A bearing quick removal device

Abstract

This invention discloses a bearing quick removal device. The housing component has an internal mounting cavity, a first sliding groove component is located within the mounting cavity, a lifting component is located within the mounting cavity and has a first sliding block component on it, a first driving component is located on the mounting plate, a main shaft component is threadedly connected to the lifting component, one end of which is fixedly connected to the output end of the first driving component, a clamping component is rotatably connected to the lifting component and fixed by a nut, and a jaw component is located at the bottom of the clamping component and is fixedly connected to it. The first driving component drives the main shaft component to rotate, causing the lifting component to move the clamping component longitudinally, allowing the jaw component to penetrate into the gap between the bearing balls. Rotating the clamping component causes the jaw component to grip the inner and outer rings, and the bearing is removed under the axial force generated by the threaded rotation. This method makes bearing removal more convenient, simplifies operation, and greatly improves maintenance efficiency.

Description

Technical Field

[0001] This invention relates to the field of bearing replacement equipment technology, and more specifically to a bearing quick removal device. Background Technology

[0002] Bearings are components that fix and reduce the coefficient of friction of loads during mechanical transmission. In other words, when other machine parts move relative to each other on a shaft, they are used to reduce the coefficient of friction during power transmission and maintain the fixed position of the shaft's center. Bearings are a crucial component in modern mechanical equipment. Their main function is to support rotating mechanical parts and reduce the coefficient of friction of mechanical loads during transmission.

[0003] The application of bearings is quite widespread. Depending on the needs, the classification of bearings is becoming more and more complete and the types are becoming more and more numerous. In large mechanical equipment, especially in rotating shafts, bearings are needed to bear axial or radial loads.

[0004] During use, the balls or needle rollers of a bearing will wear down, causing a gap to form between the originally tightly fitted inner and outer rings. At this time, the cage of the balls or needle rollers in the middle is prone to breakage and damage. Damaged bearings need to be replaced in time to ensure the normal use of machinery, so it is very important to remove the damaged bearings quickly.

[0005] However, replacing the bearings in an oxidation blower requires removing the inlet and outlet flange bolts, opening the blower's roof, hoisting out all the inlet and outlet pipes, and then lifting and transporting the blower body to the maintenance platform. The front and rear end covers of the blower must be completely removed, the two impellers taken out of the body, the gears disassembled, and only then can the bearings be removed. This entire process is not only cumbersome but also time-consuming and labor-intensive, consuming a significant amount of manpower and time. The idleness of the machinery results in a direct economic loss. Summary of the Invention

[0006] In view of this, the present invention provides a bearing quick removal device that can improve replacement efficiency and is applicable to bearings of various sizes.

[0007] To achieve the above objectives, the present invention provides the following technical solution, including:

[0008] The housing component has an internal mounting cavity, an open top structure, and a mounting plate.

[0009] The first sliding groove component is disposed in the mounting cavity and is arranged symmetrically.

[0010] A lifting component is provided inside the mounting cavity, and a first slider component is symmetrically arranged thereon;

[0011] The first slider component is slidably connected to the first slide groove component;

[0012] A first driving component is disposed on a mounting plate;

[0013] A main spindle assembly, which is threadedly connected to a lifting assembly, with one end of which is fixedly connected to the output end of a first drive assembly;

[0014] The clamping components are arranged in a ring array on the lifting components, and are rotatably connected to the lifting components and fixed by nuts;

[0015] A gripper component is located at the bottom of the gripping component and is fixedly connected to the gripping component.

[0016] The first drive component drives the main shaft component to rotate, which in turn causes the lifting component to move the clamping component up and down in the first slide groove component, thereby placing the gripper component in the bearing gap and removing the bearing.

[0017] Preferably, in the above-mentioned bearing quick removal device, it further includes: an adjusting component, the adjusting component being disposed within the mounting cavity;

[0018] The pitch adjustment component includes:

[0019] The central shaft component is a hollow tubular structure that is fixedly connected to the mounting plate.

[0020] A first rotating component is disposed on the central shaft component and is rotatably connected to the central shaft component;

[0021] The second slide rail component is arranged in a ring array on the lifting component;

[0022] The third sliding groove component is arranged in a ring array on the first rotating component;

[0023] The second slider component is disposed in the second slide groove component, and a clamping component is provided at its bottom;

[0024] The third slider component is disposed in the third slide groove component and is fixedly connected to the top of the second slider component;

[0025] A limiting component is provided on the third slider component and is fixedly connected to the third slider component;

[0026] A through-slot component is provided on the housing component, and its position corresponds to that of the first rotating component.

