Production process of water-absorbing and quick-drying school uniform cloth

By blending cotton, polyester, and viscose fibers and applying a hydrophilic finish, the problem of poor water absorption in school uniform fabrics has been solved, resulting in improved water absorption, quick drying, and wearing comfort.

CN116695306BActive Publication Date: 2026-04-10YONGJIA COUNTY WEILONG BEDDING & CLOTHING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
YONGJIA COUNTY WEILONG BEDDING & CLOTHING CO LTD
Filing Date
2023-06-17
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing school uniform fabric has poor water absorption during exercise, which leads to inconvenience due to sweating and increased weight, affecting wearing comfort.

Method used

The absorbent yarn is made from a blend of cotton, polyester and viscose fibers. The viscose fiber surface is cut with a cutting knife and then hydrophilic finishing is performed to increase the porosity and breathability of the fabric. The school uniform is made from a double-layered fabric.

Benefits of technology

It improves the fabric's water absorption and quick-drying properties, increases the gap between the fabric and the skin, promotes sweat evaporation, and enhances wearing comfort and quick-drying performance.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application belongs to the technical field of clothing fabric, and particularly relates to a production process of water-absorbing and quick-drying school uniform cloth, which comprises the following steps: S1: cotton fibers, polyester fibers and viscose fibers are blended to obtain water-absorbing yarn; S2: a pressure cutter is used to extrude and cut the viscose fibers used in the step S1, so that intermittent grooves with a fixed distance are formed on the surface of the viscose fibers, and the viscose fibers remain continuous and unbroken after the treatment; S3: the water-absorbing yarn is spun into double-layer cloth fabric by using a textile equipment; the double-layer cloth fabric is used for preparing water-absorbing and quick-drying school uniform; in the application, the water-absorbing yarn is subjected to hydrophilic finishing, and the water-absorbing yarn is changed during the hydrophilic finishing process, so that the porosity of the cloth is increased, the size of the gap between the water-absorbing yarn on the cloth is enlarged, the ventilation of the cloth is promoted, and the water-absorbing and quick-drying performance of the cloth is improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of clothing fabric, and particularly relates to a water-absorbing and quick-drying school uniform fabric production process. BACKGROUND

[0002] When school uniforms are made, most of them are mainly aesthetic and functional. When students perform sports activities or have physical education in schools, a large amount of sweat is generated in the process. Since the water absorption of the aesthetic fabric is poor, the students will have many inconveniences when they exercise. When the fabric with good water absorption is made into a school uniform, the weight of the clothes will increase after absorbing a large amount of sweat, and the students will also consume some physical strength in the exercise.

[0003] Therefore, the fabric needs to have good water absorption, improve the speed of absorbing sweat, and also needs to evaporate the absorbed sweat quickly to ensure that the fabric has a quick-drying effect, so that the prepared school uniform is comfortable to wear. SUMMARY

[0004] In order to make up for the shortcomings of the prior art, the water-absorbing yarn is subjected to hydrophilic finishing, and changes of the water-absorbing yarn are promoted in the hydrophilic finishing process, so that the porosity of the fabric is increased, the size of the gap between the water-absorbing yarns on the fabric is expanded, the ventilation and air permeability of the fabric are promoted, and the water absorption and quick-drying performance of the fabric are improved. The application provides a water-absorbing and quick-drying school uniform fabric production process.

[0005] The technical scheme adopted by the application to solve the technical problem is that the water-absorbing and quick-drying school uniform fabric production process comprises the following steps:

[0006] S1: cotton fibers, polyester fibers and viscose fibers are blended to obtain water-absorbing yarns;

[0007] S2: a pressure cutter is used to extrude and cut the viscose fibers used in S1, so that a gap with a fixed distance is formed on the surface of the viscose fibers, and the viscose fibers remain continuous and unbroken after being treated;

[0008] S3: the water-absorbing yarns are spun into double-layer fabric by using a textile equipment; and the double-layer fabric is used to prepare water-absorbing and quick-drying school uniforms.

[0009] The pressure cutter is heated to treat the viscose fibers, and the gap surface of the viscose fibers is melted into a whole after being heated.

[0010] The water-absorbing yarns are subjected to hydrophilic finishing by using a treatment device, and the water-absorbing yarns are pressed at both ends and in a straightened state during the hydrophilic finishing, and the viscose fibers in the water-absorbing yarns are broken from the gap after the hydrophilic finishing.

