An adjustment device for the diaphragm of an actuating cylinder in an aircraft valve component.
By designing an adjustable device for the horizontal and vertical positions of the actuator diaphragm, the problem of difficult size adjustment of aircraft valve components was solved, enabling fast and precise maintenance and installation, and improving the reliability and maintenance efficiency of the components.
Patent Information
- Application Number
- CN202311575533.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-24
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2043-11-24
AI Technical Summary
The lack of specific measuring and adjustment devices in existing technologies makes it difficult to adjust the size of the diaphragm of the actuator cylinder in aircraft valve components, affecting maintenance cycles and component reliability.
An adjustment device comprising a base plate, a bottom block, a middle block, a top block, and a sliding groove block is designed. The device enables the position adjustment and 360-degree rotation of the actuating cylinder diaphragm through horizontal and vertical adjustment structures. It is equipped with a shaft pin, a positioning pin, and scale lines to ensure accurate positioning and installation.
It enables flexible adjustment of diaphragms of actuator cylinders of different specifications, meets the maintenance requirements of valve components, shortens the maintenance cycle, and improves component reliability and maintenance efficiency.
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Figure CN117360791B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pneumatic valve components, in particular to an adjusting device for a ram film of an aircraft valve component. BACKGROUND
[0002] Pneumatic valve components of an aircraft are distributed in various systems of a civil aviation passenger aircraft, such as an air conditioning system, a bleed air system, an APU system and an engine system, etc. In the process of civil aviation accessory maintenance, component detection and maintenance are the most important steps of accessory maintenance.
[0003] After investigation, in the actual maintenance process of pneumatic valve components of various airlines and component maintenance factories (MRO) in the civil aviation field, most of the valve components use maintenance equipment, i.e. instruments, which are made and purchased according to various types of equipment provided by OEM manufacturers. As for the tooling equipment self-made by the related OEM manufacturers, the price is high and it is not easy to purchase or cannot be purchased. Only by referring to the relevant technical data, understanding the functional principle of the valve component and the maintenance condition of the component maintenance manual, self-designing and manufacturing the maintenance equipment and devices that can meet the functional maintenance of the original valve component, and designing and manufacturing according to the existing demand, the normal functional maintenance of the pneumatic valve component after maintenance can be ensured. SUMMARY
[0004] The purpose of the present application is to provide an adjusting device for a ram film of an aircraft valve component, which can adjust the horizontal position and vertical position of the ram film, can realize 360-degree rotation, and can correspond to different specifications of the ram film, so as to meet the maintenance requirements of the valve component.
[0005] To achieve the above purpose, the present application provides the following scheme:
[0006] The present application provides an adjusting device for a ram film of an aircraft valve component, which comprises a bottom plate, a bottom block, a middle block, a top block and a sliding groove block. The bottom plate is rotationally connected with the bottom block. The horizontal relative position of the middle block and the bottom block can be adjusted by a horizontal adjusting structure. The vertical relative position of the middle block and the top block can be adjusted by a vertical adjusting structure. The horizontal relative position of the top block and the sliding groove block can be adjusted. One end of a connecting rod of the ram film is used for being connected with the bottom block. An axle pin is arranged on the sliding groove block. The axle pin is connected with a fish-eye joint at the other end of the connecting rod of the ram film. A positioning pin is arranged on the top block. The positioning pin is used for penetrating a film hole of the ram film.
[0007] Preferably, an axle seat is arranged on the bottom plate. The axle seat is used for being connected with one end of the connecting rod of the ram film. The axle seat is rotationally connected with the bottom block through a bearing.
[0008] Preferably, the horizontal adjusting structure comprises a horizontal adjusting screw and a first handle, the horizontal adjusting screw is capable of extending into the bottom block and being threadedly connected with the bottom block, the horizontal adjusting screw is rotationally connected with the middle block through a bearing, and an outer end of the horizontal adjusting screw is provided with the first handle.
[0009] Preferably, the bottom block is provided with a first sliding groove on each side, the middle block comprises a first middle block part, the first middle block part is capable of sliding relative to the first sliding groove in a horizontal direction, and relative positions of the bottom block and the first middle block part are fixed through a first fixing structure.
[0010] Preferably, the middle block further comprises a second middle block part, the second middle block part is provided perpendicularly to the first middle block part, the top block comprises a first top block part, each side of the first top block part is provided with a second sliding groove, and the second middle block part is capable of sliding relative to the first top block part in a vertical direction.
