Tassel structure braided fabric and braiding method

Through the double-needle bed computer flat machine weaving the tassel spike structure, the problems of many processes and long production cycles in the traditional method are solved, and efficient and low-cost tassel spike structure weaving is achieved, improving product quality and design ideas.

CN117568992BActive Publication Date: 2025-06-17INNER MONGOLIA KINGDEER CASHMERE
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Patent Information

Application Number
CN202311338064.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-16
Publication Date
2025-06-17
Estimated Expiration
2043-10-16

AI Technical Summary

Technical Problem

Traditional knitted clothing products with spike structure have many processes and long production cycles, which leads to high costs and difficult to unify product quality.

Method used

The double-needle bed computer knitting machine is used to divide the tassel spike structure area on the basement tissue, and circulate the reverse needle coil and the positive needle coil to form a double willow structure and a spike structure. Combined with the functions of the high-position roller and Shengke triangular device, the automatic braiding of the tassel spike structure is realized.

Benefits of technology

It improves the braiding efficiency of the tassel-pierce structure, reduces production costs, and has a more unified product quality, with a three-dimensional effect of manual braiding.

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Abstract

The present invention discloses a knitting method for a tassel structure, comprising: dividing a tassel structure area on a base fabric, the tassel structure area including: a tassel structure and a double willow structure, the tassel structure being located at the accessory position of the double willow structure; knitting the tassel structure on the basis of the base fabric, and knitting the tassel structure at the accessory position of the double willow structure; in the areas of the double willow structure and the tassel structure on the front needle bed and the back needle bed, circularly knitting purl stitches and knit stitches, and connecting the tassel structure to the side of the double willow structure to form the tassel structure. The present invention knits a tassel structure with a tassel effect at the accessory position of the knitted fabric product.
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Description

Technical Field

[0001] The invention belongs to the technical field of knitting, and in particular relates to a tassel structure knitted fabric and a knitting method. Background Art

[0002] The tassel structure on both sides of the scarf is called tassel. Tassel is a kind of decoration on the scarf, which is very popular and one of the important components in product design. The traditional production methods of knitted clothing products with tassel structure can be roughly divided into three categories:

[0003] The first type is to cut thread segments of equal length, generally not less than 25 to 30 cm, fold them back 13-15 cm, and then combine them. The number of thick threads is usually 5 to 7, and the number of thin threads can be appropriately more; then fold the threads in half, and when threading, use a crochet hook to hook the threads through the thread holes at the bottom edge of the scarf, and then pass them through the thread loop. This weaving method is the simplest and most practical, and is the production method adopted by most manufacturers.

[0004] The second type uses the wool belt machine in the industry to weave a cylindrical air layer belt with 3-4 needles, which is lengthened and cut according to the requirements of the fringe length. Then a crochet hook is used to pass through each cut coil. The cylindrical air layer belt and the cut coil are integrated. Finally, the crochet hook is used to pass the cylindrical air layer belt through the thread hole at the bottom edge of the scarf and then manually knotted to adjust the required length and tightness.

[0005] For the third type, cut multiple strands of thread of equal length, use a crochet hook to hook the thread segments through the thread holes at the bottom edge of the scarf, and then pass them through the thread loop; then, divide the thread segments into three equal parts and braid them, similar to the process of braiding a little girl's hair.

[0006] The production methods of the above three types of traditional tassels are all completed by manual weaving, which has many production processes and a long production cycle, resulting in high costs for manual weaving and difficulty in uniform product quality. Summary of the invention

[0007] The purpose of the present invention is to provide a knitted fabric with a tassel structure and a knitting method, so as to knit a tassel structure with a tassel effect at the accessory position of the knitted fabric product.

[0008] To achieve the above purpose, the technical solution used in the present invention is:

[0009] The weaving method of the tassel structure includes:

[0010] A tassel-fringe structure area is divided on the base tissue, and the tassel-fringe structure area includes: a fringe structure and a double wicker structure, and the fringe structure is located at an accessory position of the double wicker structure;

[0011] The tassel structure is woven on the basis of the base fabric, and the tassel structure is woven at the accessory position of the double wicker structure;

[0012] In the regions of the double willow structure and the tassel structure on the front needle bed and the rear needle bed, purl stitches and knit stitches are knitted in a cycle, and the tassel structure is connected to the side of the double willow structure to form the tassel structure.

