A high mechanical efficiency multi-start worm and gear speed reducer

Abstract

This invention discloses a high-mechanical-efficiency multi-start worm gear reducer, relating to the field of multi-start worm gear reducers. It includes a protective housing, with a support frame fixedly connected to the upper end of the protective housing. A storage box is fixedly connected to the upper end of the support frame, and a connecting pipe is fixedly connected to the lower center of the storage box. Through the arrangement of the storage box and the adjusting box, when the lubricating oil between the upper worm gears is exhausted during operation, an adjusting roller is pushed. The adjusting roller slides within a sliding groove, and air from the factory enters the connecting pipe through a vent pipe. Under the conditions of height and air pressure, the lubricating oil in the storage box is squeezed out, and one end of the feed pipe drips the lubricating oil onto the first worm gear reducer shaft. The cooperation between the storage box and the adjusting box allows lubricating oil to be added between the first worm gear reducer shaft and the drive worm shaft, thereby reducing the probability of damage to the worm gears during operation.

Description

Technical Field

[0001] This invention relates to the field of multi-start worm gear reducers, specifically a high-mechanical-efficiency multi-start worm gear reducer. Background Technology

[0002] A worm gear reducer is a power transmission mechanism that uses a gear speed converter to reduce the rotational speed of a motor to a desired speed while obtaining a larger torque. Reducers have a wide range of applications in mechanisms for transmitting power and motion. They can be found in the transmission systems of various machines, from ships, automobiles, and locomotives in transportation vehicles, heavy construction machinery, processing tools and automated production equipment in the machinery industry, to common household appliances and clocks. Their applications range from high-power transmission to low-load, precise angular transmission.

[0003] In the prior art, such as the "worm gear reducer" with Chinese patent number CN115370714A, there is a reducer, a condensing component is fixedly installed on the outside of the reducer, the condensing component extends into the inside of the reducer, and a drain component is fixedly installed on the condensing component; the condensing component includes a temperature guide plate fixedly installed on the outside of the reducer, a plurality of semiconductor cooling chips are fixedly installed on one side of the temperature guide plate, and the side of the plurality of semiconductor cooling chips that can be cooled is fixedly installed on the temperature guide plate.

[0004] However, in existing technologies, in multi-head worm gear reducers used in large factories, the lubricating oil in the upper worm gear will flow to the bottom due to gravity after long-term use, causing the lubricating oil inside the upper worm gear to be depleted. After a period of use, the temperature between the worm gears will rise, which may lead to damage to the worm gears. Summary of the Invention

[0005] The purpose of this invention is to provide a high-mechanical-efficiency multi-start worm gear reducer to solve the problem mentioned in the background art where, in multi-start worm gear reducers used in large factories, the lubricating oil in the upper worm gears flows to the bottom due to gravity after prolonged use, causing the lubricating oil inside the upper worm gears to be depleted. After a period of use, the temperature between the worm gears rises, which may lead to damage to the worm gears.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a high mechanical efficiency multi-head worm gear reducer, comprising a protective shell, a support frame fixedly connected to the upper end of the protective shell, a storage box fixedly connected to the upper end of the support frame, a connecting pipe fixedly connected to the lower middle part of the storage box, a vent pipe fixedly connected to one side of the outer wall of the connecting pipe, a feed pipe fixedly connected to one end of the connecting pipe, an adjusting box slidably connected to one side of the outer wall of the feed pipe, a sliding groove provided on one side of the inner wall of the adjusting box, an adjusting roller slidably connected to the inner wall of the sliding groove, an adjusting strip fixedly connected to the outer wall of the adjusting roller, one side of the adjusting strip fitting against one side of the outer wall of the feed pipe, and one end of the feed pipe fixedly connected to the upper middle part of the protective shell.

[0007] Preferably, the upper end of the storage box is fixedly connected to an inlet pipe, a fixing ring is fixedly connected to one side of the outer wall of the inlet pipe, a connecting rope is fixedly connected to one side of the fixing ring, and a rubber stopper is fixedly connected to one end of the connecting rope.