[0011] Preferably, the top block further comprises a second top block part, the second top block part is provided perpendicularly to the first top block part, each side of the second top block part is provided with a third sliding groove, the sliding groove block comprises a first sliding groove block part, the first sliding groove block part is capable of sliding relative to the third sliding groove in a horizontal direction, and relative positions of the first sliding groove block part and the second top block part are fixed through a second fixing structure.
[0012] Preferably, the bottom block is provided with a first indication line at an end close to the second middle block part, and the first middle block part is provided with a first horizontal scale line.
[0013] The first top block part is provided with a second indication line at an end close to the first middle block part, and the second middle block part is provided with a vertical scale line.
[0014] The first sliding groove block part is provided with a third indication line at an end away from the first top block part, and the second top block part is provided with a second horizontal scale line.
[0015] Preferably, the second top block part is provided with a plurality of through holes for placing the positioning pins along a length direction of the second top block part.
[0016] Preferably, the vertical adjusting structure comprises a vertical adjusting screw and a second handle, the vertical adjusting screw is capable of extending into the top block and being threadedly connected with the top block, and the vertical adjusting screw is rotationally connected with the middle block.
[0017] Preferably, it further includes a stop block, the sliding groove block is provided with a placement groove, the ball head of the fisheye connector is located in the placement groove, the stop block includes a connecting part and a limiting part, the connecting part is detachably connected to the second sliding groove block part of the sliding groove block, the limiting part is located in the placement groove and the limiting part is used to limit the deflection of the ball head of the fisheye connector.
[0018] The present invention achieves the following technical effects compared to the prior art:
[0019] This invention allows for adjustment of the horizontal and vertical positions of the actuator diaphragm, and enables 360-degree rotation. It can accommodate actuator diaphragms of different specifications to meet the maintenance requirements of valve components.
[0020] This invention is used to simulate the working state of various valve components in major aircraft systems, simulate rapid size adjustment to facilitate subsequent maintenance and installation, and enable rapid docking with other maintenance equipment to form an integrated maintenance solution.
[0021] This invention solves the problem that MOE manufacturers of valve components do not provide clear measuring equipment or solutions, and that there are currently no corresponding adjustment devices on the market and among major airlines to meet the maintenance needs of various aviation valve components. This leads to the inability to adjust the size of the valve component actuator cylinder and delays the component maintenance cycle. It also solves the problem of difficulty in adjusting the size of the diaphragm connecting rod of the component actuator cylinder, thereby improving the reliability of the component and the maintenance cycle. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is an isometric view of the adjustment device for the diaphragm of an actuating cylinder in an aircraft valve component according to the present invention;
[0024] Figure 2 This is a front view of the adjustment device for the diaphragm of an actuating cylinder in an aircraft valve component according to the present invention;
[0025] Figure 3 This is a rear view of the adjustment device for the diaphragm of an actuating cylinder in an aircraft valve component according to the present invention.
[0026] Figure 4 Side view of the adjustment device for the diaphragm of the actuating cylinder of an aircraft valve component according to the present invention. Figure 1 ;
[0027] Figure 5Side view of the adjustment device for the diaphragm of the actuating cylinder of an aircraft valve component according to the present invention. Figure 2 ;
[0028] Figure 6 This is a top view of the adjustment device for the diaphragm of an actuating cylinder in an aircraft valve component according to the present invention;
[0029] Figure 7 for Figure 6 AA section view;
[0030] Figure 8 This is a schematic diagram of the base plate of the present invention;
[0031] Figure 9 This is a schematic diagram of the base block of the present invention;
[0032] Figure 10 This is a schematic diagram of the middle block of the present invention;
[0033] Figure 11 This is a schematic diagram of the top block of the present invention;
[0034] Figure 12 This is a schematic diagram of the sliding groove block of the present invention;
[0035] Figure 13 This is a schematic diagram of the stop block of the present invention;
[0036] Figure 14 This is a schematic diagram of the horizontal adjusting screw of the present invention;
[0037] Figure 15 This is a schematic diagram of the first handle of the present invention;
[0038] Figure 16 This is a schematic diagram of the vertical adjusting screw and the second handle of the present invention;
[0039] Figure 17 This is a schematic diagram of the positioning pin of the present invention;
[0040] Figure 18 This is a schematic diagram of the shaft pin of the present invention;
[0041] Figure 19 This is a schematic diagram illustrating the application of the adjustment device of the present invention for the diaphragm of the actuator cylinder of an aircraft valve component;
[0042] Wherein: 100-Adjustment device for the diaphragm of the actuator cylinder of aircraft valve components; 200-Actuator cylinder diaphragm; 1-Base plate; 2-Base block; 3-Middle block; 4-Sliding groove block; 5-Top block; 6-Horizontal adjusting screw; 7-First handle; 8-Vertical adjusting screw; 9-Second handle; 10-Positioning pin; 11-Stop block; 12-Shaft pin; 13-First fixing structure; 14-Second fixing structure; 15-Through hole; 16-First indicator line; 17- 18 - First horizontal scale line, 29 - Second indicator line, 20 - Vertical scale line, 21 - Third indicator line, 22 - Second horizontal scale line, 23 - Shaft seat, 24 - Bearing, 25 - First middle block, 26 - Second middle block, 27 - First top block, 28 - Second top block, 29 - Second slide groove, 30 - Third slide groove, 31 - First sliding groove block, 32 - Second sliding groove block, 33 - Connecting part, 34 - Limiting part. Detailed Implementation
[0043] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0044] The purpose of this invention is to provide an adjustment device for the diaphragm of the actuator cylinder of an aircraft valve component. The device can adjust the horizontal and vertical positions of the actuator cylinder diaphragm and can rotate 360 degrees. It can accommodate actuator cylinder diaphragms of different specifications to meet the maintenance requirements of valve components.