[0013] Furthermore, the loops of the rear needle bed are shifted to the front needle bed, the loops of the front needle bed and the rear needle bed are emptied, an unformed loop is hooked on the rear needle bed at a position outside the needle arrangement, the spike loops of the front needle bed and the rear needle bed are gradually closed and locked with each other and fall off from the knitting needles, and the connected spike loops form a spike structure; in the region where the double willow structure is knitted, knit stitches and purl stitches are knitted, and the knit stitches and purl stitches are connected to form the double willow structure.

[0014] Furthermore, a double needle bed computerized flat knitting machine with a high-position roller and sinker cams is used for knitting. While knitting the double willow structure, the spike structure is knitted at the accessory position of the double willow structure; when using the double needle bed computerized flat knitting machine to knit the spike structure, there is a pair of front needle bed and rear needle bed facing each other front and back, and one of the front needle bed or the rear needle bed is shifted by the misaligned bed shaker; the computerized flat knitting machine has the functions of a high-position roller, sinker cams, and dynamic stitch density cams.

[0015] Furthermore, the knit stitches of the front needle bed for knitting the spike structure are completed by adopting the control principle of partial knitting plus a kick-back yarn guide. Starting from the outermost 1 stitch of the spike structure, each stitch moves, and when knitting each new loop, the loop is shifted and overlapped. After knitting is completed, the knit stitches of the front needle bed are turned over to the rear needle bed, the rear needle bed is misaligned by 2 needle positions by the bed shaker, and then the purl stitches of the rear needle bed are turned back to the front needle bed, in the direction of the kick-back yarn guide; according to this cycle, the new loops on each knitting needle on the front needle bed in the spike structure are gradually connected and then closed and locked, and the knitting of a single and separate spike structure is completed.

[0016] The technical effects of the present invention include:

[0017] The present invention adopts a double needle bed computerized flat knitting machine to knit a spike structure with a tassel effect at the accessory position of the knitted fabric product. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a knitting schematic diagram of a 1-by-1 rib self-bottoming organizational structure in the initial mode of the present invention;

[0019] Figure 2 is a knitting process design drawing of the spike structure in the present invention;

[0020] Figure 3 is a knitting schematic diagram of the continuous double willow structure and spike structure on the basis of the rib self-bottoming organizational structure in the present invention;

[0021] Figure 4 is a schematic diagram of the rear needle bed loop shifting and emptying the loops in the present invention;

[0022] Figure 5 It is a schematic diagram of the closed-loop locking sleeve of the front needle bed coil that is continuous on the basis of the coil shift and emptying of the rear needle bed coil in the present invention;

[0023] Figure 6 It is a schematic diagram of the loop shedding of the edge coil of the rear needle bed formed on the basis of the end of the locking sleeve control of the front needle bed coil in the present invention;

[0024] Figure 7 It is a schematic diagram of the idle running coil of the rear needle bed cylinder of the double wicker structure and the spike structure that are continuous on the basis of the rib self-bottoming tissue structure in the present invention;

[0025] Figure 8 It is a schematic diagram of the 1x1 rib self-bottoming tissue coil structure of the spike structure in the present invention. Detailed implementation manners

[0026] The following description fully shows the specific implementation schemes of the present invention, so that those skilled in the art can practice and reproduce them.

[0027] The knitting method of the tassel spike structure is knitted by a double-needle bed computerized flat knitting machine with a high-position roller and a sinker cam device. While knitting the double wicker structure, the spike structure is knitted at the accessory position of the double wicker structure; when using the double-needle bed computerized flat knitting machine to knit the spike structure, the equipment has a pair of front needle beds and rear needle beds facing each other, and at least one of the front needle bed or the rear needle bed can shift the bed by misplacing the bed to the left or right; the computerized flat knitting machine needs to have the functions of a high-position roller, an adjustable sinker cam and a dynamic stitch density cam, which can play an important role in ensuring the smooth knitting of the product and improving production efficiency; the flat knitting machine has one or more than two system functions, and can be knitted by a single system or a double system to improve the knitting efficiency.

