Refractory brick outbox system

Abstract

The application discloses a kind of firebrick box system, comprising: blanking sorting conveying system, screening discharge system, discharge lifting system, dust removal system and outer cover.Blanking sorting conveying system's upper feeding end is stretched to the outer cover upward, to make heat preservation box enter its inside, it is used to sort out the heat preservation sand in heat preservation box, and heat preservation sand is conveyed to screening discharge system.Screening discharge system includes multiple material receiving frame, it is used to vibrate to make heat preservation sand automatically stratifies according to particle size size, and make different layers of heat preservation sand be respectively conveyed to different material receiving frame, and make full material receiving frame sequentially enter discharge lifting system.Discharge lifting system is used to sequentially lift the material receiving frame entering its inside to workshop ground.Dust removal system is communicated with outer cover, to be used to suck and collect dust generated during work outward.The box system of the application, worker production safety is higher, heat preservation sand can be reused, is advantageous to save resources and protect environment, dust cannot overflow in production workshop.

Description

Technical Field

[0001] This invention relates to the field of refractory brick preparation and molding, and in particular, to a refractory brick unpacking system. Background Technology

[0002] The refractory brick casting process involves mixing various powdered raw materials, then pouring the mixture into an electric arc furnace for melting. Once the powder has melted into a liquid, it is poured into an insulated box for cooling and heat preservation. After the refractory bricks have set, they are removed from the insulated box. The structure of the insulated box is as follows: Figure 1 As shown.

[0003] The process of removing refractory bricks from their boxes typically involves placing the insulated box on a platform and then using a crane to lift the outer shell of the box, separating it from the insulating sand, sand mold, and refractory bricks. After the outer shell is lifted, the insulating sand scatters onto the platform, and the sand mold falls to the ground along with the refractory bricks. The sand mold breaks upon impact, and the remaining sand attached to the refractory bricks is manually shoveled away to separate the bricks. While the insulating sand needs to be recycled, it contains fragments of sand from the broken sand mold and other impurities. The lifting of the outer shell and the falling of the sand mold and refractory bricks also generate significant amounts of dust, harming the environment.

[0004] Traditional unloading systems are installed above ground, with the unloading system's work platform about 4 meters above the ground. If the crane is not operated properly, it may cause the insulated box to hit the operator. The operator will need to escape from the 4-meter-high operating platform to the ground. This is very inconvenient, as the operator has to climb down the ladder from the platform to the ground. At the same time, the operator is prone to secondary accidents due to collisions with the guardrails during the escape.

[0005] Currently, in terms of dust removal, the equipment is placed in an open space, and dust extraction is only carried out near the material feeding system. Because the space is not sealed, the dust removal effect is very poor. Summary of the Invention

[0006] This invention provides a refractory brick unloading system to solve the technical problems of traditional unloading systems, such as easy collisions between the insulation box and the operator, inconvenience for the operator to escape in the event of an accident, high dust levels during operation, and poor dust removal effect.

[0007] The technical solution adopted in this invention is as follows:

[0008] A refractory brick unloading system, installed in an underground space below the workshop floor, includes: a material sorting and conveying system, a screening and unloading system, an unloading and lifting system, and a dust removal system arranged sequentially and connected to each other; and an outer cover covering the material sorting and conveying system and the screening and unloading system. The upper feed end of the material sorting and conveying system extends upwards out of the outer cover to allow the insulation boxes to be processed to enter. The material sorting and conveying system is used to sort out the insulation sand in the insulation boxes and convey the insulation sand upwards to the screening and unloading system. The screening and unloading system includes multiple receiving frames. The screening and unloading system is used to vibrate to automatically separate the insulation sand into layers according to particle size, and to convey the insulation sand of different layers to different receiving frames. The full receiving frames then sequentially enter the unloading and lifting system. The unloading and lifting system is used to sequentially lift the receiving frames into the system to the workshop floor. The dust removal system is connected to the outer cover to draw out and collect the dust generated during the operation of the material sorting and conveying system and the screening and unloading system.

