A dry fiber automated placement material, and a preparation method and application thereof

By performing two emulsion/suspension treatments and hot-pressing composites on the fibers, the problem of insufficient cohesion in dry fiber autolay materials is solved, enabling low-cost manufacturing of high-performance composite materials suitable for the aerospace field.

CN117621486BActive Publication Date: 2026-07-10AVIC BEIJING AERONAUTICAL MFG TECH RES INST

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
AVIC BEIJING AERONAUTICAL MFG TECH RES INST
Filing Date
2023-12-26
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing automated liquid molding processes have poor cohesion of dry fibers, making them prone to delamination. This leads to splitting and fuzzing during slitting, and the resulting width after slitting is too large, affecting the automated layup process and making it difficult to control the thickness and resin content of the composite material.

Method used

The fibers are treated twice using an emulsion/suspension method. The first treatment allows the resin components to penetrate into the fiber bundle, while the second treatment leaves the resin components on the outer surface of the fiber bundle. The mesh and fibers are then combined using hot rollers and heating plates. Temperature and roller gaps are controlled to improve the cohesion and binding force of the fibers. Finally, the fibers are slit into dry fiber strips or bundles of a specific width.

Benefits of technology

It improves the cohesion and integrity of dry fibers, solves problems in the slitting process, achieves stable control of the thickness and resin content of composite materials, is suitable for automated layup processes, and reduces the manufacturing cost of composite materials.

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Abstract

The application relates to the technical field of composite materials, and provides a dry-fiber automatic placement material and a preparation method and application thereof. The preparation method of the dry-fiber automatic placement material adopts an emulsion / suspension twice-dipping method to realize preparation of the dry-fiber automatic placement material, and the dry-fiber automatic placement material comprises fibers and screen gauze. The preparation method of the dry-fiber automatic placement material provided by the application can obtain the dry-fiber automatic placement material which is suitable for an automatic placement process and has good process performance, and then realizes low-cost stable manufacturing of high-performance composite materials.
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