[0008] Preferably, a retaining ring is fixedly connected to one side of the inner wall of the feed tube, and one side of the retaining ring is engaged with the inner wall of the rubber stopper.

[0009] Preferably, the lower end of the protective shell is provided with a mounting base, and buffer rubber pads are fixedly connected to the four corners of the lower end of the mounting base. The upper end of the mounting base is fixedly connected with a mounting platform, and a rotating block is rotatably connected to one side of the mounting platform. A mounting groove is opened on one side of the rotating block, and a sliding rod is rotatably connected inside the mounting groove.

[0010] Preferably, a limit block is fixedly connected to one end of the sliding rod, a spring is sleeved on one side of the outer wall of the sliding rod, a sliding frame is fixedly connected to one end of the spring, and the lower end of the sliding frame is fixedly connected to the upper end of the mounting base.

[0011] Preferably, a storage plate is fixedly connected to the other side of the upper end of the mounting base, and a limiting hole is opened on one side of the storage plate, and the inner wall of the limiting hole is engaged with the outer wall of the limiting block.

[0012] Preferably, a limiting groove is formed through one side of the protective shell, and the inner wall of the limiting groove is slidably connected to one side of the outer wall of the limiting block. A drive worm shaft is rotatably connected to the other side of the protective shell. A second worm gear reduction shaft is threadedly connected to one side of the outer wall of the drive worm shaft, and a first worm gear reduction shaft is threadedly connected to the other side of the outer wall of the drive worm shaft.

[0013] Preferably, a second fan is fixedly connected to the outer edge of the drive worm shaft, and a bearing is provided on one side of the second fan. The inner wall of the bearing is fixedly connected to one side of the outer edge of the drive worm shaft.

[0014] Preferably, a connecting frame is fixedly connected to the outer side wall of the bearing, a heat sink frame is fixedly connected to one end of the connecting frame, the second fan is located inside the heat sink frame, and a filter screen is snapped onto one side of the heat sink frame.

[0015] Preferably, a fixing bolt is threaded to one side of the outer wall of the heat dissipation frame, and the outer wall of the fixing bolt is threaded to the inner wall of the protective shell. A semiconductor heat sink is provided on one side of the heat dissipation frame, and one side of the semiconductor heat sink is fixedly installed to one side of the protective shell. A mounting frame is fixedly installed on the other side of the semiconductor heat sink. A sealing gasket is fitted onto the outer wall of the mounting frame. A vent hole is opened through one side of the mounting frame. A No. 1 fan is fixedly installed on the other side of the mounting frame, and a dustproof net is fixedly connected to one side of the No. 1 fan.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. In this invention, by setting up a storage box and an adjustment box, when the lubricating oil between the upper worm gear and worm is exhausted during the operation of the multi-head worm gear reducer, the adjustment roller is pushed. The adjustment roller slides in the sliding groove, and the factory air enters the connecting pipe through the vent pipe. Under the conditions of height and air pressure, the lubricating oil in the storage box is squeezed out, and one end of the feed pipe drips the lubricating oil onto the first worm gear reducer shaft. The cooperation between the storage box and the adjustment box can add lubricating oil between the first worm gear reducer shaft and the drive worm shaft, thereby reducing the probability of damage to the worm gear during operation.

[0018] 2. In this invention, by setting up a semiconductor heat sink and a second fan, when the temperature inside the protective shell is high after long-term use of the equipment, the semiconductor heat sink is turned on to cool down the inside of the protective shell. When the reducer is running, it will rotate the second fan, which will circulate the lubricating oil inside the protective shell. The cooperation between the semiconductor heat sink and the second fan can further cool down the worm gear and reduce the number of times the worm gear needs to be replaced.