[0028] The knitting forms of this method include: six knitting principles or casting-on methods, namely, looping, tucking, floating, purling, grafting, and loop shedding.

[0029] 1. Looping (knitting): A new coil is formed when the needle emerging height is 3 / 4, that is, looping;

[0030] 2. Tucking (hanging stitch): A tucking hanging stitch is formed when the needle emerging height is 2 / 4;

[0031] 3. Floating (not knitting): The needle does not emerge when the needle emerging height is 0, and the yarn is carried without participating in the knitting action, pulling a floating yarn;

[0032] 4. Purling: A purl stitch is formed when the needle emerging height is 4 / 4;

[0033] 5. Grafting: The coil on the purl stitch is taken away when the needle emerging height is 1 / 4;

[0034] 6. Loop doffing (non - knitting): When the needle rising height is 3 / 4, the loop is removed from the needle hook.

[0035] In this preferred embodiment, a domestic Stanger STG - M252CP two - system computerized flat knitting machine with 12 needles per inch and a high - position roller is selected. The yarn used is 100% cashmere 38.5 tex / 2 yarn, and the density is 11.5 rows per 25.4 mm.

[0036] Table 1 shows the setting parameters for machine operation and adjustment in the embodiments of the present invention.

[0037]

[0038]

[0039] In view of the differences in the performance of different machine equipment at home and abroad, the adjustment parameters in Table 1 are only for reference. The details of each segment are distinguished from the area where the double - wicker structure is located and the area where the tassel structure is located. The parameter values include the setting of the stitch density (dynamic stitch density) parameter, the cloth - rolling tension parameter, and the sinker - cam parameter.

[0040] The knitting method of the tassel structure includes the following steps:

[0041] Step 1: Divide the tassel structure area on the base fabric. The tassel structure area includes: the tassel structure and the double - wicker structure. The tassel structure is located at the accessory position of the double - wicker structure.

[0042] Step 2: Knit the tassel structure on the basis of the base fabric, and knit the tassel structure at the accessory position of the double - wicker structure.

[0043] As Figure 1 shown, it is the knitting schematic diagram of the 1 - over - 1 rib self - bottoming organizational structure in the initial mode of the present invention. As Figure 2 shown, it is the knitting process design drawing of the tassel structure in the present invention.

[0044] represents the back - bed loop, represents the front - bed loop, ∧ represents the back - bed tuck, ∨ represents the front - bed tuck, represents no needle rising, no knitting, and floating yarn pulling, represents turning the front - bed loop to the back - bed, represents the dropped - stitch loop, represents turning the back - bed loop to the front - bed after shifting it to the left. 1p represents the number of rocking needles is 1 needle, 2p represents the number of rocking needles is 2 needles, and o represents that the needles on the front and back needle beds are empty, represents the doffing of the back - bed loop; in addition, the and around the design drawing represent the knitting direction of the machine head with a yarn guide.

[0045] In the double-wicker structure area, the loop-forming coils of the longitudinal front needle bed and the loop-forming coils of the rear needle bed are respectively added to the right-side needles b of the front needle bed and the purl coils c of the double-wicker structure of the rear needle bed in an alternating form, and the right-side needles b and the purl coils c are cross-cycled and knitted (loop-forming, tucking, loop-forming again, tucking again) to form a double-wicker structure.

[0046] Among a column of loop-forming coils of the front needle bed and a column of loop-forming coils of the rear needle bed, the right-side needle tuck-mesh loops of the front needle bed and the purl needle tuck-mesh loops of the rear needle bed are respectively added in an alternating form, and loop-forming, tucking, loop-forming again, and tucking again are cross-cycled and knitted to form a double-wicker structure. The double-wicker structure is a rib self-bottoming tissue structure.

