A large angle belt replacement apparatus and process

Abstract

The present application relates to the field of belt replacement, discloses a large inclination belt replacement equipment and process, including large inclination belt and crane body located in one side of large inclination belt, in the present application, when using, crane body is moved to the vicinity of large inclination belt, then start electric slide rail, electric slide block can make the connecting block move, the movement of connecting block can make the distance between the opposite side of two rotating shafts is greater than the width of the belt, then start electric telescopic rod, the piston rod of electric telescopic rod can make the rotating shaft descend, when adjusting the rotating shaft to the gap of the belt, start electric slide rail, at this time, electric slide rail can make two rotating shafts close to each other, when the rotating shaft is located below the belt, start electric telescopic rod, at this time, the rotating shaft can make the belt be lifted, when putting the belt, the belt can cooperate with the extension of the rotation of the rotating shaft, can facilitate the installation of the belt, therefore, can realize the effect of convenient operation of the staff.

Description

Technical Field

[0001] This invention relates to the field of belt replacement, and discloses a large-angle belt replacement device and process. Background Technology

[0002] The steep-angle belt conveyor is a new type of continuous conveying equipment. It features a large conveying capacity (1.5 to 2 times higher than other conveyors), strong versatility (basic components are the same as general-purpose belt conveyors), and a wide range of applications (suitable for conveying materials with a particle size not exceeding 550mm, such as crushed stone, limestone, coal, sand, clay, sintered sand powder, sawdust, and grain). Currently, existing enclosed steep-angle belt conveyor systems have a fixed inspection door and electric hoist at the top of the belt. When the steep-angle belt needs replacement, this fixed inspection door is opened, and the belt is lifted in and out with the help of the electric hoist and crane. However, due to the long length and large angle of the steep-angle belt, using the original lifting equipment to lift it from the top of the belt is not only difficult, requires more personnel, has a longer construction time, and higher maintenance costs, but also reduces production efficiency and may even affect normal production to some extent.

[0003] To address the aforementioned problem that the belt is positioned below the idler rollers by the operator's hands, making operation inconvenient, a large-angle belt replacement device and process are provided. Summary of the Invention

[0004] The purpose of this invention is to address the above-mentioned problems by providing a large-angle belt replacement device and process.

[0005] The objective of this invention is achieved as follows: a large-angle belt replacement device includes a large-angle belt and a crane body (1) located on one side of the large-angle belt. The crane body (1) includes a crane body (2), and the crane body (2) includes a steel cable (3). A connecting plate (4) is fixedly connected to the bottom of the steel cable (3). An adjustment mechanism is provided at the bottom of the connecting plate (4). Connecting blocks (5) are fixedly connected to both sides of the bottom of the adjustment mechanism. A rotating shaft (6) is rotatably connected to the opposite side of the two connecting blocks (5) through bearings. A limit mechanism is provided on one side of the rotating shaft (6).

[0006] The adjustment mechanism includes an electric slide rail (7) fixedly connected to the bottom of the connecting plate (4). Electric sliders (8) are slidably connected to the inner walls on both sides of the electric slide rail (7). The electric sliders (8) on the same side are fixedly connected to the connecting block (5).

[0007] The limiting mechanism includes two symmetrically distributed limiting rods (9), and limiting ports (10) are opened on the opposite sides of the two connecting blocks (5). Several circularly arranged and evenly distributed limiting grooves (11) are opened on the opposite sides of the two rotating shafts (6). The inner walls of the limiting grooves (11) and the inner walls of the limiting ports (10) are in sliding fit with the limiting rods (9).

[0008] The limiting rod (9) is inclined, and the lower end of the limiting rod (9) faces the belt with a large inclination angle.

[0009] The surface of the rotating shaft (6) is provided with several evenly distributed rolling grooves (12), and the inner wall of the rolling grooves (12) is rotatably connected to rolling balls (13).

[0010] The bottom corner of the crane body (1) is fixedly connected to an installation block (14), and the bottom of the installation block (14) is rotatably connected to a rotating wheel (15) via a bearing.