[0019] 3. In this invention, by setting up rotating blocks and limiting blocks, when the components inside the protective shell need to be inspected and replaced after long-term use of the equipment, the rotating block is turned, and the sliding rod rotates in the mounting groove. At the same time, the sliding rod is pulled, and the limiting block is taken out from the limiting hole and the limiting groove. The other three rotating blocks are operated in the same way. The cooperation between the rotating blocks and the limiting blocks can facilitate the disassembly of the reducer and improve maintenance efficiency. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of a high mechanical efficiency multi-start worm gear reducer according to the present invention;

[0021] Figure 2This is a side-view three-dimensional structural diagram of a high mechanical efficiency multi-start worm gear reducer according to the present invention;

[0022] Figure 3 This is a schematic diagram showing the connection relationship between the limiting groove and the rotating block in a high mechanical efficiency multi-start worm gear reducer according to the present invention;

[0023] Figure 4 This is a schematic diagram illustrating the connection relationship between the sliding rod and the rotating block in a high mechanical efficiency multi-start worm gear reducer according to the present invention.

[0024] Figure 5 This is a cross-sectional schematic diagram of the protective shell in a high mechanical efficiency multi-start worm gear reducer according to the present invention;

[0025] Figure 6 This is a schematic diagram showing the connection relationship between the drive worm shaft and the heat sink frame in a high mechanical efficiency multi-start worm gear reducer of the present invention;

[0026] Figure 7 This is a schematic diagram showing the connection relationship between the heat dissipation frame and the No. 1 fan in a high mechanical efficiency multi-start worm gear reducer of the present invention;

[0027] Figure 8 This is a cross-sectional schematic diagram of the storage box in a high mechanical efficiency multi-start worm gear reducer of the present invention;

[0028] Figure 9 This is a cross-sectional view of the adjusting box in a high mechanical efficiency multi-start worm gear reducer according to the present invention.

[0029] In the diagram: 1. Protective shell; 11. Worm gear reducer shaft No. 1; 12. Worm gear reducer shaft No. 2; 13. Drive worm shaft; 14. Mounting base; 15. Buffer rubber pad; 16. Limiting groove; 17. Storage plate; 2. Storage box; 21. Feed pipe; 22. Connecting rope; 23. Fixing ring; 24. Snap ring; 25. Rubber plug; 26. Support frame; 27. Connecting pipe; 28. Vent pipe; 29. ​​Feed pipe; 3. Mounting platform; 31. Rotating block; 3 2. Limiting hole; 33. Mounting slot; 34. Sliding bracket; 35. Limiting block; 36. Spring; 37. Sliding rod; 4. First fan; 41. Semiconductor heat sink; 42. Sealing gasket; 43. Mounting frame; 44. Vent hole; 45. Dustproof net; 5. Heat dissipation frame; 51. Filter screen; 52. Fixing bolt; 53. Second fan; 54. Bearing; 55. Connecting bracket; 6. Adjustment box; 61. Adjusting roller; 62. Adjusting strip; 63. Sliding slot. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Example 1: Refer to Figure 1-9 As shown: A high mechanical efficiency multi-start worm gear reducer includes a protective shell 1. A support frame 26 is fixedly connected to the upper end of the protective shell 1. A storage box 2 is fixedly connected to the upper end of the support frame 26. A connecting pipe 27 is fixedly connected to the middle of the lower end of the storage box 2. A vent pipe 28 is fixedly connected to one side of the outer wall of the connecting pipe 27. A feed pipe 29 is fixedly connected to one end of the connecting pipe 27. An adjusting box 6 is slidably connected to one side of the outer wall of the feed pipe 29. A sliding groove 63 is opened on one side of the inner wall of the adjusting box 6. An adjusting roller 61 is slidably connected to the inner wall of the sliding groove 63. An adjusting strip 62 is fixedly connected to the outer wall of the adjusting roller 61. One side of the adjusting strip 62 is in contact with one side of the outer wall of the feed pipe 29. One end of the feed pipe 29 is fixedly connected to the middle of the upper end of the protective shell 1.

