Automatic cutting device for insulation board

Abstract

The application discloses an automatic cutting device for insulation boards, which comprises a conveying mechanism, a movable frame movably connected to the conveying mechanism, a cutting mechanism connected to the movable frame, and a measuring mechanism connected to the cutting mechanism; the conveying mechanism comprises a conveying belt for conveying the insulation boards to be cut; the movable frame is located above the conveying belt; one end of the movable frame facing the insulation boards to be cut is defined as a front end, the front end of the movable frame is provided with a first guide rail perpendicular to the longitudinal axis of the conveying mechanism, the first guide rail is slidably connected with a first sliding block, the first sliding block is connected with a connecting plate, the connecting plate is connected with a cutting motor, and the cutting motor is drivingly connected with a circular saw. The beneficial effects of the present application can be known according to the above description, and the structure is simple and reasonable in design. Since the circular saw can move at the same speed and in the same direction as the insulation board, the cutting without angle deviation can be completed even if the insulation board normally travels on the assembly line. Moreover, since the cutting is automatic, the health damage of dust to the workers is avoided.

Description

Technical Field

[0001] This invention relates to the field of insulation board production and processing, and in particular to an automatic insulation board cutting device. Background Technology

[0002] Current insulation boards consist of a substrate and a fiber reinforcement layer on the surface of the substrate. The substrate is made of foamed cement, which involves adding a foaming agent to cement to create fine pores, thus providing insulation. However, foamed cement has relatively low strength. Therefore, to improve strength, a fiber-reinforced modified foamed cement-based foam insulation board is created by adding a mesh fabric to the surface of the foamed cement substrate. This significantly enhances its strength.

[0003] In the production process of insulation boards, they need to be cut to the appropriate length for transportation and use. Currently, the general process in factories is to remove the produced insulation boards of a certain length from the production line, and then manually push them through a cutting machine. This method cannot directly cut insulation boards that slide along the production line, resulting in low automation. Cutting insulation boards with a saw blade generates a large amount of dust, causing serious dust pollution, safety hazards, and poor working conditions for workers. Furthermore, existing cutting machines cause the insulation boards to shift under stress, resulting in low cutting precision and poor cut quality. Summary of the Invention

[0004] This invention addresses the shortcomings of existing technologies by providing an automatic insulation board cutting device with a simple structure and reasonable design. This device can complete the cutting without angular deviation even when the insulation board is moving normally on the production line. Moreover, because it is an automated cutting device, it avoids the health hazards of dust to workers.

[0005] To achieve the above objectives, the present invention provides an automatic cutting device for insulation boards, including a conveying mechanism, a movable frame movably connected to the conveying mechanism, a cutting mechanism connected to the movable frame, and a measuring mechanism connected to the cutting mechanism;

[0006] The conveying mechanism includes a conveyor belt, which conveys the insulation board to be cut.

[0007] The movable frame is located above the conveyor belt, and the movable frame is equipped with a translation drive mechanism that can translate longitudinally along the conveying mechanism.

[0008] The end of the movable frame facing the insulation board to be cut is set as the front end. The front end of the movable frame is provided with a first guide rail. The first guide rail is horizontally set and perpendicular to the longitudinal axis of the conveying mechanism. The first guide rail is slidably connected to a first slider. The first slider is connected to a connecting plate. The connecting plate is connected to a cutting motor. The cutting motor is driven by a circular saw.

[0009] The movable frame is equipped with a first slider driving mechanism;

[0010] The measuring mechanism is provided at the rear end of the movable frame. The measuring mechanism includes an extension member arranged longitudinally along the conveying mechanism. The extension member is connected to a clamping structure. The clamping structure is fixedly connected to a first cylinder. The cylinder rod of the first cylinder is hinged to a contact member, which is located below the first cylinder.

[0011] The bottom of the clamping structure is connected to an inductive switch, which is signal-connected to a control cabinet. The control cabinet is signal-connected to the cutting motor, the translation drive mechanism, and the first slider drive mechanism.

