A large hybrid high-speed five-axis machining center
By designing a large mixed high-speed five-axis machining center, the problems of low speed, poor rigidity and large land occupation in the existing technology are solved, and the aluminum parts of new energy vehicles are efficiently processed, with polar coordinate interpolation and spatial angle machining functions.
Patent Information
- Application Number
- CN202310535304.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-12
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2043-05-12
AI Technical Summary
In the prior art, the processing of large-scale structural parts of automobile aluminum alloys has shortcomings such as low speed, poor rigidity, and large machine tools, which is difficult to meet the efficient processing needs of large-scale structural parts of new energy electric vehicles.
A large hybrid high-speed five-axis machining center is designed, including a machine tool holder, a C-axis rotating workbench, a Z-axis sliding table mechanism, an X-axis dual-drive swing mechanism, a Y-axis single-drive swing mechanism, an A-axis power head and a B-axis power head. Through the linkage of these components, efficient machining is achieved, and polar coordinate interpolation function and spatial angle machining capabilities are provided.
It has achieved processing with a small footprint, high acceleration and fast movement speed, and has drilling, milling and tapping functions in horizontal and vertical planes. It is suitable for efficient processing of aluminum parts such as automotive battery boxes and die-cast floors, which is of revolutionary significance.
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Figure CN116713814B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of machining centers, and more particularly to a large-scale hybrid high-speed five-axis machining center. Background Art
[0002] At present, in the processing of large-scale aluminum alloy structural parts for automobiles, due to the large and complex structure of automobile products and high dimensional requirements, in order to meet the processing needs of large-scale structural parts of new energy electric vehicles, large-scale CNC machining centers or robots are often used for processing and production. For example, the existing Chinese invention patent with application number 202111677477.X discloses a double-head horizontal machining center specially used for processing new energy vehicle parts, including a bed, a saddle, a column, a head, a cantilever support workbench, a fixture mounting table and a debris recovery system; the saddle is arranged on the bed and can slide along the bed; the column is arranged on the saddle, and the head is arranged on the column and can move up and down along the column; the cantilever support workbench is tilted on one side of the bed for installing the fixture mounting table; the debris recovery system is used to recycle the debris generated by processing. The present invention solves the problem of difficult chip removal by installing a fixture mounting table on a cantilever support workbench tilted on one side of the bed, and cooperates with the debris recovery system to achieve automatic chip removal, and convenient clamping and high processing efficiency.
[0003] However, the above-mentioned traditional CNC machining centers or robot machining processes have disadvantages such as low speed, poor rigidity, and large machine space. Therefore, it is necessary to propose a large-scale hybrid high-speed five-axis machining center to at least partially solve the problems existing in the prior art. Summary of the Invention
[0004] The Summary of the Invention introduces a series of simplified concepts that will be further described in the Detailed Description of the Invention. The Summary of the Invention is not intended to limit the key features and essential features of the claimed technical solution, nor is it intended to determine the scope of protection of the claimed technical solution.
[0005] In order to at least partially solve the above problems, the present invention provides a large-scale hybrid high-speed five-axis machining center, including: a machining center main body, the machining center main body including a machine tool base, a C-axis rotary worktable, a Z-axis slide mechanism, an X-axis dual-drive pendulum mechanism, a Y-axis single-drive pendulum mechanism, an A-axis power head and a B-axis power head, the C-axis rotary worktable and the Z-axis slide mechanism are both arranged on the machine tool base, the C-axis rotary worktable is located on the front side of the Z-axis slide mechanism, the X-axis dual-drive pendulum mechanism is arranged on the Z-axis slide mechanism, the Y-axis single-drive pendulum mechanism is arranged on the X-axis dual-drive pendulum mechanism, the A-axis power head is arranged at the end of the Y-axis single-drive pendulum mechanism, and the B-axis power head is arranged on the A-axis power head.
[0006] According to the large hybrid high-speed five-axis machining center of an embodiment of the present invention, the X-axis dual-drive pendulum mechanism includes a pendulum drive seat and an X-axis seat. The pendulum drive seat is arranged on the slide seat of the Z-axis slide mechanism. Two X-axis pendulum drive parts are arranged on the pendulum drive seat. The X-axis seat is arranged between the two X-axis pendulum drive parts. The Y-axis single-drive pendulum mechanism is arranged on the X-axis seat.
[0007] According to the large hybrid high-speed five-axis machining center of an embodiment of the present invention, an intermediate balancing mechanism is provided on the X-axis seat, and the intermediate balancing mechanism includes a lower balancing seat, a balancing cylinder, and an upper balancing seat. The lower balancing seat is arranged on the drive pendulum seat, and the upper balancing seat is arranged on the X-axis seat, and the balancing cylinder is arranged between the lower balancing seat and the upper balancing seat.