[0011] A handle (16) is fixedly connected to one side of the crane body (1).

[0012] An electric telescopic rod (17) is fixedly connected to the top of the crane body (1), and a fixing plate (18) is fixedly connected to one end of the piston rod of the electric telescopic rod (17), and the fixing plate (18) is fixedly connected to the crane body (2).

[0013] The bottom of the fixed plate (18) and one side of the piston rod of the electric telescopic rod (17) are fixedly connected to the same support rod (19).

[0014] A process for replacing a high-angle conveyor belt, characterized by the following steps: S1: Cleaning and preparatory work: Specifically, cleaning the conveyor belt corridor, the upper and lower staircases of the conveyor head and tail, removing the corrugated steel roof tiles on the west wall, constructing a movable door, reinforcing the steel structure, installing two sets of B1000 flat rollers, and installing two sets of B1000 flat rollers at the top and bottom of the waste hopper; S2: Steel structure dismantling: Protectively dismantling the tail conveyor belt protection device, guide chute, dust collection pipe, and waste hopper, and placing them on the south side; S3: New belt introduction: Cutting off eight hoppers at the red line at the tail, guiding the new belt with the crane body and connecting it to the old belt, cutting the old belt at the tail and letting it hang down to the waste hopper. At the hopper, the conveyor belt is manually started and brought in in 5-meter increments. A winch is installed on the east side of the waste hopper to pull out the old belt in rhythm with the new belt until the new belt is fully brought in. One clamp is fixed at the 1000 pressure pulley, the 630 return pulley is removed, and the 630 driven pulley (spiral tensioning device) is adjusted to its maximum position for vulcanization. Another belt clamp is installed and positioned. S4: Belt vulcanization and hopper bonding: The belt is vulcanized, and the eight hoppers and gear shifters are bonded. S5: Steel structure restoration: The two belt clamps are removed, the 630 driven pulley is adjusted to its minimum position, the 630 return pulley is installed and adjusted, and the tail belt protection device, guide chute, dust collection pipe, and waste hopper are welded and restored.

[0015] The beneficial effects of this invention are as follows: Using this invention, the crane body is moved to the vicinity of the large-angle belt, and then the electric slide rail is activated. The electric slider allows the connecting block to move, and the movement of the connecting block makes the distance between the opposite sides of the two rotating shafts greater than the width of the belt. Then, the electric telescopic rod is activated, and the piston rod of the electric telescopic rod allows the rotating shaft to descend. When the rotating shaft is adjusted into the gap of the belt, the electric slide rail is activated. At this time, the electric slide rail allows the two rotating shafts to move closer to each other. When the rotating shaft is below the belt, the electric telescopic rod is activated, and the rotating shaft allows the belt to be lifted. When the belt is inserted, the belt can extend in coordination with the rotation of the rotating shaft, which facilitates the installation of the belt. Therefore, it can achieve the effect of facilitating operation by workers. Attached Figure Description

[0016] The present invention will now be further described with reference to the accompanying drawings.

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a partial cross-sectional view of the present invention;

[0019] Figure 3 for Figure 2 Enlarged structural diagram at point A;

[0020] Figure 4 for Figure 2 A magnified structural diagram at point B in the middle.

[0021] The markings in the diagram are: 1. Crane body; 2. Crane body; 3. Steel cable; 4. Connecting plate; 5. Connecting block; 6. Rotating shaft; 7. Electric slide rail; 8. Electric slider; 9. Limiting rod; 10. Limiting port; 11. Limiting groove; 12. Rolling groove; 13. Rolling ball; 14. Mounting block; 15. Rotating wheel; 16. Handle; 17. Electric telescopic rod; 18. Fixing plate; 19. Support rod. Implementation

[0022] The technical solution adopted in this invention is as follows: A large-angle belt replacement device includes a large-angle belt and a crane body located on one side of the large-angle belt. The crane body includes a crane body and a steel cable. A connecting plate is fixedly connected to the bottom of the steel cable. An adjustment mechanism is provided at the bottom of the connecting plate. Connecting blocks are fixedly connected to both sides of the bottom of the adjustment mechanism. A rotating shaft is rotatably connected to the opposite side of the two connecting blocks through bearings. A limit mechanism is provided on one side of the rotating shaft.