[0027] Preferably, in the above-mentioned bearing quick removal device, the second slide groove component is a rectangular groove structure and the third slide groove component is an arc-shaped groove structure, wherein the third slide groove component corresponds to the position of the second slide groove component.

[0028] Preferably, in the above-mentioned bearing quick removal device, the clamping component and the second slider component are rotatably connected.

[0029] Preferably, the above-mentioned bearing quick removal device further includes: a rotating component, which is disposed in the second slider component and is rotatably connected to the clamping component;

[0030] The rotating parts include:

[0031] A rotating groove component, wherein the rotating groove component is disposed in the second slider;

[0032] The second rotating component is disposed in the rotating groove component and has an internal tooth structure. The second rotating component and the rotating groove component are fixedly connected.

[0033] The third rotating component is disposed on the clamping component. The third rotating component has an external tooth structure and is meshed with the second rotating component.

[0034] The first limiting plate component is disposed on the clamping component and is slidably connected to the second rotating component;

[0035] The second limiting plate component is disposed on the clamping component and is slidably connected to the second rotating component.

[0036] The first limiting plate is located above the second limiting plate.

[0037] Preferably, the bearing quick removal device described above further includes a handheld component, the output end of which is engaged with the first rotating component of the adjusting component;

[0038] Handheld components include:

[0039] A housing component, wherein the housing component has an internal mounting cavity;

[0040] The second driving component is disposed in the mounting cavity, and its output shaft is provided with an active component;

[0041] The driven component is disposed in the mounting cavity via a rotating shaft and is engaged with the driving component.

[0042] The driven component is engaged with the first rotating component of the adjusting component;

[0043] A control board component is disposed inside the housing component, and the control board component is electrically connected to the second drive component;

[0044] A power supply component is located inside the mounting cavity and is electrically connected to the control board component.

[0045] As can be seen from the above technical solution, compared with the prior art, the present invention discloses a bearing quick removal device, which has the following beneficial effects:

[0046] By using the first drive component to drive the spindle component to rotate, the lifting component drives the clamping component to move longitudinally, so that the jaw component can penetrate into the gap between the bearing balls. Rotating the clamping component causes the jaw component to lock the inner and outer rings. The bearing is removed under the action of the axial force generated by the thread rotation. Removing the bearing is more convenient, the operation is simple, and the maintenance efficiency is greatly improved.

[0047] By employing an adjustable distance component, the distance between the clamping components is adjusted by rotating the first rotating component, making it suitable for use with different bearings and enhancing the overall applicability of the equipment.

[0048] The use of a handheld component to drive the first rotating component makes it more convenient to use. Attached Figure Description

[0049] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0050] Figure 1 The attached figure is a three-dimensional structural schematic diagram of the present invention.

[0051] Figure 2 The attached figure is a schematic diagram of the overall internal structure of the present invention.

[0052] Figure 3 The attached figure is a bottom view of the overall structure of the present invention.

[0053] Figure 4 The attached figure is a schematic cross-sectional view of the present invention.

[0054] Figure 5 The attached figure is a schematic diagram of the overall structure of the mounting and adjusting component of the present invention.

[0055] Figure 6 The attached figure is a bottom view of the overall structure of the mounting and adjusting component of the present invention.

[0056] Figure 7 The attached figure is a schematic diagram of the BB cross-sectional structure of the present invention.

[0057] Figure 8 The attached figure is a schematic diagram of the adjustable distance component of the present invention.

[0058] Figure 9 The attached figure is a top view of the adjustable distance component of the present invention.

[0059] Figure 10 The attached figure is a schematic diagram of the internal structure of the second slider component of the present invention.

[0060] Figure 11 The attached figure is a schematic diagram of the CC cross-sectional structure of the present invention.

[0061] Figure 12 The attached figure is a schematic diagram of the handheld component structure of the present invention. Detailed Implementation

[0062] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.

[0063] In the description of this application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0064] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, unless otherwise stated, "a plurality of" means two or more.

[0065] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0066] To better understand the purpose, structure, and function of this invention, the invention will be described in further detail below with reference to the accompanying drawings.