[0045] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0046] like Figures 1 to 18As shown: This embodiment provides an adjustment device 100 for the diaphragm of an actuating cylinder in an aircraft valve component. It relates to pneumatic valve components in aircraft air conditioning systems, bleed air systems, APU systems, and engine systems. Designed and manufactured based on the principles of simplicity, ease of use, and meeting maintenance needs, it includes a base plate 1, a bottom block 2, a middle block 3, a top block 5, and a sliding groove block 4. The base plate 1 and bottom block 2 are rotatably connected. The horizontal relative positions of the middle block 3 and bottom block 2 can be adjusted by a horizontal adjustment structure. The vertical relative positions of the middle block 3 and top block 5 are... The position can be adjusted by the vertical adjustment structure. The horizontal relative position of the top block 5 and the sliding groove block 4 can be adjusted. One end of the connecting rod of the actuator diaphragm 200 is used to connect with the bottom block 2. The sliding groove block 4 is provided with a shaft pin 12. The shaft pin 12 passes through the ball head of the fisheye connector at the other end of the connecting rod of the actuator diaphragm 200 to simulate the assembly effect of the connecting rod of the actuator diaphragm 200 for subsequent installation and maintenance work. The top block 5 is provided with a positioning pin 10. The positioning pin 10 is used to pass through the diaphragm hole of the actuator diaphragm 200.
[0047] Specifically, in this embodiment, a bearing seat 22 is provided on the base plate 1. The bearing seat 22 is used to connect to one end of the connecting rod of the actuating cylinder diaphragm 200. The bearing seat 22 and the base block 2 are rotatably connected by a bearing 23 to reduce the friction between the base block 2 and the base, so that the base block 2 can rotate freely 360 degrees during use, which facilitates the maintenance operation of maintenance engineers.
[0048] In this embodiment, the horizontal adjustment structure includes a horizontal adjustment screw 6 and a first handle 7. The horizontal adjustment screw 6 can extend into the bottom block 2 and is threadedly connected to the bottom block 2. The horizontal adjustment screw 6 is rotatably connected to the middle block 3 through a bearing 23. The outer end of the horizontal adjustment screw 6 is provided with a first handle 7, which is located outside the middle block 3. By adjusting the first handle 7, the horizontal adjustment screw 6 rotates, so that the bottom block 2 and the base plate 1 move horizontally at the same time.
[0049] In this embodiment, the bottom block 2 has first sliding grooves 24 on both sides, and the middle block 3 includes a first middle block portion 25 and a second middle block portion 26. The second middle block portion 26 is perpendicular to the first middle block portion 25. The first middle block portion 25 and the first sliding groove 24 can slide relative to each other in the horizontal direction. The bottom block 2 has a first indicator line 16 near the end of the second middle block portion 26, and a first horizontal scale line 17 is provided on the first middle block portion 25. By aligning the first indicator line 16 with the first horizontal scale line 17, the horizontal displacement can be accurately read. According to the size of the actuating cylinder diaphragm 200 to be adjusted, the final horizontal position of the device is determined. After the horizontal adjustment screw 6 is adjusted, the relative position of the bottom block 2 and the first middle block portion 25 is fixed by the first fixing structure 13. The first fixing structure 13 is preferably a set screw.
