A cigarette device management system

Abstract

The application discloses a cigarette equipment management system, comprising a monitoring management terminal, a data management terminal, a central control terminal, an intelligent power supply terminal and a remote management terminal; the cigarette equipment data is collected through the monitoring management terminal, the collected monitoring data is pretreated through the data management terminal, and the pretreated monitoring data is compared and analyzed through the central control terminal, so that the circuit condition and the vulnerable parts of the cigarette equipment can be monitored and recorded to judge whether the cigarette equipment is abnormal or will be abnormal, whether the cigarette equipment is in a good running state, whether the traditional static management mode is converted into a dynamic management mode, and whether the equipment failure problem can be found in time and preventive maintenance is carried out to avoid the over-maintenance and disrepair situation, the effective utilization rate of the equipment can be effectively improved, the longest service life of the parts prone to failure is achieved, and unnecessary equipment downtime and maintenance cost are reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of equipment management, in particular to a cigarette equipment management system. BACKGROUND

[0002] With the rapid development of the tobacco industry, tobacco cigarette machinery equipment is also gradually increasing, and the problems in the management of tobacco cigarette machinery equipment are increasingly prominent. Some cigarette production enterprises lack the concept of mechanical equipment management and lack scientific and effective management methods, which causes mechanical equipment to frequently malfunction. Therefore, it is necessary to strengthen the management of mechanical equipment to prolong the service life of the machinery.

[0003] In the production workshop of various production enterprises, there are generally a large number of processing equipment. After a certain period of operation, most of the processing equipment will have more or less faults, so it is necessary to carry out equipment management work such as repair, maintenance or replacement of easily damaged parts. Equipment management is to take equipment as the research object, pursue the comprehensive efficiency of equipment, apply a series of theories and methods, and carry out scientific management of the whole process of material movement and value movement of equipment through a series of technical, economic and organizational measures. The management effect will directly affect the production, sales, product research and development, product quality and energy saving and consumption reduction of enterprises.

[0004] At present, the equipment management work of various production and processing enterprises is mostly a device management mode mainly based on regular maintenance. Generally, the equipment is regularly maintained and overhauled, but this equipment management mode cannot well solve the problem that the maintenance plan is in line with the actual situation of the equipment, and cannot realize preventive maintenance of the equipment, which reduces the effective utilization rate of the equipment, and the equipment is prone to overhauling and disrepair. Excessive repair leads to early or late repair time of the equipment, and also leads to excessive repair items, increasing unnecessary equipment downtime and maintenance costs, while disrepair will further worsen the equipment failure, thereby reducing the normal service life and production efficiency of the equipment, and to some extent, adversely affecting the production, sales, product research and development, product quality and energy saving and consumption reduction of enterprises. Therefore, the present application proposes a cigarette equipment management system to solve the problems in the prior art. SUMMARY

[0005] In view of the above problems, the purpose of the present application is to propose a cigarette equipment management system to solve the problem that the equipment management work of various production and processing enterprises is mostly a device management mode mainly based on regular maintenance, which cannot realize preventive maintenance of the equipment, reduces the effective utilization rate of the equipment, and leads to excessive repair and disrepair of the equipment.

[0006] In order to achieve the purpose of the present application, the present application is realized by the following technical solutions: a cigarette equipment management system, comprising a monitoring management terminal, a data management terminal, a central control terminal, an intelligent power supply terminal and a remote management terminal, the monitoring management terminal comprises a circuit monitoring module for monitoring circuit parameters of the cigarette equipment, a component monitoring module for monitoring the use state of vulnerable components of the cigarette equipment and a data transmission module for transmitting monitoring data to the data management terminal, the circuit monitoring module comprises a voltage monitoring unit for monitoring the circuit voltage value of the cigarette equipment and a current monitoring unit for monitoring the circuit current value of the cigarette equipment, the component monitoring module comprises a monitoring camera for video monitoring of the vulnerable components of the cigarette equipment, a component recording unit for recording the actual running use time of the vulnerable components of the cigarette equipment and a vibration detection unit for detecting the vibration amplitude of the vulnerable components of the cigarette equipment;

