting process cannot be fully automated. From conveying to cutting and collecting, manual assistance is required, resulting in low cutting efficiency.
[0006] ③ Currently, the meat processing equipment cannot automatically feed and position the meat before cutting. Instead, it is manually fed, which results in unstable feeding. When the feeding is slow, the meat products tend to pile up, reducing stability.
[0007] Therefore, we propose a low-temperature fully automated cutting process and device for processed meat products. Summary of the Invention
[0008] The purpose of this invention is to provide a fully automated low-temperature cutting process and apparatus for processed meat products, in order to solve the problems mentioned in the background art.
[0009] To achieve the above objectives, the present invention provides the following technical solution: a fully automatic low-temperature cutting device for processed meat products, including a support platform, and further comprising:
[0010] Two support bases are fixed to the top side wall of the support platform, and the top side wall of the support bases are connected to a roller conveyor.
[0011] Multiple conveying blocks are distributed on a roller conveyor, and a conveying plate is fixed to the top side wall of each conveying block, with the conveying plate located above the roller conveyor.
[0012] A cutting assembly, which is disposed on the upper surface of a support platform, is used for automatically cutting prepared meat products;
[0013] An automatic feeding assembly is located above the conveyor plate and is used for automatic feeding and positioning of processed meat products.
[0014] It should be noted in the solution that the cutting component includes:
[0015] A cutting table is fixed to the top side wall of a support platform. A cutting channel that runs through the left and right sides is opened on one side wall of the cutting table. A groove is opened on the top side wall of the cutting channel. A sliding plate is slidably connected to one side wall of the groove. A connecting plate is fixed to the bottom side wall of the sliding plate. A cutting blade is fixed to the bottom side wall of the connecting plate.
[0016] A push rod motor is fixed on the top side wall of the cutting table. The output shaft of the push rod motor extends into the groove and is fixed to the top side wall of the slide plate. A roller conveyor is fixed on the side wall of the cutting table near the roller conveyor. The top of the roller conveyor is flush with the top of the conveyor plate. A transmission component is provided on one side of the cutting blade.
[0017] It is further worth noting that the transmission assembly includes:
[0018] A pressure bar is slidably connected between the two side walls of the cutting channel. The pressure bar is offset from the cutting blade and is located on the side closer to the roller conveyor. A transmission bar is fixed to the top side wall of the pressure bar. A fixing seat is fixed to one side inner wall of the cutting channel. A fixing channel is opened on one side side wall of the fixing seat.
[0019] A connecting shaft is provided, with a transmission gear fixed at one end of the connecting shaft. A transmission rack is provided on the side wall of the transmission bar near the connecting shaft along its length direction. The transmission gear and the transmission rack mesh and transmit power.
[0020] A connecting block is fixed on the side wall of the connecting plate near the connecting shaft. A transmission bar is fixed on the side wall of the connecting block away from the connecting plate. A transmission rack is provided on the side wall of the transmission bar near the connecting shaft along its length. A transmission gear is fixed at the other end of the connecting shaft. The transmission gear and the transmission rack are meshed and connected for transmission.
[0021] Furthermore, it should be noted that the automatic feeding assembly includes:
[0022] A connecting strip is fixed to the top side wall of the support platform. A connecting strip is fixed to the top side wall of the connecting strip. A drive motor is fixed to the top side wall of the connecting strip. The output shaft of the drive motor passes through the connecting strip and a rotary table is fixed thereon.
[0023] A feeding channel is provided on the top side wall of the rotary table. A rotary motor is embedded in one side wall of the feeding channel. The output shaft of the rotary motor is fixed with a placement plate. The cross-sectional area of the placement plate is smaller than the cross-sectional area of the feeding channel.
[0024] In a preferred embodiment, the automatic feeding assembly includes:
[0025] A fixing strip is fixed to one side of the outer wall of the support platform. A fixing strip is fixed to the top of the fixing strip. A roller conveyor is connected to the top of the fixing strip. The end of the roller conveyor is located directly above the feed channel.
[0026] In a preferred embodiment, the outer side wall of the rotary table is fixed with symmetrically distributed jog switches, each jog switch having a telescopic end that is arc-shaped. The top side wall of the support platform is fixed with an extrusion strip located on the rotation trajectory of the telescopic end of the jog switch.