[0012] Furthermore, the inductive switch includes a switch base with a through hole through which the contact element passes;

[0013] The switch base is slidably connected to a movable block, and a connecting rod is provided at the tail of the movable block. A spring is sleeved on the connecting rod, one end of the spring abuts against the tail of the movable block, and the other end of the spring abuts against the switch base.

[0014] The movable block presses against the contact element by the spring compression;

[0015] A pressing block is provided at the tail end of the connecting rod, and a signal switch is provided near the pressing block on the switch base. The signal switch is connected to the control cabinet.

[0016] Furthermore, the conveying mechanism includes a first conveying frame, the first conveying frame includes longitudinal beams, a first crossbeam is connected between the longitudinal beams, and a longitudinal conveyor belt support beam is provided on the first crossbeam;

[0017] The longitudinal beam is provided with a wheel rail at the front, and limit blocks are provided at both ends of the wheel rail.

[0018] Furthermore, the drive mechanism includes a track wheel disposed at the bottom of the movable frame, a drive motor is disposed on the movable frame, the drive motor is drivenly connected to at least one track wheel, and the track wheel runs on the wheel rail;

[0019] The control cabinet is mounted on the movable frame;

[0020] The longitudinal beam is equipped with a first limit switch, and the signal of the first limit switch is connected to the control cabinet.

[0021] Furthermore, the contact element includes a straight rod with a U-shaped bending rod at its lower end. When the first cylinder extends, the bending rod contacts the conveyor belt, and both ends of the bending rod clamp the conveyor belt.

[0022] Furthermore, the clamping structure includes a first clamping plate and a second clamping plate, which are located on both sides of the elongated member, and are connected by bolts to form a fixed clamping shape for the elongated member;

[0023] The first clamping plate is fixedly connected to the first cylinder on the side opposite to the extension member, and the induction switch is provided at the bottom of the side of the first clamping plate opposite to the extension member.

[0024] Furthermore, two second crossbeams are provided at the rear of the longitudinal beam. The second crossbeams are higher than the longitudinal beam, and a longitudinal guide rail support beam is connected between the second crossbeams. The guide rail support beam is provided with a second guide rail.

[0025] The first clamping plate and the second clamping plate are provided with a second slider on the side opposite to the elongated member, and the second slider is slidably connected to the second guide rail.

[0026] Furthermore, the conveying mechanism also includes a second conveying frame, which is located in front of the first conveying frame. A first connecting beam is provided between the first and second conveying frames. The first connecting beam is respectively provided with a first conveyor belt roller and a second conveyor belt roller. The distance between the first conveyor belt roller and the second conveyor belt roller is a set value.

[0027] The circular saw runs on the upper side between the first conveyor belt roller and the second conveyor belt roller;

[0028] The second conveyor runs at the same speed as the first conveyor.

[0029] Furthermore, the conveying mechanism also includes a third conveyor frame, which is located behind the first conveyor frame, and the third conveyor frame operates at a speed greater than that of the first conveyor frame.

[0030] Furthermore, the first slider driving mechanism includes a second cylinder, the cylinder rod of the second cylinder is hinged to a rocker arm, the end of the rocker arm is provided with a slide rod, the slide rod is slidably connected to a slide groove, the slide groove is fixedly connected to the first slider, and the slide groove is arranged longitudinally along the first conveyor frame;

[0031] The other end of the swing arm is hinged to the longitudinal axis of the movable frame, the cylinder rod of the second cylinder is hinged to the middle section of the swing arm, and the tail of the second cylinder is hinged to the side of the movable frame; the second cylinder is a bidirectional cylinder.

[0032] Furthermore, a second limit switch is provided at both ends of the first guide rail, and the second limit switch signal is connected to the control cabinet.

[0033] During operation, the first cylinder pushes the contact component towards the conveyor belt. When the insulation board to be cut is conveyed in front and pushes the contact component, the contact component deflects to a certain angle and squeezes the movable block. The movable block overcomes the spring pressure and causes the pressing block to press the signal switch.

