Pedestal pre-pile mold

By designing a pre-supported pile mold on a platform and utilizing the cooperation of shrinkage components and clamping blocks, the inner mold can be separated from the inner wall of the support column, solving the problem of the inner mold being difficult to remove and improving demolding efficiency and the stability of the reinforcing steel.

CN117627347BActive Publication Date: 2026-06-05SICHUAN JIAOTOU CONSTR ENG CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SICHUAN JIAOTOU CONSTR ENG CO LTD
Filing Date
2023-11-28
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

After casting, the inner mold of the existing mold is difficult to remove from the inner wall of the support column, which makes it difficult to control the force, resulting in high friction and difficulty in demolding.

Method used

A pre-supported pile mold for a pedestal was designed, comprising an excavation hole, a pedestal plate, an outer mold, and an inner mold. The inner mold cooperates with a clamping block through a shrinking component, and utilizes the elastic reset of a hinge rod and a spring. The clamping block clamps the reinforcing bar, and a rotating gear drives the deflection block and the combined block to deflect, thereby achieving the separation of the inner mold.

Benefits of technology

The inner mold can be separated from the inner wall of the cast column, facilitating demolding. The reinforcing bars are stably clamped, preventing the inner mold from being difficult to remove due to friction, thus improving demolding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a pedestal pre-pile mold, relates to the technical field of pedestal support construction, and solves the problem that the inner mold is difficult to be controlled in force and is difficult to be taken out because it is located on the inner wall of the support during the pouring of the support on the pedestal. The middle bottom of the excavated hole is provided with a pedestal, the top of the pedestal is provided with a pedestal plate, the top of the pedestal is provided with a reinforcing bar, the top of the pedestal is connected with an outer mold, the middle of the outer mold is connected with an inner mold, the inside of the pedestal plate is provided with a hollow annular groove, a plurality of clamping blocks are arranged in the middle of the hollow annular groove, a hinged rod is connected to one side of the clamping block, a contraction assembly is arranged in the middle of the inner mold, and the inner mold is separated and deflected through the contraction assembly. The contraction assembly arranged in the device can deflect and contract the locally combined inner mold, so that the inner mold can be disassembled and deformed to a certain extent to separate from the inner wall of the poured support, and the demolding of the inner mold is facilitated.
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Description

Technical Field

[0001] This invention relates to the field of pedestal support construction technology, and more specifically, to a pedestal pre-supported pile mold. Background Technology

[0002] A pedestal support refers to a support erected on a pedestal during casting. Generally, the support is formed by building inner and outer molds on the pedestal and then casting between the molds.

[0003] However, after the existing mold is cast, because the inner mold is located on the inner wall of the support column, it does not have many points of force application. At the same time, the mold is tightly fitted to the inner wall of the support column during the molding process, which makes it difficult to remove the inner mold due to friction. Summary of the Invention

[0004] The purpose of this invention is to provide a pre-supported pile mold for a pedestal, which solves the problem that during the casting of a support column on a pedestal, the inner mold is located on the inner wall of the support column, making it difficult to control the force applied to it and thus difficult to remove it.

[0005] The embodiments of the present invention are achieved through the following technical solutions:

[0006] This invention provides a pre-supported pile mold with a platform, including an excavation hole, a platform at the bottom of the middle of the excavation hole, a platform plate at the top of the platform, reinforcing bars at the top of the platform, an outer mold connected to the top of the platform, an inner mold connected to the middle of the outer mold, a hollow annular groove inside the platform plate, several clamping blocks in the middle of the hollow annular groove, a hinge rod connected to one side of the clamping blocks, and a shrinkage assembly in the middle of the inner mold, which separates and deflects through the shrinkage assembly.

[0007] The hinge rod consists of two rods that are hinged together at one end, and the hinged end of the hinge rod is connected to the clamping block. A spring is installed between the two hinge rods.