[0007] The data management terminal is wirelessly connected with the monitoring management terminal, the data management terminal comprises a data preprocessing module for preprocessing monitoring data, a data log module for backing up the preprocessed monitoring data and a data storage module for storing equipment standard data, the data storage module stores the circuit standard data of the cigarette equipment, the durability standard data of the vulnerable components of the cigarette equipment and the standard vibration amplitude data in actual use;

[0008] The central control terminal is wirelessly connected with the data management terminal, the central control terminal comprises a data post-processing module for data transformation processing of the preprocessed monitoring data, a data analysis module for comparative analysis processing of the data transformed monitoring data, a maintenance management module for issuing corresponding maintenance commands according to the comparative analysis processing results of the monitoring data and an alarm management module for issuing alarm prompts, the data analysis module comprises an image data analysis unit for image analysis of video data in the monitoring data, a fault data analysis unit for fault analysis of the monitoring data and a data classification unit for classifying the analyzed fault data.

[0009] Further improvement lies in that the data transmission module comprises a data compression unit for compressing the monitoring data collected by the circuit monitoring module and the component monitoring module and a wireless transmission unit for wirelessly transmitting the compressed monitoring data to the data preprocessing module, the wireless transmission unit provides analog microwave transmission function and digital microwave transmission function for the system, the data preprocessing module comprises a data decompression unit for decompressing the compressed monitoring data, a data filtering unit for filtering and denoising the decompressed monitoring data and a data cleaning unit for data cleaning of the monitoring data.

[0010] Further improvement lies in that the data filtering unit performs electromagnetic compatibility interference elimination processing on the monitoring data and eliminates interference added in the monitoring data, and the data cleaning unit screens consistency of the monitoring data based on a data cleaning technology and removes invalid values and missing values in the monitoring data.

[0011] Further improvement lies in that the data log module comprises a data integration unit for integrating the preprocessed monitoring data and a data backup unit for backing up the integrated monitoring data to a cloud database, the data integration unit formulates data integration rules based on big data and integrates the monitoring data according to the integration rules, and the data backup unit backs up the integrated monitoring data to the cloud database.

[0012] Further improvement lies in that the data post-processing module comprises a data transformation unit for performing data transformation on the preprocessed monitoring data and a data reduction unit for performing data reduction on the data-transformed monitoring data, the data transformation unit removes noise in the monitoring data by using a data smoothing algorithm, discretizes continuous data, and abstracts the monitoring data from a low concept to a high concept by using a data generalization algorithm to reduce data complexity, and the data reduction unit deletes irrelevant features in the monitoring data to reduce dimensions of feature vectors in the monitoring data.

[0013] Further improvement lies in that the image data analysis unit performs target detection on video data in the monitoring data based on a target detection technology and judges whether the vulnerable parts of the cigarette equipment are abnormal, the fault data analysis unit compares the monitoring data with standard data pre-stored in the data storage module, and analyzes fault data in the monitoring data according to a comparison result, and the data classification unit classifies the fault data into regular fault data and sudden fault data according to a preset classification rule.

[0014] Further improvement lies in that the maintenance management module comprises an equipment maintenance unit, an equipment repair unit and a part replacement unit for formulating and issuing corresponding maintenance commands, repair commands and part replacement commands according to a data analysis result of the data analysis module, the alarm management module comprises an information extraction unit for extracting fault data analyzed by the data analysis module, a display panel for displaying the fault data and an alarm unit for issuing corresponding alarm prompts, and the alarm unit comprises a prompt lamp and a voice prompter.

[0015] Further improvement lies in that the intelligent power supply terminal comprises a battery module for supplying power to the system, a circuit switching module for switching external power supply and battery module power supply, and a transformer module for converting power supply voltage, the remote management terminal comprises a smart phone and a notebook computer, and the smart phone and the notebook computer are both installed with system control software.

