A wire winding device

Abstract

This invention discloses a wire winding device, relating to the field of wire processing technology. The invention includes a horizontally positioned base and a pair of side support plates vertically fixed to the upper surface of the base. Rotating shafts are vertically inserted into the opposite sides of the side support plates. The two rotating shafts are rotatably engaged with the side support plates. The two rotating shafts are connected to a take-up roller. A drive assembly is connected to one rotating shaft. A wire guiding assembly is mounted on one side of the take-up roller. The wire guiding assembly is connected to the other rotating shaft via a transmission assembly. This invention guides the wire using the wire guiding assembly, and the drive assembly drives the take-up roller to rotate via the rotating shaft, which in turn drives the wire guiding assembly to move via the rotating shaft and transmission assembly. This effectively improves the orderly winding of the wire and reduces the friction between the wire and the take-up roller, thus possessing high market application value.

Description

Technical Field

[0001] This invention belongs to the field of steel wire processing technology, and in particular relates to a steel wire winding device. Background Technology

[0002] Steel wire often undergoes a period of time between production and actual use. During this period, various factors can cause the surface of the steel wire to rust, affecting its usability. Therefore, rust removal treatment is necessary before using rusted steel wire. Existing physical rust removal methods require unwinding the coiled steel wire and rubbing it to remove rust, followed by coiling the steel wire into a coil using a wire winding device.

[0003] Authorized publication number CN215557927U discloses an easy-to-operate wire rope winding machine. This machine winds the wire rope by passing one end through a rope threading ring and fixing it to a winding drum, then using a drive motor to rotate the drum. However, this device has the following drawbacks: because the rope threading ring is fixed while the winding drum rotates between two power support frames, the friction between the wire and the winding drum is relatively high during winding, which may cause wear on the wire surface and prevent the wire from winding orderly around the outer circumference of the winding drum. Therefore, there is an urgent need to research a wire rope winding device to solve these problems. Summary of the Invention

[0004] The present invention provides a wire winding device, the purpose of which is to solve the technical problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:

[0006] This invention relates to a wire winding device, comprising a horizontally arranged base and a pair of side support plates vertically fixed to the upper surface of the base; rotating shafts are vertically inserted into the opposite sides of the two side support plates; the two rotating shafts are rotatably engaged with the two side support plates; the two rotating shafts are connected to a take-up roller; a drive assembly is connected to one of the rotating shafts; a wire guiding assembly is mounted on one side of the take-up roller; the wire guiding assembly is connected to the other rotating shaft via a transmission assembly. One end of the wire is tied to the take-up roller, and the wire guiding assembly guides the wire. The drive assembly drives the take-up roller to rotate via the rotating shaft, and the rotation of the take-up roller, along with the transmission assembly, drives the wire guiding assembly, thereby effectively improving the winding order of the wire and reducing the friction between the wire and the take-up roller, ensuring the production quality of the wire.

[0007] The wire guiding assembly includes a first support column vertically fixed to the upper surface of the base; the first support column is located on the side of another rotating axis away from the take-up roller; a bearing strip is horizontally fixed to the upper end of the first support column; a vertically arranged first transmission shaft is rotatably connected to one end of the bearing strip; a drive rod is radially fixed to the lower end of the first transmission shaft; a first sliding sleeve is rotatably connected to one end of the drive rod; a horizontally arranged first guide rod is slidably inserted through the first sliding sleeve; the first guide rod is perpendicular to the rotating axis; a second sliding sleeve is fixed to one end of the first guide rod; a second guide rod parallel to the rotating axis is slidably inserted through the second sliding sleeve; a second support column is vertically fixed to both ends of the second guide rod; the lower ends of both second support columns are fixed to the upper surface of the base; both second support columns are located on the side of another rotating axis away from the first support column; a pair of guide wheels are vertically arranged side by side between the two second support columns; the upper ends of the axles of both guide wheels are rotatably connected to the lower surface of the second sliding sleeve; both guide wheels are located on one side of the take-up roller; a guiding space for the wire is formed between the two guide wheels. By passing the steel wire through the guide space between the two guide wheels, the rotation of the first drive shaft drives the drive rod to swing horizontally, causing the first sliding sleeve to drive the second sliding sleeve to slide on the second guide rod via the first guide rod. Then, by designing the first drive shaft to reciprocate in both forward and reverse directions, the second sliding sleeve reciprocates on the second guide rod, thereby driving the steel wire to reciprocate on the front side of the take-up roller via the guide wheels. This ensures that the steel wire between the guide wheels and the take-up roller is perpendicular to the axial direction of the take-up roller, thus effectively reducing the friction between the steel wire and the take-up roller, while also ensuring the orderly winding of the steel wire.