[0023] By adopting the above technical solution, during use, the crane body is moved near the large-angle belt, and then the electric slide rail is activated. The electric slider allows the connecting block to move, and the movement of the connecting block makes the distance between the opposite sides of the two rotating shafts greater than the width of the belt. Then, the electric telescopic rod is activated, and the piston rod of the electric telescopic rod allows the rotating shaft to descend. When the rotating shaft is adjusted into the belt gap, the electric slide rail is activated again, which allows the two rotating shafts to move closer to each other. When the rotating shaft is below the belt, the electric telescopic rod is activated, which allows the rotating shaft to lift the belt. When the belt is inserted, the belt can extend in coordination with the rotation of the rotating shaft, which facilitates the installation of the belt. Therefore, it achieves the effect of facilitating operation by workers.

[0024] In a preferred embodiment, the adjustment mechanism includes an electric slide rail fixedly connected to the bottom of the connecting plate, and electric sliders are slidably connected to the inner walls on both sides of the electric slide rail. The electric sliders on the same side are fixedly connected to the connecting block.

[0025] By adopting the above technical solution, the electric slider can slide within the inner wall of the electric slide rail to change the position of the rotation axis.

[0026] In a preferred embodiment, the limiting mechanism includes two symmetrically distributed limiting rods, limiting openings are provided on the opposite sides of the two connecting blocks, and a plurality of circularly arranged and evenly distributed limiting grooves are provided on the opposite sides of the two rotating shafts. The inner walls of the limiting grooves and the inner walls of the limiting openings are in sliding fit with the limiting rods.

[0027] By adopting the above technical solution, the limiting rod can be inserted into the limiting port and the limiting groove when the rotating shaft needs to stop rotating.

[0028] In a preferred embodiment, the limiting rod is inclined, with its lower end facing the belt with a large inclination angle.

[0029] By adopting the above technical solution and setting it at an angle, the limiting rod can always remain in the limiting groove under its own weight, thus preventing the limiting rod from falling off.

[0030] In a preferred embodiment, the surface of the rotating shaft is provided with a plurality of evenly distributed rolling grooves, and the inner wall of the rolling grooves is rotatably connected to rolling balls.

[0031] By adopting the above technical solution, the rolling ball can rotate within the rolling groove, which makes it easy for workers to control the feeding distance of the belt. That is, holding the belt will stop feeding it, and releasing it will allow the belt to slide down under the action of the rolling ball.

[0032] In a preferred embodiment, a mounting block is fixedly connected to the bottom corner of the crane body, and a rotating wheel is rotatably connected to the bottom of the mounting block via a bearing.

[0033] By adopting the above technical solution, the rotating wheels facilitate the movement of the crane body.

[0034] In a preferred embodiment, a handle is fixedly connected to one side of the crane body.

[0035] By adopting the above technical solution, the handle design makes it easier for workers to apply force to the crane body and facilitates worker operation.

[0036] In a preferred embodiment, an electric telescopic rod is fixedly connected to the top of the crane body, and a fixing plate is fixedly connected to one end of the piston rod of the electric telescopic rod, and the fixing plate is fixedly connected to the crane body.

[0037] By adopting the above technical solution, the electric telescopic boom can enable the crane body to move up and down.

[0038] In a preferred embodiment, the bottom of the fixed plate and one side of the piston rod of the electric telescopic rod are fixedly connected to the same support rod.

[0039] By adopting the above technical solution, the support rod is designed so that the fixed plate, the electric telescopic rod and the support rod form a triangular structure, which can prevent the fixed plate from breaking.