[0034] The signal switch transmits a signal to the control cabinet, which then controls the cutting motor to start the circular saw and controls the first slider drive mechanism and translation drive mechanism to operate. The movable frame moves towards the rear end of the first conveyor frame at the same speed as the conveyor belt on the first conveyor frame, while the circular saw moves from one side of the insulation board to be cut to the other side.

[0035] When the second limit switch senses the first slider, the circular saw completes one cut. The control cabinet commands the cutting motor to stop, the second cylinder to stop, the first cylinder to retract, and the drive motor to drive the movable frame to the front end of the first conveyor frame.

[0036] Subsequently, the cut insulation board section enters the third conveyor and is quickly dragged away by the third conveyor.

[0037] When the first limit switch senses the movable frame, the control cabinet commands the drive motor to stop and commands the first cylinder to push the contacting part towards the conveyor belt, waiting for the next work cycle.

[0038] The beneficial effects of this solution can be seen from the description above. It features a simple structure and reasonable design. Because the circular saw can move in the same direction and at the same speed as the insulation board, it can complete cuts without angular deviations even when the insulation board is moving normally on the production line. Furthermore, because the cutting is automated, it avoids the health hazards of dust to workers. Attached Figure Description

[0039] Figure 1 This is a schematic diagram of the structure of the present invention;

[0040] Figure 2 for Figure 1 Top view;

[0041] Figure 3 This is a schematic diagram of the structure of the first conveyor frame, the second conveyor frame, and the third conveyor frame of the present invention;

[0042] Figure 4 This is a schematic diagram of the clamping structure and the inductive switch of the present invention;

[0043] Figure 5 for Figure 4 The right view;

[0044] In the diagram, 1. Movable frame; 2. Cutting mechanism; 3. Measuring mechanism; 4. Conveyor belt; 5. First guide rail; 6. First slider; 7. Extension member; 8. First cylinder; 9. Contact member; 10. Cutting motor; 11. Circular saw; 12. Switch base; 13. Movable block; 14. Connecting rod; 15. Spring; 16. Pressing block; 17. Signal switch; 18. First conveyor frame; 19. Longitudinal beam; 20. Wheel and rail; 21. Track wheel; 22. 23. Drive motor; 24. First clamping plate; 25. Second clamping plate; 26. Induction switch; 27. Second crossbeam; 28. Second guide rail; 29. ​​Second slider; 20. Second conveyor frame; 31. First connecting beam; 32. First conveyor belt roller; 33. Second conveyor belt roller; 34. Third conveyor frame; 35. Second cylinder; 36. Swing rod; 37. Slide rod; 38. Slide groove; 39. Clamping structure; 30. Conveyor belt support beam. Detailed Implementation

[0045] To clearly illustrate the technical features of this solution, the following detailed implementation method will be used to explain the solution.

[0046] like Figure 1-5 As shown, this embodiment is an automatic cutting device for insulation boards, including a conveying mechanism, a movable frame 1 movably connected to the conveying mechanism, a cutting mechanism 2 connected to the movable frame 1, and a measuring mechanism 3 connected to the cutting mechanism 2;

[0047] The conveying mechanism includes a conveyor belt 4, which conveys the insulation board to be cut;

[0048] The movable frame 1 is located above the conveyor belt 4, and the movable frame 1 is equipped with a translation drive mechanism that translates longitudinally along the conveying mechanism.

[0049] The end of the movable frame 1 facing the insulation board to be cut is set as the front end. The front end of the movable frame 1 is provided with a first guide rail 5. The first guide rail 5 is set horizontally and perpendicular to the longitudinal axis of the conveying mechanism. The first guide rail 5 is slidably connected to a first slider 6. The first slider 6 is connected to a connecting plate. The connecting plate is connected to a cutting motor 10. The cutting motor 10 is driven by a circular saw 11.