[0016] The cigarette equipment management system provided by the present application has the advantages that the cigarette equipment data is collected by the monitoring management terminal, the collected monitoring data is preprocessed by the data management terminal, and the preprocessed monitoring data is compared and analyzed by the central control terminal, so that the circuit condition and the vulnerable parts of the cigarette equipment can be monitored and recorded to determine whether the cigarette equipment is abnormal or will be abnormal or is in a good running state, the traditional static management mode is converted into a dynamic management mode, and thus the equipment failure problems can be found in time and preventive maintenance can be performed to avoid over-maintenance and disrepair, the effective utilization rate of the equipment can be improved, the longest service life of the vulnerable parts can be achieved, unnecessary equipment downtime and maintenance costs can be reduced, and the normal service life and production efficiency of the equipment are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only show some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0018] Figure 1 is a structural schematic diagram of the cigarette equipment management system of the present application. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0020] Referring to Figure 1 The present embodiment provides a cigarette equipment management system, which comprises a monitoring management terminal, a data management terminal, a central control terminal, an intelligent power supply terminal and a remote management terminal. The monitoring management terminal is wirelessly connected with the data management terminal, the data management terminal is wirelessly connected with the central control terminal, the intelligent power supply terminal is externally connected with the mains and supplies power to each terminal of the system, and the remote management terminal is remotely wirelessly connected with the central control terminal and remotely controls the system, wherein:

[0021] The monitoring management terminal comprises a circuit monitoring module, a spare part monitoring module and a data transmission module. The circuit monitoring module is used for monitoring circuit parameters of the cigarette equipment. The spare part monitoring module is used for monitoring the use state of the vulnerable spare parts of the cigarette equipment. The data transmission module is used for transmitting monitoring data to the data management terminal. The circuit monitoring module comprises a voltage monitoring unit and a current monitoring unit. The voltage monitoring unit is used for monitoring the circuit voltage value of the cigarette equipment. The current monitoring unit is used for monitoring the circuit current value of the cigarette equipment. The spare part monitoring module comprises a monitoring camera, a spare part recording unit and a vibration detection unit. The monitoring camera is used for video monitoring of the vulnerable spare parts of the cigarette equipment to obtain real video data of the vulnerable spare parts of the cigarette equipment. The spare part recording unit is used for recording the actual running use time of the vulnerable spare parts of the cigarette equipment to obtain the real loss durability of the vulnerable spare parts of the cigarette equipment. The vibration detection unit is used for detecting the vibration amplitude of the vulnerable spare parts of the cigarette equipment so as to analyze and judge whether the vulnerable spare parts of the cigarette equipment are abnormal.

[0022] The data management terminal comprises a data preprocessing module, a data log module and a data storage module. The data preprocessing module is used for preprocessing the monitoring data to improve the accuracy of the monitoring data. The data log module is used for backing up the preprocessed monitoring data to trace and query historical data. The data storage module is used for storing standard data of the cigarette equipment for subsequent comparison and analysis with actual monitoring data. Specifically, the standard data comprises circuit standard data of the cigarette equipment, durability standard data of the vulnerable spare parts of the cigarette equipment and standard vibration amplitude data during actual use.

[0023] The central control terminal comprises a data post-processing module, a data analysis module, a maintenance management module and an alarm management module. The data post-processing module is used for data transformation processing of the preprocessed monitoring data to simplify the monitoring data and improve the efficiency of subsequent data analysis and processing. The data analysis module is used for comparison and analysis processing of the data-transformed monitoring data to obtain fault data of the cigarette equipment. The maintenance management module is used for issuing corresponding maintenance commands according to the comparison and analysis processing results of the monitoring data to timely find fault problems of the cigarette equipment and perform timely preventive maintenance. The alarm management module is used for issuing alarm prompts to remind users. The data analysis module comprises an image data analysis unit, a fault data analysis unit and a data classification unit. The image data analysis unit is used for image analysis of video data in the monitoring data. The fault data analysis unit is used for fault analysis of the monitoring data. The data classification unit is used for classifying the analyzed fault data. Through the classification of the fault data, classified maintenance can be performed to avoid excessive concentration of maintenance work.

[0024] The data transmission module comprises a data compression unit and a wireless transmission unit. The data compression unit is configured to compress the monitoring data collected by the circuit monitoring module and the component monitoring module, so as to improve the data transmission efficiency. The wireless transmission unit is configured to wirelessly transmit the compressed monitoring data to the data preprocessing module, and provide analog microwave transmission function and digital microwave transmission function for the system. The two transmission modes improve the data transmission stability. The data preprocessing module comprises a data decompression unit, a data filtering unit and a data cleaning unit. The data decompression unit is configured to decompress the compressed monitoring data. The data filtering unit is configured to filter and denoise the decompressed monitoring data. The data filtering unit performs electromagnetic compatibility interference elimination processing on the monitoring data, and eliminates the interference added in the monitoring data, so that the collected monitoring data can truly reflect the actual state of the cigarette equipment. The data cleaning unit is configured to clean the monitoring data. The data cleaning unit screens the consistency of the monitoring data based on the data cleaning technology, and removes invalid values and missing values in the monitoring data.