[0009] Furthermore, the material sorting and conveying system includes a material sorting device and a belt conveyor device that are vertically spaced on the ground foundation of the installation space; the upper feed end of the material sorting device extends upwards out of the outer cover, and the material sorting device is used to automatically sort out the insulating sand and discharge the insulating sand downwards from its discharge end; the feed end of the belt conveyor device is located below the discharge end of the material sorting device, so as to convey the insulating sand that falls onto it upwards to the screening and discharge system.

[0010] Furthermore, the material sorting device includes a material sorting system frame vertically supported on the ground foundation, a thermal insulation sand sorting plate horizontally supported on the material sorting system frame, a receiving hopper connected to the material sorting system frame and located below the thermal insulation sand sorting plate, and a vibrating feeder set at the discharge end of the receiving hopper; the thermal insulation sand sorting plate is used to support the thermal insulation box and is flush with the workshop floor, and the thermal insulation sand sorting plate has sorting holes for thermal insulation sand to pass through; the receiving hopper is used to collect the thermal insulation sand sorted by the thermal insulation sand sorting plate.

[0011] Furthermore, the material sorting device also includes two air ducts constructed on opposite sides of the insulating sand sorting plate, and air guide hoods set on the top of each air duct and extending along the length of the air duct to guide the incoming air; the two air ducts are respectively connected to the dust removal system; the corresponding surfaces and top surfaces of the two air ducts are respectively provided with openings extending along their length, and grid plates are installed in the openings to allow the dust generated during material discharge to enter the air duct.

[0012] Furthermore, the belt conveyor includes a conveying system frame and a conveying system base supported at intervals on the ground foundation, a belt conveyor for conveying insulating sand upwards, and a conveying system hopper for discharging the conveyed insulating sand; the conveying system base is located below the receiving hopper, and the height of the conveying system frame is higher than that of the conveying system base; the belt conveyor is installed on the conveying system base and the conveying system frame; the conveying system hopper is fixed to the top of the conveying system frame and is connected to the output end of the belt conveyor.

[0013] Furthermore, the screening and discharge system includes a vibrating screen and a material frame conveying device that are spaced apart on the ground foundation; the feed end of the vibrating screen is connected to the discharge end of the belt conveyor to vibrate and cause the insulating sand entering it to automatically stratify according to particle size, and then feed the stratified insulating sand into the material frame conveying device; the material frame conveying device includes multiple receiving frames to sequentially move and convey the receiving frames to the discharge lifting system after they are full.

[0014] Furthermore, the vibrating screening device includes a screening machine frame vertically supported on the ground foundation, a screening machine body mounted on the screening machine frame, and a screening machine hopper mounted on the screening machine body; the screening machine hopper is connected to the discharge end of the belt conveyor; the screening machine body is used to vibrate to automatically stratify the insulating sand entering it according to the particle size, and then feed the stratified insulating sand into the material frame conveyor.

[0015] Furthermore, the material frame conveying device also includes a material frame conveyor frame vertically supported on the ground foundation, and a material frame conveying power roller installed at the top of the material frame conveyor frame; the receiving frame is supported on the material frame conveying power roller to be pushed into the discharge lifting system during the rotation of the material frame conveying power roller.

[0016] Furthermore, the discharge lifting system includes a lifting system frame vertically supported on the ground foundation, a lifting platform frame slidably mounted on the lifting system frame, a lifting system power roller fixed on the lifting platform frame, and lifting machines located at the upper and lower ends of the lifting system frame; the lifting system power roller is used to push the receiving frame located on it to the workshop ground during rotation; the lifting machines are fixed to the lifting platform frame to pull the lifting platform frame up and down during operation.

[0017] Furthermore, the dust removal system includes a dust collector body, a dust removal main pipe connected to the dust collector body, a dust suction hood installed on the outer cover at the corresponding positions of the discharge end of the material sorting device, the discharge end of the belt conveyor device, and the discharge end of the vibrating screen device, and a dust removal branch pipe connecting the dust suction hood to the corresponding position of the dust removal main pipe.