[0067] Please see the appendix Figure 1-4 The present invention discloses a bearing quick removal device, comprising:

[0068] Box component 1, the box component 1 has an internal mounting cavity, an open top structure, and a mounting plate 101;

[0069] The box component 1 is specifically a rectangular box structure with an opening at the top and a through hole at the bottom;

[0070] The first sliding groove component 2 is disposed in the mounting cavity and is arranged symmetrically.

[0071] The first sliding groove component 2 is a longitudinal groove structure, and the first sliding groove component 2 is provided on both side plates of the box component 1; the lifting component 3 is provided in the mounting cavity, and the first slider component 31 is symmetrically arranged on it;

[0072] The lifting component 3 is a fixed plate structure with protrusions on both sides. The protrusions are slidably connected to the first slider component 31. The lifting component 3 has a threaded hole at its center.

[0073] The first driving component 5 is disposed on the mounting plate 101;

[0074] The first driving component 5 can be one of a stepper motor or a handheld rotating component;

[0075] Main spindle component 4 is threadedly connected to lifting component 3, and one end of it is fixedly connected to the output end of first drive component 5.

[0076] The main shaft component 4 is a threaded rod structure, and its top is connected and fixed to the output shaft of the first drive component 5 through a connector. The main shaft component 4 is connected to the threaded hole of the lifting component 3.

[0077] The clamping component 6 is arranged in a ring array on the lifting component 3. It is rotatably connected to the lifting component 3 and is fixed by a nut.

[0078] The clamping component 6 is a rod-type structure, with a thread at one end that passes through the lifting component 3, and the clamping component 6 is fixed by a nut;

[0079] The gripper component 7 is located at the bottom of the clamping component 6 and is fixedly connected to the clamping component 6.

[0080] The gripper component 7 is specifically a limiting block structure, preferably a circular, double-claw structure, and the gripper component 7 and the clamping component are welded together.

[0081] The technical effects achieved by the above technical solution are as follows: the first driving component 5 rotates, driving the main shaft component 4 to rotate. At this time, the lifting component 3 will move longitudinally along the first sliding groove component 2 under the action of the rotation of the main shaft component 4, and the direction of movement is related to the direction of rotation. By adjusting the direction of the gap between the gripper component 7 and the bearing, the gripper component 7 passes through the gap between the bearing balls. When the gripping component 6 is rotated, the gripper component 7 contacts the inner and outer rings of the bearing. Then, it is locked and fixed by the nut, driving the first driving component 5 to reverse and lift, so that the lifting component 3 rises and then the corresponding bearing component is taken out.

[0082] The first drive component 5 drives the spindle component 4 to generate a helical axial force, which can quickly remove the bearing parts. It is suitable for use in environments with narrow gaps, making it more convenient to use and greatly improving maintenance efficiency.

[0083] To further optimize the above technical solution, please refer to the appendix. Figure 5-9 In one embodiment of this application, it further includes: an adjusting component 8, which is disposed within the mounting cavity;

[0084] Adjustment component 8 includes:

[0085] The central shaft component 9 is a hollow tubular structure that is fixedly connected to the mounting plate 101; specifically, the central shaft component 9 is a fixed shaft structure that is fixed to the mounting plate 101.

[0086] The main spindle component 4 is located at the center of the central spindle component 9, and the two do not contact each other;

[0087] The first rotating component 10 is disposed on the central shaft component 9 and is rotatably connected to the central shaft component 9.

[0088] The first rotating component 10 is a gear structure, which is rotatably connected to the central shaft component 9, meaning that the first rotating component 10 can rotate around the central shaft component 9;

[0089] The second slide rail component 32 is arranged in a ring array on the lifting component 3;

[0090] The second sliding groove component 32 is specifically a rectangular groove structure;

[0091] The third slide rail component 1001 is arranged in a ring array on the first rotating component 10;

[0092] The third slide rail component 1001 is specifically an arc-shaped groove structure;

[0093] The second slide rail component 32 is positioned corresponding to the third slide rail component 1001;

[0094] The second slider component 11 is disposed in the second slide groove component 32, and a clamping component 6 is provided at its bottom.

[0095] The second slider component 11 is specifically a rectangular block structure that extends through the second slide groove component 32 and has protrusions on its two end faces to prevent the second slider component 11 from detaching from the second slide groove component 32.