[0008] According to the large hybrid high-speed five-axis machining center of an embodiment of the present invention, the Y-axis single-drive swing mechanism includes a Y-axis single arm and a Y-axis drive unit, the Y-axis drive unit is arranged on the X-axis seat, the Y-axis single arm is arranged on the Y-axis drive unit, and the A-axis power head is arranged at the end of the Y-axis single arm.
[0009] According to the large-scale hybrid high-speed five-axis machining center of an embodiment of the present invention, an A-axis fixing slot is provided at the end of the Y-axis single arm, and the A-axis power head includes an A-axis reduction module and an A-axis reduction motor. The A-axis reduction module is arranged in the A-axis fixing slot, and the A-axis reduction motor is arranged on the A-axis reduction module. The output end of the A-axis reduction module is provided with a B-axis power head.
[0010] According to the large-scale hybrid high-speed five-axis machining center of an embodiment of the present invention, the B-axis power head includes a B-axis drive seat and a B-axis machining motor. The B-axis drive seat is arranged on the output end of the A-axis deceleration module, and the B-axis machining motor is movably arranged in the B-axis drive seat.
[0011] According to the large-scale hybrid high-speed five-axis machining center of an embodiment of the present invention, the B-axis drive seat includes a drive shell and an internal drive part. The drive shell is arranged on the output end of the A-axis deceleration module, and the internal drive part is arranged in the left drive part of the drive shell. An inner right drive shaft is provided on the right side of the B-axis machining motor. The inner right drive shaft is rotatably connected to the right drive part of the drive shell, and the inner drive part is rotatably connected to the left side of the B-axis machining motor.
[0012] According to the large hybrid high-speed five-axis machining center of an embodiment of the present invention, a chip removal groove is provided on the machine tool base, a chip removal screw is provided in the chip removal groove, a chip removal drive motor is provided on the left side of the machine tool base, and a chip removal barrel corresponding to the chip removal groove is provided on the right side, the left end of the chip removal screw is rotatably connected to the chip removal drive motor, and the right end of the chip removal screw is rotatably connected in the chip removal barrel, and a chip removal port is provided at the bottom of the chip removal barrel.
[0013] According to the large-scale hybrid high-speed five-axis machining center of an embodiment of the present invention, a plurality of support leg modules are arranged at the bottom of the machine tool base, and the support leg modules include vertical support leg rods, support pads, and anti-sway frame mechanisms. The anti-sway frame mechanisms are arranged on the support pads, and the anti-sway frame mechanisms include upper anti-sway mechanisms and lower anti-sway mechanisms. The lower anti-sway mechanism is arranged on the support pads, and the upper anti-sway mechanism is arranged on the lower anti-sway mechanism. The vertical support leg rods are arranged in the upper anti-sway mechanism, and the upper ends of the vertical support leg rods are connected to the bottom of the machine tool base.
[0014] According to the large-scale hybrid high-speed five-axis machining center of an embodiment of the present invention, the upper anti-sway mechanism includes a plurality of parcel rack parts connected in sequence, and the parcel rack parts include a first vertical rod, a transverse elastic push rod, an upper shelf plate, and a C-shaped parcel spring plate. The first vertical rod is arranged on the lower anti-sway mechanism, the transverse elastic push rod is arranged on the upper part of the first vertical rod, and the upper shelf plate is arranged on the transverse elastic push rod. The C-shaped parcel spring plate is movably connected to the upper shelf plate through two anti-sway telescopic parts. A plurality of external convex spring blocks are arranged on the inner wall of the C-shaped parcel spring plate, and an inner groove body is arranged on the inner surface of the upper shelf plate, and an inner anti-sway part is arranged in the inner groove body. The inner anti-sway part includes an inner spring body and two inner hinge seats. The two inner hinge seats are rotatably arranged on both sides of the inner groove body, and the inner spring body is arranged between the two inner hinge seats.