[0040] A process for replacing belts with large inclination angles, comprising the following steps:

[0041] S1: Sanitation and preliminary preparation work: Specifically, sanitation of the belt conveyor head and tail, upper and lower stair scaffolding, removal of the color steel tile on the west wall, construction of movable door, steel structure reinforcement, installation of two sets of B1000 flat support rollers, and installation of two sets of B1000 flat support rollers at the top and bottom of the waste hopper.

[0042] S2: Steel structure dismantling: Protectively dismantle the tail belt protection device, material guide chute, dust collection pipe, and waste slag hopper, and place them on the south side;

[0043] S3: New Belt Introduction: Cut off eight hoppers at the red line at the tail end. Use the crane body to guide the new belt and overlap it with the old belt. Cut the old belt at the tail end and let it hang down to the waste hopper. Manually start the belt to bring it in 5-meter increments. Install a winch on the east side of the waste hopper to pull out the old belt (in sync with the new belt introduction rhythm) until the new belt is completely introduced. Secure one clamp at the 1000 pressure pulley, remove the 630 return pulley, adjust the 630 driven pulley (spiral tensioning device) to the maximum position for vulcanization, and install and position another belt clamp.

[0044] S4: Belt vulcanization hopper bonding: belt vulcanization, bonding of eight hoppers and stop;

[0045] S5: Steel structure restoration: Remove two belt clips, adjust the 630 driven wheel to the minimum position, install and adjust the 630 return wheel, and weld and restore the tail belt protection device, material guide chute, dust collection pipe, and waste slag hopper.

[0046] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0047] In this invention, during use, the crane body is moved to the vicinity of the large-angle belt, and then the electric slide rail is activated. The electric slider causes the connecting block to move, and the movement of the connecting block makes the distance between the opposite sides of the two rotating shafts greater than the width of the belt. Then, the electric telescopic rod is activated, and the piston rod of the electric telescopic rod causes the rotating shaft to descend. When the rotating shaft is adjusted into the gap of the belt, the electric slide rail is activated again, at which point the electric slide rail can bring the two rotating shafts closer to each other. When the rotating shaft is below the belt, the electric telescopic rod is activated, at which point the rotating shaft can lift the belt. When the belt is inserted, the belt can extend in coordination with the rotation of the rotating shaft, which facilitates the installation of the belt. Therefore, it can achieve the effect of facilitating operation by workers.

[0048] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0049] Reference Figure 1-3 A high-angle belt replacement device includes a high-angle belt and a crane body 1 located on one side of the high-angle belt. The crane body 1 includes a crane body 2, which includes a steel cable 3. A connecting plate 4 is fixedly connected to the bottom of the steel cable 3. An adjustment mechanism is provided at the bottom of the connecting plate 4. Connecting blocks 5 are fixedly connected to both sides of the bottom of the adjustment mechanism. A rotating shaft 6 is rotatably connected to the opposite side of the two connecting blocks 5 through bearings. A limit mechanism is provided on one side of the rotating shaft 6.

[0050] In a preferred embodiment, the adjustment mechanism includes an electric slide rail 7 fixedly connected to the bottom of the connecting plate 4. Electric sliders 8 are slidably connected to the inner walls on both sides of the electric slide rail 7. The electric sliders 8 on the same side are fixedly connected to the connecting block 5. The electric sliders 8 can slide in the inner wall of the electric slide rail 7 to change the position of the rotating shaft 6.

[0051] In a preferred embodiment, the limiting mechanism includes two symmetrically distributed limiting rods 9, limiting ports 10 are provided on the opposite sides of the two connecting blocks 5, and a plurality of circularly arranged and evenly distributed limiting grooves 11 are provided on the opposite sides of the two rotating shafts 6. The inner walls of the limiting grooves 11 and the inner walls of the limiting ports 10 are in sliding fit with the limiting rods 9. When the rotating shafts 6 need to stop rotating, the limiting rods 9 can be inserted into the limiting ports 10 and the limiting grooves 11.

