A remote monitoring and diagnosis system for a continuous casting mold vibration device

CN116727627BActive Publication Date: 2026-07-07MCGREGOR (BEIJING) INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
MCGREGOR (BEIJING) INTELLIGENT TECH CO LTD
Filing Date
2023-05-31
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

In the existing technology, the failure handling time of the vibration equipment of the continuous casting crystallizer is long, the maintenance cost is high, and it relies on professional technicians. It lacks early warning and life prediction means, resulting in low production efficiency and improper management of equipment spare parts.

Method used

Design a remote monitoring and diagnostic system for vibration equipment in continuous casting crystallizers, including a sensing module, a transmission module, a storage module, a service module, and a display module. By collecting equipment operation characteristic data, performing data analysis and comparing it with expert diagnostic rules, the system can achieve fault pre-diagnosis, life prediction, and spare parts management.

Benefits of technology

It enables early prediction of equipment failures, optimizes inspection and maintenance plans, reduces maintenance time and costs, and improves production efficiency and spare parts utilization.

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    Figure CN116727627B_ABST
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Abstract

The application discloses a kind of continuous casting crystallizer vibration equipment remote monitoring and diagnosis system, including perception module, transmission module, storage module, service module and presentation module;The transmission module is used for the conversion of communication protocol between perception module and storage module, and the transmission module is communicated and integrated with different data collectors in perception module, and finally communicates with storage module with unified communication protocol.The application can predict equipment failure in advance by collecting the operating characteristic data of crystallizer vibration equipment, and reduce the occurrence of operating accidents;Through the prediction of the crystallizer vibration equipment failure, the system can optimize the point inspection and repair plan, make the maintenance cycle more reasonable, and reduce the labor intensity of maintenance personnel;Through the automatic evaluation of the design life, operation length, damage probability and operating characteristic data of continuous casting crystallizer vibration equipment, the life prediction of core components can be effectively carried out, the number of equipment spare parts is reduced, and the utilization rate of spare parts is improved.
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