[0018] The present invention has the following beneficial effects:

[0019] The refractory brick unloading system of this invention offers enhanced operator safety: Traditional unloading systems are installed above ground, with the work platform of the material feeding system approximately 4 meters above the ground. Improper operation of the crane can easily cause the insulation box to collide with the operator, requiring the operator to escape from the 4-meter-high platform, which is extremely inconvenient and could lead to secondary accidents. In contrast, the unloading system of this invention is installed in the workshop floor space, allowing operators to work from the workshop floor. In case of improper crane operation, the operator can quickly escape the site. Furthermore, the insulation sand can be reused after secondary screening, which helps save resources and protect the environment: This invention's system has two screening stages: one is a material feeding and sorting conveying system to separate the insulation sand from large particles; the other is a screening and discharge system... The non-compliant small-particle sand is screened out, and the insulating sand can be reused after secondary screening, which is beneficial to saving resources and protecting the environment. Dust generated during the production process is effectively treated, which is beneficial to environmental protection: The box-out system of this invention is installed in the installation space below ground level to ensure that dust does not drift into the production workshop. The material sorting and conveying system and the screening and discharge system, which are prone to dust generation, are equipped with outer covers. The outer covers are connected to the dust removal system. The suction generated by the dust removal system during operation will suck the dust out of the outer covers, and the dust will eventually enter the dust removal system for collection or discharge. In the refractory brick box-out system of this invention, the material sorting and conveying system, the screening and discharge system, the discharge lifting system and the dust removal system are all automated, so the box-out system of this invention has a high degree of automation and high operational safety.

[0020] In addition to the objectives, features, and advantages described above, the present invention has other objectives, features, and advantages. The invention will now be described in further detail with reference to the figures. Attached Figure Description

[0021] The accompanying drawings, which form part of this application, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention. In the drawings:

[0022] Figure 1 This is a cross-sectional front view structural diagram of the insulated box;

[0023] Figure 2 This is a cross-sectional front view of the refractory brick unloading system according to a preferred embodiment of the present invention;

[0024] Figure 3 This is a top view of the refractory brick unloading system of a preferred embodiment of the present invention after removing the outer cover;

[0025] Figure 4 This is a top view of the refractory brick unloading system according to a preferred embodiment of the present invention.

[0026] Figure 5This is a front view of the refractory brick unloading system of a preferred embodiment of the present invention after removing the outer cover;

[0027] Figure 6 yes Figure 5 Main view of the material discharge lifting system.

[0028] Legend

[0029] 20. Material sorting device; 21. Material feeding system frame; 22. Insulating sand sorting plate; 23. Receiving hopper; 24. Vibrating feeder; 25. Air duct; 26. Air guide hood; 27. Grating plate; 30. Belt conveyor device; 31. Conveying system frame; 32. Conveying system base; 33. Belt conveyor; 34. Conveying system hopper; 40. Vibrating screening device; 41. Screening machine frame; 42. Screening machine body; 43. Screening machine hopper; 50. Material frame conveying device; 51. Receiving frame; 52. Material... 53. Frame conveyor; 54. Power roller conveyor for frame conveyors; 60. Surveillance camera; 70. Outer cover; 71. Discharge lifting system; 72. Lifting system frame; 73. Power roller conveyor for lifting system; 74. Lifting machine; 741. Winding rod; 742. Drive chain; 743. Lifting power unit; 744. Chain drive structure; 80. Dust removal system; 81. Dust collector body; 82. Main dust removal pipe; 83. Dust suction hood; 84. Dust removal branch pipe; 85. Flexible curtain; 90. Outer cover support frame. Detailed Implementation

[0030] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings. However, the present invention can be implemented in many different ways as defined and covered below.

[0031] Reference Figure 2-3 A preferred embodiment of the present invention provides a refractory brick unloading system, installed in an installation space below the workshop floor, comprising: a material feeding and sorting conveying system, a screening and unloading system, an unloading and lifting system 70, and a dust removal system 80 arranged sequentially and connectedly, and an outer cover 60 covering the material feeding and sorting conveying system and the screening and unloading system. The upper feed end of the material feeding and sorting conveying system extends upward beyond the outer cover 60 to allow the insulation boxes to be processed to enter. The material feeding and sorting conveying system is used to sort out the insulation sand in the insulation boxes and convey the insulation sand upward to the screening and unloading system. The screening and unloading system includes multiple receiving frames 51. The screening and unloading system is used to vibrate to automatically separate the insulation sand into layers according to particle size, and to convey the insulation sand of different layers to different receiving frames 51, and to allow the full receiving frames 51 to enter the unloading and lifting system 70 sequentially. The unloading and lifting system 70 is used to lift the receiving frames 51 that have entered it sequentially upward to the workshop floor. The dust removal system 80 is connected to the outer cover 60 to draw and collect the dust generated during the operation of the material sorting and conveying system and the screening and discharge system.