[0050] The movable frame 1 is equipped with a first slider drive mechanism;

[0051] The rear end of the movable frame 1 is provided with a measuring mechanism 3. The measuring mechanism 3 includes an extension member 7 arranged longitudinally along the conveying mechanism. The extension member 7 is connected to a clamping structure 38. The clamping structure 38 is fixedly connected to a first cylinder 8. The cylinder rod of the first cylinder 8 is hinged to a contact member 9, which is located below the first cylinder 8.

[0052] The bottom of the clamping structure 38 is connected to an induction switch 25, which is connected to a control cabinet. The control cabinet is connected to the cutting motor 10, the translation drive mechanism, and the first slider drive mechanism.

[0053] Furthermore, the inductive switch 25 includes a switch base 12, which has a through hole through which the contact element 9 passes.

[0054] The switch base 12 is slidably connected to a movable block 13. A connecting rod 14 is provided at the tail of the movable block 13. A spring 15 is sleeved on the connecting rod 14. One end of the spring 15 presses against the tail of the movable block 13, and the other end of the spring 15 presses against the switch base 12.

[0055] The movable block 13 is pressed against the contact piece 9 by the spring 15;

[0056] A pressing block 16 is provided at the end of the connecting rod 14, and a signal switch 17 is provided near the pressing block 16 on the switch base 12. The signal switch 17 is connected to the control cabinet.

[0057] Furthermore, the conveying mechanism includes a first conveyor frame 18, the first conveyor frame 18 includes longitudinal beams 19, a first crossbeam is connected between the longitudinal beams 19, and a longitudinal conveyor belt support beam 39 is provided on the first crossbeam.

[0058] The front part of the longitudinal beam 19 is provided with a wheel rail 20, and the wheel rail 20 is provided with limit blocks at both ends.

[0059] Furthermore, the drive mechanism includes a track wheel 21 disposed at the bottom of the movable frame 1, a drive motor 22 disposed on the movable frame 1, and the drive motor 22 is connected to at least one track wheel 21, the track wheel 21 running on the wheel rail 20;

[0060] The control cabinet is installed on the movable shelf 1;

[0061] The longitudinal beam 19 is equipped with a first limit switch, and the signal of the first limit switch is connected to the control cabinet.

[0062] Furthermore, the contact element 9 includes a straight rod with a U-shaped bending rod at the lower end. When the first cylinder 8 extends, the bending rod contacts the conveyor belt 4, and the two ends of the bending rod are clamped relative to the conveyor belt 4.

[0063] Furthermore, the clamping structure 38 includes a first clamping plate 23 and a second clamping plate 24, which are located on both sides of the elongated member 7, and are connected by bolts to form a fixed clamping shape for the elongated member 7.

[0064] The first clamping plate 23 is fixedly connected to the first cylinder 8 on the side away from the elongation member 7, and an induction switch 25 is provided at the bottom of the side of the first clamping plate 23 away from the elongation member 7.

[0065] Furthermore, two second crossbeams 26 are provided at the rear of the longitudinal beam 19. The second crossbeams 26 are higher than the longitudinal beam 19. A longitudinal guide rail support beam is connected between the second crossbeams 26. The guide rail support beam is provided with a second guide rail 27.

[0066] The first clamping plate 23 and the second clamping plate 24 are provided with a second slider 28 on the side opposite to the elongation member 7. The second slider 28 is slidably connected to the second guide rail 27.

[0067] Furthermore, the conveying mechanism also includes a second conveying frame 29, which is located in front of the first conveying frame 18. A first connecting beam 30 is provided between the first conveying frame 18 and the second conveying frame 29. The first connecting beam 30 is respectively provided with a first conveyor belt roller 31 and a second conveyor belt roller 32. The distance between the first conveyor belt roller 31 and the second conveyor belt roller 32 is a set value.

[0068] The circular saw 11 runs on the upper side between the first conveyor belt roller 31 and the second conveyor belt roller 32;

[0069] The second conveyor frame 29 operates at the same speed as the first conveyor frame 18.