[0008] The protruding part of the hinge rod away from the clamping block is set on the side wall of the base plate;

[0009] A semi-circular slot is provided on one side where the two clamping blocks fit together, and the reinforcing bar passes through the slot where the two clamping blocks fit together.

[0010] The shrinkage assembly includes a deflection block, a rotating gear, and a combination block. The deflection block is located on both sides of the center of the inner mold, the rotating gear is located on one side of the deflection block, and the combination block is located around the inner mold.

[0011] The deflection block includes a first fitting block connected to one side of the deflection block, and a combination block connected to the end of the first fitting block that is far away from the deflection block. The end of the deflection block connected to the combination block is slidably connected to the annular groove on the inner wall of the combination block through a hinge shaft. The first fitting block is slidably connected to the slot in the middle of the deflection block. A rack that meshes with the rotating gear is provided on one side of the deflection block.

[0012] Preferably, the inner mold is a cylinder composed of four modular blocks.

[0013] Preferably, the rotating gear includes a sleeve block, which is disposed on one side of the rotating gear and fits against one side of the semi-circular ring of the combination of the first fitting block and the deflection block. The sleeve block is telescopic on both sides, and two combined blocks are connected to each end of the sleeve block.

[0014] Preferably, the assembly block includes a deflection groove, a hinge shaft, a fitting groove, and a second fitting block. The deflection groove is disposed at both ends of the assembly block, the hinge shaft is disposed at one end of the assembly block, the fitting groove is disposed at the end of the assembly block away from the hinge shaft, and the second fitting block is disposed at the end of the adjacent assembly block with the fitting groove away from the hinge shaft.

[0015] Preferably, each pair of assembly blocks is connected to each other at one end by a hinge shaft. The fitting groove is an arc-shaped groove with an inclined inner wall at the end of the assembly block away from the hinge shaft. The second fitting block is a protrusion that mates with the fitting groove, and one end of the second fitting block is set as an arc.

[0016] The technical solutions of the embodiments of the present invention have at least the following advantages and beneficial effects:

[0017] 1. The shrinkage component in this device can partially deflect and shrink the assembled inner mold, thereby allowing the inner mold to undergo certain disassembly and deformation to separate from the inner wall of the cast support, facilitating the demolding of the inner mold.

[0018] 2. The device is also equipped with clamping blocks that can clamp and stabilize the reinforcing bars to a certain extent, so that the reinforcing bars will not tilt due to shaking during the precasting and casting process. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 This is a side sectional view of the platform, outer mold, and inner mold of the present invention.

[0022] Figure 3 This is a top cross-sectional schematic diagram of the overall structure of the pedestal plate of the present invention;

[0023] Figure 4 This is a top view cross-sectional structural diagram of the inner mold of the present invention;

[0024] Figure 5 For the present invention Figure 4 Enlarged structural diagram at point A;

[0025] Figure 6 For the present invention Figure 4 Enlarged structural diagram at point B;

[0026] Figure 7 This is a schematic diagram of the state of the inner mold of the present invention;

[0027] Figure 8 This is a schematic diagram of the overall structure of the deflection block and the interlocking block of the present invention;

[0028] Icons: Excavation hole 1, base 2, base plate 201, reinforcing bar 2011, hollow annular groove 2012, clamping block 2013, hinge rod 2014, outer mold 3, inner mold 4, deflection block 401, first fitting block 4011, rotating toothed rod 402, sleeve block 4021, combination block 403, deflection groove 4031, hinge shaft 4032, fitting groove 4033, second fitting block 4034. Detailed Implementation

[0029] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0030] The following is combined Figures 1 to 8 The present invention will be described in detail below.