[0052] In a preferred embodiment, the limiting rod 9 is inclined, and the lower end of the limiting rod 9 faces the belt with a large inclination angle. The inclined limiting rod 9 can keep the limiting rod 9 in the limiting groove 11 under its own weight, thus preventing the limiting rod 9 from falling off.

[0053] In a preferred embodiment, the surface of the rotating shaft 6 is provided with a plurality of evenly distributed rolling grooves 12, and the inner wall of the rolling grooves 12 is rotatably connected to rolling balls 13. The rolling balls 13 can rotate within the rolling grooves 12, which makes it easy for the operator to control the feeding distance of the belt. That is, holding the belt will stop feeding the belt, and releasing the belt will allow it to slide down under the action of the rolling balls 13.

[0054] In a preferred embodiment, a mounting block 14 is fixedly connected to the bottom corner of the crane body 1, and a rotating wheel 15 is rotatably connected to the bottom of the mounting block 14 via a bearing, which facilitates the movement of the crane body 1.

[0055] In a preferred embodiment, a handle 16 is fixedly connected to one side of the crane body 1. The handle 16 facilitates the operator to apply force to the crane body 1, making it easier for the operator to operate.

[0056] In a preferred embodiment, an electric telescopic rod 17 is fixedly connected to the top of the crane body 1. A fixing plate 18 is fixedly connected to the top end of the piston rod of the electric telescopic rod 17. The fixing plate 18 is fixedly connected to the crane body 2. The crane body 2 can be raised and lowered by the electric telescopic rod 17.

[0057] In a preferred embodiment, a support rod 19 is fixedly connected between the bottom of the fixed plate 18 and one side of the piston rod of the electric telescopic rod 17. The support rod 19 enables the fixed plate 18, the electric telescopic rod 17 and the support rod 19 to form a triangular structure, which can prevent the fixed plate 18 from breaking.

[0058] A process for replacing a high-angle conveyor belt includes the following steps: Sanitation and preparatory work (three days): Specifically, sanitation of the conveyor belt corridor, the upper and lower staircases of the machine head and tail, removal of the corrugated steel roof tiles on the west wall, fabrication of a movable door, steel structure reinforcement, installation of two sets of B1000 flat rollers, and installation of two sets of B1000 flat rollers at the waste hopper (for the removal of corrugated steel roof tiles and fabrication of the movable door, Hua'an Construction is recommended); Steel structure dismantling (one day): The protective device for the tail conveyor belt, the guide chute, the dust collection pipe, and the waste hopper are dismantled and placed on the south side; New belt introduction (8 hours): Eight hoppers are cut off at the red line at the tail end. The new belt is introduced by the crane body and overlapped with the old belt. The old belt is cut off at the tail end and hangs down to the waste hopper. The belt is manually introduced in five-meter increments. A winch is installed on the east side of the waste hopper to pull out the old belt (in sync with the introduction of the new belt) until the new belt is completely introduced. One clamp is fixed at the 1000 pressure pulley; the 630 return pulley is removed; the 630 driven pulley (spiral tensioning device) is adjusted to its maximum position for vulcanization; another belt clamp is installed and positioned; belt vulcanization hopper bonding (24h): belt vulcanization, bonding of eight hoppers and gears; steel structure restoration (one day): two belt clamps are removed; the 630 driven pulley is adjusted to its minimum position; the 630 return pulley is installed and adjusted; the tail belt protection device, guide chute, dust collection pipe, and waste slag hopper are welded and restored.

[0059] The implementation principle of the large-angle belt replacement device and process embodiment of the present invention is as follows:

[0060] In use, move the crane body 1 to the vicinity of the large-angle belt, then activate the electric slide rail 7. The electric slider 8 will move the connecting block 5. The movement of the connecting block 5 will make the distance between the opposite sides of the two rotating shafts 6 greater than the width of the belt. Then activate the electric telescopic rod 17. The piston rod of the electric telescopic rod 17 will lower the rotating shaft 6. When the rotating shaft 6 is adjusted into the gap of the belt, activate the electric slide rail 7. At this time, the electric slide rail 7 will bring the two rotating shafts 6 closer to each other. When the rotating shaft 6 is below the belt, activate the electric telescopic rod 17. At this time, the rotating shaft 6 will lift the belt. When the belt is inserted, the belt can extend in coordination with the rotation of the rotating shaft 6, which facilitates the installation of the belt. Therefore, it can achieve the effect of facilitating operation by the staff.