[0050] In this embodiment, the top block 5 includes a first top block portion 27 and a second top block portion 28. The second top block portion 28 is arranged perpendicularly to the first top block portion 27. The first top block portion 27 has second sliding grooves 29 on both sides. The second middle block portion 26 and the first top block portion 27 can slide relative to each other in the vertical direction. The second top block portion 28 has a plurality of through holes 15 for placing positioning pins 10 along the length direction of the second top block portion 28. After the diaphragm is installed, the positioning pins 10 are inserted into the diaphragm holes to keep the positioning pins 10 aligned with the rod portion of the fisheye connector of the actuator diaphragm 200 connecting rod in one direction, so as to facilitate subsequent maintenance and assembly.
[0051] In this embodiment, the vertical adjustment structure includes a vertical adjustment screw 8 and a second handle 9. The vertical adjustment screw 8 can extend into the first top block portion 27 and is threadedly connected to the first top block portion 27. The vertical adjustment screw rotates relative to the middle block 3. The lower end of the vertical adjustment screw 8 is provided with the second handle 9. By adjusting the second handle 9, the vertical adjustment screw 8 rotates, causing the top block 5 to move vertically relative to the middle block 3.
[0052] In this embodiment, a second indicator line 18 is provided at one end of the first top block 27 near the first middle block 25, and a vertical scale line 19 is provided on the second middle block 26. By aligning the second indicator line 18 with the second horizontal scale line 21, the displacement of the top block 5 in the vertical direction can be accurately read. Based on the required dimensions of the actuator diaphragm 200 connecting rod to be adjusted, the final installation dimensions on the actuator diaphragm 200 connecting rod are determined.
[0053] In this embodiment, the sliding block 4 includes a first sliding block portion 31 and a second sliding block portion 32. The second top block portion 28 is provided with third sliding grooves 30 on both sides. The first sliding block portion 31 and the third sliding grooves 30 can slide relative to each other in the horizontal direction. The end of the first sliding block portion 31 away from the first top block portion 27 is provided with a third indicator line 20. The second top block portion 28 is provided with a second horizontal scale line 21. By aligning the third indicator line 20 with the second horizontal scale line 21, the displacement dimension of the sliding block 4 in the horizontal direction can be indicated. The displacement amount in the horizontal direction can be accurately read. According to the size of the actuating cylinder diaphragm 200 to be adjusted, the final horizontal dimension of the device is determined. After the adjustment is completed, the relative position of the first sliding block portion 31 and the second top block portion 28 is fixed by the second fixing structure 14. The second fixing structure 14 is preferably a set screw.
[0054] This embodiment also includes a stop block 11. The sliding groove block 4 is provided with a placement groove. The ball head of the fisheye connector is located in the placement groove. The stop block 11 includes a connecting part 33 and a limiting part 34. The connecting part 33 is detachably connected to the second sliding groove block part 32 of the sliding groove block 4. After the diaphragm is installed, the limiting part 34 is located in the placement groove and is used to limit the ball head of the fisheye connector to ensure that it cannot deflect and to carry out subsequent installation and maintenance work.
[0055] like Figure 19 As shown, an adjustment device 100 for the diaphragm of an actuating cylinder of an aircraft valve component is installed. The diaphragm is installed on the adjustment device 100 and adjusted to the height stroke required by the manufacturer. Then, the set screw is tightened, and the scale values in each direction are recorded. In this embodiment, a shaft pin 12 is connected to the fisheye connector of the actuating cylinder diaphragm 200. A positioning pin 10 passes through the diaphragm hole of the actuating cylinder diaphragm 200 and simultaneously engages with the shaft seat 22 on the base plate 1 to achieve length positioning. Finally, a special wrench is used to tighten and fix the actuating cylinder diaphragm 200, thereby completing the adjustment and assembly process of the actuating cylinder diaphragm 200.
[0056] This embodiment solves the problem of difficulty in adjusting the size of the actuator diaphragm 200 connecting rod and the inability to quickly adjust and fix it.
[0057] The horizontal and vertical positions of the actuator diaphragm 200 can be adjusted using this embodiment, and the actual displacement dimension can be indicated. It can also be rotated 360 degrees through the base plate 1, and can accommodate actuator diaphragms 200 of different specifications, so as to meet the maintenance requirements of valve components.
[0058] This embodiment consists of multiple modular parts. During use, different adjustment and positioning functions can be achieved by replacing each modular component. It has strong expandability to meet the adjustment and installation requirements of various types and specifications of actuator diaphragm 200, thus satisfying maintenance needs.