[0047] The initial needle positions of the front needle bed and the rear needle bed are needle-to-needle, that is, the L0.5 needle position. The initial mode is a 1-over-1 rib self-bottoming tissue structure, where the 1st, 2nd, 3rd, and 4th needles are the areas of the double-wicker structure, and the 5th, 6th, 7th, 8th, 9th, 10th, 11th, 12th, 13th, 14th, and 15th needles are the areas of the spike structure. In this embodiment, the knitting method is mainly described with the spike structure as the main part.

[0048] On the basis of the base old coils a (the first longitudinal row of the base tissue) of the front needle bed, new coils (right-side needle tuck-mesh loops) are knitted. After the front needle bed (FB) and the rear needle bed (BB) are simultaneously emptied of the 1-over-1 rib tissue, 1 turn (in this preferred embodiment, 1 turn = 2 rows) of the front cylinder idle-turn coils and the rear cylinder idle-turn coils is made, and 1 unformed coil a is hooked at the 1st needle at the edge of the rear needle bed, that is, outside the process needle arrangement; the machine head drives the yarn guide to travel from left to right, starting from Figure 1 position A therein, the odd-numbered needles 1st, 3rd, 5th, 7th... 15th needles knit the right-side needles b (right-side needle tuck-mesh loops of the double-wicker structure) of the front needle bed, the even-numbered needles 2nd and 4th needles knit the purl coils c (purl needle tuck-mesh loops of the double-wicker structure), and the 6th, 8th, 10th... 14th needles knit the spike coils d (purl needle tuck-mesh loops of the spike structure) of the spike structure of the rear needle bed. Since there are no old coils on the rear needle bed, all needle rows are equivalent to knitting a rib self-bottoming tissue structure.

[0049] Step 21: Shift the coils of the rear needle bed to the front needle bed, empty the coils of the front needle bed and the rear needle bed, hook 1 unformed coil e at the rear needle bed at a position outside the needle arrangement, the spike coils d of the front needle bed and the rear needle bed are gradually closed and locked to each other and fall off from the knitting needles, and the connected spike coils d form a spike structure;

[0050] The purl stitches c of the back needle bed are shifted to the front needle bed at once to empty the purl stitches c in the back needle bed. The plain stitches b of the front needle bed are emptied in the way that they are knitted and shifted gradually, with each needle forming a closed loop and locking sleeve independently. The spike loops d of the spike structures on the front and back needle beds are gradually locked in a closed loop with each other, falling off the knitting needles without dispersion.

[0051] The plain stitches b of the front needle bed for knitting the spike structure are completed by using the control principle of partial knitting and kicking-back yarn guide. Starting from the outermost 1st needle of the spike structure, each needle performs an action. For each newly knitted loop, the loop is shifted and overlapped. After knitting is completed, the plain stitches b of the front needle bed are turned over to the back needle bed. The back needle bed is rocked 2 needle positions with the wrong plate, and then the purl stitches c of the back needle bed are turned back to the front needle bed, further in the direction of the kicking-back yarn guide. By repeating this cycle, the steps of gradually connecting and then locking in a closed loop for each new loop on each knitting needle on all the front needle beds in the spike structure are completed, and the knitting of a single and separate spike structure is finished.

[0052] As Figure 3 shown, it is a knitting schematic diagram of the double wicker structure and the spike structure that are continuous based on the rib self-casting-on organizational structure in the present invention.

[0053] The machine head with the yarn guide travels from right to left. Starting from position B in Figure 2 , first, an unformed loop e is hooked at the 16th needle position on the back needle bed outside the needle arrangement required by the process requirements, laying a solid foundation for the smooth implementation of the spike loops d of the spike structure in the later stage. Then, the spike loops d of the front needle bed are knitted in sequence for the odd-numbered needles 15, 13, 11, 9, 7, 5. The front needle bed for the even-numbered needles 14, 12, 10, 8, 6 is not knitted, and the yarn is pulled as a floating yarn through the knitting needles with yarn g, completing the knitting of the spike structure with the front needle bed in a cylinder idle loop.

[0054] Knitting the plain stitches b of the front needle bed first and then the purl stitches c of the back needle bed can increase the effect of a full and round rib loop structure. At the same time, the unformed loop e can provide stretching assistance for the smooth mutual turning of the locking sleeve action when further knitting the plain stitches b of the front needle bed in the spike structure.