[0027] In a preferred embodiment, the top sidewall of the conveyor plate is provided with groove 2 and groove 3. A roller conveyor 4 is arranged inside groove 2, and a suction cup is connected inside groove 3. A pressure sensor is embedded in the surface of the conveyor plate, and a controller is connected to the bottom end of the conveyor plate. The input end of the controller is connected to the pressure sensor, and the output end of the controller is connected to the suction cup.
[0028] In a preferred embodiment, a first sensing plate is fixed to one side wall of the conveyor plate, and a second sensing plate is connected to the side wall of the roller conveyor away from the cutting table.
[0029] In a preferred embodiment, the bottom sidewall of the cutting channel is provided with a material discharge ramp, and a collection box is placed on one side outer wall of the cutting table, with the collection box located directly below the material discharge ramp.
[0030] The cutting process of the low-temperature fully automatic cutting device for processed meat products includes the following steps:
[0031] S1: The prepared meat products are placed on the roller conveyor three, and the prepared meat products fall from the roller conveyor into the feeding channel directly below, so that the prepared meat products fall onto the surface of the placement plate. Then, the drive motor is started, and the drive motor will drive the rotary table to rotate. The rotary table will drive the placement plate to rotate. During the process of the placement plate moving the prepared meat products above the conveyor plate, the rotary table will drive the corresponding jog switch to rotate. The arc-shaped telescopic end of the jog switch will be squeezed by the extrusion strip, so that the jog switch and the corresponding rotary motor will be started. The rotary motor will drive the placement plate to rotate, and the placement plate will drive the meat products to flip downward, so that the prepared meat products fall from the feeding channel onto the surface of the conveyor plate. When the prepared meat products fall onto the surface of the conveyor plate, pressure will be generated on the pressure sensor, and the controller will start the suction cup, so that the suction cup will hold and fix the position of the prepared meat products.
[0032] S2: A pair of roller conveyors transports conveyor blocks, which in turn move conveyor plates. The conveyor plates then move the prepared meat products. When the conveyor plates move the first sensing plate, and the first and second sensing plates come into close proximity, a certain gap exists between the end of the conveyor plate and the second roller conveyor to ensure that the conveyor plate continues to move with the conveyor blocks. At the same time, the first roller conveyor stops, and the fourth and second roller conveyors start. Simultaneously, the suction cup releases its fixation on the position of the prepared meat products. Under the conveying action of the fourth and second roller conveyors, the prepared meat products enter the cutting channel.
[0033] S3: Simultaneously, the push rod motor drives the slide plate to move, which in turn drives the connecting plate to move. The connecting plate then drives the cutting blade downwards, simultaneously moving the connecting block. The connecting block drives the second transmission bar to move, which in turn drives the second transmission rack to move downwards. The second transmission rack meshes with the second transmission gear, causing the connecting shaft to rotate. The connecting shaft then drives the first transmission gear to rotate, and the first transmission gear meshes with the first transmission rack, causing the first transmission bar to move. The first transmission bar then drives the pressure bar downwards, pressing and fixing it next to the cutting position. After pressing, the cutting blade cuts the processed meat product, causing the meat slices to fall into the collection box for collection. As the cutting blade moves upwards, the connecting plate drives the connecting block to move. The connecting block drives the second transmission bar to move, which in turn drives the second transmission rack to move upward. The meshing of the second transmission rack and the second transmission gear drives the connecting shaft to rotate. The connecting shaft then drives the first transmission gear to rotate, which in turn meshes with the first transmission rack to move the first transmission bar. The first transmission bar drives the pressure bar to move upward, releasing the pressure bar from its restraint on the meat product. As the cutting blade moves upward, roller conveyors two and four continue to convey the prepared meat product, repeating the cycle. After the prepared meat product is cut, roller conveyor one starts again, causing the conveyor block to move the conveyor plate, which in turn drives the next conveyor plate to continue the cycle of preparing the meat product. This completes the fully automated, cyclical cutting process.
[0034] Compared with the prior art, the low-temperature fully automatic cutting process and apparatus for prepared meat products provided by the present invention have at least the following beneficial effects:
[0035] (1) The present invention, through the support platform, roller conveyor and cutting component, can quickly cut prepared meat products, can automatically transport and cut meat products, eliminates the need for manual feeding, avoids human injury and improves the safety of meat product cutting process.
