A rapid component size detection device and detection method

Abstract

This invention relates to a quick component size detection device and method, comprising a component support platform, a sliding device, a rotation auxiliary device, and a position sensing device. The component support platform is used to support the component to be measured. The sliding device includes a first sliding device and a second sliding device, which are respectively arranged around the component support platform. The first sliding device and the second sliding device are respectively provided with a first upright sliding track and a second upright sliding track. Both the first upright sliding track and the second upright sliding track are provided with an upright adjustment device, and the upright adjustment device is provided with a binocular scanning probe. A set of rotation auxiliary devices is provided between adjacent first and second sliding devices. Three position sensing devices are arranged at intervals on the outside of each sliding device.

Description

Technical Field

[0001] This invention belongs to the field of steel component quality inspection technology, and specifically relates to a quick component size inspection device and inspection method. Background Technology

[0002] In engineering construction, it is necessary to inspect the dimensions of components. However, the traditional manual inspection technique, which mainly uses manual measuring tapes and is supplemented by total stations and levels, is gradually failing to meet the needs of engineering construction.

[0003] In particular, small and medium-sized components are numerous and their testing is time-consuming, labor-intensive, and inefficient. Furthermore, the measurement accuracy is greatly affected by human factors, making it difficult to guarantee product quality and posing significant safety hazards to the measurement personnel.

[0004] Therefore, it is necessary to study a quick component size detection device and method to ensure the convenience and safety of detecting small and medium-sized components. Summary of the Invention

[0005] This invention provides a quick component size detection device and method, which solves a series of problems caused by the cumbersome steps of manual measurement and recording required for the traditional size detection of small and medium-sized components. It realizes the automated operation of steel component size detection, improves the accuracy and safety of detection results, increases work efficiency, and ensures the efficient operation of projects.

[0006] To solve the above technical problems, the present invention includes the following technical solutions:

[0007] A quick component size detection device, comprising:

[0008] The system includes a component support platform, a sliding device, a rotation auxiliary device, and a position sensing device. The component support platform is used to support the component to be tested. The sliding device includes a first sliding device and a second sliding device, which are respectively arranged around the component support platform. The first sliding device and the second sliding device are respectively provided with a first upright sliding track and a second upright sliding track. The upright adjustment device is provided with a binocular scanning probe. A set of rotation auxiliary devices is provided between adjacent first sliding devices and second sliding devices. Three position sensing devices are arranged at intervals on the outside of each sliding device.

[0009] Furthermore, the first sliding device includes a gear chain, a first gear, a second gear, a back plate, a first limiting shaft, a synchronous roller, a synchronous belt, a first motor, and a fixed wall. The first motor is installed on the fixed wall. A first synchronous roller is fixedly installed on one side of the first motor's shaft, and a first gear is connected to the other side of the first synchronous roller. The first gear is equipped with a first limiting shaft. The first synchronous roller is connected to the second synchronous roller via a synchronous belt. A gear chain is fixed on one side of the back plate. The first gear and the second gear are connected by a gear chain. The first gear and the second gear are respectively embedded in the corresponding gear chain teeth. When the first gear rotates, it drives the gear chain to rotate, which in turn drives the second gear to rotate synchronously. A first upright sliding track is longitudinally arranged in the middle of the other side of the back plate. The first upright sliding track is parallel to the gear chain. When the first motor is started, it drives the second synchronous roller to rotate, which in turn drives the first synchronous roller to rotate synchronously, which in turn drives the gear chain to rotate synchronously, which in turn drives the back plate to rotate synchronously, which in turn drives the first upright sliding track to rotate synchronously.

[0010] Furthermore, the pole adjustment device includes an upper adjusting pole, a lower adjusting pole, a pole base, a first winding reel, a second winding reel, a third winding reel, a first synchronous turntable, a second synchronous turntable, a first concentric shaft, a second limiting shaft, and a synchronous belt. The pole base is disposed within the first pole sliding track, the lower adjusting pole is disposed on the pole base, and the upper adjusting pole is sleeved inside the lower adjusting pole. The binocular scanning probe is installed at the top of the upper adjusting pole and faces the component to be measured. A No. 3 motor is provided at the top of the lower adjusting pole. The third motor is connected to a third limiting shaft on one side and a first concentric shaft is fixedly connected to the shaft on the other side. The free end of the first concentric shaft is fixedly connected to the free end of the third limiting shaft. The third limiting shaft is embedded in the lower adjusting rod. A first winding reel and a first synchronous turntable are nested on the first concentric shaft. The first winding reel and the first synchronous turntable are concentrically and tightly fitted together. The other side of the first winding reel and the other side of the first synchronous turntable are concentrically and tightly fitted together with the corresponding third limiting shaft. The second synchronous turntable is connected to the first synchronous turntable through a synchronous belt.