[0025] The data log module comprises a data integration unit and a data backup unit. The data integration unit is configured to integrate the preprocessed monitoring data. The data backup unit is configured to backup the integrated monitoring data to the cloud. The data integration unit formulates data integration rules based on big data, and integrates the monitoring data according to the integration rules. The data backup unit backs up the integrated monitoring data to the cloud database, so as to store and backup the historical monitoring data for subsequent reference.

[0026] The data post-processing module comprises a data transformation unit and a data reduction unit. The data transformation unit is configured to transform the preprocessed monitoring data. The data reduction unit is configured to reduce the data of the transformed monitoring data. The data transformation unit removes the noise in the monitoring data by using a data smoothing algorithm, discretizes the continuous data, and abstracts the monitoring data from low concept to high concept by using a data generalization algorithm, so as to reduce the data complexity. The data reduction unit deletes the irrelevant features in the monitoring data, so as to reduce the dimension of the feature vector in the monitoring data, and make the monitoring data convenient for comparative analysis.

[0027] The image data analysis unit detects the target in the video data in the monitoring data based on the target detection technology, and judges whether the vulnerable components of the cigarette equipment are abnormal. The fault data analysis unit compares the monitoring data with the pre-stored standard data in the data storage module, and analyzes the fault data in the monitoring data according to the comparison result. The data classification unit classifies the fault data into regular fault data and sudden fault data according to the preset classification rules.

[0028] The maintenance management module comprises a device maintenance unit for formulating and issuing corresponding maintenance commands according to the data analysis result of the data analysis module, a device repair unit for issuing corresponding repair commands and a spare part replacement unit for issuing corresponding spare part replacement commands; the alarm management module comprises an information extraction unit for extracting the fault data analyzed by the data analysis module, a display panel for displaying the fault data and an alarm unit for issuing corresponding alarm prompts, and the alarm unit comprises a prompt lamp and a voice prompter.

[0029] The intelligent power supply terminal comprises a battery module, a circuit switching module and a transformer module, wherein the battery module is used for supplying power to the system, the circuit switching module is used for switching external power supply and battery module power supply to avoid sudden power failure of the system, and the transformer module is used for converting power supply voltage; the remote management terminal comprises a smart phone and a notebook computer, and the smart phone and the notebook computer are both installed with system control software, thereby facilitating remote control of the system by the user.

[0030] In actual use, the circuit monitoring module and the component monitoring module in the monitoring management terminal are used to monitor the cigarette equipment of the cigarette enterprise, and the data transmission module is used to transmit the monitoring data to the data management terminal through the data transmission module; then the data preprocessing module in the data management terminal is used to preprocess the received monitoring data and send it to the central control terminal, and the data log module is used to backup the monitoring data in the cloud; subsequently, the data post-processing module in the central control terminal is used to perform data transformation and data protocol processing on the preprocessed monitoring data; then the data analysis module is used to analyze and process the post-processed monitoring data and classify the fault data; then the maintenance management module issues corresponding equipment maintenance management commands according to the fault analysis and classification results, and the alarm management module is used to alarm the user, thereby realizing the management of the cigarette equipment.