[0008] The transmission assembly includes a mounting shaft rotatably connected to the upper surface of a base at its lower end; a movable block is fixedly sleeved on the outer periphery of the mounting shaft; two opposite sides of the movable block are rotatably connected to opposite ends of a U-shaped seat; a connecting column is vertically fixed to the outer side of the middle arm of the U-shaped seat; the connecting column is rotatably connected to one end of an arc-shaped rod; the other end of the arc-shaped rod is fixed to one end of another rotating shaft; an incomplete gear is fixedly sleeved on the upper end of the mounting shaft; a transmission gear meshes with the incomplete gear; the transmission gear is fixedly sleeved on the lower end of a vertically arranged second transmission shaft; the second transmission shaft rotatably passes through the other end of a bearing strip; a third pulley is fixedly sleeved on the outer periphery of the second transmission shaft; the third pulley is connected to a fourth pulley via a belt drive; the fourth pulley is fixedly sleeved on the outer periphery of the first transmission shaft. The rotating shaft drives the arc-shaped rod to rotate, causing the U-shaped seat to drive the mounting shaft to reciprocate in both forward and reverse directions via the movable block. Then, the mounting shaft drives the first transmission shaft to reciprocate in both forward and reverse directions via the incomplete gear, transmission gear, second transmission shaft, third pulley, and fourth pulley, thereby realizing the reciprocating sliding of the second sliding sleeve on the second guide rod, effectively ensuring the guiding effect of the steel wire.

[0009] As a preferred embodiment of the present invention, the receiving roller includes a pair of coaxially arranged mounting discs; the two mounting discs are connected by a plurality of receiving rods; each of the two mounting discs has a receiving hole at its center; a positioning cylinder is slidably inserted into each of the two receiving holes; a first limiting flange is provided at one of the adjacent ends of the two positioning cylinders; the two first limiting flanges are respectively fixed to the two mounting discs; a directional post is slidably inserted into one of the disjoint ends of the two positioning cylinders; the disjoint ends of the two directional posts are respectively coaxially fixed to one of the adjacent ends of two rotating shafts; a second limiting flange is provided at one of the disjoint ends of the two positioning cylinders; a first through hole is radially provided on the circumferential sidewall of the positioning cylinder; a second through hole corresponding to the first through hole is provided on the sidewall of the directional post; a limiting post is inserted into the second through hole; the end of the limiting post extends through the first through hole to the outside of the positioning cylinder; a fastening nut is threaded onto both ends of the limiting post. By first placing two mounting plates between two rotating shafts, then fitting two positioning cylinders onto the outer circumference of the two rotating shafts respectively, then connecting the first limiting flange screw to the mounting plate, and finally inserting the end of the limiting post through the first through hole to extend to the outside of the positioning cylinder and fitting the fastening nut onto the limiting post, the take-up roller is connected to the rotating shaft. This not only facilitates the replacement of the take-up roller, but also effectively improves the transmission stability of the take-up roller during operation.