[0096] The third slider component 12 is disposed in the third slide groove component 1001 and is fixedly connected to the top of the second slider.

[0097] The third slider component 12 is specifically a limiting rod, which passes through the third slide groove component 1001. The length of the limiting rod is selected according to actual needs.

[0098] The specific length of the limit rod should be greater than the longitudinal displacement distance of the actual lifting component 3;

[0099] A limiting component 13 is provided on the third slider component 12 and is fixedly connected to the third slider component 12.

[0100] A through-slot component is provided on the housing component 1, and its position corresponds to that of the first rotating component 10, so as to facilitate the second rotating component 112 to rotate by a driving device.

[0101] The technical effect of the above technical solution is as follows: the driving device provides a driving force to the first rotating component 10, causing the first rotating component 10 to rotate, thereby causing the third slider component 12 to move along the arc groove of the first rotating component 10, thereby driving the second slider component 11 to move in the second sliding groove component 32, thereby changing the spacing between the clamping components 6, so as to be suitable for the use of bearings of various sizes.

[0102] During the movement of the second slider component 11 and the third slider component 12, the lifting component 3 will not undergo longitudinal displacement. Since the length of the limiting rod is selected according to actual needs and the limiting component 13 is provided on the limiting rod, it is not necessary to consider whether the limiting rod will disengage from the arc groove during the descent of the lifting component 3.

[0103] By using gear rotation to drive the movement of the limit rod, the spacing of the clamping component 6 is changed, which not only makes the adjustment more precise, but also makes it more convenient to use, thus making the overall applicability stronger.

[0104] To further optimize the above technical solution, please refer to the appendix. Figure 10-11 In one embodiment of this application, a rotating component is further included, which is disposed in the second slider component 11 and is rotatably connected to the clamping component 6.

[0105] The rotating parts include:

[0106] A rotating groove 111 component is disposed in the second slider;

[0107] The second rotating component 112 is disposed in the rotating groove 111 component and has an internal tooth structure. The second rotating component 112 and the rotating groove 111 component are fixedly connected.

[0108] The third rotating component 113 is disposed on the clamping component 6. The third rotating component 113 has an external tooth structure and is meshed with the second rotating component 112.

[0109] The first limiting plate component 114 is disposed on the clamping component 6 and is slidably connected to the second rotating component 112.

[0110] The first limiting plate component 114 is specifically an arc-shaped plate structure, which is connected to the clamping component 6 through a rotating shaft 116, and the rotating shaft 116 is provided with an elastic element.

[0111] The second limiting plate component 115 is disposed on the clamping component 6 and is slidably connected to the second rotating component 112.

[0112] The first limiting plate is located above the second limiting plate;

[0113] The second limiting plate component 115 is specifically an arc-shaped plate structure, which is connected to the clamping component 6 through a rotating shaft 116, and the rotating shaft 116 is provided with an elastic element.

[0114] The arc direction of the second limiting plate component 115 is opposite to the arc direction of the first limiting plate component 114;

[0115] The technical effects achieved by the above technical solution are as follows: In use, the first limiting plate and the second rotating component 112 are not in contact, the second limiting plate component 115 is in contact with the second rotating component 112, and there is a gap between the third rotating component 113 and the bottom of the rotating groove 111. By rotating the clamping component 6, the third rotating component 113 on the clamping component 6 rotates on the second rotating component 112, thereby adjusting the position and direction of the gripper component 7. After adjustment, the clamping component 6 is rotated again, so that the gripper component 7 contacts the inner and outer rings of the bearing component. By moving the lifting component 3 upward, the third rotating component 113 moves downward. At this time, the first limiting plate component 114 moves downward, and the teeth of the first limiting plate component 114 and the second rotating component 112 come into contact, so that the clamping component 6 avoids rotation when the teeth of the first limiting plate component 114, the second limiting plate component 115 and the second rotating component 112 are locked together.

[0116] To further optimize the above technical solution, please refer to the appendix. Figure 12 In one embodiment of this application, a handheld component 14 is further included, the output end of which is engaged with the first rotating component 10 of the adjusting component 8;

[0117] Handheld component 14 includes:

[0118] Housing component 141, wherein the housing component 141 has an internal mounting cavity;

[0119] The second drive component 142 is disposed in the mounting cavity, and its output shaft is provided with an active component 145.