[0011] Preferably, the warp and weft density of the surface fabric of the double-layer fabric is greater than that of the lining fabric.

[0012] The structure of the water-absorbing yarn is core-spun yarn, and the polyester fiber serves as the core of the core-spun yarn.

[0013] Preferably, the number of cotton fibers in the water-absorbing yarn is greater than the sum of the number of polyester fibers and viscose fibers, and the water-absorbing yarn is subjected to napping treatment by using a brush before being subjected to hydrophilic finishing.

[0014] Preferably, the treatment device comprises a base, a treatment groove is formed in the base, contact rollers are installed at both ends of the base, a guide roller is installed in the treatment groove, the guide roller changes the movement direction of the water-absorbing yarn, and the guide roller allows the water-absorbing yarn to pass through the hydrophilic finishing agent.

[0015] The front and rear compression rollers are symmetrically installed in the treatment groove, the guide roller is located between the front and rear compression rollers, the front and rear compression rollers are driven by a motor, the front and rear compression rollers extrude and clamp the water-absorbing yarn, and the rotation speed of the rear compression roller is greater than that of the front compression roller.

[0016] Preferably, a loosening cylinder is installed in the treatment groove, the loosening cylinder is located between the front compression roller and the guide roller, the water-absorbing yarn passes through the loosening cylinder, and bristles are installed on the inner wall of the loosening cylinder to comb and scrape the water-absorbing yarn.

[0017] Preferably, the bristles in the loosening cylinder are distributed in a spiral shape, and the center line of the inner wall of the loosening cylinder is curved.

[0018] Preferably, a treatment cylinder is installed in the treatment groove, the treatment cylinder is located between the guide rollers, and the water-absorbing yarn passes through the treatment cylinder.

[0019] A liquid pump is installed on the side surface of the base, the liquid pump pumps the hydrophilic finishing agent in the treatment groove into the treatment cylinder, a cavity is formed in the side wall of the treatment cylinder, a spray hole that communicates with the cavity is formed in the inner wall of the treatment cylinder, and the liquid pump sends the pumped liquid into the cavity through a pipeline.

[0020] Preferably, a sponge sheet is installed in the treatment cylinder, and the sponge sheet divides the space in the treatment cylinder into multiple spaces.

[0021] The outlet direction of the spray hole is inclined along the axial direction, the spray holes are arranged in pairs in the treatment cylinder, and the inclined directions of the spray holes arranged in pairs are opposite.

[0022] The beneficial effects of the present application are as follows:

[0023] 1. The present invention discloses a water-absorbing and quick-drying school uniform fabric production process, which uses cotton fiber, polyester fiber, and viscose fiber to make water-absorbing yarn, and then uses the water-absorbing yarn to make a double-layer fabric for school uniforms. The density change of the double-layer fabric promotes the absorption, transfer, and evaporation of sweat. At the same time, the water-absorbing yarn is hydrophilically treated to improve the water absorption and quick-drying effect of the fabric. Furthermore, grooves are set on the viscose fiber, so that the viscose fiber breaks at the grooves during the hydrophilic treatment, causing the viscose fiber to break and wrinkle, thereby forming gaps or protrusions on the water-absorbing yarn. The water absorption and expansion characteristics of viscose fiber are utilized to increase the porosity of the fabric and the gaps between the water-absorbing yarns, promote ventilation and breathability, and further improve the water absorption and quick-drying effect.

[0024] 2. The water-absorbing and quick-drying school uniform fabric production process of the present invention, by setting a front pressure roller, a rear pressure roller, and a loosening cylinder, ensures that the absorbent yarn is in a taut state during the hydrophilic finishing process, which facilitates the breakage of viscose fibers from the groove. At the same time, the brushes in the loosening cylinder comb and scrape the absorbent yarn squeezed by the front pressure roller, making the absorbent yarn relatively fluffy and improving the hydrophilic finishing effect. Meanwhile, the rear pressure roller squeezes the finished absorbent yarn to remove excess hydrophilic finishing agent, avoiding waste of hydrophilic finishing agent and pollution. Attached Figure Description

[0025] The invention will now be further described with reference to the accompanying drawings.