[0070] Furthermore, the conveying mechanism also includes a third conveyor frame 33, which is located behind the first conveyor frame 18, and the third conveyor frame 33 operates at a speed greater than that of the first conveyor frame 18.

[0071] Furthermore, the first slider drive mechanism includes a second cylinder 34, the cylinder rod of the second cylinder 34 is hinged to a rocker arm 35, the end of the rocker arm 35 is provided with a slide rod 36, the slide rod 36 is slidably connected to a slide groove 37, the slide groove 37 is fixedly connected to the first slider 6, and the slide groove 37 is arranged longitudinally along the first conveyor frame 18.

[0072] The other end of the swing arm 35 is hinged to the longitudinal axis of the movable frame 1. The cylinder rod of the second cylinder 34 is hinged to the middle section of the swing arm 35, and the tail of the second cylinder 34 is hinged to the side of the movable frame 1. The second cylinder 34 is a bidirectional cylinder.

[0073] Furthermore, second limit switches are provided at both ends of the first guide rail 5, and the signals of the second limit switches are connected to the control cabinet.

[0074] During operation, the first cylinder 8 pushes the contact element 9 toward the conveyor belt 4. When the insulation board to be cut is conveyed in front and pushes the contact element 9, the contact element 9 deflects to a certain angle and squeezes the movable block 13. The movable block 13 overcomes the pressure of the spring 15 and causes the pressing block 16 to press the signal switch 17.

[0075] Signal switch 17 transmits a signal to the control cabinet, which controls the cutting motor 10 to start the circular saw 11 and controls the first slider drive mechanism and translation drive mechanism to work. The movable frame 1 moves towards the rear end of the first conveyor frame 18 at the same speed as the conveyor belt 4 on the first conveyor frame 18. At the same time, the circular saw 11 moves from one side of the insulation board to be cut to the other side.

[0076] When the second limit switch senses the first slider 6, the circular saw 11 completes a cut in one go. The control cabinet commands the cutting motor 10 to stop, commands the second cylinder 34 to stop, commands the first cylinder 8 to retract, and commands the drive motor 22 to drive the movable frame 1 to move towards the front end of the first conveyor frame 18.

[0077] Subsequently, the cut insulation board portion enters the third conveyor frame 33 and is quickly dragged away by the third conveyor frame 33.

[0078] When the first limit switch senses the movable frame 1, the control cabinet commands the drive motor 22 to stop and commands the first cylinder 8 to push the contact piece 9 toward the conveyor belt 4, waiting for the next work cycle.

[0079] The technical features of this invention not described can be implemented by or using existing technology, and will not be repeated here. Of course, the above description is not a limitation of this invention, and this invention is not limited to the examples above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of this invention should also be within the protection scope of this invention.