[0015] Compared with the prior art, the present invention has at least the following beneficial effects:
[0016] The present invention provides a large-scale hybrid high-speed five-axis machining center, which includes a machining center body, which includes a machine tool base, a C-axis rotary table, a Z-axis slide mechanism, an X-axis dual-drive pendulum mechanism 4, a Y-axis single-drive pendulum mechanism, an A-axis power head, and a B-axis power head. When the machining center body is in use, the operator installs and fixes the structural parts of the new energy vehicle on the C-axis rotary table, and the slide seat on the Z-axis slide mechanism drives the X-axis dual-drive pendulum mechanism to move toward the C-axis rotary table, so that the X-axis dual-drive pendulum mechanism can move to the processing position, and then the Y-axis single-drive pendulum mechanism on the X-axis dual-drive pendulum mechanism can drive the A-axis power head to move on the Y-axis, and then the A-axis power head can drive the B-axis power head installed therein to move, and then the structural parts of the new energy vehicle installed on the C-axis rotary table are processed. Through the design of the above structure, the five-axis machining center is suitable for processing aluminum parts such as automotive battery boxes and die-cast floors. This five-axis machining occupies a small area and can achieve extremely high acceleration and rapid movement speed. The X, Y, and Z-axis spatial angles of the five-axis machining center can realize polar coordinate interpolation function. The five-axis machining center has the functions of drilling, milling, tapping, etc. for processing horizontal and vertical planes, and can realize the functions of drilling and tapping at processing spatial angles, which is of revolutionary significance.
[0017] The large-scale hybrid high-speed five-axis machining center described in the present invention, other advantages, objectives and features of the present invention will be reflected in part through the following description, and in part will be understood by technicians in this field through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 It is the structural front view of the present invention.
[0020] Figure 2 It is a structural schematic diagram of the present invention.
[0021] Figure 3 It is a structural schematic diagram of the X-axis drive swing part in the present invention.
[0022] Figure 4 It is a structural schematic diagram of the intermediate balancing mechanism in the present invention.
[0023] Figure 5 It is a partial structural diagram of the Y-axis single-drive pendulum mechanism in the present invention.
[0024] Figure 6 It is a structural schematic diagram of the Y-axis driving unit in the present invention.
[0025] Figure 7 It is a structural schematic diagram of the A-axis power head in the present invention.
[0026] Figure 8 It is a top view of the structure of the present invention.
[0027] Figure 9 It is a structural schematic diagram of the supporting leg module in the present invention.
[0028] Figure 10 It is a partial structural diagram of the upper anti-sway mechanism in the present invention.
[0029] Figure 11 It is a structural schematic diagram of the upper shelf in the present invention.
[0030] Figure 12 It is a structural schematic diagram of the anti-sway telescopic component in the present invention.
[0031] Figure 13 It is a structural schematic diagram of the lower anti-sway mechanism in the present invention.
[0032] Figure 14 It is a structural schematic diagram of the support pad in the present invention. DETAILED DESCRIPTION
[0033] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments so that those skilled in the art can implement the invention with reference to the description.
[0034] It should be understood that terms such as “having”, “including” and “comprising” used herein do not preclude the existence or addition of one or more other elements or combinations thereof.
[0035] like Figure 1-Figure 2 As shown, the present invention provides a large-scale hybrid high-speed five-axis machining center, including: a machining center body 100, the machining center body 100 includes a machine tool base 1, a C-axis rotary worktable 2, a Z-axis slide mechanism 3, an X-axis dual-drive swing mechanism 4, a Y-axis single-drive swing mechanism 5, an A-axis power head 6 and a B-axis power head 7. Specifically, the above-mentioned C-axis rotary worktable 2 and Z-axis slide mechanism 3 are both installed on the machine tool base 1, and the C-axis rotary worktable 2 is located on the front side of the Z-axis slide mechanism 3, the X-axis dual-drive swing mechanism 4 is installed on the Z-axis slide mechanism 3, the Y-axis single-drive swing mechanism 5 is installed on the X-axis dual-drive swing mechanism 4, the A-axis power head 6 is installed at the end of the Y-axis single-drive swing mechanism 5, and the B-axis power head 7 is installed on the A-axis power head 6. Therefore, when the machining center body 100 is in use, the operator installs and fixes the structural parts of the new energy vehicle on the C-axis rotary worktable 2, and then starts the Z-axis slide mechanism 3 through the control console (not shown), and then the slide seat 31 on the Z-axis slide mechanism 3 drives the X-axis dual-drive pendulum mechanism 4 to move toward the C-axis rotary worktable 2, so that the X-axis dual-drive pendulum mechanism 4 can move to the processing position, and then the Y-axis single-drive pendulum mechanism 5 on the X-axis dual-drive pendulum mechanism 4 can drive the A-axis power head 6 to move on the Y-axis, and then the A-axis power head 6 can drive the B-axis power head 7 installed inside it to move, and then the structural parts of the new energy vehicle installed on the C-axis rotary worktable 2 are processed. The C-axis rotary worktable 2 is driven by a torque motor and can be positioned at any position 360° with high transmission accuracy. The design of the above structure makes the five-axis machining center suitable for the processing of aluminum parts such as automotive battery boxes and die-cast floors. This five-axis machining occupies a small area and can achieve extremely high acceleration and rapid movement speed. The X, Y, and Z-axis spatial angles of the five-axis machining center can realize polar coordinate interpolation function. The five-axis machining center has the functions of drilling, milling, tapping, etc. for processing horizontal and vertical planes, and can realize the functions of drilling and tapping at processing spatial angles, which is of revolutionary significance.