[0032] The method of using the refractory brick unloading system of the present invention is as follows:

[0033] 1. Screening and Packing of Insulating Sand: First, the insulating box is fed into the support plate of the material sorting and conveying system via a crane from the upper feed end. Then, the outer shell of the insulating box is manually lifted off, and the insulating sand falls onto the support plate. At the same time, refractory bricks and sand molds are also pushed onto the support plate. Next, the unbroken sand molds and refractory bricks are manually lifted out of the material sorting and conveying system. The insulating sand undergoes its first sorting under the action of the material sorting and conveying system, and the sorted insulating sand is conveyed upward to the screening and discharge system. The insulating sand in the screening and discharge system undergoes a second screening and stratification according to particle size under the action of vibration, and the insulating sand of different layers is then conveyed to different receiving frames 51. After the receiving frames 51 are full, they are conveyed to the discharge lifting system 70 under the action of the screening and discharge system. Finally, the receiving frames 51 are lifted to the workshop floor by the action of the discharge lifting system 70, and the operators hoist the receiving frames 51 to the storage area.

[0034] 2. Dust generated during material discharge: The dust generated during the operation of the material discharge system and the screening and discharge system is mainly sucked out of the outer cover 60 and collected by the dust removal system 80.

[0035] The refractory brick unloading system of this invention offers enhanced operator safety: Traditional unloading systems are installed above ground, with the work platform approximately 4 meters above the ground. Improper operation can easily cause the insulation box to collide with the operator, requiring the operator to escape from the 4-meter-high platform, a difficult and potentially secondary accident. In contrast, the unloading system of this invention is installed below the workshop floor, allowing operators to work from the floor. In case of misoperation, the operator can quickly escape the site. Furthermore, the insulation sand can be reused after secondary screening, saving resources and protecting the environment: This invention's system features two screening stages: a material sorting and conveying system to separate the insulation sand from large particles; and a screening and discharge system to remove non-compliant materials. Small-particle sand is screened out, and the insulating sand can be reused after secondary screening, which is beneficial to saving resources and protecting the environment. Dust generated during the production process is effectively treated, which is beneficial to environmental protection. The box-out system of this invention is installed in the installation space below ground level to ensure that dust does not drift into the production workshop. An outer cover 60 is set at the dust-generating parts such as the material sorting and conveying system and the screening and discharge system. The outer cover 60 is connected to the dust removal system 80. The suction generated by the dust removal system 80 during operation will draw the dust out of the outer cover 60, and the dust will eventually enter the dust removal system 80 for collection or discharge. In the refractory brick box-out system of this invention, the material sorting and conveying system, the screening and discharge system, the discharge lifting system 70, and the dust removal system 80 are all automated, so the box-out system of this invention has a high degree of automation and high operational safety.

[0036] Optionally, such as Figure 2 As shown, the material sorting and conveying system includes a material sorting device 20 and a belt conveyor 30, which are vertically spaced and supported on the ground foundation of the installation space. The upper feed end of the material sorting device 20 extends upward through an outer cover 60. The material sorting device 20 is used to automatically sort out the insulating sand and discharge it downward from its discharge end. The feed end of the belt conveyor 30 is located below the discharge end of the material sorting device 20, and is used to convey the insulating sand that falls onto it upward to the screening and discharge system.