[0010] In a preferred embodiment of the present invention, the driving assembly includes a servo motor horizontally fixed to the upper surface of a base; a first pulley is fixedly sleeved on the output shaft of the servo motor; a second pulley is connected to the first pulley via a belt drive; and the second pulley is fixedly sleeved on one end of a rotating shaft. The servo motor drives the rotating shaft to rotate via the first and second pulleys, thereby realizing the winding operation of the take-up roller on the steel wire.

[0011] The present invention has the following beneficial effects:

[0012] This invention guides the steel wire using a wire guiding assembly. A drive assembly drives a take-up roller to rotate via a rotating shaft, and the rotating shaft and transmission assembly then drive the wire guiding assembly to move. This effectively improves the orderly winding of the steel wire and reduces the friction between the steel wire and the take-up roller, thus ensuring the production quality of the steel wire.

[0013] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of a wire winding device according to the present invention.

[0016] Figure 2 for Figure 1 The main view of the structure.

[0017] Figure 3 This is a schematic diagram of the receiving roller of the present invention.

[0018] Figure 4 This is a schematic diagram of the connection between the rotating shaft and the positioning cylinder of the present invention.

[0019] Figure 5 This is a schematic diagram of the structure of the driving component of the present invention.

[0020] Figure 6 This is a schematic diagram of the steel wire guide assembly of the present invention.

[0021] Figure 7 This is a schematic diagram of the structure of the bearing strip of the present invention.

[0022] Figure 8 This is a schematic diagram of the transmission component of the present invention.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1-Base, 2-Side support plate, 3-Rotating shaft, 4-Take-up roller, 5-Drive assembly, 6-Wire guide assembly, 7-Transmission assembly, 401-Mounting plate, 402-Take-up rod, 403-Receiving hole, 404-Positioning cylinder, 405-First limiting flange, 406-Directional post, 407-Second limiting flange, 408-First through hole, 409-Second through hole, 410-Limiting post, 411-Fasting nut, 501-Servo motor, 502-First pulley, 503-Second pulley, 601- First support column, 602-bearing plate, 603-first drive shaft, 604-drive rod, 605-first sliding sleeve, 606-first guide rod, 607-second sliding sleeve, 608-second guide rod, 609-second support column, 610-guide wheel, 701-mounting shaft, 702-moving block, 703-U-shaped seat, 704-connecting column, 705-arc rod, 706-incomplete gear, 707-transmission gear, 708-second drive shaft, 709-third pulley, 710-fourth pulley. Detailed Implementation

[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Specific Implementation

[0026] Please see Figures 1-2 As shown, this invention relates to a wire winding device, comprising a horizontally arranged base 1 and a pair of side support plates 2 connected to the upper surface of the base 1 by parallel screws; the side support plates 2 are vertically arranged; rotating shafts 3 are vertically inserted into the opposite sides of the two side support plates 2; the two rotating shafts 3 are connected to the two side support plates 2 by conventional roller bearings in the art; the two rotating shafts 3 are connected to a take-up roller 4; a drive assembly 5 is connected to one rotating shaft 3; a wire guide assembly 6 is installed on one side of the take-up roller 4; the wire guide assembly 6 is connected to the other rotating shaft 3 through a transmission assembly 7. In use, one end of the wire is tied to the take-up roller 4, and the wire guide assembly 6 guides the wire. The drive assembly 5 drives the take-up roller 4 to rotate via the rotating shaft 3, and the rotating shaft 3 and the transmission assembly 7 drive the wire guide assembly 6 to move, thereby effectively improving the winding order of the wire and reducing the friction between the wire and the take-up roller 4, ensuring the production quality of the wire.