[0036] (2) The present invention can automatically press and cut meat products during the cutting process by setting transmission components, and can automatically transport meat products during the upward movement of the cutting blade to form an automatic cyclic cutting process. The automatic feeding components can automatically transport meat products in a cyclic manner without manual transport, ensuring stable transport of meat products and forming a fully automated transport and automatic cutting process.
[0037] (3) The present invention can form a fully automated production from the initial meat product feeding to automatic conveying and cutting processing, which greatly improves production efficiency and can also effectively avoid injury to workers, thus improving overall safety. Attached Figure Description
[0038] Figure 1 This is a front perspective view of the structure of the present invention;
[0039] Figure 2 for Figure 1 Enlarged 3D view of part A in the middle;
[0040] Figure 3 This is a top perspective view of the present invention;
[0041] Figure 4 This is a side perspective view of the present invention;
[0042] Figure 5 This is a front perspective view of the cutting table of the present invention.
[0043] Figure 6 for Figure 5 Enlarged 3D view of part B
[0044] Figure 7 This is a side perspective view of the cutting table of the present invention.
[0045] Figure 8 for Figure 7 Enlarged 3D view of section C.
[0046] In the diagram: 1. Support platform; 2. Support base; 3. Roller conveyor one; 4. Conveying block; 5. Conveying plate;
[0047] 6. Cutting assembly; 601. Cutting channel; 602. Groove 1; 603. Slide plate; 604. Connecting plate; 605. Cutting blade; 606. Push rod motor;
[0048] 7. Transmission assembly; 701. Pressure bar; 702. Transmission bar one; 703. Transmission rack one; 704. Fixing base; 705. Connecting shaft; 706. Transmission gear one; 707. Connecting block; 708. Transmission bar two; 709. Transmission rack two; 710. Transmission gear two;
[0049] 8. Cutting table; 9. Collection box; 10. Roller conveyor II; 11. Induction plate II; 12. Connecting strip I; 13. Connecting strip II; 14. Drive motor; 15. Rotary table; 16. Feeding channel; 17. Placement plate; 18. Rotary motor; 19. Fixing strip I; 20. Fixing strip II; 21. Roller conveyor III; 22. Extrusion strip; 23. Jog switch; 24. Groove II; 25. Groove III; 26. Roller conveyor IV; 27. Suction cup; 28. Induction plate I; 29. Discharge ramp. Detailed Implementation
[0050] The present invention will be further described below with reference to embodiments.
[0051] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of this disclosure. All other embodiments obtained by those skilled in the art based on the described embodiments of this disclosure without creative effort are within the scope of protection of this disclosure.
[0052] Unless otherwise defined, the technical or scientific terms used in this disclosure shall have the ordinary meaning understood by a person skilled in the art to which this disclosure pertains. The words “comprising” or “including” and similar terms used in this disclosure mean that the element or object preceding the word covers the element or object listed after the word and its equivalents, without excluding other elements or objects. The words “connected” or “linked” and similar terms are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. “Up,” “down,” “left,” “right,” etc., are used only to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0053] Example 1: Please refer to Figure 1-8 The present invention provides a low-temperature fully automatic cutting device for processed meat products, including a support platform 1, and further comprising:
[0054] Two support bases 2 are fixed on the top side wall of the support platform 1, and the top side wall of the support bases 2 are connected to a roller conveyor 3.
[0055] Multiple conveying blocks 4 are distributed on the roller conveyor 3. A conveying plate 5 is fixed to the top side wall of the conveying block 4. The conveying plate 5 is located above the roller conveyor 3.
[0056] A cutting component 6 is disposed on the upper surface of the support platform 1 and is used for automatic cutting of processed meat products;
[0057] An automatic feeding component is installed above the conveyor plate 5 and is used for automatic feeding and positioning of prepared meat products.
