A combing device for high voltage lines and method of use

Abstract

The application relates to the field of high-voltage lines, in particular to a high-voltage line carding device and a use method thereof, which comprises a support frame and a carding mechanism, the carding mechanism is connected and arranged in the support frame, the carding mechanism comprises two groups of fixing bases, lead screws and moving bases, the two groups of fixing bases are symmetrically fixedly installed at the bottoms of installation grooves on the two sides, the lead screws are rotatably installed on each group of fixing bases, the lead screws are parallel to the bottoms of the installation grooves, the moving bases are threadedly connected at the two ends of the lead screws, a limiting frame is arranged on one side of the moving base, and a pressing plate is fixedly installed at the upper end of the moving base, the design can card multiple high-voltage wire bundles, the multiple high-voltage wire bundles are arranged in an array with uniform intervals, knotting and winding are avoided, subsequent use and arrangement are facilitated, the limiting frame is arranged to be buckled at intervals on the multiple high-voltage wire bundles, the wire bundles after carding are kept at intervals, and in use, arrangement is not needed, and the device is more convenient and practical.

Description

Technical Field

[0001] This invention relates to the field of high-voltage lines, and more particularly to a sorting device for high-voltage lines and its method of use. Background Technology

[0002] High-voltage power transmission is a method of transmitting power by stepping up the voltage output from generators in power plants using transformers. This is done to increase the transmission distance, reduce transmission losses, increase the transmission voltage at the end point, and increase the transport capacity of fluids under the same conditions. High-voltage transmission uses high-voltage lines, which are typically laid out in parallel with multiple strands. For example, my country's high-voltage AC transmission uses a three-phase, three-wire system (three wires), while high-voltage DC transmission uses a two-phase system (two wires). Similarly, when the lines are routed to transformers, multiple strands are also laid out in parallel. Traditionally, laying high-voltage lines requires stretching and cutting single coiled wires into multiple strands of the same length before connecting them. This process often results in knots and tangles, posing safety hazards to power facilities. This method requires multiple people to work together on-site and is cumbersome and inefficient. To address these problems, a high-voltage line straightening device is proposed. Summary of the Invention

[0003] The purpose of this invention is to address the shortcomings of existing technologies where, during the laying of high-voltage lines, it is necessary to stretch and cut a single coiled line into multiple strands of the same length before they can be connected and arranged. Therefore, this invention provides a high-voltage line sorting device.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A high-voltage line combing device is designed, including a support frame and a combing mechanism. The combing mechanism is connected and installed inside the support frame. The combing mechanism includes two sets of fixed seats, a lead screw, and a movable seat. The two sets of fixed seats are symmetrically fixedly installed at the bottom of the mounting grooves on both sides. The lead screw is rotatably installed on each set of fixed seats and is parallel to the bottom of the mounting groove. The movable seat is threaded to the lead screw at both ends. A limit frame is pushed on one side of the movable seat, and a pressure plate is fixedly installed on the upper end of the movable seat.

[0006] Preferably, a material unloading rack is fixedly installed on the upper part of one end of the mounting slots on both sides, and a baffle is fixedly installed on the upper end of the movable seat, with the baffle fitting against the bottom of the material unloading rack.

[0007] Preferably, a storage box is fixedly installed on one side of the unloading rack, and a conveying mechanism is provided inside the support frame.

[0008] Preferably, a sliding rod is slidably mounted in an array on one side of the storage box, and a spring is sleeved on the outer end of the sliding rod at the outer end of the storage box. One end of the spring is fixedly connected to the outer end of the sliding rod and the other end is fixedly connected to the storage box.

[0009] Preferably, the conveying mechanism includes a drive roller and an auxiliary roller. The drive roller is rotatably mounted above the support frame, and the auxiliary roller is rotatably mounted inside the support frame and located below the drive roller. Feeding troughs are correspondingly arrayed on the drive roller and the auxiliary roller along the reference axis.

[0010] Preferably, a first rotating shaft, a second rotating shaft, a third rotating shaft, and a fourth rotating shaft are sequentially and rotatably mounted in the support frame, a high-voltage line is provided in the feeding trough of the drive roller and the auxiliary roller, and a sorting mechanism is provided in the support frame.

[0011] Preferably, the sorting mechanism includes a separating roller, which is rotatably mounted above the support frame, and circular spacers are fixedly arranged on the separating roller along a reference axis.