[0031] A pre-supported pile mold includes an excavation hole 1, a base 2 disposed at the bottom center of the excavation hole 1, a base plate 201 disposed at the top of the base 2, reinforcing bars 2011 disposed at the top of the base 2, an outer mold 3 connected to the top of the base 2, an inner mold 4 connected to the center of the outer mold 3, a hollow annular groove 2012 disposed inside the base plate 201, several clamping blocks 2013 disposed in the center of the hollow annular groove 2012, a hinge rod 2014 connected to one side of each clamping block 2013, and a shrinkage assembly disposed in the center of the inner mold 4. The inner mold 4 is separated and deflected by the shrinkage assembly. The hinge rod 2014 consists of two rods that are hinged together at one end. The hinged end of the hinge rod 2014 is connected to the clamping block 2013. A spring is provided between the two hinge rods 2014. The protruding part of the end of the hinge rod 2014 away from the clamping block 2013 is provided on the side wall of the base plate 201. A semi-circular slot is provided on the side where the two clamping blocks 2013 are in contact, and the steel bar 2011 passes through the slot where the two clamping blocks 2013 are in contact.

[0032] First, a hole 1 is dug in the ground, and then a platform 2 is erected inside it. At the same time, steel bars are connected to the platform 2 by passing through the platform plate 201 at the top of the platform 2. Meanwhile, other parts of the steel bars will protrude from the top of the platform plate 201. Then, an outer mold 3 and an inner mold 4 are placed on the platform plate 201. Then, the casting is carried out between the outer mold 3 and the inner mold 4 to form a cylindrical support. At the same time, the steel bars 2011 protruding from the platform plate 201 will be located between the outer mold 3 and the inner mold 4, so that they will be cast together. The steel bars 2011 are cast into the support formed between the outer mold 3 and the inner mold 4 to increase the strength of the support.

[0033] Simultaneously, when the reinforcing bar 2011 passes through the base plate 201, the hinge rod 2014 is pressed and closed, causing it to deflect along the hinge axis at one end. This causes the clamping block 2013 to separate in the hollow annular groove 2012, allowing the reinforcing bar 2011 to pass between the clamping blocks 2013. Then, the hinge rod 2014 is released, allowing it to reset due to the elasticity of the spring. This causes the clamping block 2013 to close and clamp the reinforcing bar 2011 with a certain force through the groove on one side, thereby stabilizing the reinforcing bar 2011.

[0034] Furthermore, the shrinkage assembly includes a deflection block 401, a rotating gear 402, and a combination block 403. The deflection block 401 is disposed on both sides of the middle portion of the inner mold 4, the rotating gear 402 is disposed on one side of the deflection block 401, and the combination block 403 is disposed around the inner mold 4. The inner mold 4 is a cylinder composed of four combination blocks 403 assembled together. The deflection block 401 includes a first fitting block 4011, which is connected to one side of the deflection block 401. The first fitting block 4011 and the deflection block 401 are respectively connected to a combination block 403 at their ends. The first fitting block 4011 is slidably connected in a slot in the middle of the deflection block 401. A rack that meshes with the rotating gear 402 is provided on one side of the first fitting block 4011. The rotating gear 402 includes a sleeve block 4021, which is provided on one side of the rotating gear 402 and fits against the first fitting block 4011 and the deflection block 403. On one side of the semi-circular ring of the deflection block 401 assembly, the sleeve block 4021 is telescopically designed on both sides. Two assembly blocks 403 are connected to both ends of the sleeve block 4021. Each assembly block 403 includes a deflection groove 4031, a hinge shaft 4032, a fitting groove 4033, and a second fitting block 4034. The deflection groove 4031 is located at both ends of the assembly block 403, the hinge shaft 4032 is located at one end of the assembly block 403, and the fitting groove 4033 is located on the assembly block 403 away from the hinge. At one end of shaft 4032, a second fitting block 4034 is disposed at the end of adjacent combination block 403 with fitting groove 4033 away from hinge shaft 4032. Each pair of combination blocks 403 are connected to each other at one end through hinge shaft 4032. Fitting groove 4033 is an arc-shaped groove with an inclined inner wall at the end of combination block 403 away from hinge shaft 4032. The second fitting block 4034 is a protrusion that mates with fitting groove 4033, and one end of the second fitting block 4034 is set as an arc.