[0058] Cutting component 6 includes:
[0059] A cutting table 8 is fixed to the top side wall of the support platform 1. A cutting channel 601 that runs through the left and right sides is opened on one side wall of the cutting table 8. A groove 602 is opened on the top side wall of the cutting channel 601. A slide plate 603 is slidably connected to one side wall of the groove 602. A connecting plate 604 is fixed to the bottom side wall of the slide plate 603. A cutting blade 605 is fixed to the bottom side wall of the connecting plate 604. A push rod motor 606 is fixed to the top side wall of the cutting table 8. The output shaft of the push rod motor 606 extends into the groove 602 and is fixed to the top side wall of the slide plate 603. A roller conveyor 10 is fixed to the side wall of the cutting table 8 near the roller conveyor 3. The top of the roller conveyor is flush with the top of the conveyor plate 5. A transmission component 7 is provided on one side of the cutting blade 605. It can automatically press and fix the meat products during the downward cutting process of the cutting blade 605, and automatically transport and position the meat products during the upward cutting process of the cutting blade 605, and automatically cut the meat products.
[0060] The transmission assembly 7 includes a pressure strip 701 slidably connected between the two side walls of the cutting channel 601. The pressure strip 701 is offset from the cutting blade 605 and is located on the side closer to the roller conveyor 10. A transmission bar 702 is fixed to the top side wall of the pressure strip 701. A fixing seat 704 is fixed to the inner wall of one side of the cutting channel 601. A fixing channel is opened on one side wall of the fixing seat 704. A connecting shaft 705 is rotatably connected to the inner side wall of the fixing channel. A transmission gear 706 is fixed to one end of the connecting shaft 705. A transmission rack 703 is opened along the length of the side wall of the transmission bar 702 near the connecting shaft 705. The transmission gear 706 and the transmission rack 703 mesh and transmit power. A connecting plate 604 is located near the connecting shaft. A connecting block 707 is fixed to one side wall of the 705. A transmission bar 708 is fixed to the side wall of the connecting block 707 away from the connecting plate 604. A transmission rack 709 is provided along the length of the side wall of the transmission bar 708 near the connecting shaft 705. A transmission gear 710 is fixed to the other end of the connecting shaft 705. The transmission gear 710 and the transmission rack 709 are meshed and connected. When the cutting blade 605 moves downward or upward, it will drive the pressure strip 701 to press or release the limit on the meat product, allowing the remaining meat product to continue to move and be cut. At the same time, the push rod motor 606 drives the slide plate 603 to move, the slide plate 603 drives the connecting plate 604 to move, and the connecting plate 604 drives the cutting blade 605. The connecting plate 604 moves downwards, simultaneously causing the connecting block 707 to move. The connecting block 707 then moves the transmission bar 708, which in turn moves the transmission rack 709 downwards. The transmission rack 709 meshes with the transmission gear 710, causing the connecting shaft 705 to rotate. The connecting shaft 705 then rotates the transmission gear 706, which meshes with the transmission rack 703, causing the transmission bar 702 to move. The transmission bar 702 then moves the pressure bar 701 downwards, pressing and fixing it next to the cutting position. After pressing, the cutting blade 605 cuts the processed meat product, causing the meat slices to fall into the collection box 9 for collection. During the upward movement, the connecting plate 604 drives the connecting block 707 to move, which in turn drives the transmission bar 708 to move. The transmission bar 708 drives the transmission rack 709 to move upward. The transmission rack 709 meshes with the transmission gear 710, causing the connecting shaft 705 to rotate. The connecting shaft 705 then drives the transmission gear 706 to rotate. The transmission gear 706 meshes with the transmission rack 703, causing the transmission bar 702 to move. The transmission bar 702 then drives the pressure bar 701 to move upward, releasing the pressure bar 701 from its restraint on the meat product. As the cutting blade 605 moves upward, the roller conveyor 210 and roller conveyor 426 continue to transport the prepared meat product, in a reciprocating cycle.After the processed meat products are cut, roller conveyor 3 continues to operate, causing conveyor block 4 to move conveyor plate 5, so that the next conveyor plate 5 continues to move the processed meat products in a continuous cycle, forming an automated, fully automatic cutting process.