[0059] This embodiment is compact and lightweight, enabling multi-site maintenance and avoiding maintenance requirements where work cannot be transferred.
[0060] This embodiment can linearly and smoothly achieve the required dimensions of the diaphragm actuator in all directions, and the extension and retraction movements are smooth and free. When extending and retracting, it effectively avoids jamming during maintenance and use, and meets the maintenance requirements in terms of accuracy.
[0061] This specification uses specific examples to illustrate the principles and implementation methods of the present invention. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of the present invention. Furthermore, those skilled in the art will recognize that, based on the ideas of the present invention, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of the present invention.
Claims
1. An adjustment device for diaphragms of actuating cylinders of aircraft flap components, characterized in that: The application relates to a slide block mechanism, which comprises a bottom plate, a bottom block, a middle block, a top block and a slide block, the bottom plate is rotationally connected with the bottom block, the horizontal relative position of the middle block and the bottom block can be adjusted through horizontal adjusting structure, the vertical relative position of the middle block and the top block can be adjusted through vertical adjusting structure, the horizontal relative position of the top block and the slide block can be adjusted, one end of a connecting rod of an actuating cylinder diaphragm is used for being connected with the bottom block, an axle pin is arranged on the slide block, the axle pin is connected with a fish-eye joint at the other end of the connecting rod of the actuating cylinder diaphragm, a positioning pin is arranged on the top block, and the positioning pin is used for penetrating through a diaphragm hole of the actuating cylinder diaphragm. First sliding grooves are arranged on the two sides of the bottom block, the middle block comprises a first middle block part, the first middle block part can slide relative to the first sliding grooves in the horizontal direction, and the relative position of the bottom block and the first middle block part is fixed through first fixing structure. The middle block further comprises a second middle block part, the second middle block part is arranged perpendicularly to the first middle block part, the top block comprises a first top block part, second sliding grooves are arranged on the two sides of the first top block part, and the second middle block part can slide relative to the first top block part in the vertical direction. The top block further comprises a second top block part, the second top block part is arranged perpendicularly to the first top block part, third sliding grooves are arranged on the two sides of the second top block part, the slide block comprises a first slide block part, the first slide block part can slide relative to the third sliding grooves in the horizontal direction, and the relative position of the first slide block part and the second top block part is fixed through second fixing structure.
2. The adjustment device for the diaphragm of the actuating cylinder of the aircraft valve type component according to claim 1, characterized in that: An axle seat is arranged on the bottom plate, the axle seat is used for being connected with one end of the connecting rod of the actuating cylinder diaphragm, and the axle seat is rotationally connected with the bottom block through a bearing.
3. The adjustment device for the diaphragm of the actuating cylinder of the aircraft valve type component according to claim 1, characterized in that: The horizontal adjusting structure comprises a horizontal adjusting screw and a first handle, the horizontal adjusting screw can be inserted into the bottom block and is threadedly connected with the bottom block, the horizontal adjusting screw is rotationally connected with the middle block through a bearing, and the outer end of the horizontal adjusting screw is provided with the first handle.
4. The adjustment device for the diaphragm of the actuating cylinder of the aircraft valve type component according to claim 1, characterized in that: A first indicating line is arranged on one end of the bottom block close to the second middle block part, and a first horizontal scale line is arranged on the first middle block part. A second indicating line is arranged on one end of the first top block part close to the first middle block part, and a vertical scale line is arranged on the second middle block part. A third indicating line is arranged on one end of the first slide block part away from the first top block part, and a second horizontal scale line is arranged on the second top block part.
5. The adjustment device for the diaphragm of the actuating cylinder of the aircraft valve type component according to claim 1, characterized in that: A plurality of through holes for placing the positioning pin are arranged on the second top block part along the length direction of the second top block part.
6. The adjustment device for the diaphragm of the actuating cylinder of the aircraft valve type component according to claim 1, characterized in that: The vertical adjusting structure comprises a vertical adjusting screw and a second handle, the vertical adjusting screw can be inserted into the top block and is threadedly connected with the top block, and the vertical adjusting screw is rotationally connected with the middle block.
7. The adjustment device for the diaphragm of the actuating cylinder of the aircraft valve type component according to claim 1, characterized in that: The sliding groove block is provided with a placing groove, the ball head of the fish eye joint is located in the placing groove, the stop block comprises a connecting part and a limiting part, the connecting part is detachably connected with the second sliding groove block part of the sliding groove block, and the limiting part is located in the placing groove and is used for limiting the deflection of the ball head of the fish eye joint.
Citation Information
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