[0027] Among them, such as Figures 3-5As shown, the take-up roller 4 includes a pair of coaxially arranged mounting discs 401; the two mounting discs 401 are connected by a plurality of take-up rods 402; the take-up rods 402 are fixedly inserted into the mounting discs 401, and the ends of the take-up rods 402 are threaded with nuts; each of the two mounting discs 401 has a receiving hole 403 at its center; a positioning cylinder 404 is slidably inserted into each of the two receiving holes 403; the two adjacent ends of the two positioning cylinders 404 each have a first limiting flange 405; the two first limiting flanges 405 are respectively screwed to the two mounting discs 401; the inner cross-section of the positioning cylinder 404 is a regular polygon structure; a matching directional post 406 is slidably inserted into the two disjoint ends of the two positioning cylinders 404, for orientation... The cross-section of column 406 is a regular polygon; the two directional columns 406 are coaxially welded to the ends of the two rotating shafts 3 that are close to each other; the two positioning cylinders 404 each have a second limiting flange 407 at one end; a first through hole 408 is radially opened on the circumferential side wall of the positioning cylinder 404; a second through hole 409 corresponding to the first through hole 408 is opened on the side wall of the directional column 406; a limiting column 410 is inserted into the second through hole 409; the end of the limiting column 410 extends into the first through hole 408 to the outside of the positioning cylinder 404; the limiting column 410 is clearance-fitted with the first through hole 408 and the second through hole 409; both ends of the limiting column 410 are threaded with fastening nuts 411. In use, the two mounting plates 401 are first placed between the two rotating shafts 3, then the two positioning cylinders 404 are respectively fitted onto the outer periphery of the two rotating shafts 3, then the first limiting flange 405 is screwed onto the mounting plate 401, and finally the end of the limiting post 410 is inserted into the first through hole 408 and extended to the outside of the positioning cylinder 404, and the fastening nut 411 is fitted onto the limiting post 401, thereby realizing the connection of the take-up roller 4 to the rotating shaft 3. This not only makes it convenient to replace the take-up roller 4, but also effectively improves the transmission stability of the take-up roller 4 during operation.

[0028] Among them, such as Figure 5 As shown, the drive assembly 5 includes a servo motor 501 screwed to the upper surface of the base 1; the output shaft of the servo motor 501 is keyed to a first pulley 502; the first pulley 502 is connected to a second pulley 503 via a belt drive; the second pulley 503 is keyed to one end of a rotating shaft 3. In use, the servo motor 501 drives the rotating shaft 3 to rotate via the first pulley 502 and the second pulley 503, thereby realizing the winding operation of the take-up roller 4 on the steel wire. Specific Implementation

[0029] Based on specific embodiment one, as follows Figure 6-7As shown, the wire guide assembly 6 includes a first support column 601 vertically welded to the upper surface of the base 1; the first support column 601 is disposed on the side of another rotating shaft 3 away from the take-up roller 4; the upper end of the first support column 601 is bolted to a horizontally disposed bearing strip 602; one end of the bearing strip 602 is rotatably connected to a vertically disposed first drive shaft 603; the first drive shaft 603 is connected to the bearing strip 602 by a conventional roller bearing in the art; the lower end of the first drive shaft 603 is radially welded to a horizontally disposed drive rod 604; the drive rod 604 is disposed above the take-up roller 4; one end of the drive rod 604 is rotatably connected to a first sliding sleeve 605; a horizontally disposed first guide rod 606 is slidably inserted through the first sliding sleeve 605; the first guide rod... The first guide rod 606 is perpendicular to the rotating shaft 3; a second sliding sleeve 607 is welded to one end of the first guide rod 606; a second guide rod 608 parallel to the rotating shaft 3 is slidably inserted on the second sliding sleeve 607; a second support column 609 is vertically welded to both ends of the second guide rod 608; the lower ends of the two second support columns 609 are screwed to the upper surface of the base 1; the two second support columns 609 are both located on the side of the other rotating shaft 3 away from the first support column 601; a pair of guide wheels 610 are vertically arranged side by side between the two second support columns 609; the upper ends of the axles of the two guide wheels 610 are rotatably connected to the lower surface of the second sliding sleeve 607; the two guide wheels 610 are both located on one side of the take-up roller 4; a guiding space for the steel wire is formed between the two guide wheels 610. In use, the steel wire is passed through the guide space between the two guide wheels 610. The rotation of the first drive shaft 603 drives the drive rod 604 to swing horizontally, causing the first sliding sleeve 605 to drive the second sliding sleeve 607 to slide on the second guide rod 608 via the first guide rod 606. Then, by designing the first drive shaft 603 to reciprocate in both forward and reverse directions, the second sliding sleeve 607 reciprocates on the second guide rod 608, thereby driving the steel wire to reciprocate on the front side of the take-up roller 4 via the guide wheel 610. This ensures that the steel wire between the guide wheel 610 and the take-up roller 4 is perpendicular to the axial direction of the take-up roller 4, which effectively reduces the friction between the steel wire and the take-up roller 4, while also ensuring the orderly winding of the steel wire.