[0011] Furthermore, a No. 4 motor is provided at the bottom of the lower adjusting pole, a second concentric shaft is fixedly installed at the side shaft of the No. 4 motor, a third reel is nested and fixedly installed around the second concentric shaft, a third pull rope is wound on the third reel, a third wire buckle is provided at the center of the bottom surface of the upper adjusting pole, and the third wire buckle is connected to the third reel through the third pull rope.

[0012] Furthermore, the position sensing device includes a connecting guardrail, a fixed square rod, and a laser trigger. The fixed square rod is vertically installed on the ground next to the component placement platform, and the height of the fixed square rod is greater than the height of the first sliding device. A laser trigger is installed on the top of the fixed square rod, and the triggering direction of the laser trigger faces the component to be measured. Adjacent fixed square rods are connected by a connecting guardrail.

[0013] Furthermore, the rotation auxiliary device includes an upper turntable, a middle turntable, a rotating shaft, and a second motor. The second motor is fixedly installed on the ground next to the component support platform. The second motor is located at the bottom of the middle turntable and is fixed in the same circle as the middle turntable. The upper turntable is located above the middle turntable with the same center. The diameter of the upper turntable is larger than the diameter of the middle turntable. A second sliding device and a second upright sliding track are provided above the upper turntable.

[0014] Furthermore, the side of the first sliding device is arc-shaped, and its outward convex part matches the inward concave part at the corresponding position of the central turntable.

[0015] Furthermore, it also includes an intelligent judgment module, which is installed on the side of the component placement platform. The intelligent judgment module is capable of receiving signals and issuing commands, controlling the status operation of all motors, and receiving position information from the laser trigger and scanning clarity status information from the binocular scanning probe.

[0016] Furthermore, the binocular scanning probe has a target size function, which can use the distance between the two eyes of the binocular scanning probe as a reference conversion standard for the probe to identify the size data of each segment of the component under test.

[0017] The present invention also provides a quick component size detection method, and provides the aforementioned quick component size detection device for backup, the detection method comprising:

[0018] Step S1: Place the component to be tested on the component support platform and determine the order of testing its four sides. Select to test in a clockwise direction.

[0019] Step S2, Preparatory work before testing:

[0020] The pole adjustment device is fixedly installed at the designed position of the first pole sliding track. The intelligent judgment module is activated, causing motor 1 to rotate clockwise, synchronously driving the first pole sliding track to rotate clockwise, and driving the pole adjustment device to slide clockwise until the laser trigger at point a1 is triggered, and the position information a1 is sent to the intelligent judgment module. After receiving the information, the intelligent judgment module issues a command to stop motor 1, rotate motor 3 clockwise, and rotate motor 4 counterclockwise until the binocular scanning probe reaches the top, automatically capturing the clear position of the segment size of the component under test, and sending feedback information to the intelligent judgment module. After receiving the feedback information, the intelligent judgment module issues a command to stop motors 3 and 4.

[0021] Step S3, Detection Operation:

[0022] The intelligent judgment module is activated, and a command is sent to make motor 1 rotate counterclockwise, which drives the pole adjustment device to slide counterclockwise accordingly. This causes the binocular scanning probe to scan and detect the dimensions of each segment on the top of the component under test in a counterclockwise direction until the pole adjustment device slides to the front of the laser trigger at point a3. After the laser trigger at point a3 is triggered, the position information a3 and the trigger information are sent back to the intelligent judgment module. After receiving the information, the intelligent judgment module analyzes and judges the dimensions of each segment on the upper part of the component under test.

[0023] Step S4: Activate the intelligent judgment module and send a command to stop motor 1, rotate motor 3 counterclockwise, and rotate motor 4 clockwise until the binocular scanning probe reaches the center and automatically captures the clear position of the segment size of the component under test. Then, it sends feedback information to the intelligent judgment module. Upon receiving the feedback, the intelligent judgment module sends a command to stop motor 3 and motor 4, and rotate motor 1 clockwise, causing the pole adjustment device to slide clockwise accordingly. This causes the binocular scanning probe to scan and detect the dimensions of each segment in the center of the component under test in a clockwise direction until the pole adjustment device slides to the front of the laser trigger at point a1. After the laser trigger at point a1 is triggered, it sends position and trigger information back to the intelligent judgment module. Upon receiving the information, the intelligent judgment module analyzes and judges the dimensions of each segment in the center of that surface of the component under test.

[0024] Step S5: Activate the intelligent judgment module and send a command to stop motor 1, rotate motor 3 counterclockwise, and rotate motor 4 clockwise until the binocular scanning probe reaches the bottom and automatically captures the clear position of the segment size of the component under test. Then, it sends information feedback to the intelligent judgment module. After receiving the feedback information, the intelligent judgment module sends a command to stop motor 3 and motor 4, and rotate motor 1 counterclockwise. This causes the pole adjustment device to slide counterclockwise accordingly, thereby causing the binocular scanning probe to scan and detect the dimensions of each segment in the middle of the component under test in a counterclockwise direction until the pole adjustment device slides to the front of the laser trigger at point a3. After the laser trigger at point a3 is triggered, it sends position information and trigger information feedback to the intelligent judgment module. After receiving the information, the intelligent judgment module analyzes and determines that the laser trigger at point a3 is a secondary trigger, which means that the dimensions of each segment on this surface of the component under test have been detected.