[0026] Figure 1 This is a schematic diagram of the processing device in this invention;

[0027] Figure 2 This is a schematic diagram of the structure of the rear pressure roller on the processing device in this invention;

[0028] Figure 3 This is a schematic diagram of the structure of the processing cylinder on the processing device in this invention;

[0029] Figure 4 This is a schematic diagram of the structure of the loosening cylinder on the processing device in this invention;

[0030] Figure 5 yes Figure 3 Enlarged view of a portion of point A in the middle;

[0031] Figure 6 This is a flowchart of the production process of the present invention;

[0032] In the diagram: base 1, contact roller 11, guide roller 12, rear pressure roller 2, front pressure roller 21, motor 22, fixed roller 23, movable roller 24, slider 241, elastic block 242, screw 243, connecting plate 244, processing cylinder 3, liquid pump 31, pipe 311, cavity 32, spray hole 321, sponge sheet 33, loosening cylinder 4, brush bristles 41, absorbent yarn 5. DETAILED DESCRIPTION

[0033] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the present application is further described below in conjunction with specific embodiments.

[0034] As shown in Figures 1 to 6 The production process of the water-absorbing and quick-drying school uniform cloth includes the following steps:

[0035] S1: cotton fibers, polyester fibers and viscose fibers are blended to obtain water-absorbing yarn 5; the use of cotton fibers improves the hydrophilicity of the water-absorbing yarn 5, and the use of the cloth made of the water-absorbing yarn 5 can quickly absorb moisture and promote surface drying after being made into a school uniform, improving the wearing comfort of the school uniform; the use of polyester fibers improves the strength of the water-absorbing yarn 5 obtained after blending, avoiding the breakage of the water-absorbing yarn 5 and affecting the use of the water-absorbing yarn 5 and the durability of the cloth made after preparation;

[0036] S2: the viscose fibers used in step S1 are extruded and cut using a pressure cutter to form a fixed distance interval groove on the surface of the viscose fibers, and the treated viscose fibers remain continuous and unbroken;

[0037] S3: the water-absorbing yarn 5 is spun into a double-layer cloth fabric using a textile equipment; the double-layer cloth fabric is used to prepare a water-absorbing and quick-drying school uniform;

[0038] The pressure cutter is heated to treat the viscose fibers, and the groove surface of the viscose fibers is melted into a whole; by heating the pressure cutter, the viscose fibers treated by the pressure cutter generate a melting effect at the position where the viscose fibers are pressed, causing the surface of the gap cut by the pressure cutter to melt and solidify, thereby avoiding the situation that the gap cut by the pressure cutter is raised and rough after the viscose fibers are cut, affecting the subsequent blending of the viscose fibers to form the water-absorbing yarn 5;

[0039] The water-absorbing yarn 5 is treated by a treatment device before being spun, and the water-absorbing yarn 5 is pressed at both ends and in a straight state during the hydrophilic finishing; the viscose fibers in the water-absorbing yarn 5 are broken at the groove after the hydrophilic finishing;

[0040] Due to the shrinkage of viscose fibers being greater than that of cotton fibers and polyester fibers, when the water-absorbing yarn 5 is compressed at both ends during the hydrophilic finishing of the water-absorbing yarn 5 and the water-absorbing yarn 5 is tightened, the viscose fibers will be affected by the notch on the viscose fibers, causing the viscose fibers to break at the notch, resulting in the viscose fibers being wrinkled, thereby forming notches or protrusions on the surface of the water-absorbing yarn 5, and further forming gaps between the water-absorbing yarn 5 and the skin of the wearer after the water-absorbing yarn 5 is made into a fabric and the fabric is made into a school uniform, which is conducive to ventilation and quick drying after sweating. At the same time, the wrinkled viscose fibers also increase the gaps between the water-absorbing yarn 5 in the fabric, increasing the porosity of the fabric, promoting ventilation and air permeability, and further promoting the evaporation and drying of sweat, thereby improving the water absorption and quick drying effect of the fabric.

[0041] As an embodiment of the present application, the warp and weft density of the surface fabric in the double-layer fabric is greater than that of the inner layer fabric;

[0042] The structure of the water-absorbing yarn 5 is a core-spun yarn, and the polyester fibers serve as the core of the core-spun yarn;

[0043] By changing the size of the warp and weft density, the density of the surface fabric in the double-layer fabric is greater than that of the inner layer fabric, and the porosity of the inner layer fabric that contacts the skin of the wearer is relatively large after the fabric is made into a school uniform, which is conducive to the absorption of sweat by the fabric, thereby improving the wearing comfort. At the same time, since the density of the surface fabric is greater than that of the inner layer fabric, the amount of cotton fibers contained in the surface fabric is greater than that of the inner layer fabric, so that the sweat absorbed by the inner layer fabric is more easily sucked into the surface fabric, which can ensure the relative dryness of the inner layer fabric that contacts the skin, improve the comfort and water absorption effect, and the sweat sucked into the surface fabric is evaporated under the action of the flow of external air, reducing the moisture content in the surface fabric and improving the quick drying effect of the fabric;