[0032] In this embodiment, through the arrangement of the storage box 2 and the adjustment box 6, when the lubricating oil between the upper worm gears is exhausted during the operation of the multi-head worm gear reducer, the adjustment roller 61 is pushed. The adjustment roller 61 slides in the sliding groove 63, and the factory air enters the connecting pipe 27 through the vent pipe 28. Under the conditions of height and air pressure, the lubricating oil in the storage box 2 is squeezed out, and one end of the feed pipe 29 drips the lubricating oil onto the first worm gear reducer shaft 11. The cooperation between the storage box 2 and the adjustment box 6 can add lubricating oil between the first worm gear reducer shaft 11 and the drive worm shaft 13, thereby reducing the probability of damage to the worm gears during operation.

[0033] Example 2: According to Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 6 and Figure 7As shown, the upper end of the storage box 2 is fixedly connected to the feed pipe 21. A fixing ring 23 is fixedly connected to one side of the outer wall of the feed pipe 21. A connecting rope 22 is fixedly connected to one side of the fixing ring 23. A rubber plug 25 is fixedly connected to one end of the connecting rope 22. A retaining ring 24 is fixedly connected to one side of the inner wall of the feed pipe 21. One side of the retaining ring 24 engages with the inner wall of the rubber plug 25. A second fan 53 is fixedly connected to the edge of the outer wall of the drive worm shaft 13. A bearing 54 is provided on one side of the second fan 53. The inner wall of the bearing 54 is fixedly connected to one side of the outer wall of the drive worm shaft 13. A connecting frame 55 is fixedly connected to the outer wall of the bearing 54. A heat dissipation frame is fixedly connected to one end of the connecting frame 55. 5. The second fan 53 is located inside the heat sink 5. A filter screen 51 is snapped onto one side of the heat sink 5. A fixing bolt 52 is threaded onto one side of the outer wall of the heat sink 5. The outer wall of the fixing bolt 52 is threaded onto the inner wall of the protective shell 1. A semiconductor heat sink 41 is provided on one side of the heat sink 5. One side of the semiconductor heat sink 41 is fixedly installed on one side of the protective shell 1. A mounting frame 43 is fixedly installed on the other side of the semiconductor heat sink 41. A sealing gasket 42 is fitted onto the outer wall of the mounting frame 43. A vent hole 44 is opened through one side of the mounting frame 43. A first fan 4 is fixedly installed on the other side of the mounting frame 43. A dustproof net 45 is fixedly connected to one side of the first fan 4.

[0034] In this embodiment, by setting up the semiconductor heat sink 41 and the second fan 53, when the temperature inside the protective shell 1 is high after long-term use of the equipment, the semiconductor heat sink 41 is turned on to cool down the inside of the protective shell 1. When the reducer is running, it will rotate the second fan 53, which will circulate the lubricating oil inside the protective shell 1. The cooperation between the semiconductor heat sink 41 and the second fan 53 can further cool down the worm gear and reduce the number of times the worm gear needs to be replaced. When the semiconductor heat sink 41 is in use, the temperature on the other side will be very high. The first fan 4 is turned on, which increases the airflow speed next to the semiconductor heat sink 41 to cool down the semiconductor heat sink 41 and reduce damage to the semiconductor heat sink 41. The side of the semiconductor heat sink 41 that is cooled is inside the protective shell 1.