[0012] Preferably, a vibrating roller is rotatably installed inside the support frame, and a third motor is fixedly installed on the outside of the support frame corresponding to the vibrating roller, with the output shaft of the third motor fixedly connected to the vibrating roller.

[0013] Preferably, a base plate is fixedly installed in the middle of the support frame, and the base plate is inclined and located below the auxiliary roller and the shaking roller.

[0014] Preferably, an abutment plate is fixedly installed in the middle of the support frame.

[0015] The present invention provides a high-voltage line sorting device with the following advantages:

[0016] 1. By setting up a support frame and a combing mechanism, on the one hand, it can comb the multi-strand high-voltage wire harness, making its array evenly spaced, avoiding knots and tangles, and facilitating subsequent use and maintenance. On the other hand, the setting of a limiting frame to fix the distance on the multi-strand high-voltage wire harness allows the combed wire harness to be maintained at a fixed distance, so that there is no need to arrange and organize it during use, making it more convenient and practical.

[0017] 2. A conveying mechanism is set up so that multiple high-voltage wire bundles bend twice as they pass through the support frame. On the one hand, this makes the arrangement of the high-voltage wire bundles more reasonable and reduces space occupation. On the other hand, it can stably and synchronously convey multiple high-voltage wire bundles at the same speed, which facilitates the subsequent locking of the limit frame.

[0018] 3. The set-up sorting mechanism can effectively remove the dust and dirt accumulated on the multi-strand high-voltage wire harness, and at the same time can separate the multi-strand wire harnesses from each other, solving the problem of the multi-strand wire harnesses being tangled together. Attached Figure Description

[0019] Figure 1 This is a side view of the combing device proposed in this invention.

[0020] Figure 2 This is a bottom view of the combing device proposed in this invention.

[0021] Figure 3 This is a cross-sectional structural diagram of the combing device proposed in this invention.

[0022] Figure 4 This is a schematic diagram of part of the structure of the combing device proposed in this invention.

[0023] Figure 5 This is a schematic diagram of the combing mechanism of the combing device proposed in this invention.

[0024] In the diagram: 1. Support frame; 2. Combing mechanism; 21. Fixed seat; 22. Lead screw; 23. Moving seat; 24. Limiting frame; 25. Pressure plate; 26. Unloading frame; 27. Baffle; 28. Storage box; 29. ​​Slide rod; 3. High voltage line; 4. Sorting mechanism; 41. Separating roller; 42. Shaking roller; 43. Base plate; 5. Conveying mechanism; 51. Drive roller; 52. Auxiliary roller; 53. First rotating shaft; 54. Second rotating shaft; 55. Third rotating shaft; 56. Fourth rotating shaft; 6. Contact plate. Detailed Implementation

[0025] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0026] Example 1

[0027] Reference Figure 1-24-5, a high-voltage line combing device, including a support frame 1 and a combing mechanism 2. The combing mechanism 2 is connected and installed inside the support frame 1. The combing mechanism 2 includes two sets of fixed seats 21, a lead screw 22, and a movable seat 23. The support frame 1 has symmetrically opened mounting grooves on both sides, with the bottom of the mounting grooves inclined. The two sets of fixed seats 21 are symmetrically fixedly installed at the bottom of the mounting grooves on both sides. The lead screw 22 is rotatably installed on each set of fixed seats 21. The lead screw 22 is parallel to the bottom of the mounting groove, so that when the lead screws 22 on both sides rotate synchronously, the limiting frame 24 can move in the opposite direction to the high-voltage line 3 and gradually lock. The movable seat 23 is threaded to the lead screw 22 at both ends. The limiting frame 24 is pushed and installed on one side of the movable seat 23. The limiting frame 24 has a locking groove corresponding to the high-voltage line 3. A pressure plate 25 is fixedly installed on the upper end of the movable seat 23. The pressure plate 25 limits the limiting frame 24. A first motor is fixedly installed on both sides of the support frame 1. A pulley is fixedly installed on one end of the first motor and the lead screw 22. A transmission belt is installed on the pulley. A material unloading frame 26 is fixedly installed on the upper part of one end of the mounting slot on both sides. A limit frame 24 can be movably placed in the material unloading frame 26 and slide out from the bottom of the material unloading frame 26. The limit frame 24 can be customized to different lengths according to the number of combed wire harnesses. A baffle 27 is fixedly installed on the upper end of the movable seat 23. The baffle 27 fits against the bottom of the material unloading frame 26. A storage box 28 is fixedly installed on one side of the material unloading frame 26. A feed port is opened on the top of the storage box 28. A sliding rod 29 is slidably installed in an array on one side of the storage box 28. The sliding rod 29 can abut against the limit frame 24. A spring is sleeved on the outer end of the sliding rod 29 at the outer end of the storage box 28. One end of the spring is fixedly connected to the outer end of the sliding rod 29 and the other end is fixedly connected to the storage box 28.