[0035] After casting using the outer mold 3 and inner mold 4, when the inner mold 4 needs to be removed, the rotating gear 402 in the inner mold 4 is rotated. When the rotating gear 402 rotates, it meshes with the teeth of the deflection block 401, causing the deflection block 401 to move to one side, thus contracting along the first interlocking block 4011. At the same time, one end of the deflection block 401 connected to the assembly block 403 is slidably connected to the annular groove on the inner wall of the assembly block 403 via a hinge shaft. This allows the deflection block 401 to slide along the groove via the hinge shaft when it causes the assembly block 403 to deflect, thus cooperating with the deflection of the assembly block 403. During contraction, it will cause the connected assembly block 403 to move. The hinge axis 4032 deflects, and when one of the assembly blocks 403 deflects, it will have space to deflect through the deflection groove 4031. When one of the assembly blocks 403 deflects, the second fitting block 4034 at the other end will separate from the fitting groove 4033, thereby separating the assembly block 403 from the cast-in-place column inner wall, so that it can move the other assembly block 403 connected to it, thereby facilitating the separation and removal of part of the inner mold 4. Then, by controlling the other deflection block 401, the other half of the inner mold 4 can be removed, so as to prevent the inner mold from being difficult to remove due to friction with the cast-in-place column inner wall and the inconvenience of applying force.

[0036] The center point of the arc of the deflection block 401 is set with the hinge axis 4032 so that when the deflection block 401 is deflected by the first fitting block 4011, the deflection block 401 will not shift along the contraction of the first fitting block 4011.

[0037] Finally, the rotating rack 402 is attached to one side of the deflection block 401 by the sleeve block 4021. At the same time, the two sides of the sleeve block 4021 are also telescopic, so that the sleeve block 4021 can retract together with the deflection block 401 to allow the combination block 403 to deflect.

[0038] The following is a detailed implementation process of the present invention: First, an excavation hole 1 is dug in the ground. Then, a platform 2 is erected inside it. Reinforcing bars are connected to the platform 2 via a platform plate 201 at the top of the platform 2. Other reinforcing bars protrude from the top of the platform plate 201. Then, an outer mold 3 and an inner mold 4 are placed on the platform plate 201. Casting is then performed between the outer mold 3 and the inner mold 4 to form a cylindrical support. The reinforcing bars 2011 protruding from the platform plate 201 are positioned between the outer mold 3 and the inner mold 4, allowing them to be cast together. The reinforcing bars 2011 are then poured into the outer mold. The strength of the support column formed between mold 3 and inner mold 4 is increased. Simultaneously, when the reinforcing bar 2011 passes through the base plate 201, pressure is applied to the hinge rod 2014 to close it, causing it to deflect along one end of the hinge axis. This causes the clamping block 2013 to separate within the hollow annular groove 2012, allowing the reinforcing bar 2011 to pass between the clamping blocks 2013. Then, the hinge rod 2014 is released, allowing it to reset due to the spring's elasticity. This causes the clamping blocks 2013 to close, applying force to clamp the reinforcing bar 2011 through the groove on one side, thus securing the reinforcing bar 2011. 011 achieves a certain degree of stability. After casting through the outer mold 3 and inner mold 4, when the inner mold 4 needs to be removed, the rotating gear 402 in the inner mold 4 is rotated. When the rotating gear 402 rotates, it meshes with the toothed block of the deflection block 401, causing the deflection block 401 to move to one side, thereby contracting along the first interlocking block 4011. During the contraction, the connected assembly block 403 is deflected along the hinge axis 4032. When one of the assembly blocks 403 deflects, it has space to deflect through the deflection groove 4031. When one of the assembly blocks 403 deflects, the second fitting block 4034 at the other end separates from the fitting groove 4033, thereby separating the assembly block 403 from the cast-in-place column inner wall. This allows space to move the other assembly block 403, making it easier to separate and remove part of the inner mold 4. Then, by controlling the other deflection block 401, the other half of the inner mold 4 can be removed, preventing the inner mold from being difficult to remove due to friction against the cast-in-place column inner wall and the inconvenience of applying force.