[0025] Step S6: Activate the intelligent judgment module and send a command to make the second motor rotate clockwise, driving the middle turntable and the upper turntable to rotate synchronously. The second pole sliding track on the second sliding device rotates clockwise until the second pole sliding track on the second sliding device is connected to the first pole sliding track on the first sliding device. Then, manually send a stop operation information to the intelligent judgment module using a handheld auxiliary stop device. After receiving the information from the handheld auxiliary stop device, the intelligent judgment module sends a command to make the second motor stop. At this time, the docking between the first sliding device and the rotation auxiliary device is completed, and the pole adjustment device is docked.

[0026] Step S7: Repeat steps S2 to S6. After one side is inspected, proceed to the next side until all dimensions of all segments on all four sides of the component under test are inspected. Then, convert the dimensions of each segment of the component under test according to the reference standard of binocular distance of binocular scanning probe. At this point, the dimension inspection of each segment of the component under test is completed.

[0027] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0028] This invention provides a quick component size detection device, including a component support platform, a sliding device, a rotation auxiliary device, and position sensing devices. The component support platform supports the component to be measured. The sliding device includes a first sliding device and a second sliding device, respectively arranged around the component support platform. The first and second sliding devices are respectively provided with a first upright sliding track and a second upright sliding track. Both the first and second upright sliding tracks are equipped with upright adjustment devices, each equipped with a binocular scanning probe. A set of rotation auxiliary devices is provided between adjacent first and second sliding devices. Three position sensing devices are spaced apart on the outer side of each sliding device. This quick component size detection device can effectively automate the detection of steel component dimensions. By combining three-dimensional scanning technology with mechanical control technology, it makes the detection of steel component dimensions efficient and convenient, greatly reducing the tedious procedures of manual inspection of small and medium-sized steel components, improving the accuracy and safety of the inspection results, and increasing work efficiency. Attached Figure Description

[0029] Figure 1 This is a front view of a quick component size detection device according to an embodiment of the present invention;

[0030] Figure 2 This is a front view of the sliding device in a quick component size detection device according to an embodiment of the present invention;

[0031] Figure 3 This is a top view of the sliding device in a quick component size detection device according to an embodiment of the present invention;

[0032] Figure 4 for Figure 3 AA section view;

[0033] Figure 5 This is a schematic diagram of the connection between the gear chain and the back plate in a quick component size detection device according to an embodiment of the present invention;

[0034] Figure 6 This is an elevation view of the upright adjustment device in a quick component size detection device according to an embodiment of the present invention;

[0035] Figure 7 for Figure 6 Enlarged view of a portion of the central X-section;

[0036] Figure 8 for Figure 7 BB section view;

[0037] Figure 9 for Figure 7 CC section view;

[0038] Figure 10 for Figure 6A magnified view of a portion of the Y-section;

[0039] Figure 11 for Figure 10 DD sectional view;

[0040] Figure 12 This is a schematic diagram of the rotating auxiliary device in a quick component size detection device according to an embodiment of the present invention;

[0041] Figure 13 This is an elevation view of the rotating auxiliary device in a quick component size detection device according to an embodiment of the present invention;

[0042] Figure 14 This is a schematic diagram of the position sensing device in a quick component size detection device according to an embodiment of the present invention.

[0043] In the picture:

[0044] 1-Component placement platform; 2-First sliding device; 2'-Second sliding device; 3-First upright sliding track; 3'-Second upright sliding track; 4-Upright adjustment device; 5-Position sensing device; 6-Connecting guardrail; 7-Rotation auxiliary device; 8-Component to be measured; 9-Gear chain; 10-Back plate; 11-Gear one; 11'-Gear two; 12-First limiting shaft; 12'-Second limiting shaft; 33-Third limiting shaft; 33'-Fourth limit axis; 13-Synchronous roller one; 14-Synchronous roller two; 15-Synchronous belt; 34-Synchronous belt; 16-Motor No. 1; 17-Fixed wall; 18-Fixed square rod; 19-Laser trigger; 20-Intelligent judgment module; 21-Ground; 22-Upper turntable; 23-Middle turntable; 24-Rotating shaft; 25-Motor No. 2; 26-Upper adjusting rod; 27-Binocular scanning probe; 28-Standing rod base; 29-Lower adjusting rod; 30-First winding reel; 30'-Second winding reel; 40-Third winding reel; 31-First synchronous turntable; 31' - Second synchronous turntable; 32 - First concentric shaft; 39 - Second concentric shaft; 35 - First pull rope; 35' - Second pull rope; 35'' - Third pull rope; 36 - First wire buckle; 36' - Second wire buckle; 36'' - Third wire buckle; 37 - Motor No. 3; 38 - Motor No. 4. Detailed Implementation