Claims

1. An automatic cutting device for insulation boards, characterized in that, It includes a conveying mechanism, which is movably connected to a movable frame, which is connected to a cutting mechanism, and the cutting mechanism is connected to a measuring mechanism; The conveying mechanism includes a conveyor belt, which conveys the insulation board to be cut. The movable frame is located above the conveyor belt, and the movable frame is equipped with a translation drive mechanism that can translate longitudinally along the conveying mechanism. The end of the movable frame facing the insulation board to be cut is set as the front end. The front end of the movable frame is provided with a first guide rail. The first guide rail is horizontally set and perpendicular to the longitudinal axis of the conveying mechanism. The first guide rail is slidably connected to a first slider. The first slider is connected to a connecting plate. The connecting plate is connected to a cutting motor. The cutting motor is driven by a circular saw. The movable frame is equipped with a first slider driving mechanism; The measuring mechanism is provided at the rear end of the movable frame. The measuring mechanism includes an extension member arranged longitudinally along the conveying mechanism. The extension member is connected to a clamping structure. The clamping structure is fixedly connected to a first cylinder. The cylinder rod of the first cylinder is hinged to a contact member, which is located below the first cylinder. The bottom of the clamping structure is connected to an inductive switch, the inductive switch is signal-connected to a control cabinet, and the control cabinet is signal-connected to the cutting motor, the translation drive mechanism, and the first slider drive mechanism. The inductive switch includes a switch base with a through hole, through which the contact element passes. The switch base is slidably connected to a movable block, and a connecting rod is provided at the tail of the movable block. A spring is sleeved on the connecting rod, one end of the spring abuts against the tail of the movable block, and the other end of the spring abuts against the switch base. The movable block presses against the contact element by the spring compression; A pressing block is provided at the tail end of the connecting rod, and a signal switch is provided near the pressing block on the switch base. The signal switch is connected to the control cabinet. The conveying mechanism includes a first conveying frame, the first conveying frame includes longitudinal beams, a first crossbeam is connected between the longitudinal beams, and a longitudinal conveyor belt support beam is provided on the first crossbeam; The longitudinal beam is provided with a wheel rail at the front, and limit blocks are provided at both ends of the wheel rail; The drive mechanism includes a track wheel disposed at the bottom of the movable frame, a drive motor disposed on the movable frame, and at least one track wheel being drivenly connected to the drive motor, the track wheel running on the wheel rail; The control cabinet is mounted on the movable frame; The longitudinal beam is equipped with a first limit switch, and the signal of the first limit switch is connected to the control cabinet.

2. The automatic cutting device for insulation boards according to claim 1, characterized in that, The contact element includes a straight rod with a U-shaped bending rod at the lower end. When the first cylinder extends, the bending rod contacts the conveyor belt, and both ends of the bending rod are clamped relative to the conveyor belt.

3. The automatic cutting device for insulation boards according to claim 1, characterized in that, The clamping structure includes a first clamping plate and a second clamping plate, which are located on both sides of the elongated member, and are connected by bolts to form a fixed clamping shape for the elongated member; The first clamping plate is fixedly connected to the first cylinder on the side opposite to the extension member, and the induction switch is provided at the bottom of the side of the first clamping plate opposite to the extension member.

4. The automatic cutting device for insulation boards according to claim 3, characterized in that, Two second crossbeams are provided at the rear of the longitudinal beam. The second crossbeams are higher than the longitudinal beam. A longitudinal guide rail support beam is connected between the second crossbeams. The guide rail support beam is provided with a second guide rail. The first clamping plate and the second clamping plate are provided with a second slider on the side opposite to the elongated member, and the second slider is slidably connected to the second guide rail.

5. The automatic cutting device for insulation boards according to claim 1, characterized in that, The conveying mechanism further includes a second conveying frame, which is located in front of the first conveying frame. A first connecting beam is provided between the first and second conveying frames. The first connecting beam is respectively provided with a first conveyor belt roller and a second conveyor belt roller. The distance between the first conveyor belt roller and the second conveyor belt roller is a set value. The circular saw runs on the upper side between the first conveyor belt roller and the second conveyor belt roller; The second conveyor runs at the same speed as the first conveyor.

6. The automatic cutting device for insulation boards according to claim 1, characterized in that, The conveying mechanism also includes a third conveyor frame, which is located behind the first conveyor frame and operates at a speed greater than that of the first conveyor frame.

7. The automatic cutting device for insulation boards according to claim 1, characterized in that, The first slider driving mechanism includes a second cylinder, the cylinder rod of the second cylinder is hinged to a rocker arm, the end of the rocker arm is provided with a slide rod, the slide rod is slidably connected to a slide groove, the slide groove is fixedly connected to the first slider, and the slide groove is arranged longitudinally along the first conveyor frame; The other end of the swing arm is hinged to the longitudinal axis of the movable frame, the cylinder rod of the second cylinder is hinged to the middle section of the swing arm, and the tail of the second cylinder is hinged to the side of the movable frame. The second cylinder is a two-way cylinder.

8. The automatic cutting device for insulation boards according to claim 7, characterized in that, The first guide rail is equipped with second limit switches at both ends, and the second limit switches are connected to the control cabinet.

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