[0044] At the same time, since the polyester fibers serve as the core of the core-spun yarn, the cotton fibers in the water-absorbing yarn 5 are located at the periphery, and in the fabric made of the water-absorbing yarn 5, the cotton fibers are easily in contact with the surface of the wearer's skin, improving the comfort of wearing the school uniform and facilitating the absorption of sweat by the cotton fibers that contact the skin surface, thereby improving the water absorption and quick drying effect of the school uniform. At the same time, by wrapping the polyester fibers in the middle position of the water-absorbing yarn 5, the possibility of the polyester fibers contacting the outside can be reduced, avoiding the aging and damage of the polyester fibers, thereby improving the strength of the water-absorbing yarn 5 and the fabric.

[0045] As an embodiment of the present application, the number of cotton fibers in the water-absorbing yarn 5 is greater than the sum of the number of polyester fibers and viscose fibers, and the water-absorbing yarn 5 is subjected to sanding treatment using a brush before hydrophilic finishing;

[0046] The number of cotton fibers in the water-absorbing yarn 5 is relatively large, and the water-absorbing yarn 5 is subjected to hydrophilic finishing, so as to improve the water absorption of the cloth made of the water-absorbing yarn 5, and enable the absorbed water to be quickly transferred to the surface of the cloth and evaporated, so that the water absorption and quick drying effect of the cloth are good. At the same time, the water-absorbing yarn 5 is combed and napped by the brush, so that the water-absorbing yarn 5 is relatively loose when entering the hydrophilic finishing agent, and there are raised fiber fluffs on the surface, so as to promote the penetration of the hydrophilic finishing agent in the water-absorbing yarn 5 and improve the hydrophilic finishing effect.

[0047] As an embodiment of the present application, the processing device comprises a base 1, a processing groove is formed in the base 1, contact rollers 11 are installed at both ends of the base 1, guide rollers 12 are installed in the processing groove, the guide rollers 12 change the movement direction of the water-absorbing yarn 5, and the guide rollers 12 enable the water-absorbing yarn 5 to pass through the hydrophilic finishing agent;

[0048] Symmetrical front and rear pressure rollers 21 and 2 are installed in the processing groove, the guide rollers 12 are located between the front and rear pressure rollers 21 and 2, the front and rear pressure rollers 21 and 2 are driven by a motor 22, the front and rear pressure rollers 21 and 2 extrude and clamp the water-absorbing yarn 5, and the rotation speed of the rear pressure roller 2 is greater than that of the front pressure roller 21;

[0049] The front and rear pressure rollers 21 and 2 have the same structure, the rear pressure roller 2 comprises a fixed roller 23 and a movable roller 24, the fixed roller 23 is rotatably installed on the side wall of the processing groove, a motor 22 is installed on the side surface of the base 1, the motor 22 drives the fixed roller 23 to rotate through a transmission belt, an installation groove is formed in the side wall of the processing groove, the movable roller 24 is rotatably installed on a sliding block 241, the sliding block 241 is slidably installed in the installation groove, elastic blocks 242 are installed on the upper and lower surfaces of the sliding block 241, the elastic blocks 242 contact the bottom and top surfaces of the installation groove, a screw rod 243 is installed in the installation groove, a connecting plate 244 is rotatably installed at the lower end of the screw rod 243, and the connecting plate 244 and the upper surface of the sliding block 241 are in contact with each other;

[0050] When the hydrophilic finishing is performed, the water-absorbing yarn 5 enters and exits the treatment tank from the contact roller 11 on the treatment device, and meanwhile, the movement direction of the water-absorbing yarn 5 in the treatment tank is changed by the multiple sets of guide rollers 12 installed in the treatment tank, so that the water-absorbing yarn 5 passes through the hydrophilic finishing agent, and the hydrophilic finishing of the water-absorbing yarn 5 is completed. In this process, the front pressing roller 21 and the rear pressing roller 2 at both ends of the treatment tank press and clamp the water-absorbing yarn 5, so as to ensure that the water-absorbing yarn 5 is in a taut state and does not slide relatively in the treatment tank. Meanwhile, the rear pressing roller 2 is relatively large in rotating speed, and exerts a pulling force on the water-absorbing yarn 5, so that the water-absorbing yarn 5 is straightened and stretched, promotes the broken-down of viscose fibers in the water-absorbing yarn 5 after swelling due to water absorption, and at the same time, when the water-absorbing yarn 5 passes through the hydrophilic finishing agent and reaches the rear pressing roller 2, the rear pressing roller 2 presses and compacts the water-absorbing yarn 5, so that the excessive hydrophilic finishing agent absorbed on the water-absorbing yarn 5 is squeezed out and separated, thereby avoiding waste of the hydrophilic finishing agent and pollution caused by the hydrophilic finishing agent leaving with the water-absorbing yarn 5.