[0061] Example 2: Based on Example 1, the automatic feeding assembly includes a connecting strip 12 fixed to the top side wall of the support platform 1. A connecting strip 23 is fixed to the top side wall of the connecting strip 12. A drive motor 14 is fixed to the top side wall of the connecting strip 23. The output shaft of the drive motor 14 passes through the connecting strip 213 and is fixed to a rotating platform 15. A feeding channel 16 is opened on the top side wall of the rotating platform 15. A rotary motor 18 is embedded in one side wall of the feeding channel 16. A placement plate 17 is fixed to the output shaft of the rotary motor 18. The cross-sectional area of the placement plate 17 is smaller than the cross-sectional area of the feeding channel 16. When the meat products are conveyed into the feeding channel 16, they will automatically rotate and move, allowing the meat products to fall onto the surface of the conveyor plate 5 for automatic conveying, cutting, and collection. The degree of automation is high. A fixing strip 19 is fixed to one side outer wall of the support platform 1. A fixing strip 20 is fixed to the top of the fixing strip 19. A roller conveyor 21 is connected to the top of the fixing strip 20. The end of the roller conveyor is located in the feeding channel 16. Directly above, the meat products are stably placed on the surface of the placement plate 17. The prepared meat products are placed on the roller conveyor 21 and then fall from the roller conveyor into the feed channel 16 directly below, so that the prepared meat products fall onto the surface of the placement plate 17. Then, the drive motor 14 is started, which drives the rotary table 15 to rotate. The rotary table 15 drives the placement plate 17 to rotate. During the process of the placement plate 17 moving the prepared meat products above the conveyor plate 5, the rotary table 15 drives the corresponding jog switch 23 to rotate. The arc-shaped telescopic end of the jog switch 23 is squeezed by the extrusion strip 22, so that the jog switch 23 and the corresponding rotary motor 18 are started. The rotary motor 18 drives the placement plate 17 to rotate, and the placement plate 17 drives the meat products to flip downward, so that the prepared meat products fall from the feed channel 16 onto the surface of the conveyor plate 5. When the prepared meat products fall onto the surface of the conveyor plate 5, pressure is generated on the pressure sensor, and the controller will start the suction cup 27, so that the suction cup 27 sucks and fixes the prepared meat products in position.
[0062] Symmetrically distributed jog switches 23 are fixed on the outer side wall of the rotary table 15. The jog switches 23 include a telescopic end, which is an arc-shaped structure. An extrusion strip 22 is fixed on the top side wall of the support platform 1. The extrusion strip 22 is located on the rotation trajectory of the telescopic end of the jog switch 23. When the jog switch 23 rotates with the rotary table 15, it will be automatically extruded by the extrusion strip 22. When the jog switch 23 is turned on, the rotary motor 18 will drive the placement plate 17 to flip, so that the meat products fall stably on the surface of the conveyor plate 5. The degree of automation is high.
[0063] The top sidewall of the conveyor plate 5 has a second groove 24 and a third groove 25. A roller conveyor 26 is installed inside the second groove 24. The surface of the conveying roller of the roller conveyor 26 is higher than the surface of the conveyor plate 5. A suction cup 27 is connected inside the third groove 25. A pressure sensor is embedded in the surface of the conveyor plate 5. A controller is connected to the bottom of the conveyor plate 5. The input end of the controller is connected to the pressure sensor, and the output end of the controller is connected to the suction cup 27. When the meat product falls on the surface of the conveyor plate 5, the pressure sensor will be pressured and transmit the signal to the controller. The controller will activate the suction cup 27, which will suck up the meat product and make the meat product move stably with the conveyor plate 5.
[0064] Example 3: Based on Example 1 or Example 2, a sensing plate 28 is fixed to one side wall of the conveyor plate 5, and a sensing plate 11 is connected to the side wall of the roller conveyor 10 away from the cutting table 8. When the sensing plates 28 and 11 are close to each other within a specified range, they will start the push rod motor 606, roller conveyor 3, roller conveyor 10, and roller conveyor 26 to automatically convey the prepared meat products. Simultaneously, when multiple devices move, they are configured for synchronous and intermittent coordination. Roller conveyor 3 conveys the conveyor block 4, which in turn moves the conveyor plate 5. The conveyor plate 5 then moves the prepared meat products. When the conveyor plate 5 moves the sensing plate 28, the sensing plate 28 is activated. After the first piece 28 and the second piece 11 are close to each other within a certain range, there is a certain gap between the end of the conveyor plate 5 and the second roller conveyor 10 to ensure that the conveyor plate 5 continues to move with the conveyor block 4. At the same time, the first roller conveyor 3 stops, and the fourth roller conveyor 26 and the second roller conveyor 10 start. At the same time, the suction cup 27 releases the position fixation of the prepared meat products. Under the conveying action of the fourth roller conveyor 26 and the second roller conveyor 10, the prepared meat products enter the cutting channel 601. The bottom side wall of the cutting channel 601 is provided with a feeding ramp 29. A collection box 9 is placed on one side of the outer wall of the cutting table 8. The collection box 9 is located directly below the feeding ramp 29, which allows the cut meat products to fall into the collection box 9 along the feeding ramp 29.