[0035] Example 3: According to Figure 1-5As shown, a mounting base 14 is provided at the lower end of the protective shell 1. Buffer rubber pads 15 are fixedly connected to the four corners of the lower end of the mounting base 14. A mounting platform 3 is fixedly connected to the upper end of the mounting base 14. A rotating block 31 is rotatably connected to one side of the mounting platform 3. A mounting groove 33 is provided on one side of the rotating block 31. A sliding rod 37 is rotatably connected inside the mounting groove 33. A limit block 35 is fixedly connected to one end of the sliding rod 37. A spring 36 is sleeved on one side of the outer wall of the sliding rod 37. A sliding frame 34 is fixedly connected to one end of the spring 36. The lower end of the sliding frame 34 is connected to the mounting base 14. The upper end is fixedly connected to the storage plate 17, which is fixedly connected to the other side of the upper end of the mounting base 14. A limit hole 32 is opened on one side of the storage plate 17. The inner wall of the limit hole 32 is engaged with the outer wall of the limit block 35. A limit groove 16 is opened through one side of the protective shell 1. The inner wall of the limit groove 16 is slidably connected to the outer wall of the limit block 35. A drive worm shaft 13 is rotatably connected to the other side of the protective shell 1. A second worm gear reduction shaft 12 is threadedly connected to one side of the outer wall of the drive worm shaft 13. A first worm gear reduction shaft 11 is threadedly connected to the other side of the outer wall of the drive worm shaft 13.

[0036] In this embodiment, by setting the rotating block 31 and the limiting block 35, when the components inside the protective shell 1 need to be inspected and replaced after long-term use of the equipment, the rotating block 31 is turned, and the sliding rod 37 rotates in the mounting groove 33. At the same time, the sliding rod 37 is pulled, and the limiting block 35 is taken out from the limiting hole 32 and the limiting groove 16. The other three rotating blocks 31 are operated in the same way. The cooperation between the rotating block 31 and the limiting block 35 can facilitate the disassembly of the reducer and improve maintenance efficiency. The mounting base 14 is equipped with four mounting platforms 3, each with the same structure. The rubber plug 25 is engaged with the retaining ring 24 in the feed pipe 21. The rubber plug 25 can seal the storage box 2 to prevent lubricating oil leakage.

[0037] The operating method and working principle of this device are as follows: When the multi-head worm gear reducer is running, when the lubricating oil between the upper worm gears is exhausted, the adjusting roller 61 is pushed first. The adjusting roller 61 slides in the sliding groove 63. The factory air enters the connecting pipe 27 through the vent pipe 28. Under the conditions of height and air pressure, the lubricating oil in the storage tank 2 is squeezed out. One end of the feed pipe 29 drips the lubricating oil onto the first worm gear reducer shaft 11. When the temperature inside the protective shell 1 is high, the semiconductor heat sink 41 is turned on to cool down the protective shell 1. When the reducer is running, it will rotate the second fan 53. The second fan 53 will circulate the lubricating oil inside the protective shell 1. The cooperation between the semiconductor heat sink 41 and the second fan 53 can further improve the lubricating oil circulation in the worm gear reducer. The worm gear is cooled, reducing the frequency of worm gear replacement. When the semiconductor heat sink 41 is in use, the temperature on the other side will be very high. Turning on the first fan 4 increases the airflow speed next to the semiconductor heat sink 41, cooling the semiconductor heat sink 41 and reducing damage to the semiconductor heat sink 41. When the components inside the protective shell 1 need to be inspected or replaced after long-term use of the equipment, the rotating block 31 is turned, and the sliding rod 37 rotates in the mounting groove 33. At the same time, the sliding rod 37 is pulled, and the limiting block 35 is taken out from the limiting hole 32 and the limiting groove 16. The other three rotating blocks 31 are operated in the same way. The cooperation between the rotating block 31 and the limiting block 35 makes it easy to disassemble the reducer and improves maintenance efficiency.