[0028] A contact plate 6 is fixedly installed in the middle of the support frame 1. The contact plate 6 can abut against the limit frame 24 on the high voltage line 3, so that the limit frame 24 is tightly fastened to the high voltage line 3.

[0029] First, several limiting frames 24 are horizontally placed along the bottom of the storage box 28. At this time, the sliding rod 29 is pulled by the spring and abuts against the limiting frame 24, forcing the limiting frame 24 to move into the unloading rack 26 one by one. At this time, the first motor drives the lead screw 22 to rotate synchronously through the pulley and transmission belt. When the moving seat 23 moves below the unloading rack 26 and the pressure plate 25 passes below the unloading rack 26, the limiting frame 24 falls down. Then, the first motor is controlled to rotate in the opposite direction, causing the moving seat 23 to push the limiting frame 24 to move along the high voltage line 3. Due to the limiting effect of the pressure plate 25, the limiting frame 24 is gradually locked onto the evenly spaced high voltage line 3. This cycle repeats to achieve a fixed distance to lock the limiting frame 24 onto the evenly spaced high voltage line 3.

[0030] By setting up a support frame 1 and a combing mechanism 2, on the one hand, the multi-strand high-voltage wire harness can be combed to make its array spacing evenly arranged, avoiding knots and tangles, and facilitating subsequent use and maintenance. On the other hand, the limiting frame 24 is set to clamp the multi-strand high-voltage wire harness at a fixed distance, so that the combed wire harness is kept at a fixed distance. When using it, there is no need to arrange and organize it, making it more convenient and practical.

[0031] Example 2

[0032] According to Embodiment 1, multi-strand high-voltage wire harnesses can be combed to ensure even array spacing, preventing tangling and facilitating subsequent handling. A limiting bracket 24 is installed to hold the combed wire harness at a fixed distance, eliminating the need for arrangement during use and making it more convenient and practical. However, the transmission distance of multi-strand high-voltage wire harnesses is difficult to control, causing inconvenience for the subsequent locking of the limiting bracket 24. (Refer to...) Figure 1 , 3 -4. As another preferred embodiment of the present invention, based on embodiment 1, a conveying mechanism 5 is further included. The conveying mechanism 5 is disposed in the support frame 1. The conveying mechanism 5 includes a drive roller 51 and an auxiliary roller 52. The drive roller 51 is rotatably mounted above the support frame 1, and the auxiliary roller 52 is rotatably mounted in the support frame 1 and located below the drive roller 51. Feeding grooves are correspondingly arrayed on the drive roller 51 and the auxiliary roller 52 along the reference axis. A second motor is fixedly mounted on the outside of the support frame 1 corresponding to the drive roller 51. The output shaft of the second motor is fixedly connected to the drive roller 51. A first rotating shaft 53, a second rotating shaft 54, a third rotating shaft 55, and a fourth rotating shaft 56 are sequentially arrayed and rotatably mounted in the support frame 1. A high-voltage line 3 is disposed in the feeding groove of the drive roller 51 and the auxiliary roller 52. The high-voltage line 3 passes around the first rotating shaft 53, the second rotating shaft 54, the third rotating shaft 55, and the fourth rotating shaft 56 from top to bottom.

[0033] Multiple high-voltage wires 3 are fed through the feed trough of the drive roller 51 and the auxiliary roller 52. The lower end of the high-voltage wires 3 is pulled by external force. The drive roller 51 and the auxiliary roller 52 can adjust the conveying speed of the high-voltage wires 3 in real time to adjust the tension of the multiple high-voltage wires 3 in the support frame 1 to avoid excessive tension or slack. At the same time, the first rotating shaft 53, the second rotating shaft 54, the third rotating shaft 55 and the fourth rotating shaft 56 can adjust the direction and tilt angle of the multiple high-voltage wires 3.

[0034] The conveying mechanism 5 is set up so that the multiple high-voltage wire bundles bend twice and pass through the support frame 1. On the one hand, it makes the high-voltage wire bundle sorting and arrangement mechanism more reasonable and reduces the space occupation. On the other hand, it can stably and synchronously convey the multiple high-voltage wire bundles at the same speed, which is convenient for the subsequent locking of the limit frame 24.