[0031] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A cigarette device management system, characterized by: The system comprises a monitoring management terminal, a data management terminal, a central control terminal, an intelligent power supply terminal and a remote management terminal, the monitoring management terminal comprises a circuit monitoring module for monitoring circuit parameters of the cigarette equipment, a component monitoring module for monitoring the use state of the vulnerable components of the cigarette equipment and a data transmission module for transmitting monitoring data to the data management terminal, the circuit monitoring module comprises a voltage monitoring unit for monitoring the circuit voltage value of the cigarette equipment and a current monitoring unit for monitoring the circuit current value of the cigarette equipment, the component monitoring module comprises a monitoring camera for video monitoring of the vulnerable components of the cigarette equipment, a component recording unit for recording the actual running time of the vulnerable components of the cigarette equipment and a vibration detection unit for detecting the vibration amplitude of the vulnerable components of the cigarette equipment; The data management terminal is wirelessly connected with the monitoring management terminal, the data management terminal comprises a data preprocessing module for preprocessing the monitoring data, a data log module for backing up the preprocessed monitoring data and a data storage module for storing equipment standard data, the data storage module stores the circuit standard data of the cigarette equipment, the durability standard data of the vulnerable components of the cigarette equipment and the standard vibration amplitude data in actual use; The central control terminal is wirelessly connected with the data management terminal, the central control terminal comprises a data post-processing module for data transformation processing of the preprocessed monitoring data, a data analysis module for comparative analysis processing of the data transformed monitoring data, a maintenance management module for issuing corresponding maintenance commands according to the comparative analysis processing results of the monitoring data and an alarm management module for issuing alarm prompts, the data analysis module comprises an image data analysis unit for image analysis of video data in the monitoring data, a fault data analysis unit for fault analysis of the monitoring data and a data classification unit for classifying the analyzed fault data; The data transmission module comprises a data compression unit for compressing the monitoring data collected by the circuit monitoring module and the component monitoring module and a wireless transmission unit for wirelessly transmitting the compressed monitoring data to the data preprocessing module, the wireless transmission unit provides analog microwave transmission function and digital microwave transmission function for the system, the data preprocessing module comprises a data decompression unit for decompressing the compressed monitoring data, a data filtering unit for filtering and denoising the decompressed monitoring data and a data cleaning unit for cleaning the monitoring data.

2. The cigarette equipment management system according to claim 1, characterized in that: The data filtering unit performs electromagnetic compatibility interference elimination processing on the monitoring data and eliminates interference added in the monitoring data, and the data cleaning unit screens the consistency of the monitoring data based on data cleaning technology and removes invalid values and missing values in the monitoring data.

3. The cigarette device management system of claim 1, wherein: The data log module comprises a data integration unit for integrating the preprocessed monitoring data and a data backup unit for cloud backup of the integrated monitoring data, the data integration unit formulates data integration rules based on big data and integrates the monitoring data according to the integration rules, and the data backup unit backs up the integrated monitoring data to a cloud database.

4. The cigarette device management system of claim 1, wherein: The data post-processing module comprises a data transformation unit for data transformation of the preprocessed monitoring data and a data reduction unit for data reduction of the data-transformed monitoring data, the data transformation unit removes noise in the monitoring data by using a data smoothing algorithm, discretizes continuous data, and abstracts the monitoring data from a low concept to a high concept by using a data generalization algorithm to reduce data complexity, and the data reduction unit deletes irrelevant features in the monitoring data to reduce the dimension of the feature vector in the monitoring data.

5. The cigarette equipment management system of claim 1, wherein: The image data analysis unit detects targets in the video data in the monitoring data based on a target detection technology and judges whether the vulnerable parts of the cigarette equipment are abnormal, the fault data analysis unit compares the monitoring data with the pre-stored standard data in the data storage module, and analyzes the fault data in the monitoring data according to the comparison result, and the data classification unit classifies the fault data into regular fault data and sudden fault data according to the preset classification rules.

6. The cigarette device management system of claim 1, wherein: The maintenance management module comprises an equipment maintenance unit, an equipment repair unit and a part replacement unit for formulating and issuing corresponding maintenance commands, repair commands and part replacement commands according to the data analysis results of the data analysis module, the alarm management module comprises an information extraction unit for extracting the fault data analyzed by the data analysis module, a display panel for displaying the fault data and an alarm unit for issuing corresponding alarm prompts, and the alarm unit comprises a prompt lamp and a voice prompter.

7. The cigarette device management system of claim 1, wherein: The intelligent power supply terminal comprises a battery module for supplying power to the system, a circuit switching module for switching external power supply and battery module power supply, and a transformer module for converting power supply voltage, the remote management terminal comprises a smart phone and a notebook computer, and the smart phone and the notebook computer are both installed with system control software.

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