[0030] Among them, such as Figure 7-8As shown, the transmission assembly 7 includes a mounting shaft 701 rotatably connected to the upper surface of the base 1 at its lower end; the mounting shaft 701 is vertically arranged; the central axis of the mounting shaft 701 intersects the central axis of the rotating shaft 3; a movable block 702 is fixedly welded to the outer periphery of the mounting shaft 701; one opposite side of the movable block 702 is rotatably connected to the opposite ends of a U-shaped seat 703; the central axis of the mounting shaft 701 points to the connection point between the movable block 702 and the U-shaped seat 703; a connecting column 704 is vertically welded to the outer side of the middle arm of the U-shaped seat 703; the connecting column 704 is rotatably connected to one end of an arc-shaped rod 705; the other end of the arc-shaped rod 705 is welded to another... On one end of a rotating shaft 3; an incomplete gear 706 is keyed to the upper end of a mounting shaft 701; a transmission gear 707 meshes with the incomplete gear 706; the transmission gear 707 is keyed to the lower end of a vertically arranged second transmission shaft 708; the second transmission shaft 708 passes through the other end of a bearing strip 602; the second transmission shaft 708 and the bearing strip 602 are connected by conventional roller bearings in the art; a third pulley 709 is keyed to the outer periphery of the second transmission shaft 708; the third pulley 709 is connected to a fourth pulley 710 via a belt drive; the fourth pulley 710 is keyed to the outer periphery of the first transmission shaft 603. In use, the rotating shaft 3 drives the arc rod 705 to rotate, causing the U-shaped seat 703 to drive the mounting shaft 701 to reciprocate in both forward and reverse directions via the movable block 702. Then, the mounting shaft 701 drives the first transmission shaft 603 to reciprocate in both forward and reverse directions via the incomplete gear 706, the transmission gear 707, the second transmission shaft 708, the third pulley 709, and the fourth pulley 710, thereby realizing the reciprocating sliding of the second sliding sleeve 607 on the second guide rod 608, effectively ensuring the guiding effect of the steel wire.