[0045] The following detailed description, in conjunction with the accompanying drawings and specific embodiments, provides a rapid component size detection device and method provided by the present invention. The advantages and features of the present invention will become clearer from the following description. It should be noted that the accompanying drawings are all in a very simplified form and use non-precise proportions, used only to facilitate and clarify the illustration of the embodiments of the present invention. For ease of description, the terms "upper" and "lower" used below correspond to the upper and lower directions in the accompanying drawings, but this should not be construed as a limitation of the technical solution of the present invention.

[0046] The following is combined Figures 1 to 14 The structural composition of the quick component size detection device of the present invention will be described in detail.

[0047] Example 1

[0048] Please refer to Figures 1 to 14 A quick component size detection device, comprising:

[0049] The component support platform 1, sliding device, rotation auxiliary device 7, and position sensing device 5 are provided. The component support platform 1 is used to support the component 8 to be tested. The sliding device includes a first sliding device 2 and a second sliding device 2', which are respectively arranged around the component support platform 1. The first sliding device 2 and the second sliding device 2' are respectively provided with a first upright sliding track 3 and a second upright sliding track 3'. The upright adjustment device 4 is provided with a binocular scanning probe 27. A set of rotation auxiliary devices 7 is provided between adjacent first sliding devices 2 and second sliding devices 2'. Three position sensing devices 5 are arranged at intervals on the outside of each sliding device.

[0050] In this embodiment, more preferably, the first sliding device 2 includes a gear chain 9, a first gear 11, a second gear 11', a back plate 10, a first limiting shaft 12, a synchronous roller, a synchronous belt 15, a first motor 16, and a fixed wall 17. The first motor 16 is installed on the fixed wall 17. A first synchronous roller 13 is fixedly installed on one side of the first motor shaft. The other side of the first synchronous roller 13 is connected to the first gear 11. The first limiting shaft 12 is provided for the first gear 11. The first synchronous roller 13 is connected to the second synchronous roller 14 through the synchronous belt 15. The gear chain 9 is fixed on one side of the back plate 10. The first gear 11 and the second gear 11' are connected by the gear chain 9. The first gear 11 and the second gear 11' are respectively embedded in the corresponding tooth holes of the gear chain 9. When the first gear 11 rotates, it drives the rotation of the gear chain 9, which in turn drives the synchronous rotation of the second gear 11'. The back plate 10 is made of a soft material and can achieve the same bending as the gear chain 9. A first upright sliding track 3 is longitudinally arranged in the middle of the other side of the back plate 10. The first upright sliding track 3 is parallel to the gear chain 9. When the first motor 16 is started, it drives the second synchronous roller 14 to rotate, which in turn drives the first synchronous roller 13 to rotate synchronously, which in turn drives the gear chain 9 to rotate synchronously, which in turn drives the back plate 10 to rotate synchronously, thereby driving the first upright sliding track 3 to rotate synchronously. Of course, the structure of the second sliding device 2' is the same as that of the first sliding device 2, and will not be described again here.

[0051] In this embodiment, more preferably, the pole adjustment device 4 includes an upper adjusting pole 26, a lower adjusting pole 29, a pole base 28, a first winding reel 30, a second winding reel 30', a third winding reel 40, a first synchronous turntable 31, a second synchronous turntable 31', a first concentric shaft 32, a second limiting shaft 12', and a synchronous belt 34. The pole base 28 is disposed within the first pole sliding track 3, the lower adjusting pole 29 is disposed on the pole base 28, the upper adjusting pole 26 is sleeved inside the lower adjusting pole 29, a binocular scanning probe 27 is installed at the top of the upper adjusting pole 26 and faces the component 8 to be measured, and a No. 3 motor is provided at the top of the lower adjusting pole 29. 25. One side of motor 25 is connected to the third limiting shaft 33, and the other side of the shaft is fixedly connected to the first concentric shaft 32. The free end of the first concentric shaft 32 is fixedly connected to the free end of the third limiting shaft 33. The third limiting shaft 33 is embedded in the lower adjusting rod 29. The first winding reel 30 and the first synchronous turntable 31 are nested on the first concentric shaft 32. The first winding reel 30 and the first synchronous turntable 31 are tightly fitted together with the same center. The other side of the first winding reel 30 and the other side of the first synchronous turntable 31 are respectively tightly fitted together with the corresponding third limiting shaft 33 with the same center. The second synchronous turntable 31' is connected to the first synchronous turntable 31 through the synchronous belt 34. Specifically, the No. 1 motor 16 is composed of a top plate, a bottom plate, a web plate, and a main body. The top plate and the bottom plate are fixedly connected on both sides by a fixed wall 17. A web plate is vertically fixed between the top plate and the bottom plate on the side near the fixed wall 17. The top and bottom of the motor body are fixedly connected to the bottom surface of the top plate and the surface of the bottom plate, respectively. One side (the side not on the rotating shaft) is fixedly connected to the inner side of the web plate, and a second synchronous roller 14 is fixedly installed on the other side (the side on the rotating shaft). The first synchronous roller 13 and the second synchronous roller 14 are connected by a synchronous belt 15, so that the first synchronous roller 13 and the second synchronous roller 14 operate synchronously.