[0036] Exemplary X-axis dual-drive pendulum mechanism
[0037] like Figure 3-Figure 4As shown, further, some embodiments of the present invention provide a specific structure of an X-axis dual-drive pendulum mechanism 4, wherein the X-axis dual-drive pendulum mechanism 4 includes a drive pendulum seat 41 and an X-axis seat 42. Specifically, the drive pendulum seat 41 is installed on the slide seat 31 of the Z-axis slide mechanism 3, and two X-axis drive pendulum parts 43 are also installed on the drive pendulum seat 41. The X-axis seat 42 is installed between the two X-axis drive pendulum parts 43. The two X-axis drive pendulum parts 43 can synchronously drive the X-axis seat 42 to move and adjust on the X-axis, and then the Y-axis single-drive pendulum mechanism 5 can also be moved and adjusted on the X-axis to facilitate the X-axis processing of the structural parts of the new energy vehicle. The processing action of the five-axis machining center on the X-axis is realized through the design of the above structure.
[0038] It can be understood that the above-mentioned X-axis swing drive part 43 includes an X-axis swing drive motor 431, an X-axis RV reducer 432, and an X-axis swing seat 433. The X-axis swing seat 433 is installed on the swing drive seat 41, the X-axis seat 42 is installed on the X-axis swing seat 433, the X-axis RV reducer 432 is installed on one side of the X-axis swing seat 433, and the X-axis swing drive motor 431 is installed on the X-axis RV reducer 432. Therefore, after the X-axis swing drive motor 431 is started, it can drive the X-axis RV reducer 432 to drive the X-axis seat 42 to rotate, thereby realizing the X-axis seat 42 driving the Y-axis single swing drive mechanism 5 to move on the X-axis. Among them, the X-axis RV reducer 432 has the advantages of high transmission accuracy and long service life.
[0039] Exemplary intermediate balancing mechanism
[0040] like Figure 4 As shown, further, in some embodiments of the present invention, an intermediate balancing mechanism 44 is installed on the X-axis seat 42, and the intermediate balancing mechanism 44 provides support for the X-axis seat 42, so that the Y-axis single-drive pendulum mechanism 5 is more stable when moving on the X-axis, and thus the quality during processing is high; wherein, the intermediate balancing mechanism 44 includes a lower balancing seat 441, a balancing cylinder 442, and an upper balancing seat 443, wherein the lower balancing seat 441 is installed on the drive pendulum seat 41, and the upper balancing seat 443 is installed on the X-axis seat 42, and the balancing cylinder 442 is installed between the lower balancing seat 441 and the upper balancing seat 443, so when the X-axis seat 42 rotates, the X-axis seat 42 drives the balancing cylinder 442 to extend and retract, and at the same time, the balancing cylinder 442 is also connected to an external air source (not shown), so that the balancing cylinder 442 extends or shortens as the X-axis seat 42 rotates, thereby providing balanced support for the X-axis seat 42, so that the Y-axis single-drive pendulum mechanism 5 is more stable when moving on the X-axis, and thus the quality during processing is high.
[0041] Exemplary Y-axis single-drive pendulum mechanism
[0042] like Figure 5-Figure 6As shown, further, some embodiments of the present invention provide a specific structure of a Y-axis single-drive swing mechanism 5, wherein the Y-axis single-drive swing mechanism 5 of this structure includes a Y-axis single arm 51 and a Y-axis driving unit 52. Specifically, the Y-axis driving unit 52 is installed on the X-axis seat 42, and the Y-axis single arm 51 is installed on the Y-axis driving unit 52. The above-mentioned A-axis power head 6 is installed at the end of the Y-axis single arm 51, wherein the Y-axis driving unit 52 here includes a Y-axis driving motor 521 and a Y-axis RV reducer 522. Correspondingly, the X-axis seat 42 has a Y-axis motor slot, the Y-axis driving motor 521 and the Y-axis RV reducer 522 are installed in the Y-axis motor slot, and the Y-axis single arm 51 is installed on the Y-axis RV reducer 522. Therefore, after the Y-axis driving motor 521 is started, the Y-axis single arm 51 is driven to move on the Y-axis through the Y-axis RV reducer 522. The Y-axis RV reducer 522 has the advantages of high transmission accuracy and long service life, and better realizes the movement of the Y-axis single-drive swing mechanism 5.