[0037] In this optional solution, such as Figure 3 and Figure 5 As shown, the material sorting device 20 includes a material unloading system frame 21 vertically supported on a ground foundation, a thermal insulation sand sorting plate 22 horizontally supported on the material unloading system frame 21, a receiving hopper 23 connected to the material unloading system frame 21 and located below the thermal insulation sand sorting plate 22, and a vibrating feeder 24 located at the discharge end of the receiving hopper 23. The thermal insulation sand sorting plate 22 supports the thermal insulation box and is flush with the workshop floor, and has sorting holes for the thermal insulation sand to pass through. The receiving hopper 23 is used to collect the thermal insulation sand sorted by the thermal insulation sand sorting plate 22. During operation, the operator first hoists the insulation box onto the insulation sand sorting plate 22 using a crane. Then, the operator lifts the outer shell of the insulation box, causing the insulation sand to fall onto the insulation sand sorting plate 22. Refractory bricks and sand molds are pushed onto the insulation sand sorting plate 22. The operator then lifts the unbroken sand molds and refractory bricks out of the material discharge and sorting device 20. The insulation sand sorting plate 22 has equally spaced sorting holes according to the size of the insulation sand. The insulation sand falls through the sorting holes into the receiving hopper 23 below. Guided by the receiving hopper 23, the insulation sand falls into the vibrating feeder 24 at its outlet. In this optional scheme, the vibrating feeder 24 is a commonly used device on the market that uses vibration to feed materials, which can control the discharge speed of the insulation sand. In the material sorting device 20 of the present invention, the safety of operators is improved: the traditional box discharge system is installed above the ground, and the working table of the material discharge system is about 4 meters above the ground. If the crane is not operated properly, it is easy to cause the insulation box to hit the operator. The operator needs to escape from the 4-meter-high operating platform to the ground, which is very inconvenient and may cause secondary accidents. The present invention installs the box discharge system in the installation space below the ground, and the working table of the material discharge system, that is, the insulation sand sorting plate 22, is flush with the ground. If the crane is not operated properly, the operator can quickly escape the scene.

[0038] Furthermore, such as Figure 5As shown, the material sorting device 20 also includes two air ducts 25 constructed on opposite sides of the insulating sand sorting plate 22, and air guide hoods 26 installed on the top of each air duct 25 and extending along the length of the air duct 25 to guide the incoming air. The two air ducts 25 are respectively connected to the dust removal system 80. The corresponding surfaces and top surfaces of the two air ducts 25 are respectively provided with openings extending along their length, and grid plates 27 are installed in the openings to allow dust generated during material discharge to enter the air ducts 25. In this optional solution, the grid plates 27 can not only effectively prevent large particles from entering the air ducts 25, but also, due to their high structural strength, can effectively protect the air ducts 25 from damage when the insulating box is lifted.

[0039] In this optional solution, such as Figure 3 and Figure 5 As shown, the belt conveyor device 30 includes a conveyor system frame 31 and a conveyor system base 32, which are spaced apart and supported on the ground foundation; a belt conveyor 33 for conveying insulating sand upwards; and a conveyor system hopper 34 for discharging the conveyed insulating sand. The conveyor system base 32 is located below the receiving hopper 23, and the height of the conveyor system frame 31 is higher than that of the conveyor system base 32. The belt conveyor 33 is mounted on the conveyor system base 32 and the conveyor system frame 31. The conveyor system hopper 34 is fixed to the top of the conveyor system frame 31 and is connected to the output end of the belt conveyor 33. In a specific embodiment of this optional solution, the belt conveyor 33 is a conventional belt conveyor with a corrugated baffle conveyor belt on both sides and spacers on the surface of the belt. During operation, the vibrating feeder 24 is selected according to the discharge efficiency requirements. Under the action of vibration, the vibrating feeder 24 conveys the insulating sand to the corrugated baffle conveyor belt of the belt conveyor 33. The corrugated baffle conveyor belt, driven by the power of the conveyor system, conveys the insulating sand to the conveyor system hopper 34.

[0040] Optionally, such as Figure 3 and Figure 5 As shown, the screening and discharge system includes a vibrating screen 40 and a material frame conveyor 50, which are spaced apart and supported on the ground foundation. The inlet end of the vibrating screen 40 is connected to the outlet end of the belt conveyor 30, so as to vibrate and automatically stratify the insulating sand entering it according to its particle size, and then feed the stratified insulating sand into the material frame conveyor 50 respectively. The material frame conveyor 50 includes multiple receiving frames 51, which are used to sequentially move and convey the receiving frames 51 to the discharge lifting system 70 after they are full.