[0052] In this embodiment, more preferably, a fourth motor 38 is provided at the bottom of the lower adjusting rod 29. A second concentric shaft 39 is fixedly installed at the side shaft of the fourth motor 38. A third winding reel 40 is nested and fixedly installed around the second concentric shaft 39. A third pull rope 35'' is wound on the third winding reel 40. A third wire buckle 36'' is provided at the center of the bottom surface of the upper adjusting rod 26. The third wire buckle 36'' is connected to the third winding reel 40 through the third pull rope 35'. In particular, the clockwise rotation of the first winding reel 30 and the second winding reel 30' is both in the winding state. Therefore, when the first pull rope 35 and the second pull rope 35', which are respectively provided, are pulled upward, the upper adjusting rod 26 is adjusted upward accordingly. Since the first synchronous turntable 31 and the second synchronous turntable 31' have the same specifications and dimensions, their rotation speed and number of revolutions are the same. At the same time, the first winding reel 30 and the second winding reel 30' have the same specifications and dimensions, so their winding speed and winding length are the same. Therefore, the two ends maintain a certain balance, so that the upper adjusting rod 26 can be adjusted vertically upward.

[0053] In this embodiment, more preferably, the position sensing device 5 includes a connecting guardrail 6, a fixed square rod 18, and a laser trigger 19. The fixed square rod 18 is vertically installed on the ground 21 next to the component support platform 1, and the height of the fixed square rod 18 is greater than the height of the first sliding device 2. The laser trigger 19 is installed on the top of the fixed square rod 18, and the triggering direction of the laser trigger 19 faces the component 8 to be measured. Adjacent fixed square rods 18 are connected by the connecting guardrail 6.

[0054] In this embodiment, more preferably, the rotation auxiliary device 7 includes an upper turntable 22, a middle turntable 23, a rotating shaft 24, and a second motor 25. The second motor 25 is fixedly installed on the ground 21 next to the component support platform 1. The second motor 25 is located at the bottom of the middle turntable 23 and is fixed in the same circle as the middle turntable 23. The upper turntable 22 is located above the middle turntable 23 with the same center. The diameter of the upper turntable 22 is larger than the diameter of the middle turntable 23. A second sliding device 2' and a second upright sliding track 3' are provided above the upper turntable 22.

[0055] In this embodiment, more preferably, particularly, the side of the first sliding device 2 is arc-shaped, and its outward protrusion matches the inward concave part of the corresponding position of the central turntable 23, so that it will not conflict with the first sliding device 2 during operation; and because the surface of the upper turntable 23 needs to be connected to the first upright sliding track 3 on the first sliding device 2, the diameter of the upper turntable 23 at the top position is larger. At this time, when the scanning of the node size of a certain side of the component to be measured 8 is completed and the next side needs to be scanned, the second motor 25 performs a rotation operation, and accordingly drives the central turntable 23 to rotate synchronously through the rotating shaft 24. The central turntable 23 drives the upper turntable 22 to rotate synchronously until the second upright sliding track 3' on the second sliding device 2' is connected to the first upright sliding track 3 on the first sliding device 2. At this time, the upright adjustment device 4 on the first upright sliding track 3 in the first sliding device 2 slides into the second upright sliding track 3'. At this time, the second sliding device 2' operates, causing the upright adjustment device 4 to slide to the middle position, ensuring that the upright adjustment device 4 will not tilt eccentrically when the rotation auxiliary device 7 operates. After the upright adjustment device 4 moves to the middle position, the second motor 25 operates, driving the second upright sliding track 3' to connect with the upright sliding track 3 on the first sliding device 2 on the next side. Then, the second sliding device 2' is operated again, causing the upright adjustment device 4 to slide into the first upright sliding track 3 on the first sliding device 2 on the next side.

[0056] In this embodiment, more preferably, it also includes an intelligent judgment module 20. The intelligent judgment module 20 is installed on the side of the component support platform 1. It can receive signals and issue commands, and control the status operation of all motors (motor 16, motor 25, motor 37, and motor 438). It can also receive position information from the laser trigger 19 and scanning clarity status information from the binocular scanning probe 27.

[0057] In this embodiment, more preferably, the binocular scanning probe 27 has a target size function, which can use the distance between the two eyes of the binocular scanning probe 27 as a reference conversion standard for the probe to identify the size data of each segment of the component 8 under test.