[0065] This solution includes the following working process: The prepared meat products are placed on roller conveyor 21. The prepared meat products fall from the roller conveyor into the feed channel 16 directly below, landing on the surface of the placement plate 17. Then, the drive motor 14 is started, which drives the rotary table 15 to rotate. The rotary table 15 drives the placement plate 17 to rotate. As the placement plate 17 moves the prepared meat products above the conveyor plate 5, the rotary table 15 drives the corresponding jog switch 23 to rotate. The arc-shaped telescopic end of the jog switch 23 is squeezed by the extrusion strip 22, causing the jog switch 23 to activate the corresponding rotary motor 18. The rotary motor 18 drives the placement plate 17 to rotate, causing the placement plate 17 to flip the meat products downwards. The prepared meat products fall onto the surface of the conveyor plate 5 from the feed channel 16. When the prepared meat products fall onto the surface of the conveyor plate 5, they exert pressure on the pressure sensor. The controller activates the suction cup 27, causing it to hold and fix the prepared meat products in place. Then, the roller conveyor 3 transports the conveyor block 4, which in turn moves the conveyor plate 5. The conveyor plate 5 then moves the prepared meat products. When the conveyor plate 5 moves the sensing plate 28, and the sensing plate 28 and sensing plate 11 are close to each other within a certain range, a certain gap exists between the end of the conveyor plate 5 and the roller conveyor 10 to ensure that the conveyor plate 5 continues to move with the conveyor block 4. At the same time, the roller conveyor 3 stops, and the roller conveyor 26 and roller conveyor 10... The machine starts up (0), and simultaneously, suction cup 27 releases its fixation on the prepared meat product. Under the conveying action of roller conveyor 4 (26) and roller conveyor 2 (10), the prepared meat product enters the cutting channel 601. At the same time, push rod motor 606 drives slide plate 603 to move, slide plate 603 drives connecting plate 604 to move, connecting plate 604 drives cutting blade 605 to move downward, and connecting plate 604 drives connecting block 707 to move, connecting block 707 drives transmission bar 2 (708) to move, transmission bar 2 (708) drives transmission rack 2 (709) to move downward, and transmission rack 2 (709) meshes with transmission gear 2 (710), driving connecting shaft 705 to rotate. Connecting shaft 705 drives transmission gear 1 (706) to rotate, and the transmission... Gear 706 meshes with rack 703, driving rack 702 to move. Rack 702 moves pressure bar 701 downwards, clamping it to the side of the cutting position. After clamping, cutting blade 605 cuts the processed meat, causing slices to fall into collection box 9. As cutting blade 605 moves upwards, connecting plate 604 moves connecting block 707, which in turn moves drive rack 708. Drive rack 708 moves rack 709 upwards, meshing with gear 710 to rotate connecting shaft 705. Connecting shaft 705 then rotates drive gear 706.The meshing transmission gear 706 and transmission rack 703 drive the transmission bar 702 to move. The transmission bar 702 drives the pressure bar 701 upward, releasing the pressure bar 701 from its restraint on the meat product. As the cutting blade 605 moves upward, roller conveyors 10 and 26 continue to convey the prepared meat product in a reciprocating cycle. After the prepared meat product is cut, roller conveyor 3 starts again, causing the conveyor block 4 to drive the conveyor plate 5 to move, so that the next conveyor plate 5 continues to carry the prepared meat product in a cyclical movement, forming an automated, fully automatic cutting process.