[0041] In this optional solution, such as Figure 3 and Figure 5As shown, the vibrating screening device 40 includes a screening machine frame 41 vertically supported on a ground foundation, a screening machine body 42 mounted on the screening machine frame 41, and a screening machine hopper 43 mounted on the screening machine body 42. The screening machine hopper 43 is connected to the discharge end of the belt conveyor 30. The screening machine body 42 is used to vibrate and automatically separate the insulating sand entering it into layers according to particle size, and then feeds the separated insulating sand into the material frame conveyor 50. In a specific embodiment of this optional solution, the screening machine body 42 is a conventional device on the market used to automatically separate objects into layers according to particle size through vibration. As in this invention, the insulating sand flows into the screening machine hopper 43 under gravity, and the screening machine body 42 separates the insulating sand into two particle sizes, which then flow into the two receiving frames 51 of the material frame conveyor 50 respectively. In this invention, the insulating sand can be reused after secondary screening, which is beneficial for saving resources and protecting the environment. The invention includes two screening processes: First, the insulating sand sorting plate 22 of the material sorting device 20 has sorting holes of a certain size to separate the insulating sand from large particles of impurities. Second, the insulating sand is conveyed by the belt conveyor 30 to the vibrating screen 40 for further screening, separating out small particles that do not meet the requirements. After secondary screening, the insulating sand can be reused, which is beneficial for saving resources and protecting the environment.

[0042] In this optional solution, such as Figure 3 and Figure 5 As shown, the material frame conveying device 50 also includes a material frame conveyor frame 52 vertically supported on a ground foundation, and a material frame conveying power roller 53 mounted on the top of the material frame conveyor frame 52. The receiving frame 51 is supported on the material frame conveying power roller 53 for being pushed into the discharge lifting system 70 during the rotation of the material frame conveying power roller 53. In a specific embodiment of this optional solution, the material frame conveying power roller 53 has a conventional market structure, including multiple rotating rollers arranged in a rotatable manner at intervals, and a drive mechanism for driving the multiple rotating rollers to move synchronously. During operation, the receiving frame 51 rests on the rotating rollers of the material frame conveying power roller 53. The material frame conveying device 50 of the present invention includes two sets of independently operating material frame conveying power rollers 53 to accommodate two receiving frames 51. When the drive mechanism drives the rotating rollers to rotate, it causes the receiving frame 51 supported on them to translate. Preferably, as shown... Figure 3 As shown, the material frame conveying device 50 of the present invention also includes a monitoring camera 54, which is used to monitor the situation of thermal insulation sand falling into the receiving frame 51 in real time. After the receiving frame 51 is full of thermal insulation sand, the material frame conveying power roller 53 conveys it to the discharge lifting system 70.

[0043] Optionally, such as Figure 5 and Figure 6As shown, the discharge lifting system 70 includes a lifting system frame 71 vertically supported on a ground foundation, a lifting platform frame 72 slidably mounted on the lifting system frame 71, a lifting system power roller 73 fixed to the lifting platform frame 72, and elevators 74 located at the upper and lower ends of the lifting system frame 71. The lifting system power roller 73 is used to push the receiving frame 51 located on it to the workshop floor during rotation. The elevators 74 are fixed to the lifting platform frame 72 to pull the lifting platform frame 72 up and down during operation.