[0058] Please continue to refer to this. Figures 1 to 14 This invention also provides a quick component size detection method, providing the aforementioned quick component size detection device for later use. The detection method includes:

[0059] Step S1: Place the component 8 to be tested on the component support platform 1, and determine the order of testing its four sides. Select to test in a clockwise direction.

[0060] Step S2, Preparatory work before testing:

[0061] The pole adjustment device 4 is fixedly installed at the designed position of the first pole sliding track. The intelligent judgment module 20 is activated, causing the first motor 16 to rotate clockwise, which in turn drives the first pole sliding track 3 to rotate clockwise and drives the pole adjustment device 4 to slide clockwise until the laser trigger 19 at point a1 is triggered and sends the position information a1 to the intelligent judgment module 20. After receiving the information, the intelligent judgment module 20 issues a command to stop the first motor 16, rotate the third motor 37 clockwise, and rotate the fourth motor 38 counterclockwise until the binocular scanning probe 27 reaches the top and automatically captures the clear position of the segment size of the component 8 to be measured, and sends feedback information to the intelligent judgment module 20. After receiving the feedback information, the intelligent judgment module 20 issues a command to stop the third motor 37 and the fourth motor 38.

[0062] Step S3, Detection Operation:

[0063] The intelligent judgment module 20 is activated, and a command is sent to make the first motor 16 rotate counterclockwise, which drives the pole adjustment device 4 to slide counterclockwise accordingly. This drives the binocular scanning probe 27 to scan and detect the dimensions of each segment on the top of the component under test 8 in a counterclockwise direction, until the pole adjustment device 4 slides to the front of the laser trigger 19 at position a3. After the laser trigger 19 at position a3 is triggered, it sends the position information a3 and the trigger information back to the intelligent judgment module 20. After receiving the information, the intelligent judgment module 20 analyzes and judges the dimensions of each segment on the upper part of the component under test 8.

[0064] Step S4: Activate the intelligent judgment module 20 and send a command to stop motor 16, rotate motor 37 counterclockwise, and rotate motor 4 clockwise until the binocular scanning probe 27 reaches the center and automatically captures the clear position of the segment size of the component 8 to be measured, and then sends information feedback to the intelligent judgment module 20. After receiving the feedback information, the intelligent judgment module 20 sends a command to stop motor 37 and motor 4, and rotate motor 16 clockwise, driving the pole adjustment device 4 to slide clockwise accordingly, thereby driving the binocular scanning probe 27 to scan and detect the size of each segment in the center of the component 8 to be measured in a clockwise direction, until the pole adjustment device 4 slides to the front of the laser trigger 19 at a1. After the laser trigger 19 at a1 is triggered, it sends position information and trigger information feedback to the intelligent judgment module 20. After receiving the information, the intelligent judgment module 20 analyzes and judges the size of each segment in the center of the component 8 to be measured.

[0065] Step S5: Activate the intelligent judgment module 8 and send a command to stop motor 16, rotate motor 37 counterclockwise, and rotate motor 4 clockwise until the binocular scanning probe 27 reaches the bottom and automatically captures the clear position of the segment size of the component 8 under test. Then, it sends information feedback to the intelligent judgment module 20. After receiving the feedback information, the intelligent judgment module 20 sends a command to stop motor 37 and motor 4, and rotate motor 16 counterclockwise. This causes the pole adjustment device 4 to slide counterclockwise accordingly, thereby causing the binocular scanning probe 27 to scan and detect the size of each segment in the middle of the component 8 under test in a counterclockwise direction until the pole adjustment device 4 slides to the front of the laser trigger 19 at position a3. After the laser trigger 19 at position a3 is triggered, it sends position information and trigger information feedback to the intelligent judgment module 20. After receiving the information, the intelligent judgment module 20 analyzes and determines that the laser trigger 19 at position a3 is a secondary trigger, which means that the size of each segment on this side of the component 8 under test has been detected.

[0066] Step S6: Activate the intelligent judgment module 20 and send a command to make the second motor 25 rotate clockwise, driving the middle turntable 23 and the upper turntable 22 to rotate synchronously. The second pole sliding track 3' on the second sliding device 2' rotates clockwise until the second pole sliding track 3' of the second sliding device 2' is connected to the first pole sliding track 3 on the first sliding device 2. Then, manually send a stop operation information to the intelligent judgment module 20 using a handheld auxiliary stop device. After receiving the information from the handheld auxiliary stop device, the intelligent judgment module 20 sends a command to make the second motor 25 stop. At this time, the docking between the first sliding device 2 and the rotation auxiliary device 7 is completed, and the pole adjustment device 4 is slid docked.

[0067] Step S7: Repeat steps S2 to S6. After one side is inspected, the next side is inspected. This continues until all dimensions of all segments on all four sides of the component under test 8 have been inspected. Then, the dimensions of each segment of the component under test 8 are converted according to the reference standard of the binocular spacing of the binocular scanning probe 27. At this point, the dimension inspection of each segment of the component under test 8 is completed.