[0035] Example 3

[0036] According to Embodiment 2, multiple high-voltage wire harnesses can be combed to ensure even spacing, preventing tangling and nagging, and facilitating subsequent handling. A limiting bracket 24 is installed to hold the combed wire harness at a fixed distance, eliminating the need for arrangement during use, making it more convenient and practical. It also allows for equidistant separation of the multiple high-voltage wires 3 and adjustment of their direction and tilt angles. However, during the combing process, the multiple high-voltage wires 3 easily carry dust, dirt, and debris, which is detrimental to later storage and use. (Refer to...) Figure 1 , 3 -4. As another preferred embodiment of the present invention, based on embodiment 2, it further includes a sorting mechanism 4. The sorting mechanism 4 is disposed in the support frame 1. The sorting mechanism 4 includes a separating roller 41. The separating roller 41 is rotatably mounted above the support frame 1. Circular spacers are fixedly arranged on the separating roller 41 along the reference axis. The circular spacers correspond to the material conveying groove on the drive roller 51.

[0037] A vibrating roller 42 is rotatably installed inside the support frame 1. A third motor is fixedly installed on the outside of the support frame 1 corresponding to the vibrating roller 42, and the output shaft of the third motor is fixedly connected to the vibrating roller 42. A base plate 43 is fixedly installed in the middle of the support frame 1. The base plate 43 is inclined and located below the auxiliary roller 52 and the vibrating roller 42.

[0038] After the multi-strand high-voltage wires 3 enter, they first pass above the vibrating roller 42. The vibrating roller 42 has a triangular cross-section. The high-speed rotating vibrating roller 42 contacts the multi-strand high-voltage wires 3, causing the multi-strand high-voltage wires 3 to vibrate. This causes the dust and dirt attached to them to fall onto the inclined base plate 43. At the same time, the separating roller 41 is mainly used to separate the tangled high-voltage wires 3 for subsequent processing.

[0039] The sorting mechanism 4 can effectively remove dust and dirt accumulated on the multi-strand high-voltage wire harness, and at the same time, it can separate the multi-strand wire harnesses from each other, solving the problem of the multi-strand wire harnesses being tangled together.

[0040] Working principle: First, several limiting frames 24 are horizontally placed along the bottom of the storage box 28. At this time, the sliding rod 29 is pulled by the spring and abuts against the limiting frame 24, forcing the limiting frame 24 to move into the unloading frame 26 one by one. After the multi-strand high-voltage wires 3 enter, they first pass above the shaking roller 42. The shaking roller 42 has a triangular cross-section. The high-speed rotating shaking roller 42 contacts the multi-strand high-voltage wires 3, realizing the shaking of the multi-strand high-voltage wires 3, thereby shaking off the dust and dirt attached to them onto the inclined base plate 43. At the same time, the separating roller 41 is mainly used to separate the tangled high-voltage wires 3 for subsequent processing. The multi-strand high-voltage wires 3 pass through the feeding trough of the drive roller 51 and the auxiliary roller 52. The lower end of the high-voltage wires 3 is pulled by external force. The drive roller 51 and the auxiliary roller 52 can be adjusted in real time. The conveying speed of the high-voltage wire 3 is adjusted to regulate the tension of the multiple high-voltage wires 3 within the support frame 1, preventing excessive tension or slack. Simultaneously, the arrangement of the first rotating shaft 53, second rotating shaft 54, third rotating shaft 55, and fourth rotating shaft 56 allows for adjustment of the direction and tilt angle of the multiple high-voltage wires 3. At this time, the first motor drives the lead screw 22 to rotate synchronously via the pulley and transmission belt. When the moving seat 23 moves below the unloading frame 26 and the pressure plate 25 passes below the unloading frame 26, the limiting frame 24 falls, and then reverses the rotation of the first motor, causing the moving seat 23 to push the limiting frame 24 along the high-voltage wires 3. Due to the limiting effect of the pressure plate 25, the limiting frame 24 gradually engages with the evenly spaced high-voltage wires 3, repeating this cycle to achieve a fixed distance, thus engaging the limiting frame 24 with the evenly spaced high-voltage wires 3.