[0043] Example A-axis power head
[0044] like Figure 7 As shown, further, some embodiments of the present invention provide a specific structure of the above-mentioned A-axis power head 6. The A-axis power head 6 of this structure includes an A-axis reduction module 61 and an A-axis reduction motor 62. In order to install the above-mentioned A-axis reduction module 61 and A-axis reduction motor 62, an A-axis fixing groove 511 is provided at the end of the Y-axis single arm 51. Therefore, the A-axis reduction module 61 can be installed in the A-axis fixing groove 511, and the A-axis reduction motor 62 is installed on the A-axis reduction module 61 and located inside the A-axis fixing groove 511. In this way, the A-axis power head 6 can be stored in the Y-axis single arm 51. Through the design of the above-mentioned structure, the A-axis power head 6 of this structure is relatively compact and can be used in conjunction with the Y-axis single arm 51 to achieve the advantage of small footprint. Therefore, when the A-axis reduction motor 62 is started, it drives the A-axis reduction module 61 to rotate, and then the A-axis reduction module 61 drives the B-axis power head 7 to rotate to achieve the processing of the structural parts.
[0045] Exemplary B-axis power head
[0046] like Figure 7As shown, further, some embodiments of the present invention provide a specific structure of a B-axis power head 7, wherein the B-axis power head 7 of this structure includes a B-axis drive seat 71 and a B-axis machining motor 72, wherein the B-axis drive seat 71 is installed on the output end of the A-axis reduction module 61, and the B-axis machining motor 72 is movably installed in the B-axis drive seat 71, so when the output end of the above-mentioned A-axis reduction module 61 drives the B-axis drive seat 71 to rotate, the B-axis drive seat 71 drives the B-axis machining motor 72 to rotate as well, and here the B-axis machining motor 72 can drive the machining tool to rotate, so in this way, the machining tool can be rotated while also performing corresponding movements on the above-mentioned X-axis, Y-axis, Z-axis, and A-axis, thereby realizing the five-axis machining center to process the structural parts of new energy vehicles.
[0047] Exemplary B-axis drive mount
[0048] Furthermore, in order to realize the swing of the B-axis processing motor 72 in the B-axis drive seat 71, some embodiments of the present invention provide a specific structure of the B-axis drive seat 71. The B-axis drive seat 71 of this structure includes a drive shell 711 and an internal drive part 712. Specifically, the drive shell 711 is installed on the output end of the A-axis reduction module 61, so that the A-axis reduction module 61 can drive the drive shell 711 to rotate within the range of 0-360 degrees after rotation, and the internal drive part 712 is installed in the left drive part 713 of the drive shell 711. Here, the B-axis processing motor 72 is driven to swing in the drive shell 711 by the internal drive part 712, wherein an inner right drive shaft 714 is installed on the right side of the B-axis processing motor 72, and the inner right drive shaft is rotatably connected to the right drive part 715 of the drive shell 711, and the inner drive part 712 is rotatably connected to the left side of the B-axis processing motor 72. Through the design of the above structure, the B-axis drive seat 71 of this structure can better drive the B-axis processing motor 72 to swing, so as to realize the processing of structural parts of new energy vehicles.
[0049] Through the design of the above structure, it is further realized that the five-axis machining center can have the functions of drilling, milling, tapping and other functions of processing horizontal and vertical planes, and can process drilling and tapping at spatial angles.
[0050] like Figure 8As shown, further, in some embodiments of the present invention, a chip removal groove 11 is opened on the machine tool base 1, and a chip removal screw 12 is further installed in the chip removal groove 11. Correspondingly, a chip removal drive motor 13 is installed on the left side of the machine tool base 1, and a chip removal barrel 14 is installed on the right side. The chip removal barrel 14 is connected to the chip removal groove 11, and the left end of the chip removal screw 12 is rotatably connected to the chip removal drive motor 13, and the right end of the chip removal screw 12 is rotatably connected to the chip removal barrel 14, so that the chips generated during the processing can enter the chip removal groove 11, and the chip removal drive motor 13 starts to drive the chip removal barrel 14. After the movement, the chip removal screw 12 is driven to rotate, and the chips in the chip removal groove 11 are moved into the chip removal barrel 14 under the drive of the chip removal screw 12. A chip removal port is provided at the bottom of the chip removal barrel 14, so after the chips enter the chip removal barrel 14, they are collected outside the machine tool base 1 through the chip removal port, which greatly improves the chip cleaning efficiency. In addition, the chip removal screw 12 and chip removal drive motor 13 components of the above structure are integrated on the machine tool base 1, which increases the practicality of the five-axis machining center and eliminates the need for additional chip removal equipment, thereby reducing machining costs.