[0068] The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above examples. The above embodiments only illustrate several implementations of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the invention patent. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.

Claims

1. A rapid component dimension detection device, characterized in that, include: The system includes a component support platform, a sliding device, a rotation auxiliary device, and a position sensing device. The component support platform is used to support the component to be tested. The sliding device includes a first sliding device and a second sliding device, which are respectively arranged around the component support platform. The first sliding device and the second sliding device are respectively provided with a first upright sliding track and a second upright sliding track. The upright adjustment device is equipped with a binocular scanning probe. A set of rotation auxiliary devices is provided between adjacent first sliding devices and second sliding devices. Three position sensing devices are arranged at intervals on the outside of each sliding device. The pole adjustment device includes an upper adjusting pole, a lower adjusting pole, a pole base, a first winding reel, a second winding reel, a third winding reel, a first synchronous turntable, a second synchronous turntable, a first concentric shaft, a second limiting shaft, and a synchronous belt. The pole base is disposed within the first pole sliding track, the lower adjusting pole is disposed on the pole base, and the upper adjusting pole is sleeved inside the lower adjusting pole. The binocular scanning probe is installed at the top of the upper adjusting pole and faces the component to be measured. A third motor is provided at the top of the lower adjusting pole. One side of the motor is connected to the third limiting shaft, and the other side of the rotating shaft is fixedly connected to the first concentric shaft. The free end of the first concentric shaft is fixedly connected to the free end of the third limiting shaft. The third limiting shaft is embedded in the lower adjusting rod. The first concentric shaft is nested with a first winding reel and a first synchronous turntable. The first winding reel and the first synchronous turntable are concentrically and tightly fitted together. The other side of the first winding reel and the other side of the first synchronous turntable are concentrically and tightly fitted together with the corresponding third limiting shaft. The second synchronous turntable is connected to the first synchronous turntable through a synchronous belt. The bottom of the lower adjusting pole is equipped with a No. 4 motor. A second concentric shaft is fixedly installed at the side shaft of the No. 4 motor. A third winding reel is nested and fixedly installed around the second concentric shaft. A third pull rope is wound on the third winding reel. A third wire buckle is set at the center of the bottom surface of the upper adjusting pole. The third wire buckle is connected to the third winding reel through the third pull rope. The rotating auxiliary device includes an upper turntable, a middle turntable, a rotating shaft, and a second motor. The second motor is fixedly installed on the ground next to the component support platform. The second motor is located at the bottom of the middle turntable and is fixed in the same circle as the middle turntable. The upper turntable is located above the middle turntable with the same center. The diameter of the upper turntable is larger than that of the middle turntable. A second sliding device and a second upright sliding track are provided above the upper turntable. The side of the first sliding device is arc-shaped, and its outward convex part cooperates with the inward concave part at the corresponding position of the middle turntable. The second motor performs the rotation operation, which drives the middle turntable to rotate synchronously through the rotating shaft. The middle turntable drives the upper turntable to rotate synchronously until the second upright sliding track on the second sliding device is connected to the first upright sliding track on the first sliding device. At this time, the upright adjustment device on the first upright sliding track in the first sliding device slides into the second upright sliding track.

2. The apparatus according to claim 1, wherein The first sliding device includes a gear chain, a first gear, a second gear, a back plate, a first limiting shaft, a synchronous roller, a synchronous belt, a first motor, and a fixed wall. The first motor is installed on the fixed wall. A first synchronous roller is fixedly installed on one side of the first motor's shaft, and a first gear is connected to the other side of the first synchronous roller. The first gear is equipped with a first limiting shaft. The first synchronous roller is connected to the second synchronous roller via a synchronous belt. A gear chain is fixed on one side of the back plate. The first gear and the second gear are connected by a gear chain. The first gear and the second gear are respectively embedded in the corresponding gear chain teeth. When the first gear rotates, it drives the gear chain to rotate, which in turn drives the second gear to rotate synchronously. A first upright sliding track is longitudinally arranged in the middle of the other side of the back plate. The first upright sliding track is parallel to the gear chain. When the first motor is started, it drives the second synchronous roller to rotate, which in turn drives the first synchronous roller to rotate synchronously, which in turn drives the gear chain to rotate synchronously, which in turn drives the back plate to rotate synchronously, which in turn drives the first upright sliding track to rotate synchronously.

3. The quick component size detection device according to claim 2, characterized in that, The position sensing device includes a connecting guardrail, a fixed square rod, and a laser trigger. The fixed square rod is vertically installed on the ground next to the component placement platform, and the height of the fixed square rod is greater than the height of the first sliding device. A laser trigger is installed on the top of the fixed square rod, and the triggering direction of the laser trigger faces the component to be measured. Adjacent fixed square rods are connected by a connecting guardrail.