[0055] As Figure 4 shown, it is a schematic diagram of the back needle bed coil shifting to empty the coil in the present invention.

[0056] Back needle bed coil shifting to empty the coil: Without the yarn guide and without knitting, only the back needle bed is rocked with the wrong plate and the coil is turned over and shifted.

[0057] First, the back needle bed misaligned shaker moves 1 needle position to the left; then, the stitch height of the back needle bed is 4 / 4, and the stitch height of the front needle bed is 1 / 4 to pick up the spike coil d turned over by the back needle bed, and 2 dropped loop coils j are formed on the front needle bed. At this time, all the coils of the spike structure on the back needle bed are emptied, and there is no retention state of any old coils and yarns.

[0058] As Figure 5 shown, it is a schematic diagram of the closed-loop locking of the front needle bed coils continuous on the basis of the coil displacement and emptying of the back needle bed coils in the present invention.

[0059] It is completed by adopting the control principle of partial knitting plus a kick-back yarn guide, and the machine head travels from right to left with the yarn guide.

[0060] As Figure 6 shown, it is a schematic diagram of the loop shedding of the edge coils of the back needle bed formed on the basis of the completion of the control of the front needle bed coil locking in the present invention.

[0061] After all the front needle bed coils are successfully controlled by the closed-loop locking action, finally, the loop shedding action of an unformed loop coil e hooked at the 16th needle position of the back needle bed, which is outside the remaining process needle arrangement, is performed.

[0062] Without a yarn guide and without knitting, the stitch height requirement reaches 3 / 4 of the height position for knitting a loop, and the back needle bed coils are shed from the needle hooks.

[0063] A completely independent spike coil d that has been woven and detached from the knitting needles. When knitting the next new spike coil d, the knitting needles of the front and back needle beds are empty, and the spike structure area is knitted in the way of 1x1 rib stitch with the front and back needle beds empty. By repeating the above steps, a spike structure can be knitted, and the spikes of the spike structure do not stick to each other and are in a separated state.

[0064] Step 22: Knit the plain stitch coils b and purl stitch coils c in the area where the double willow structure is knitted, and the plain stitch coils b and purl stitch coils c are connected to form a double willow structure.

[0065] The 4th and 2nd needles of the back needle bed knit the subsequent purl stitch coils c; the 3rd and 1st needles of the front needle bed knit the subsequent plain stitch coils b and purl stitch coils c.

[0066] So far, according to the knitting actions shown in rows 1 and 2 in the figure, by cycling the coil structures of the 1st, 2nd, 3rd, and 4th needles, a complete double willow structure can be knitted.

[0067] Finally, the unformed loop coil e hooked outside the process needle arrangement is re-knitted and then brushed off without a yarn guide, so that the knitted spike structure has a three-dimensional effect of manual braiding.

[0068] The double-wicker structure can have various structural variations and changes, such as plain stitch, ribbed structures like drawn yarn rib, purl stitch structure, or composite structures, etc.

[0069] Step 3: In the regions of the double-wicker structure and the tassel structure on the front needle bed and the back needle bed, circularly knit purl stitches c and plain stitches b. The tassel structure is connected to the side of the double-wicker structure to form the tassel structure.

[0070] Such as Figure 7 shown, is a schematic diagram of the back needle bed cylinder idle stitches of the double-wicker structure and the tassel structure that are continuous on the basis of the rib self-bottoming organizational structure in the present invention.

[0071] The machine head with a yarn guide travels from left to right. Starting from C in the figure, the 1st and 3rd needles knit plain stitches b on the front needle bed, the 2nd and 4th needles knit purl stitches c on the back needle bed, the 6th, 8th, 10th, 12th, and 14th needles on the back needle bed knit purl stitches c, the 5th, 7th, 9th, 11th, 13th, and 15th needles on the back needle bed do not knit, and the yarn floats over the knitting needles through yarn g to complete the knitting of the back needle bed cylinder idle stitches of the tassel structure.

[0072] Empty all the stitches on the back needle bed in the tassel structure area.