[0031] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A steel wire winding device, characterized in that, It includes a horizontally set base (1) and a pair of side support plates (2) that are vertically fixed to the upper surface of the base (1) in a row; A rotating shaft (3) is perpendicularly inserted into the opposite sides of both side support plates (2); the two rotating shafts (3) are rotatably engaged with the two side support plates (2); the two rotating shafts (3) are connected to each other by a take-up roller (4); a drive assembly (5) is connected to one of the rotating shafts (3); a wire guide assembly (6) is installed on one side of the take-up roller (4); the wire guide assembly (6) is connected to the other rotating shaft (3) through a transmission assembly (7); The wire guiding assembly (6) includes a first support column (601) vertically fixed to the upper surface of the base (1); the first support column (601) is located on the side of another rotating shaft (3) away from the take-up roller (4); a bearing strip (602) is horizontally fixed to the upper end of the first support column (601); a vertically arranged first transmission shaft (603) is rotatably connected to one end of the bearing strip (602); a drive rod (604) is radially fixed to the lower end of the first transmission shaft (603); a first sliding sleeve (605) is rotatably connected to one end of the drive rod (604); a horizontally arranged first guide rod (606) is slidably inserted on the first sliding sleeve (605); the first guide rod (606) is perpendicular to the rotating shaft (3); a first guide rod (606) is fixed to one end of the first guide rod (606). Two sliding sleeves (607); a second guide rod (608) parallel to the rotating shaft (3) is slidably inserted on the second sliding sleeve (607); a second support column (609) is vertically fixed at both ends of the second guide rod (608); the lower ends of the two second support columns (609) are fixed to the upper surface of the base (1); the two second support columns (609) are both located on the side of the other rotating shaft (3) away from the first support column (601); a pair of guide wheels (610) are vertically arranged side by side between the two second support columns (609); the upper ends of the axles of the two guide wheels (610) are rotatably connected to the lower surface of the second sliding sleeve (607); the two guide wheels (610) are both located on one side of the take-up roller (4); a guiding space for the steel wire is formed between the two guide wheels (610); The transmission assembly (7) includes a mounting shaft (701) whose lower end is rotatably connected to the upper surface of the base (1); a movable block (702) is fixedly sleeved on the outer periphery of the mounting shaft (701); one opposite side of the movable block (702) is rotatably connected to the opposite ends of a U-shaped seat (703); a connecting column (704) is vertically fixed on the outer side of the middle arm of the U-shaped seat (703); the connecting column (704) is rotatably connected to one end of an arc-shaped rod (705); the other end of the arc-shaped rod (705) is fixed to one end of another rotating shaft (3); the upper end of the mounting shaft (701) is... An incomplete gear (706) is fixedly sleeved on one end; a transmission gear (707) meshes with the incomplete gear (706); the transmission gear (707) is fixedly sleeved on the lower end of a vertically arranged second transmission shaft (708); the second transmission shaft (708) rotatably passes through the other end of a bearing strip (602); a third pulley (709) is fixedly sleeved on the outer periphery of the second transmission shaft (708); the third pulley (709) is connected to a fourth pulley (710) via a belt drive; the fourth pulley (710) is fixedly sleeved on the outer periphery of the first transmission shaft (603).

2. The wire winding device according to claim 1, characterized in that, The receiving roller (4) includes a pair of coaxially arranged mounting discs (401); the two mounting discs (401) are connected by a plurality of receiving rods (402); a receiving hole (403) is provided at the center of each of the two mounting discs (401); a positioning cylinder (404) is slidably inserted into each of the two receiving holes (403); a first limiting flange (405) is provided at the adjacent end of each of the two positioning cylinders (404); the two first limiting flanges (405) are respectively fixed on the two mounting discs (401); a directional column (406) is slidably inserted into the opposite end of each of the two positioning cylinders (404); the opposite ends of the two directional columns (406) are respectively coaxially fixed to the adjacent ends of the two rotating shafts (3).

3. The wire winding device according to claim 2, characterized in that, Both of the two positioning cylinders (404) have a second limiting flange (407) at one of their opposite ends.

4. A wire winding device according to claim 2 or 3, characterized in that, The positioning cylinder (404) has a first through hole (408) radially opened on its circumferential sidewall; the directional post (406) has a second through hole (409) corresponding to the first through hole (408) opened on its sidewall; a limiting post (410) is inserted into the second through hole (409); the end of the limiting post (410) is inserted into the first through hole (408) and extends to the outside of the positioning cylinder (404); both ends of the limiting post (410) are threaded with fastening nuts (411).

5. A wire winding device according to claim 4, characterized in that, The drive assembly (5) includes a servo motor (501) horizontally fixed to the upper surface of the base (1); the output shaft of the servo motor (501) is fixedly sleeved with a first pulley (502); the first pulley (502) is connected to a second pulley (503) via belt drive; the second pulley (503) is fixedly sleeved on one end of a rotating shaft (3).

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