[0051] As an embodiment of the present application, a loosening cylinder 4 is installed in the treatment tank, the loosening cylinder 4 is located between the front pressing roller 21 and the guide roller 12, the water-absorbing yarn 5 passes through the loosening cylinder 4, and brush hairs 41 are installed on the inner wall of the loosening cylinder 4, which card and scratch the water-absorbing yarn 5;

[0052] After the water-absorbing yarn 5 passes through the front pressing roller 21, the water-absorbing yarn 5 is pressed and compacted, so that it becomes relatively dense and is not easy for the subsequent hydrophilic finishing agent to penetrate, which affects the hydrophilic finishing effect of the water-absorbing yarn 5. Therefore, after the water-absorbing yarn 5 passes through the front pressing roller 21, it enters the inside of the loosening cylinder 4, and the brush hairs 41 installed on the inner wall of the loosening cylinder 4 card and scratch the water-absorbing yarn 5, so that the water-absorbing yarn 5 becomes relatively loose and fluffy again, which is beneficial for the subsequent penetration of the hydrophilic finishing agent into the water-absorbing yarn 5, speeds up the treatment time and improves the hydrophilic finishing effect. Meanwhile, after the brush hairs 41 card and scratch the water-absorbing yarn 5, the broken ends of the fibers on the surface of the water-absorbing yarn 5 are scraped up, so that the surface of the water-absorbing yarn 5 appears to be “sanded”, so that after the water-absorbing yarn 5 enters the hydrophilic finishing agent, it quickly absorbs the hydrophilic finishing agent, promotes the penetration of the hydrophilic finishing agent into the water-absorbing fibers, and improves the finishing effect.

[0053] As an embodiment of the present application, the brush hairs 41 in the loosening cylinder 4 are distributed in a spiral shape, and the center line of the inner wall of the loosening cylinder 4 is curved.

[0054] The bristles 41 inside the loose cylinder 4 are distributed in a spiral shape, so that the surface of the water-absorbing yarn 5 passing through the inside of the loose cylinder 4 can be contacted by the bristles 41, avoiding dead angles, and avoiding the mutual contact, winding and interlacing between the bristles 41 after the bristles 41 are driven by the water-absorbing yarn 5, which affects the carding and scraping effect of the water-absorbing yarn 5. At the same time, due to the spiral distribution of the bristles 41 and the bending of the center line of the loose cylinder 4, the water-absorbing yarn 5 and the bristles 41 inside the loose cylinder 4 can be further fully contacted, the carding and scraping effect of the bristles 41 on the water-absorbing yarn 5 is improved, and the water-absorbing yarn 5 is ensured to become relatively loose again.

[0055] As an embodiment of the present application, a treatment cylinder 3 is installed in the treatment tank, the treatment cylinder 3 is located between the guide rollers 12, and the water-absorbing yarn 5 passes through the inside of the treatment cylinder 3.

[0056] A liquid pump 31 is installed on the side of the base 1, the liquid pump 31 pumps the hydrophilic finishing agent in the treatment tank into the treatment cylinder 3, a cavity 32 is formed in the side wall of the treatment cylinder 3, a spray hole 321 is formed in the inner wall of the treatment cylinder 3 and communicates with the cavity 32, and the liquid pump 31 sends the pumped liquid into the cavity 32 through a pipeline 311.