[0061] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A high-angle belt replacement device, comprising a high-angle belt and a crane body (1) located on one side of the high-angle belt, wherein the crane body (1) includes a crane body (2), and the crane body (2) includes a steel cable (3), characterized in that: The bottom of the steel cable (3) is fixedly connected to a connecting plate (4), and an adjustment mechanism is provided at the bottom of the connecting plate (4). Both sides of the bottom of the adjustment mechanism are fixedly connected to connecting blocks (5). The opposite sides of the two connecting blocks (5) are rotatably connected to a rotating shaft (6) through a bearing. A limit mechanism is provided on one side of the rotating shaft (6). The adjustment mechanism includes an electric slide rail (7) fixedly connected to the bottom of the connecting plate (4), and electric sliders (8) are slidably connected to the inner walls on both sides of the electric slide rail (7). The electric sliders (8) located on the same side are fixedly connected to the connecting block (5). The limiting mechanism includes two symmetrically distributed limiting rods (9), and limiting ports (10) are opened on the opposite sides of the two connecting blocks (5). Several limiting grooves (11) are arranged in a circular and evenly distributed manner on the opposite sides of the two rotating shafts (6). The inner walls of the limiting grooves (11) and the inner walls of the limiting ports (10) are in sliding fit with the limiting rods (9). The limiting rod (9) is inclined, and the lower end of the limiting rod (9) faces the belt with a large inclination angle; The surface of the rotating shaft (6) is provided with a plurality of evenly distributed rolling grooves (12), and the inner wall of the rolling grooves (12) is rotatably connected to a rolling ball (13). The bottom corner of the crane body (1) is fixedly connected to an installation block (14), and the bottom of the installation block (14) is rotatably connected to a rotating wheel (15) via a bearing. A handle (16) is fixedly connected to one side of the crane body (1). An electric telescopic rod (17) is fixedly connected to the top of the crane body (1), and a fixing plate (18) is fixedly connected to one end of the piston rod of the electric telescopic rod (17), and the fixing plate (18) is fixedly connected to the crane body (2). The bottom of the fixed plate (18) and one side of the piston rod of the electric telescopic rod (17) are fixedly connected to the same support rod (19). The process for replacing belts with large angles of inclination includes the following steps: S1: Sanitation and preliminary preparation work: Specifically, sanitation of the belt conveyor head and tail, upper and lower stair scaffolding, removal of the color steel tile on the west wall, construction of movable door, steel structure reinforcement, installation of two sets of B1000 flat support rollers, and installation of two sets of B1000 flat support rollers at the top and bottom of the waste hopper. S2: Steel structure dismantling: Protectively dismantle the tail belt protection device, material guide chute, dust collection pipe, and waste slag hopper, and place them on the south side; S3: New belt introduction: Cut off eight hoppers at the red line at the tail end, guide the new belt with the crane body and overlap it with the old belt, cut the old belt at the tail end and let it hang down to the waste hopper, manually start the belt to bring it in 5 meters at a time, install a winch on the east side of the waste hopper to pull out the old belt in the same rhythm as the new belt, until the new belt is fully introduced; fix one clamp at the 1000 pressure pulley, remove the 630 return pulley, adjust the 630 driven pulley to the maximum position for vulcanization, and install and position another belt clamp; S4: Belt vulcanization hopper bonding: belt vulcanization, bonding of eight hoppers and stop; S5: Steel structure restoration: Remove two belt clips, adjust the 630 driven wheel to the minimum position, install and adjust the 630 return wheel, and weld and restore the tail belt protection device, material guide chute, dust collection pipe, and waste slag hopper.

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