Claims
1. A fully automatic low-temperature cutting device for processed meat products, comprising a support platform (1), characterized in that, Also includes: Two support seats (2) are fixed on the top side wall of the support platform (1), and the top side wall of the support seats (2) is connected to a roller conveyor (3). Multiple conveying blocks (4) are distributed on the roller conveyor (3), and a conveying plate (5) is fixed to the top side wall of the conveying block (4). The conveying plate (5) is located above the roller conveyor (3). A cutting component (6) is disposed on the upper surface of the support platform (1) for automatically cutting prepared meat products; An automatic feeding component is set above the conveyor plate (5) and is used for automatic feeding and positioning of prepared meat products; The cutting component (6) includes: A cutting table (8) is fixed to the top side wall of the support table (1). A cutting channel (601) is provided on one side wall of the cutting table (8) and extends through the left and right sides. A groove (602) is provided on the top side wall of the cutting channel (601). A sliding plate (603) is slidably connected to one side wall of the groove (602). A connecting plate (604) is fixed to the bottom side wall of the sliding plate (603). A cutting blade (605) is fixed to the bottom side wall of the connecting plate (604). A push rod motor (606) is fixed on the top side wall of the cutting table (8). The output shaft of the push rod motor (606) extends into the groove (602) and is fixed to the top side wall of the slide plate (603). A roller conveyor (10) is fixed on the side wall of the cutting table (8) near the roller conveyor (3). The top of the roller conveyor (10) is flush with the top of the conveyor plate (5). A transmission assembly (7) is provided on one side of the cutting blade (605). The automatic feeding assembly includes: A connecting strip (12) is fixed on the top side wall of the support platform (1). A connecting strip (13) is fixed on the top side wall of the connecting strip (12). A drive motor (14) is fixed on the top side wall of the connecting strip (13). The output shaft of the drive motor (14) passes through the connecting strip (13) and a rotary table (15) is fixed thereon. A feeding channel (16) is provided on the top side wall of the rotary table (15). A rotary motor (18) is embedded in one side wall of the feeding channel (16). The output shaft of the rotary motor (18) is fixed with a placement plate (17). The cross-sectional area of the placement plate (17) is smaller than that of the feeding channel (16). The outer side wall of the rotating platform (15) is fixed with symmetrically distributed jog switches (23). The jog switches (23) include telescopic ends. The telescopic ends of the jog switches (23) are arc-shaped. The top side wall of the support platform (1) is fixed with an extrusion strip (22). The extrusion strip (22) is located on the rotation trajectory of the telescopic ends of the jog switches (23). The top sidewall of the conveyor plate (5) is provided with a second groove (24) and a third groove (25). A roller conveyor (26) is installed inside the second groove (24). A suction cup (27) is connected inside the third groove (25). A pressure sensor is embedded on the surface of the conveyor plate (5). A controller is connected to the bottom end of the conveyor plate (5). The input end of the controller is connected to the pressure sensor. The output end of the controller is connected to the suction cup (27). A sensor plate (28) is fixed to one side wall of the conveyor plate (5), and a sensor plate (11) is connected to the side wall of the roller conveyor (10) away from the cutting table (8).
2. The fully automatic low-temperature cutting device for processed meat products according to claim 1, characterized in that: The transmission assembly (7) includes: A pressure bar (701) is slidably connected between the two side walls of the cutting channel (601). The pressure bar (701) is offset from the cutting blade (605), and the pressure bar (701) is located on the side closer to the roller conveyor (10). A transmission bar (702) is fixed on the top side wall of the pressure bar (701). A fixing seat (704) is fixed on one side inner wall of the cutting channel (601). A fixing channel is opened on one side side wall of the fixing seat (704). A connecting shaft (705) is provided, and a transmission gear (706) is fixed at one end of the connecting shaft (705). A transmission rack (703) is provided on the side wall of the transmission bar (702) near the connecting shaft (705) along its length direction. The transmission gear (706) and the transmission rack (703) mesh and transmit power. A connecting block (707) is fixed on the side wall of the connecting plate (604) near the connecting shaft (705). A transmission bar (708) is fixed on the side wall of the connecting block (707) away from the connecting plate (604). A transmission rack (709) is provided on the side wall of the transmission bar (708) near the connecting shaft (705) along its length direction. A transmission gear (710) is fixed at the other end of the connecting shaft (705). The transmission gear (710) and the transmission rack (709) are meshed and connected.
3. The fully automatic low-temperature cutting device for processed meat products according to claim 2, characterized in that: The automatic feeding assembly includes: A fixing strip (19) is fixed on the outer wall of one side of the support platform (1). A fixing strip (20) is fixed at the top of the fixing strip (19). A roller conveyor (21) is connected to the top of the fixing strip (20). The end of the roller conveyor (21) is located directly above the feed channel (16).