[0039] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A pre-supported pile mold with a pedestal, comprising an excavation hole (1), a pedestal (2) disposed at the bottom of the middle part of the excavation hole (1), a pedestal plate (201) disposed at the top of the pedestal (2), reinforcing bars (2011) disposed at the top of the pedestal (2), an outer mold (3) connected to the top of the pedestal (2), and an inner mold (4) connected to the middle part of the outer mold (3), characterized in that, The base plate (201) is provided with a hollow annular groove (2012) inside. Several clamping blocks (2013) are provided in the middle of the hollow annular groove (2012). A hinge rod (2014) is connected to one side of the clamping block (2013). A shrinkage assembly is provided in the middle of the inner mold (4). The inner mold (4) is separated and deflected by the shrinkage assembly. The hinge rod (2014) consists of two rods that are hinged together at one end, and the hinged end of the hinge rod (2014) is connected to the clamping block (2013). A spring is provided between the two hinge rods (2014). The protruding part of the hinge rod (2014) away from the clamping block (2013) is provided on the side wall of the base plate (201); A semi-circular slot is provided on one side where the two clamping blocks (2013) fit together, and the reinforcing bar (2011) passes through the slot where the two clamping blocks (2013) fit together. The shrinking assembly includes a deflection block (401), a rotating gear (402), and a combination block (403). The deflection block (401) is disposed on both sides of the middle part of the inner mold (4), the rotating gear (402) is disposed on one side of the deflection block (401), and the combination block (403) is disposed around the inner mold (4). The deflection block (401) includes a first fitting block (4011), which is connected to one side of the deflection block (401). The end of the first fitting block (4011) that is far away from the deflection block (401) is connected to a combination block (403). The end of the deflection block (401) connected to the combination block (403) is slidably connected to the annular groove on the inner wall of the combination block (403) through a hinge shaft. The first fitting block (4011) is slidably connected to the slot in the middle of the deflection block (401). A rack that meshes with the rotating gear (402) is provided on one side of the deflection block (401).

2. The pre-supported pile mold according to claim 1, characterized in that, The inner mold (4) is a cylinder composed of four modular blocks (403) combined together.

3. The pre-supported pile mold according to claim 1, characterized in that, The rotating rack (402) includes a sleeve block (4021), which is disposed on one side of the rotating rack (402) and fits against one side of the semi-circular ring formed by the combination of the first fitting block (4011) and the deflection block (401). The sleeve block (4021) is telescopic on both sides, and two combination blocks (403) are connected to the two ends of the sleeve block (4021).

4. The pre-supported pile mold according to claim 1, characterized in that, The assembly block (403) includes a deflection groove (4031), a hinge shaft (4032), a fitting groove (4033), and a second fitting block (4034). The deflection groove (4031) is disposed at both ends of the assembly block (403), the hinge shaft (4032) is disposed at one end of the assembly block (403), the fitting groove (4033) is disposed at the end of the assembly block (403) away from the hinge shaft (4032), and the second fitting block (4034) is disposed at the end of the adjacent assembly block (403) with the fitting groove (4033) away from the hinge shaft (4032).

5. A pre-supported pile mold according to claim 4, characterized in that, The two assembly blocks (403) are connected to each other at one end by a hinge shaft (4032). The fitting groove (4033) is an arc-shaped groove with an inclined inner wall at the end of the assembly block (403) away from the hinge shaft (4032). The second fitting block (4034) is a protrusion that cooperates with the fitting groove (4033), and one end of the second fitting block (4034) is set as an arc.