[0057] When the water-absorbing yarn 5 passes through the inside of the treatment cylinder 3, the liquid pump 31 installed on the base 1 pumps and delivers the hydrophilic finishing agent in the treatment tank into the cavity 32 in the side wall of the treatment cylinder 3, so that the hydrophilic finishing agent is sprayed from the spray hole 321 towards the water-absorbing yarn 5, so that the water-absorbing yarn 5 is fully contacted with the hydrophilic finishing agent, and under the flow impact of the hydrophilic finishing agent, the absorption of the water-absorbing yarn 5 to the hydrophilic finishing agent is promoted, so that the hydrophilic finishing agent penetrates into the water-absorbing yarn 5, the speed and effect of the hydrophilic finishing are improved, and at the same time, the pumping of the liquid pump 31 and the spraying of the hydrophilic finishing agent from both ends of the treatment cylinder 3 make the hydrophilic finishing agent in the treatment tank flow, so as to ensure that the concentration of the hydrophilic finishing agent in the treatment tank is uniform, and the water-absorbing yarn 5 avoids contacting the area with low concentration of the hydrophilic finishing agent, which affects the finishing effect of the water-absorbing yarn 5.

[0058] As an embodiment of the present application, a sponge sheet 33 is installed in the treatment cylinder 3, and the sponge sheet 33 divides the space in the treatment cylinder 3 into multiple spaces.

[0059] The outlet direction of the spray hole 321 is inclined along the axial direction, the spray holes 321 are arranged in pairs in the treatment cylinder 3, and the inclined directions of the spray holes 321 arranged in pairs are opposite.

[0060] The sponge sheet 33 is installed in the processing cylinder 3, and when the water-absorbing yarn 5 passes through the sponge sheet 33, the sponge sheet 33 can produce kneading and extrusion effects on the water-absorbing yarn 5, promote the fluffing of the water-absorbing yarn 5 and the absorption of the hydrophilic finishing agent, and at the same time, the installed multiple groups of sponge sheets 33 can separate the space in the processing cylinder 3 to some extent, hinder the hydrophilic finishing agent in the processing cylinder 3 from being discharged outward, so that the pressure in the processing cylinder 3 is greater than the pressure in the processing tank, and the relatively large pressure is used to promote the penetration of the hydrophilic finishing agent into the water-absorbing yarn 5, improve the speed and effect of hydrophilic finishing, and at the same time, the sponge sheet 33 is used to block the discharge of the hydrophilic finishing agent in the processing cylinder 3, so as to avoid the speed of the discharged hydrophilic finishing agent in the processing cylinder 3 being too fast, causing large fluctuations or splashes in the processing tank, and causing the hydrophilic finishing agent to splash out, causing waste and pollution, and at the same time, the pair of oppositely inclined spray holes 321 are arranged, so that the hydrophilic finishing agent sprayed from the spray hole 321 can be aimed at and impacted on the water-absorbing yarn 5, so that the water-absorbing yarn 5 is impacted and vibrates, further promoting the penetration of the hydrophilic finishing agent into the water-absorbing yarn 5 and the breaking of the viscose fibers in the water-absorbing yarn 5 from the notch.

[0061] The specific working process is as follows:

[0062] The cotton fiber is used to improve the hydrophilicity of the water-absorbing yarn 5, and the cloth made of the water-absorbing yarn 5 can quickly absorb water and promote surface drying after being made into a school uniform; the polyester fiber is used to improve the strength of the water-absorbing yarn 5 after blending;

[0063] Because the shrinkage rate of viscose fiber is greater than that of cotton fiber and polyester fiber, when the water-absorbing yarn 5 is pressed at both ends and tightened during hydrophilic finishing, the viscose fiber is broken at the notch, causing the viscose fiber to shrink, thereby forming a notch or protruding point on the surface of the water-absorbing yarn 5, and further increasing the gap between the cloth and the skin of the wearer after the water-absorbing yarn 5 is made into cloth and the cloth is made into a school uniform, which is conducive to ventilation and quick drying after sweating, and the shrunk viscose fiber also increases the gap between the water-absorbing yarn 5 of the cloth, thereby increasing the porosity of the cloth;

[0064] By changing the size of the warp and weft density, the density of the surface fabric of the double-layer fabric is greater than that of the inner layer fabric, so that the porosity of the inner layer fabric is relatively large after the fabric is made into a school uniform, which is conducive to the absorption of sweat by the fabric, and because the amount of cotton fiber contained in the surface fabric is greater than that of the inner layer fabric, the sweat absorbed by the inner layer fabric is more easily sucked to the surface fabric and evaporated.