4. The fully automatic low-temperature cutting device for processed meat products according to claim 3, characterized in that: The bottom side wall of the cutting channel (601) is provided with a material discharge ramp (29), and a collection box (9) is placed on one side outer wall of the cutting table (8). The collection box (9) is located directly below the material discharge ramp (29).
5. The cutting process of the low-temperature fully automatic cutting device for prepared meat products according to claim 4, characterized in that, Includes the following steps: S1: Place the prepared meat products on roller conveyor three (21), and let the prepared meat products fall from roller conveyor three (21) into the feed channel (16) directly below, so that the prepared meat products fall onto the surface of the placement plate (17). Then start the drive motor (14), the drive motor (14) will drive the rotary table (15) to rotate, the rotary table (15) will drive the placement plate (17) to rotate, and the placement plate (17) will drive the prepared meat products to move above the conveyor plate (5). During this process, the rotary table (15) will drive the corresponding jog switch (23) to rotate. The arc-shaped telescopic end of the jog switch (23) is squeezed by the extrusion strip (22), which causes the jog switch (23) and the corresponding rotary motor (18) to start. The rotary motor (18) drives the placement plate (17) to rotate, and the placement plate (17) causes the meat products to flip downward, so that the prepared meat products fall from the feeding channel (16) onto the surface of the conveyor plate (5). When the prepared meat products fall onto the surface of the conveyor plate (5), they will generate pressure on the pressure sensor. The controller will start the suction cup (27) so that the suction cup (27) can hold and fix the position of the prepared meat products. S2: Roller conveyor one (3) conveys the conveyor block (4), the conveyor block (4) drives the conveyor plate (5) to move, the conveyor plate (5) drives the prepared meat products to move, when the conveyor plate (5) drives the sensor plate one (28) to move, after the sensor plate one (28) and the sensor plate two (11) are close to a certain range, there is a certain gap between the end of the conveyor plate (5) and the roller conveyor two (10) to ensure that the conveyor plate (5) continues to move with the conveyor block (4), at the same time the roller conveyor one (3) stops, the roller conveyor four (26) and the roller conveyor two (10) start, at the same time the suction cup (27) releases the position fixation of the prepared meat products, under the conveying action of the roller conveyor four (26) and the roller conveyor two (10), the prepared meat products enter the cutting channel (601); S3: Simultaneously, the push rod motor (606) drives the slide plate (603) to move, the slide plate (603) drives the connecting plate (604) to move, the connecting plate (604) drives the cutting blade (605) to move downward, and at the same time, the connecting plate (604) drives the connecting block (707) to move, the connecting block (707) drives the transmission bar two (708) to move, the transmission bar two (708) drives the transmission rack two (709) to move downward, and the transmission rack two (709) meshes with the transmission gear two (710) to drive the connecting shaft (705) to move downward. 5) Rotation occurs, and the connecting shaft (705) drives the first transmission gear (706) to rotate. The first transmission gear (706) meshes with the first transmission rack (703), driving the first transmission bar (702) to move. The first transmission bar (702) drives the pressure bar (701) to move downward, so that the pressure bar (701) presses and fixes next to the position to be cut. After pressing, the cutting blade (605) cuts the processed meat product, so that the meat slices fall into the collection box (9) for collection. During the upward movement of the cutting blade (605), the connecting plate (604) drives the connecting block (707) to move, the connecting block (707) drives the second transmission bar (708) to move, the second transmission bar (708) drives the second transmission rack (709) to move upward, the second transmission rack (709) meshes with the second transmission gear (710) to drive the connecting shaft (705) to rotate, the connecting shaft (705) drives the first transmission gear (706) to rotate, the first transmission gear (706) meshes with the first transmission rack (703) to drive the first transmission bar (702) to move, the transmission Strip 1 (702) drives the pressing strip (701) to move upward, so that the pressing strip (701) releases the restriction on the meat product. When the cutting knife (605) moves upward, roller conveyor 2 (10) and roller conveyor 4 (26) continue to convey the prepared meat product, repeating the cycle. When the prepared meat product is cut, roller conveyor 1 (3) continues to start, so that the conveying block (4) drives the conveying plate (5) to move, so that the next conveying plate (5) drives the prepared meat product to continue to move in a cycle, forming an automated cycle fully automatic cutting process.