[0073] Such as Figure 8 shown, is a schematic diagram of the 1-1 rib self-bottoming organizational structure stitches of the tassel structure in the present invention.

[0074] Repeat the above steps to knit multiple non-adhesive and dispersed tassel structures.

[0075] The tassel structure has characteristics such as a strong sense of hierarchy, full drapability, being formed individually, and clear tassel braids. It changes the traditional methods of hand-making tassels and manually threading tassels in the industry, and improves the product design concept and production process without increasing production costs and processes, bringing certain considerable economic benefits to production and processing enterprises.

[0076] The terms used in the present invention are illustrative and exemplary terms, not restrictive. Since the present invention can be specifically implemented in various forms without departing from the spirit or essence of the technical solution, it should be understood that the above embodiments are not limited to any of the foregoing details, but should be widely interpreted within the spirit and scope defined by the appended claims. Therefore, all changes and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.

Claims

1. A method for weaving a tassel structure, characterized in that: Including: Using a double needle bed computerized flat knitting machine with high-position rollers and sinker cams to knit on the basis of a base fabric, a tassel structure is knitted, and the tassel structure includes: a tassel structure and a double wicker structure, and the tassel structure is knitted at the accessory position of the double wicker structure; The initial needle positions of the front and rear needle beds are needle-to-needle. The 1st to 4th needle positions are the double wicker structure areas, and the 5th to 15th needle positions are the tassel structure areas. The steps are as follows: In the first row, the odd-numbered needles of the front needle bed in the double wicker structure area form loops, and the even-numbered needles of the rear needle bed gather loops. The tassel structure area knits a 1x1 rib structure through the front and rear needle beds. In the second row, the odd-numbered needles of the front needle bed in the double wicker structure area gather loops, and the even-numbered needles of the rear needle bed form loops. The tassel structure area knits a row of front needle bed float loops at the 5th, 7th, 9th, 11th, 13th, and 15th needle positions of the front needle bed, and hooks 1 unformed loop at the 16th needle position outside the process needle arrangement of the rear needle bed. In the third row, the odd-numbered needles of the front needle bed in the double wicker structure area form loops, and the even-numbered needles of the rear needle bed gather loops. The tassel structure area knits a row of rear needle bed float loops at the 6th, 8th, 10th, 12th, and 14th needle positions of the rear needle bed. The loops at the 6th, 8th, 10th, 12th, and 14th needle positions of the rear needle bed in the tassel structure area are simultaneously shifted 1 needle to the left to the 5th, 7th, 9th, 11th, and 13th needle positions of the front needle bed respectively, so that the rear needle bed loops in the tassel structure area are emptied; and the loops at the 15th, 13th, 11th, 9th, and 7th needle positions of the front needle bed in the tassel structure area are sequentially closed and locked in a loop in turn by first knitting a new loop and then shifting the new loop 2 needles to the left by the rear needle bed to the front needle bed, so that the loops in the tassel structure areas of the front and rear needle beds are gradually closed and locked in a loop and fall off the knitting needles to form a single and separate tassel. Then, the odd-numbered needles of the front needle bed at the 1st and 3rd needle positions gather loops, the even-numbered needles of the rear needle bed at the 2nd and 4th needle positions form loops, and the front needle bed at the 5th needle position forms loops to knit a row. Finally, the unformed loop hooked at the 16th needle position outside the process needle arrangement of the rear needle bed is knitted again and then removed without a yarn guide, and the knitted tassel has a three-dimensional effect of manual braiding.

2. The knitting method of the tassel structure according to claim 1, characterized in that: Shifting the new loop 2 needles to the left by the rear needle bed to the front needle bed means that after the new loop is knitted, the new loop is turned from the front needle bed to the rear needle bed, the rear needle bed is rocked 2 needle positions to the left by misplacing the plate, and then the new loop on the rear needle bed is turned back to the front needle bed, and the yarn guide is kicked back.

3. The method for knitting a tassel structure according to claim 1, characterized in that: After knitting one tassel, repeat the above steps to knit the next tassel. The tassels are not adhered to each other and are in a separated state.

Citation Information

Patent Citations

  • Knitting method for knitted fabric with fringe

    JP2017186681A