[0051] It can be understood that the front side of the machine tool base 1 is a sloped seat surface 101, so that the chips falling on the seat surface 101 can slide into the chip removal groove 11, which greatly reduces the difficulty of manual cleaning of the chips.
[0052] Exemplary Support Leg Module
[0053] Generally speaking, most existing five-axis machining centers lack vibration and anti-sway features, which can easily reduce the service life of parts due to prolonged vibration and shaking. Therefore, some embodiments of the present invention provide support leg modules. By disposing multiple support leg modules 8 at the bottom of the machine tool base 1, the entire five-axis machining center can effectively provide vibration and anti-sway features, reducing the impact of vibration and shaking on parts during machining and improving the machining quality of structural parts.
[0054] like Figures 9-12 As shown, the support leg module 8 of the structure includes a vertical support leg rod 81, a support pad 82, and an anti-sway frame mechanism 83. Specifically, the anti-sway frame mechanism 83 is installed on the above-mentioned support pad 82, and the vertical support leg rod 81 is installed on the anti-sway frame mechanism 83 and connected to the bottom of the machine tool base 1. Here, the above-mentioned anti-sway frame mechanism 83 includes an upper anti-sway mechanism 84 and a lower anti-sway mechanism 85. Here, the lower anti-sway mechanism 85 is installed on the support pad 82, and the upper anti-sway mechanism 84 is installed on the lower anti-sway mechanism 85, and the vertical support leg rod 81 is specifically installed in the upper anti-sway mechanism 84. The upper anti-sway mechanism 84 and the lower anti-sway mechanism 85 cooperate with each other to provide longitudinal and lateral elastic support for the vertical support leg rod 81, thereby reducing the occurrence of vibration and shaking.
[0055] Furthermore, the above-mentioned upper anti-sway mechanism 84 can provide lateral elastic support for the vertical support leg rod 81. In order to achieve the above-mentioned purpose, the upper anti-sway mechanism 84 here includes a plurality of parcel rack parts 841 connected in sequence. Here, the vertical support leg rod 81 can be fixed by the plurality of parcel rack parts 841, and the plurality of parcel rack parts 841 can also fix vertical support leg rods 81 of different sizes, which greatly improves the practicality and versatility of the support leg module 8.
[0056] The parcel shelf 841 includes a first vertical rod 842, a transverse elastic push rod 843, an upper shelf plate 844, and a C-shaped parcel spring plate 845. Specifically, the first vertical rod 842 is mounted on the lower anti-sway mechanism 85, and the transverse elastic push rod 843 is mounted on the upper part of the first vertical rod 842. The upper shelf plate 844 is mounted on the transverse elastic push rod 843. The C-shaped parcel spring plate 845 is movably connected to the upper shelf plate 844 through two anti-sway telescopic parts 86. The number can be designed to be 3 groups, so 3 groups of C-shaped wrapping spring plates 845 can wrap the vertical leg rod 81. Furthermore, a plurality of convex spring blocks 846 are designed on the inner wall of the C-shaped wrapping spring plate 845. The plurality of convex spring blocks 846 can further press against the outer wall of the vertical leg rod 81, thereby increasing the friction between the vertical leg rod 81 and the C-shaped wrapping spring plate 845. In this way, when vibration and shaking occur, the C-shaped wrapping spring plate 845 can continue to adhere to the vertical leg rod 81.