[0120] The second drive component 142 is specifically a stepper motor, and its output shaft is equipped with a drive gear.

[0121] Driven component 146 is disposed in the mounting cavity via a rotating shaft 116 and is engaged with the driving component 145;

[0122] The driven component 146 is specifically a gear structure;

[0123] The driven component 146 is engaged with the first rotating component 10 of the adjusting component 8;

[0124] The control board component 143 is disposed inside the housing component 141 and is electrically connected to the second drive component 142.

[0125] The power supply component 144 is located inside the mounting cavity and is electrically connected to the control board component 143.

[0126] The technical effects achieved by the above technical solution are as follows: the power supply component 144 supplies power to the control board component 143 and the second drive component 142. The control board component 143 controls the operation of the second drive component 142, causing the active component 145 to rotate, which in turn drives the driven component 146 to rotate. The driven component 146 engages with the first rotating component 10 through the through slot of the housing component 1, driving the first rotating component 10 to rotate, thereby adjusting the spacing of the clamping component 6, making the operation more convenient.

[0127] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.

[0128] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A bearing quick removal device, characterized in that, include: The housing component has an internal mounting cavity, an open top structure, and a mounting plate. The first sliding groove component is disposed in the mounting cavity and is arranged symmetrically. A lifting component is disposed within an installation cavity, and a first slider component is symmetrically arranged thereon; the first slider component is slidably connected to a first slide groove component. A first driving component is disposed on a mounting plate; A main spindle assembly, which is threadedly connected to a lifting assembly, with one end of which is fixedly connected to the output end of a first drive assembly; The clamping components are arranged in a ring array on the lifting components, and are rotatably connected to the lifting components and fixed by nuts; A gripper component is located at the bottom of the clamping component and is fixedly connected to the clamping component. The first driving component drives the main shaft component to rotate, which causes the lifting component to move the clamping component up and down in the first sliding groove component, thereby placing the gripper component in the bearing gap and removing the bearing. It also includes: a pitch adjustment component, which is disposed within the mounting cavity; The pitch adjustment component includes: The central shaft component is a hollow tubular structure that is fixedly connected to the mounting plate. A first rotating component is disposed on the central shaft component and is rotatably connected to the central shaft component; The second slide rail component is arranged in a ring array on the lifting component; The third sliding groove component is arranged in a ring array on the first rotating component; The second slider component is disposed in the second slide groove component, and a clamping component is provided at its bottom; The third slider component is disposed in the third slide groove component and is fixedly connected to the top of the second slider component; A limiting component is provided on the third slider component and is fixedly connected to the third slider component; A through-slot component is provided on the housing component, and its position corresponds to that of the first rotating component.

2. The bearing quick removal device according to claim 1, characterized in that, The second chute component is a rectangular chute structure; The third sliding groove component has an arc-shaped groove structure.

3. The bearing quick removal device according to claim 2, characterized in that, The third slide rail component is positioned corresponding to the second slide rail component.

4. The bearing quick removal device according to claim 1, characterized in that, The clamping component and the second slider component are rotatably connected.

5. The bearing quick removal device according to claim 1, characterized in that, Also includes: A rotating component is disposed in the second slider component and is rotatably connected to the clamping component; The rotating parts include: A rotating groove component, wherein the rotating groove component is disposed in the second slider; The second rotating component is disposed in the rotating groove component and has an internal tooth structure. The second rotating component and the rotating groove component are fixedly connected. The third rotating component is disposed on the clamping component. The third rotating component has an external tooth structure and is meshed with the second rotating component. The first limiting plate component is disposed on the clamping component and is slidably connected to the second rotating component; The second limiting plate component is disposed on the clamping component and is slidably connected to the second rotating component. The first limiting plate is located above the second limiting plate.

6. The bearing quick removal device according to claim 1, characterized in that, It also includes a handheld component, the output end of which is engaged with the first rotating component of the adjustable distance component; Handheld components include: A housing component, wherein the housing component has an internal mounting cavity; The second driving component is located in the mounting cavity, and its output shaft is equipped with a driving component; the driven component is located in the mounting cavity through a rotating shaft, and is meshed with the driving component. The driven component is engaged with the first rotating component of the adjusting component; A control board component is disposed inside the housing component, and the control board component is electrically connected to the second drive component; A power supply component is located inside the mounting cavity and is electrically connected to the control board component.

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