4. The quick component size detection device according to claim 3, characterized in that, It also includes an intelligent judgment module, which is installed on the side of the component placement platform. The intelligent judgment module can receive signals and issue commands, control the status operation of all motors, and receive position information from the laser trigger and scanning clarity status information from the binocular scanning probe.

5. The quick component size detection device according to claim 4, characterized in that, The binocular scanning probe has a target size function, which can use the distance between the two eyes of the binocular scanning probe as a reference conversion standard for the probe to identify the size data of each segment of the component under test.

6. A quick method for inspecting the dimensions of components, characterized in that, Provide the quick component size detection device of claim 5 for use, wherein the detection method includes: Step S1: Place the component to be tested on the component support platform and determine the order of testing its four sides. Select to test in a clockwise direction. Step S2, Preparatory work before testing: The pole adjustment device is fixedly installed at the designed position of the first pole sliding track. The intelligent judgment module is activated, causing motor 1 to rotate clockwise, synchronously driving the first pole sliding track to rotate clockwise, and driving the pole adjustment device to slide clockwise until the laser trigger at point a1 is triggered, and the position information a1 is sent to the intelligent judgment module. After receiving the information, the intelligent judgment module issues a command to stop motor 1, rotate motor 3 clockwise, and rotate motor 4 counterclockwise until the binocular scanning probe reaches the top, automatically capturing the clear position of the segment size of the component under test, and sending feedback information to the intelligent judgment module. After receiving the feedback information, the intelligent judgment module issues a command to stop motors 3 and 4. Step S3, Detection Operation: The intelligent judgment module is activated, and a command is sent to make motor 1 rotate counterclockwise, which drives the pole adjustment device to slide counterclockwise accordingly. This causes the binocular scanning probe to scan and detect the dimensions of each segment on the top of the component under test in a counterclockwise direction until the pole adjustment device slides to the front of the laser trigger at point a3. After the laser trigger at point a3 is triggered, the position information a3 and the trigger information are sent back to the intelligent judgment module. After receiving the information, the intelligent judgment module analyzes and judges the dimensions of each segment on the upper part of the component under test. Step S4: Activate the intelligent judgment module and send a command to stop motor 1, rotate motor 3 counterclockwise, and rotate motor 4 clockwise until the binocular scanning probe reaches the center and automatically captures the clear position of the segment size of the component under test. Then, it sends feedback information to the intelligent judgment module. Upon receiving the feedback, the intelligent judgment module sends a command to stop motor 3 and motor 4, and rotate motor 1 clockwise, causing the pole adjustment device to slide clockwise accordingly. This causes the binocular scanning probe to scan and detect the dimensions of each segment in the center of the component under test in a clockwise direction until the pole adjustment device slides to the front of the laser trigger at point a1. After the laser trigger at point a1 is triggered, it sends position and trigger information back to the intelligent judgment module. Upon receiving the information, the intelligent judgment module analyzes and judges the dimensions of each segment in the center of that surface of the component under test. Step S5: Activate the intelligent judgment module and send a command to stop motor 1, rotate motor 3 counterclockwise, and rotate motor 4 clockwise until the binocular scanning probe reaches the bottom and automatically captures the clear position of the segment size of the component under test. Then, it sends information feedback to the intelligent judgment module. After receiving the feedback information, the intelligent judgment module sends a command to stop motor 3 and motor 4, and rotate motor 1 counterclockwise. This causes the pole adjustment device to slide counterclockwise accordingly, thereby causing the binocular scanning probe to scan and detect the dimensions of each segment in the middle of the component under test in a counterclockwise direction until the pole adjustment device slides to the front of the laser trigger at point a3. After the laser trigger at point a3 is triggered, it sends position information and trigger information feedback to the intelligent judgment module. After receiving the information, the intelligent judgment module analyzes and determines that the laser trigger at point a3 is a secondary trigger, which means that the dimensions of each segment on this surface of the component under test have been detected. Step S6: Activate the intelligent judgment module and send a command to make the second motor rotate clockwise, driving the middle turntable and the upper turntable to rotate synchronously. The second pole sliding track on the second sliding device rotates clockwise until the second pole sliding track on the second sliding device is connected to the first pole sliding track on the first sliding device. Then, manually send a stop operation information to the intelligent judgment module using a handheld auxiliary stop device. After receiving the information from the handheld auxiliary stop device, the intelligent judgment module sends a command to make the second motor stop. At this time, the docking between the first sliding device and the rotation auxiliary device is completed, and the pole adjustment device is docked. Step S7: Repeat steps S2 to S6. After one side is inspected, proceed to the next side until all dimensions of all segments on all four sides of the component under test are inspected. Then, convert the dimensions of each segment of the component under test according to the reference standard of binocular distance of binocular scanning probe. At this point, the dimension inspection of each segment of the component under test is completed.

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