[0057] Furthermore, an inner groove 847 is provided on the inner surface of the upper frame plate 844, and an inner anti-sway component is installed in the inner groove 847. The inner anti-sway component includes an inner spring body 848 and two inner hinge seats 489, wherein the two inner hinge seats 489 can be rotatably installed on both sides of the inner groove 847, and the inner spring body 848 is installed between the two inner hinge seats 489 to facilitate the inner hinge seats 489 to reset after rotation; and two anti-sway telescopic components 86 are installed between the C-shaped wrapped spring plate 845 and the upper frame plate 844, so when the C-shaped wrapped spring plate 845 transmits vibration and shaking to the upper frame plate 844, the anti-sway telescopic components 86 can offset a part of the vibration movement;
[0058] Among them, the above-mentioned anti-sway telescopic component 86 includes a first spring 861, a telescopic tube 862, and a telescopic inner rod 863. One end of the telescopic inner rod 863 is hinged to the outer side of the inner hinge seat 489, and the other end of the telescopic inner rod 863 is installed in one end of the telescopic tube 862. The first spring 861 is sleeved on the telescopic tube 862 and the telescopic inner rod 863, and the other end of the telescopic tube 862 is connected to the outer wall of the C-shaped wrapped spring plate 845 through the hinge block 864. Therefore, when vibration and shaking are transmitted, the first spring 861 is compressed, and then the telescopic inner rod 863 moves into the telescopic tube 862. At this time, the first spring 861 can submit elastic force to reset the anti-sway telescopic component 86, and then the two anti-sway telescopic components 86 on the C-shaped wrapped spring plate 845 can provide elastic support for it to prevent the vertical support leg rod 81 from vibrating and shaking in the horizontal direction.
[0059] like Figure 13-14 As shown, further, the above-mentioned lower anti-sway mechanism 85 provides longitudinal elastic support for the vertical leg rod 81. In order to achieve the above-mentioned purpose, the lower anti-sway mechanism 85 includes a lower frame seat plate 851, multiple transverse elastic pull rods 852, multiple second vertical rods 853, multiple second springs 854, and multiple spring cylinders 855, wherein multiple spring cylinders 855 are evenly installed in the middle of the upper surface of the support pad 82, and the second spring 854 is installed in the spring cylinder 855, while the multiple second vertical rods 853 are evenly distributed on the outside of the upper surface of the support pad 82. 851 is installed on the upper end of the second spring 854, and the above-mentioned first vertical rod 842 is installed on the lower frame seat plate 851, and then the lower end of the vertical support leg rod 81 is pressed against the lower frame seat plate 851; a transverse elastic pull rod 852 is installed between the upper part of the second vertical rod 853 and the outer wall of the lower frame seat plate 851, and the two are connected by the transverse elastic pull rod 852. In this way, the lower frame seat plate 851 is provided with elastic support in the longitudinal direction by multiple second springs 854, thereby providing elastic support for the above-mentioned vertical support leg rod 81 in the longitudinal direction to reduce the impact of vibration and shaking. At the same time, through the provision of multiple transverse elastic pull rods 852, the lower anti-sway mechanism 85 also has the function of preventing sway in the transverse direction, greatly increasing the functionality of the entire support leg module 8, and can better provide shock absorption and anti-sway functions for the entire five-axis machining center, reducing the impact of vibration and shaking on parts during machining, and also improving the machining quality of structural parts.
[0060] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0061] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0062] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the description and implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and illustrations shown and described herein.
Claims
1. A large-scale hybrid high-speed five-axis machining center, characterized in that: include: A machining center body (100), the machining center body (100) comprising a machine tool base (1), a C-axis rotary table (2), a Z-axis slide mechanism (3), an X-axis dual-drive pendulum mechanism (4), a Y-axis single-drive pendulum mechanism (5), an A-axis power head (6), and a B-axis power head (7), the C-axis rotary table (2) and the Z-axis slide mechanism (3) are both arranged on the machine tool base (1), the C-axis rotary table (2) is located in front of the Z-axis slide mechanism (3), the X-axis dual-drive pendulum mechanism (4) is arranged on the Z-axis slide mechanism (3), the Y-axis single-drive pendulum mechanism (5) is arranged on the X-axis dual-drive pendulum mechanism (4), the A-axis power head (6) is arranged at the end of the Y-axis single-drive pendulum mechanism (5), and the B-axis power head (7) is arranged on the A-axis power head (6); A plurality of support leg modules (8) are provided at the bottom of the machine tool base (1), and the support leg modules (8) include a vertical support leg rod (81), a support pad (82), and an anti-sway frame mechanism (83), wherein the anti-sway frame mechanism (83) is provided on the support pad (82), and the anti-sway frame mechanism (83) includes an upper anti-sway mechanism (84) and a lower anti-sway mechanism (85), wherein the lower anti-sway mechanism (85) is provided on the support pad (82), and the upper anti-sway mechanism (84) is provided on the lower anti-sway mechanism (85), and the vertical support leg rod (81) is provided in the upper anti-sway mechanism (84), and the upper end of the vertical support leg rod (81) is connected to the bottom of the machine tool base (1); The upper anti-sway mechanism (84) includes a plurality of parcel racks (841) connected in sequence, the parcel racks (841) including a first vertical rod (842), a transverse elastic push rod (843), an upper rack plate (844), and a C-shaped parcel spring plate (845). The first vertical rod (842) is arranged on the lower anti-sway mechanism (85), the transverse elastic push rod (843) is arranged on the upper part of the first vertical rod (842), the upper rack plate (844) is arranged on the transverse elastic push rod (843), and the C-shaped parcel spring plate (845) is connected to the lower anti-sway mechanism (85) by two anti-sway The telescopic member (86) is movably connected to the upper frame plate (844), and a plurality of outward convex spring blocks (846) are provided on the inner wall of the C-shaped wrapped spring plate (845). An inner groove body (847) is provided on the inner surface of the upper frame plate (844), and an inner anti-sway member is provided in the inner groove body (847). The inner anti-sway member includes an inner spring body (848) and two inner hinge seats (489). The two inner hinge seats (489) are rotatably provided on both sides of the inner groove body (847), and the inner spring body (848) is provided between the two inner hinge seats (489).