[0044] In this optional solution, the lifting platform frame 72 is connected to the lifting system frame 71 via rollers or slide rails; the lifting system power roller 73 is a conventional structure, including multiple rotating rollers arranged at intervals and rotating in sequence, and a drive mechanism for driving the multiple rotating rollers to move synchronously. The receiving frame 51 is conveyed to the lifting system power roller 73 by the material frame conveying power roller 53, and the lifting system power roller 73 can realize the lateral movement of the receiving frame 51. The elevator 74 includes winding rods 741 respectively arranged at the upper and lower ends of the lifting system frame 71 and rotating thereon, multiple drive chains 742 wound between two winding rods 741, a lifting power motor 743 arranged at the lower end of the lifting system frame 71, and a chain drive structure 744 connecting the lifting power motor 743 and the corresponding winding rods 741. The multiple drive chains 742 are respectively fixed to the lifting platform frame 72. During operation, the lifting power unit 743 drives the chain transmission structure 744 to operate. The chain transmission structure 744 then drives the winding rod 741 to rotate, thereby pulling the drive chain 742 up and down. The drive chain 742 then drives the upper winding rod 741 to rotate, thus realizing the up and down movement of the drive chain 742, which in turn drives the lifting platform frame 72 to slide up and down. The lifting platform frame 72 lifts the lifting system power roller 73 and the receiving frame 51 filled with insulating sand to the highest position according to the instructions. Then, the receiving frame 51 is manually hoisted to the storage area.

[0045] Optionally, such as Figure 3 and Figure 4As shown, the dust removal system 80 includes a dust collector body 81, a dust removal main pipe 82 connected to the dust collector body 81, and dust suction hoods 83 installed on the outer cover 60 at corresponding positions at the discharge ends of the material sorting device 20, the belt conveyor device 30, and the vibrating screen device 40, as well as dust removal branch pipes 84 connecting the dust suction hoods 83 and the corresponding positions of the dust removal main pipe 82. During operation, dust generated during the production process can be effectively treated, which is beneficial to environmental protection: the box discharge system is installed below ground level, ensuring that dust will not drift into the production workshop; dust suction hoods 83 are installed at locations in the box discharge system where dust is easily generated, and the dust suction hoods 83 are installed on the dust removal branch pipes 84. The suction generated by the dust collector body 81 draws dust into the dust removal branch pipes 84, and the dust enters the dust removal main pipe 82 along the dust removal branch pipes 84, and finally enters the dust collector body 81. The dust-treated air is discharged through a high-altitude duct.

[0046] Preferably, such as Figure 5 As shown, the refractory brick discharge system of the present invention also includes an outer cover support frame 90 for supporting the outer cover 60. The dust removal system 80 also includes a flexible curtain 85 connected to the outer cover support frame 90 for effectively preventing dust from overflowing into the discharge lifting system 70.

[0047] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A refractory brick unloading system, characterized in that, Installation space located below the workshop floor includes: A material discharge sorting and conveying system, a screening and discharge system, a discharge lifting system (70) and a dust removal system (80) are arranged in sequence and connected together, and an outer cover (60) is installed outside the material discharge sorting and conveying system and the screening and discharge system; The upper feed end of the material discharge sorting and conveying system extends upwards through the outer cover (60) to allow the insulation box to be processed to enter it. The material discharge sorting and conveying system is used to sort out the insulation sand in the insulation box and convey the insulation sand upwards to the screening and discharge system. The screening and discharge system includes multiple receiving frames (51). The screening and discharge system is used to vibrate to automatically separate the insulating sand into layers according to the particle size, and to transport the insulating sand of different layers to different receiving frames (51), and to allow the full receiving frames (51) to enter the discharge lifting system (70) in sequence. The discharge lifting system (70) is used to lift the receiving boxes (51) that enter it sequentially to the workshop floor; The dust removal system (80) is connected to the outer cover (60) to draw and collect the dust generated during the operation of the material sorting and conveying system and the screening and discharge system.

2. The refractory brick unloading system according to claim 1, characterized in that, The material sorting and conveying system includes a material sorting device (20) and a belt conveyor device (30) that are vertically spaced and supported on the ground foundation of the installation space; The upper feed end of the material sorting device (20) extends upward through the outer cover (60). The material sorting device (20) is used to automatically sort out the insulating sand and discharge the insulating sand downward from its discharge end. The feed end of the belt conveyor (30) is located below the discharge end of the discharge sorting device (20) to convey the insulation sand that falls onto it upward to the screening and discharge system.