[0065] The number of cotton fibers in the water-absorbing yarn 5 is relatively large, and the water-absorbing yarn 5 is subjected to hydrophilic finishing, so as to improve the water absorption of the cloth made of the water-absorbing yarn 5, and make the absorbed water quickly transferred to the surface of the cloth and evaporated, thereby making the water absorption and quick drying effect of the cloth good;

[0066] When the hydrophilic finishing is performed, the water-absorbing yarn 5 enters and exits the treatment tank from the contact roller 11 on the treatment device, and at the same time, the movement direction of the water-absorbing yarn 5 in the treatment tank is changed by the multiple sets of guide rollers 12 installed in the treatment tank, so that the water-absorbing yarn 5 passes through the hydrophilic finishing agent, and the hydrophilic finishing of the water-absorbing yarn 5 is completed. In this process, the front pressure roller 21 and the rear pressure roller 2 at both ends of the treatment tank press and clamp the water-absorbing yarn 5 to ensure that the water-absorbing yarn 5 is in a taut state and does not slide relatively in the treatment tank. At the same time, the rear pressure roller 2 rotates at a relatively high speed to apply tension to the water-absorbing yarn 5, so that the water-absorbing yarn 5 is straightened and stretched, promoting the viscose fibers in the water-absorbing yarn 5 to break off from the broken groove after swelling due to water absorption. At the same time, when the water-absorbing yarn 5 passes out of the hydrophilic finishing agent and reaches the rear pressure roller 2, the rear pressure roller 2 presses and compacts the water-absorbing yarn 5, so that the excess hydrophilic finishing agent absorbed on the water-absorbing yarn 5 is squeezed out and separated;

[0067] After the water-absorbing yarn 5 passes out of the front pressure roller 21, the water-absorbing yarn 5 is pressed and compacted, which makes it relatively dense and not easy for the subsequent hydrophilic finishing agent to penetrate, which will affect the hydrophilic finishing effect of the water-absorbing yarn 5. Therefore, after the water-absorbing yarn 5 passes out of the front pressure roller 21, it enters the inside of the loosening cylinder 4, and the bristles 41 installed on the inner wall of the loosening cylinder 4 comb and scratch the water-absorbing yarn 5, so that the water-absorbing yarn 5 becomes relatively loose and fluffy again. At the same time, after the bristles 41 comb and scratch the water-absorbing yarn 5, the fiber ends on the surface of the water-absorbing yarn 5 are scraped up, so that the water-absorbing yarn 5 has a "sanding" effect on the surface;

[0068] The bristles 41 inside the loosening cylinder 4 are distributed in a spiral shape, so that the water-absorbing yarn 5 passing through the inside of the loosening cylinder 4 can contact the bristles 41 everywhere on its surface. At the same time, due to the spiral distribution of the bristles 41 and the bending of the center line of the loosening cylinder 4, the water-absorbing yarn 5 and the bristles 41 inside the loosening cylinder 4 are in further full contact;

[0069] When the water-absorbing yarn 5 passes through the treatment cylinder 3, the liquid pump 31 installed on the base 1 sucks and transports the hydrophilic finishing agent in the treatment tank to the cavity 32 in the side wall of the treatment cylinder 3 through the pipeline 311, so that the hydrophilic finishing agent is sprayed out of the water-absorbing yarn 5 from the spray hole 321, so that the water-absorbing yarn 5 fully contacts the hydrophilic finishing agent. At the same time, through the extraction of the liquid pump 31 and the spraying of the hydrophilic finishing agent from both ends of the treatment cylinder 3, the hydrophilic finishing agent in the treatment tank will flow in a cycle;

[0070] The sponge sheet 33 is installed in the processing cylinder 3, when the water-absorbing yarn 5 passes through the sponge sheet 33, the sponge sheet 33 will produce kneading and extrusion effect on the water-absorbing yarn 5, promote the water-absorbing yarn 5 to be fluffy and absorb the hydrophilic finishing agent, at the same time, the installed multiple groups of sponge sheets 33 will separate the space in the processing cylinder 3, hinder the hydrophilic finishing agent in the processing cylinder 3 to be discharged outward, so that the pressure in the processing cylinder 3 is greater than the pressure in the processing tank, the relatively large pressure is used to promote the hydrophilic finishing agent to penetrate into the water-absorbing yarn 5, at the same time, through the pair of oppositely inclined spray holes 321, the hydrophilic finishing agent sprayed in the spray hole 321 will be aimed at and impact the water-absorbing yarn 5, the water-absorbing yarn 5 is impacted to vibrate, further promote the hydrophilic finishing agent to penetrate and promote the viscose fiber in the water-absorbing yarn 5 to be broken from the broken groove.