2. The large-scale hybrid high-speed five-axis machining center according to claim 1 is characterized in that: The X-axis dual-drive pendulum mechanism (4) comprises a pendulum drive seat (41) and an X-axis seat (42); the pendulum drive seat (41) is arranged on a slide seat (31) of a Z-axis slide mechanism (3); two X-axis pendulum drive parts (43) are arranged on the pendulum drive seat (41); the X-axis seat (42) is arranged between the two X-axis pendulum drive parts (43); and the Y-axis single-drive pendulum mechanism (5) is arranged on the X-axis seat (42).
3. The large-scale hybrid high-speed five-axis machining center according to claim 2, characterized in that: An intermediate balancing mechanism (44) is provided on the X-axis seat (42), and the intermediate balancing mechanism (44) comprises a lower balancing seat (441), a balancing cylinder (442), and an upper balancing seat (443). The lower balancing seat (441) is provided on the driving pendulum seat (41), the upper balancing seat (443) is provided on the X-axis seat (42), and the balancing cylinder (442) is provided between the lower balancing seat (441) and the upper balancing seat (443).
4. The large-scale hybrid high-speed five-axis machining center according to claim 2, characterized in that: The Y-axis single-drive swing mechanism (5) comprises a Y-axis single arm (51) and a Y-axis driving unit (52); the Y-axis driving unit (52) is arranged on an X-axis seat (42); the Y-axis single arm (51) is arranged on the Y-axis driving unit (52); and the A-axis power head (6) is arranged at the end of the Y-axis single arm (51).
5. The large-scale hybrid high-speed five-axis machining center according to claim 2, characterized in that: The end of the Y-axis single arm (51) is provided with an A-axis fixing groove (511); the A-axis power head (6) comprises an A-axis reduction module (61) and an A-axis reduction motor (62); the A-axis reduction module (61) is provided in the A-axis fixing groove (511); the A-axis reduction motor (62) is provided on the A-axis reduction module (61); and the output end of the A-axis reduction module (61) is provided with a B-axis power head (7).
6. The large-scale hybrid high-speed five-axis machining center according to claim 5, characterized in that: The B-axis power head (7) comprises a B-axis drive seat (71) and a B-axis machining motor (72); the B-axis drive seat (71) is arranged on the output end of the A-axis speed reduction module (61); and the B-axis machining motor (72) is movably arranged in the B-axis drive seat (71).
7. The large-scale hybrid high-speed five-axis machining center according to claim 6, characterized in that: The B-axis drive seat (71) includes a drive shell (711) and an inner drive portion. The drive shell (711) is arranged on the output end of the A-axis reduction module (61). The inner drive portion is arranged in the left drive portion of the drive shell (711). An inner right drive shaft is arranged on the right side of the B-axis machining motor (72). The inner right drive shaft is rotationally connected to the right drive portion of the drive shell (711). The inner drive portion is rotationally connected to the left side of the B-axis machining motor (72).
8. The large-scale hybrid high-speed five-axis machining center according to claim 1, characterized in that: The machine tool base (1) is provided with a chip removal groove (11), and a chip removal screw (12) is provided in the chip removal groove (11). A chip removal drive motor (13) is provided on the left side of the machine tool base (1), and a chip removal barrel (14) corresponding to the chip removal groove (11) is provided on the right side. The left end of the chip removal screw (12) is rotatably connected to the chip removal drive motor (13), and the right end of the chip removal screw (12) is rotatably connected in the chip removal barrel (14), and a chip removal opening is provided at the bottom of the chip removal barrel (14).
Citation Information
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