[0041] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A method of using a sorting device for high-voltage lines, characterized in that, The high-voltage line sorting device includes a support frame (1), and also includes: The combing mechanism (2) is connected and installed in the support frame (1). The combing mechanism (2) includes two sets of fixed seats (21), a lead screw (22), and a movable seat (23). The two sets of fixed seats (21) are symmetrically fixed and installed at the bottom of the mounting groove on both sides. The lead screw (22) is rotatably installed on each set of fixed seats (21). The lead screw (22) is parallel to the bottom of the mounting groove. The movable seat (23) is threaded at both ends to the lead screw (22). A limit frame (24) is pushed and installed on one side of the movable seat (23). A pressure plate (25) is fixedly installed on the upper end of the movable seat (23). A material unloading rack (26) is fixedly installed on the upper part of one end of the mounting slots on both sides, and a baffle (27) is fixedly installed on the upper end of the movable seat (23). The baffle (27) is in contact with the bottom of the material unloading rack (26). A storage box (28) is fixedly installed on one side of the unloading rack (26), and a conveying mechanism (5) is provided inside the support frame (1). A sliding rod (29) is slidably mounted on one side of the storage box (28). A spring is sleeved on the outer end of the sliding rod (29) at the outer end of the storage box (28). One end of the spring is fixedly connected to the outer end of the sliding rod (29) and the other end is fixedly connected to the storage box (28). The conveying mechanism (5) includes a drive roller (51) and an auxiliary roller (52). The drive roller (51) is rotatably mounted above the support frame (1), and the auxiliary roller (52) is rotatably mounted inside the support frame (1) and located below the drive roller (51). The drive roller (51) and the auxiliary roller (52) are provided with corresponding material conveying grooves along the reference axis. The support frame (1) is equipped with a first rotating shaft (53), a second rotating shaft (54), a third rotating shaft (55), and a fourth rotating shaft (56) arranged in a rotating array. The drive roller (51) and the auxiliary roller (52) are provided with high-voltage lines (3) in their feeding troughs. The support frame (1) is also equipped with a sorting mechanism (4). The sorting mechanism (4) includes a separating roller (41), which is rotatably mounted above the support frame (1). Circular spacers are fixedly arranged on the separating roller (41) along the reference axis. A vibrating roller (42) is rotatably installed inside the support frame (1), and a third motor is fixedly installed on the outside of the support frame (1) corresponding to the vibrating roller (42), and the output shaft of the third motor is fixedly connected to the vibrating roller (42). A base plate (43) is fixedly installed in the middle of the support frame (1). The base plate (43) is inclined and located below the auxiliary roller (52) and the shaking roller (42). The support frame (1) has a contact plate (6) fixedly installed in the middle. The steps are as follows: First, several limiting frames (24) are placed horizontally along the bottom of the storage box (28). At this time, the slide bar (29) is pulled by the spring and abuts against the limiting frame (24), forcing the limiting frame (24) to move into the unloading rack (26) one by one. After the multiple high-voltage wires (3) enter, they first pass above the shaking roller (42). The cross section of the shaking roller (42) is triangular. The high-speed rotating shaking roller (42) contacts the multiple high-voltage wires (3) to achieve the shaking of the multiple high-voltage wires (3), so that the dust and dirt attached to them fall onto the inclined base plate (43). Meanwhile, the separating roller (41) is used to separate the wound and knotted high-voltage wire (3) for subsequent processing. The multiple strands of high-voltage wire (3) are passed through the feeding trough of the drive roller (51) and the auxiliary roller (52). The lower end of the high-voltage wire (3) is pulled by external force. The drive roller (51) and the auxiliary roller (52) can adjust the conveying speed of the high-voltage wire (3) in real time to adjust the tension of the multiple strands of high-voltage wire (3) in the support frame (1). Meanwhile, the setting of the first rotating shaft (53), the second rotating shaft (54), the third rotating shaft (55), and the fourth rotating shaft (56) can adjust the direction and tilt angle of the multi-strand high-voltage wire (3). At this time, the first motor drives the screw (22) to rotate synchronously through the pulley and the transmission belt. When the moving seat (23) moves to the bottom of the unloading rack (26) and the pressure plate (25) misses the bottom of the unloading rack (26), the limit frame (24) falls down and then controls the first motor to rotate in the opposite direction, causing the moving seat (23) to push the limit frame (24) to move along the high-voltage wire (3). Due to the limiting effect of the pressure plate (25), the limit frame (24) gradually snaps onto the high-voltage wire (3) with uniform spacing. The cycle repeats, and the limit frame (24) is snapped onto the high-voltage wire (3) with uniform spacing at a fixed distance.

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