[0071] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, the above examples and the description in the specification are only to illustrate the principles of the present application, various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A manufacturing process for water-absorbing and quick-drying school uniform fabric, characterized in that: The production process comprises the following steps: S1: using a pressure cutter to extrude and cut viscose fibers to form grooves with a fixed interval on the surface of the viscose fibers, the treated viscose fibers remain continuous and unbroken; S2: blending cotton fibers, polyester fibers and the treated viscose fibers in S1 to obtain water-absorbing yarn (5); S3: using textile equipment to weave the water-absorbing yarn (5) into a double-layer cloth fabric; the double-layer cloth fabric is used to prepare water-absorbing and quick-drying school uniforms; The pressure cutter is heated to treat the viscose fibers, and the groove surface of the viscose fibers is melted into a whole; the water-absorbing yarn (5) is treated by a treatment device after hydrophilic finishing, the two ends of the water-absorbing yarn (5) are pressed tightly and in a straight state during the hydrophilic finishing, and the viscose fibers in the water-absorbing yarn (5) are broken at the groove after the hydrophilic finishing.

2. The production process of the water-absorbing and quick-drying school uniform fabric according to claim 1, characterized in that: The warp and weft density of the surface fabric in the double-layer cloth fabric is greater than that of the inner layer fabric; The structure of the water-absorbing yarn (5) is core-spun yarn, and the polyester fibers serve as the core of the core-spun yarn.

3. The production process of the water-absorbing and quick-drying school uniform fabric according to claim 2, characterized in that: The number of cotton fibers in the water-absorbing yarn (5) is greater than the sum of the number of polyester fibers and viscose fibers, and the water-absorbing yarn (5) is brushed before hydrophilic finishing.

4. The production process of the water-absorbing and quick-drying school uniform fabric according to claim 1, characterized in that: The treatment device comprises a base (1), a treatment groove is formed in the base (1), a guide roller (12) is installed in the treatment groove, the guide roller (12) changes the movement direction of the water-absorbing yarn (5), and the guide roller (12) makes the water-absorbing yarn (5) pass through the hydrophilic finishing agent; A front pressing roller (21) and a rear pressing roller (2) are symmetrically installed in the treatment groove, the guide roller (12) is located between the front pressing roller (21) and the rear pressing roller (2), the front pressing roller (21) and the rear pressing roller (2) are driven by a motor (22), the front pressing roller (21) and the rear pressing roller (2) extrude and clamp the water-absorbing yarn (5), and the rotation speed of the rear pressing roller (2) is greater than that of the front pressing roller (21).

5. The production process of the water-absorbing and quick-drying school uniform fabric according to claim 4, characterized in that: A loosening cylinder (4) is installed in the treatment groove, the loosening cylinder (4) is located between the front pressing roller (21) and the guide roller (12), the water-absorbing yarn (5) passes through the loosening cylinder (4), and brush hairs (41) are installed on the inner wall of the loosening cylinder (4), the brush hairs (41) comb and scrape the water-absorbing yarn (5).

6. The production process of the water-absorbing and quick-drying school uniform fabric according to claim 5, characterized in that: The brush hairs (41) in the loosening cylinder (4) are distributed in a spiral shape, and the center line of the inner wall of the loosening cylinder (4) is curved.

7. The production process of the water-absorbing and quick-drying school uniform fabric according to claim 4, characterized in that: A treatment cylinder (3) is installed in the treatment groove, the treatment cylinder (3) is located between the guide rollers (12), and the water-absorbing yarn (5) passes through the treatment cylinder (3); A liquid pump (31) is installed on the side surface of the base (1), the liquid pump (31) pumps the hydrophilic finishing agent in the treatment groove into the treatment cylinder (3), a cavity (32) is formed in the side wall of the treatment cylinder (3), a spray hole (321) that communicates with the cavity (32) is formed in the inner wall of the treatment cylinder (3), and the liquid pump (31) sends the pumped liquid into the cavity (32) through a pipeline (311).

8. The production process of the water-absorbing and quick-drying school uniform fabric according to claim 7, characterized in that: A sponge sheet (33) is installed in the treatment drum (3), and the sponge sheet (33) divides the space in the treatment drum (3) into multiple spaces; The outlet direction of the spray hole (321) is obliquely arranged along the axial direction, and the spray holes (321) are arranged in pairs in the treatment drum (3), and the oblique directions of the spray holes (321) arranged in pairs are opposite.

Citation Information

Patent Citations

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