[0038] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high mechanical efficiency multi-start worm gear reducer, comprising a protective housing (1), characterized in that: The upper end of the protective shell (1) is fixedly connected to a support frame (26), the upper end of the support frame (26) is fixedly connected to a storage box (2), the lower middle part of the storage box (2) is fixedly connected to a connecting pipe (27), one side of the outer wall of the connecting pipe (27) is fixedly connected to a vent pipe (28), one end of the connecting pipe (27) is fixedly connected to a feed pipe (29), one side of the outer wall of the feed pipe (29) is slidably connected to an adjustment box (6), one side of the inner wall of the adjustment box (6) is provided with a sliding groove (63), the inner wall of the sliding groove (63) is slidably connected to an adjustment roller (61), the outer wall of the adjustment roller (61) is fixedly connected to an adjustment strip (62), one side of the adjustment strip (62) is in contact with one side of the outer wall of the feed pipe (29), and one end of the feed pipe (29) is fixedly connected to the upper middle part of the protective shell (1). The lower end of the protective shell (1) is provided with a mounting base (14), and a buffer rubber pad (15) is fixedly connected to each of the four corners of the lower end of the mounting base (14). The upper end of the mounting base (14) is fixedly connected with a mounting platform (3). A rotating block (31) is rotatably connected to one side of the mounting platform (3). A mounting groove (33) is opened on one side of the rotating block (31). A sliding rod (37) is rotatably connected inside the mounting groove (33). One end of the sliding rod (37) is fixedly connected to a limit block (35), and a spring (36) is sleeved on one side of the outer wall of the sliding rod (37). One end of the spring (36) is fixedly connected to a sliding frame (34), and the lower end of the sliding frame (34) is fixedly connected to the upper end of the mounting base (14). A storage plate (17) is fixedly connected to the other side of the upper end of the mounting base (14). A limiting hole (32) is opened on one side of the storage plate (17), and the inner wall of the limiting hole (32) is engaged with the outer wall of the limiting block (35). A limiting groove (16) is provided through one side of the protective shell (1). The inner wall of the limiting groove (16) is slidably connected to one side of the outer wall of the limiting block (35). A drive worm shaft (13) is rotatably connected to the other side of the protective shell (1). A second worm gear reduction shaft (12) is threadedly connected to one side of the outer wall of the drive worm shaft (13). A first worm gear reduction shaft (11) is threadedly connected to the other side of the outer wall of the drive worm shaft (13). A second fan (53) is fixedly connected to the outer edge of the drive worm shaft (13). A bearing (54) is provided on one side of the second fan (53). The inner wall of the bearing (54) is fixedly connected to one side of the outer wall of the drive worm shaft (13).

2. The high mechanical efficiency multi-start worm gear reducer according to claim 1, characterized in that: The upper end of the storage box (2) is fixedly connected to the feed pipe (21), and a fixing ring (23) is fixedly connected to one side of the outer wall of the feed pipe (21). A connecting rope (22) is fixedly connected to one side of the fixing ring (23), and a rubber plug (25) is fixedly connected to one end of the connecting rope (22).

3. A high mechanical efficiency multi-start worm gear reducer according to claim 2, characterized in that: A retaining ring (24) is fixedly connected to one side of the inner wall of the feed tube (21), and one side of the retaining ring (24) is engaged with the inner wall of the rubber plug (25).

4. The high mechanical efficiency multi-start worm gear reducer according to claim 1, characterized in that: A connecting frame (55) is fixedly connected to the outer wall of the bearing (54), and a heat sink frame (5) is fixedly connected to one end of the connecting frame (55). The second fan (53) is located inside the heat sink frame (5), and a filter screen (51) is snapped onto one side of the heat sink frame (5).

5. A high mechanical efficiency multi-start worm gear reducer according to claim 4, characterized in that: A fixing bolt (52) is threadedly connected to one side of the outer wall of the heat dissipation frame (5). The outer wall of the fixing bolt (52) is threadedly connected to the inner wall of the protective shell (1). A semiconductor heat sink (41) is provided on one side of the heat dissipation frame (5). One side of the semiconductor heat sink (41) is fixedly installed on one side of the protective shell (1). An installation frame (43) is fixedly installed on the other side of the semiconductor heat sink (41). A sealing gasket (42) is sleeved on the outer wall of the installation frame (43). A vent hole (44) is opened through one side of the installation frame (43). A first fan (4) is fixedly installed on the other side of the installation frame (43). A dustproof net (45) is fixedly connected to one side of the first fan (4).

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