3. The refractory brick unloading system according to claim 2, characterized in that, The material sorting device (20) includes a material sorting system frame (21) vertically supported on the ground foundation, a thermal insulation sand sorting plate (22) horizontally supported on the material sorting system frame (21), a receiving hopper (23) connected to the material sorting system frame (21) and located below the thermal insulation sand sorting plate (22), and a vibrating feeder (24) set at the discharge end of the receiving hopper (23); The insulation sand sorting plate (22) is used to support the insulation box and is flush with the workshop floor. The insulation sand sorting plate (22) is provided with sorting holes for the insulation sand to pass through. The receiving hopper (23) is used to collect the insulating sand separated by the insulating sand sorting plate (22).

4. The refractory brick unloading system according to claim 3, characterized in that, The material sorting device (20) also includes two air ducts (25) constructed on opposite sides of the insulating sand sorting plate (22), and a guide hood (26) set on the top of each air duct (25) and extending along the length of the air duct (25) to guide the incoming air. Two air ducts (25) are connected to the dust removal system (80) respectively; The two air ducts (25) have openings extending along their length on their corresponding surfaces and top surfaces, and grating plates (27) are installed in the openings to allow dust generated during material feeding to enter the air ducts (25).

5. The refractory brick unloading system according to claim 3, characterized in that, The belt conveyor (30) includes a conveying system frame (31) and a conveying system base (32) that are spaced apart and supported on the ground foundation, a belt conveyor (33) for conveying insulating sand upwards, and a conveying system hopper (34) for discharging the conveyed insulating sand. The conveying system base (32) is located below the receiving hopper (23), and the height of the conveying system frame (31) is higher than that of the conveying system base (32); The belt conveyor (33) is mounted on the conveying system base (32) and the conveying system frame (31); The conveying system hopper (34) is fixed to the top of the conveying system frame (31) and is connected to the output end of the belt conveyor (33).

6. The refractory brick unloading system according to claim 2, characterized in that, The screening and discharge system includes a vibrating screening device (40) and a material frame conveying device (50) that are spaced apart and supported on the ground foundation; The feed end of the vibrating screen (40) is connected to the discharge end of the belt conveyor (30) for vibration to automatically separate the insulating sand entering it according to the particle size, and then feed the separated insulating sand into the material frame conveyor (50). The material frame conveying device (50) includes multiple receiving frames (51) for sequentially conveying the receiving frames (51) to the discharge lifting system (70) after the receiving frames (51) are full.

7. The refractory brick unloading system according to claim 6, characterized in that, The vibrating screening device (40) includes a screening machine frame (41) vertically supported on the ground foundation, a screening machine body (42) mounted on the screening machine frame (41), and a screening machine hopper (43) mounted on the screening machine body (42). The screening machine hopper (43) is connected to the discharge end of the belt conveyor (30); The screening machine body (42) is used to vibrate so that the insulating sand entering it is automatically divided into layers according to the particle size, and the layered insulating sand is fed into the material frame conveying device (50) respectively.

8. The refractory brick unloading system according to claim 6, characterized in that, The material frame conveying device (50) also includes a material frame conveyor frame (52) vertically supported on the ground foundation, and a material frame conveying power roller (53) installed at the top of the material frame conveyor frame (52); The receiving frame (51) is supported on the material frame conveying power roller (53) for being pushed into the discharge lifting system (70) during the rotation of the material frame conveying power roller (53).

9. The refractory brick unloading system according to claim 6, characterized in that, The discharge lifting system (70) includes a lifting system frame (71) vertically supported on the ground foundation, a lifting platform frame (72) slidably mounted on the lifting system frame (71), a lifting system power roller (73) fixed on the lifting platform frame (72), and lifting machines (74) located at the upper and lower ends of the lifting system frame (71); The lifting system power roller (73) is used to push the receiving frame (51) located on it to the workshop floor during rotation; The hoist (74) is fixed to the hoisting platform frame (72) for pulling the hoisting platform frame (72) up and down during operation.

10. The refractory brick unloading system according to claim 1, characterized in that, The dust removal system (80) includes a dust collector body (81), a dust removal main pipe (82) connected to the dust collector body (81), a dust suction hood (83) installed on the outer cover (60) at the corresponding positions of the discharge end of the material sorting device (20), the discharge end of the belt conveyor device (30) and the discharge end of the vibrating screen device (40), and a dust removal branch pipe (84) connecting the dust suction hood (83) and the corresponding position of the dust removal main pipe (82).

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